GSI Outdoors PNEG-214 User's Manual
Contents
1. PNEG 214 12 18 Cor Lok Cut Lok Flooring Figure 5A SJ GAM 0 Jem 1931u89 punoie syoddns jeuonippe JO uoneo2o ejeuurxouddy Buroeds 104 ejeudoudde ees 5 Grandstand Layout at Center Well for Recirculating System 6 12 Cut Lok Cor Lok Plank Order and Grandstand Layouts Support all center wells to concrete CAUTION Figure 6A PNEG 214 12 18 Cor Lok and Cut Lok Flooring PNEG 214 12 18 Cor Lok Cut Lok Flooring Figure 6B EL abeg uo nofe puejspueib 99S em 40 UGd 10J 18d suoddnsg z Seuoui 6 oj JOU 59590 100 4 JO p oddnsun paiabbejs ol Jayjo ILON pe MES gt gt 824246 M Ozi ti gt P lt Jed suoddnsg 9 web 2 Kana L C ub 8 9 01 0 L 3 TA 4948 6 9 z sujBue 10014 Jad spue2. 2 Recommended Method for Full Floor Installation Grain Systems Recommended Method for Full Floor Installation Using the GSI recommended method for full floor installation should save construction time and eliminate the problem of improper installation which could invalidate your warranty Note the following dimensions as shown in Figure 2B Dimension is the leg to leg spacing along the centerline of a given plank Dimension is the amount of stagger between supports under adjacent planks and is half of Dimension A Dimension is the distance from the center of the unload auger to the nearest rows of supports and is half of Dimension B Dimensions A B and C are shown on the appropriate grandstand layout for wall heights under 32 feet For taller bins grandstand quantity as well as dimensions A and B are given on Page 27 and Page 28 for 20 gauge 1 Layout centerlines of tank Make sure one centerline is in line with the direction of the flooring planks while the other centerline is perpendicular with the flooring planks See Figure 2B 2 From the centerline that is perpendicular to the flooring planks measure the distance of C Dimension and mark a chalk line See Figure 2B 3 From the line chalked in the previous step measure over the distance of B Dimension and chalk another line Repeat this procedure across the bin until rea
3. gz vc re Jed syoddns op 0 LL 9 C L 9 NAPA 9 n L 9 mE 8 9L 9 6 9 C ss 9 0 6 9 9 v abaich 6 0 v C 6 L L werd 6 sujBue 1 Jed spuejspueJf jo JequinN y Jedoud eq o seoaid 511 eJasouoo 0 1ejueo uoddng 4658 Jo 49ju8o eouejsip 1edo4d y je uejs Jsnw jo e2ard 19114 LNVLHOdVI 4 00 Corrugated Bins 5 and 6 Rings 2 66 Corrugated Bins 7 and 8 Rings and 18 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 10 18 Cut Lok Cor Lok and Grandstand Layouts PNEG 214 12 18 Cor Lok Cut Lok Flooring Figure 10C CEL uo puejspuesb jjam 18 Ua9 99S em 10ju82 10J Pappe Xue ied 511000005 Sauaui Z 0 jou seoeid jo spue lt moi JaYyjO K19 3 ILON O c L OL Jed spoddng op ud Lb 67 4 h CAA 1 8 9L 6 49 8l a trey L J
4. A Support all center wells to concrete CAUTION Figure 8A PNEG 214 12 18 Cor Lok and Cut Lok Flooring PNEG 214 12 18 Cor Lok Cut Lok Flooring Figure 9A EL 9664 uo puejspueib jem 88g em 40 UGd 10J 18d suoddns z Sauoui 9 oj JOU seoeid JO peuoddnsup lt 1 4 0 AIBAFZ ALON 6 Jed syoddns CN LO r B TE Y Ve suijBue 100 J ooeid Jed spuejspueJf jo JequinN 490010 10 PAW eq oj aaey seoald ma 15114 10 489ju82 e2uejsip 1edoud y je uejs jsnw jo e2ard 19114 1 sjfem yoddnS W 4 00 Corrugated Bins 6 Rings Maximum Cut Lok or 18 Gauge Cor Lok Floors 2 66 Corrugated Bins 8 Rings Maximum and 18 20 Gauge Grandstand Layout for Recirculating System 9 18 Grandstand Layout for Recirculating System PNEG 214 12 18 Cor Lok Cut Lok Flooring CEL uo puejspuesb jjam
5. s V6 i nord we s u SE tO 10 LO L0 LO LO eoeid Jed spuejspueJ8 jo JequinN jy Jedoud powi eq o sadaid 1S4I4 0 0 syjem uoddng Jo 1alua e2uejsip Jedo4d ay je pels Jsnw jo 99910 15414 LNVLHOAWI W 167 8 4 00 Corrugated Bins 7 and 8 Rings 18 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 10 18 Cut Lok Cor Lok and Grandstand Layouts 2 66 Corrugated Bins 9 11 Rings and PNEG 214 12 18 Cor Lok and Cut Lok Flooring Figure 10D L uo puejspuesb ees em 18 Uad 104 yue Jed suoddns 2 Sauaui Z 0 jou jo spue peyoddnsup lt aq moi JaYyjO 002 ILON Jad spoddns 089 we Lb 9 we Lb 9 9 0 21 9 8794 9 9L 9 8 8 9 0 6 S SV S C 9 9 6 01 9 6 v 9 6 sujBue ooeid 0 spuejspueJB jo JequinN NOILQ VO oJeuouoo 0 SJJOM 1 oddng W 3 9 PN lk 9 0
6. 0L 8 nm WG 7 O cll vl Rs Jedoud 0 seoaid 15411 Jo 1alua2 eouejsip 1edoud ay je pels Jsnw Buuoojj jo adaid 15114 LNV LHOdMWI 15 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 2 66 Corrugated Bins 4 and 5 Rings and 4 00 Corrugated Bins 3 Rings 7 15 Cor Lok Cut Lok Plank Order and Grandstand Layouts PNEG 214 12 18 Cor Lok Cut Lok Flooring L uo puejspueib 18 Ua9 eas em 181499 104 Xue ied suoddns soyoul 6 0 jou seoeid jo spue lt JaYJO 03 3 LON uL l8 8 V vG 9 2 2 p Jed suooddns 06 1 nmm v pl v rm v v N C JEL v LL E C L m 6 6 C CL su1Bue eoeid 100JJ Jed spuejspueJf jo jJequinN iedoid eq 50000 15114 Jo NS wou y je yels jo 189114 LNVLHOdWI 0 5
7. For Aeration Systems recessed in the concrete add one 1 ring for proper spacing When using FL 3102 3 or FL 3102 6 3 6 Grandstands increase the listed quantities by 33 Standard Quantity x 1 33 Quantities of Grandstands are minimum required for installation Due to varying conditions and construction techniques at floor and wall penetrations additional supports may need to be ordered How to read the chart For example a 12 diameter bin with 5 rings would have spacing of 54 27 the top numbers Meaning A 54 and B 27 The number of supports needed would be 62 the bottom number PNEG 214 12 18 Cor Lok and Cut Lok Flooring 12 Flashing Support Stiffeners Stiffener Flashing Support Instructions for Internal Universal Stiffeners 1 Install the floor and support system cutting the floor to go around the internal stiffeners as required 2 Break the stiffener flashing support SS 6984 into its three 3 components 3 Lay the flashing supports on top of the flooring and weld the flashing supports to the stiffener as close as possible Fasten the flashing to the wall flashing support and floor Seal all 508665 by welding or caulking 4 Paint all welds with good quality zinc rich paint 5 Stiffener flashing supports SS 6984 must be ordered separately from the standard floor and flashing Top of f
8. L1 TY X i ty 5 X i Example showing 24 spacing with supports doubled 12 spacing in the center for recirculating equipment Figure 13B PNEG 214 12 18 Cor Lok and Cut Lok Flooring 13 Air Flow Support Instructions Installation Spacing and Quantities of Air Flow Supports Under Channel Lock Floors York and Chief Bins Bin Diameter Number of Supports Grain 15 6 18 7 21 8 24 9 27 10 Depth at Spacing SE in Full Double Single Full Double Single Full Double Single Full Double Single Full Double Single 18 30 26 2 8 36 2 8 50 2 10 64 2 12 80 2 14 24 26 30 2 8 42 2 8 56 2 10 74 2 12 92 2 14 27 24 32 2 44 2 8 60 2 10 78 2 12 98 2 14 32 20 38 2 10 52 2 10 72 2 12 92 2 14 116 2 16 40 16 46 10 14 64 12 14 86 14 16 114 14 18 142 16 20 48 13 54 10 16 78 12 16 106 14 20 6 14 22 172 16 24 53 12 58 10 18 84 12 18 114 14 22 148 14 24 184 16 28 68 10 70 10 22 98 12 22 134 14 26 4 14 28 220 16 32 16 24 and 12 0 10 8 72 12 8 88 14 10 106 14 12 126 16 14 for Grain Flow Bin Diameter Number of Supports Grain 31 34 37 1 40 3 43 4 Depth at Spacing in Full Double Single Full
9. 12 18 Diameter Bins Cor Lok and Cut Lok Flooring and Grandstand Layout Installation Manual PNEG 214 Date 03 07 08 GSI GROUP PNEG 214 PNEG 214 12 18 Cor Lok and Cut Lok Flooring Table of Contents Contents Chapter 1 Safety RERO ETE UC cR 5 Safety Guidelines E 5 rale 5 6 Chapter 2 Recommended Method for Full Floor Installation 8 Placement 8 Grain Systems Recommended Method for Full Floor Installation 22222112 222212100 2222000 9 Chapter 3 Grandstand Identification 11 20 Gauge 7 11 Chapter 4 Flashing Installation Rana 12 Grain Systems Formed Flashing Installation 1 2222 22 2 2222taacasiaaasstaaccstacssttaaciacarites 12 Chapter 5 Grandstand Layout at Center Well for Recirculating System eese 13 Chapter 6 12 Cut Lok Cor Lok Plank Order and Grandstand Layouts 14 12 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 2 66 Corrugated Bins 3 7 Rings and 4 00 Corrugated Bins 3 5 Rings 15 Chapter 7 15 Cor Lok Cut Lok Plank Order and Grandstand Layouts 16 15 Cut Lok Cor Lok Plank Order
10. 1521 467 8 JO J9 U99 wou eouejsip 1edoud ay je pels jsnui Buuoojj jo 15114 LNV LHOdMWI 4 00 Corrugated Bins 9 Rings 18 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 10 18 Cut Lok Cor Lok and Grandstand Layouts 11 20 Gauge Floor Support Requirements 20 Gauge Grandstand Chart 2 66 Corrugation Narrow 2 66 Corrugation 20 Gauge Grandstand Floor Support Chart Full Floor Supports Required for Plank Type Flooring 2 66 Corrugation Based upon 13 5 or taller floor heights Dia 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 72 75 78 90 105 Rings 3 OK for Floor styles list in order of PPORT SPACIN in sizes in upper 5 527 5829 5427 SUPPORT QUANTIEY shaded area 20 120 18 Gauge COR LOK 5 54 27 58 29 54 27 52 26 56 28 54 27 54 27 50 25 50 25 50 25 62 80 120 160 205 249 304 390 470 576 6 54 27 54 27 54 27 52 26 52 26 48 24 50 25 50 25 48 24 48 24 46 23 46 23 46 23 44 22 44 22 62 88 120 160 215 275 333 390 487 586 695 806 909 1196 1430 7 54 27 52 26 48 24 50 25 48 24 48 24 48 24 46 23 44 22 46 23 44 22 44 22 44 22 42 21 42 21 62 96 138 168 225 275 347 425 523 606 735 836 933 1236 14
11. 21 Ft Dia 24 Ft Dia 27 Ft Dia 30 Ft Dia Depth at Spacing in Full Double Single Full Double Single Full Double Single Full Double Single Full Double Single 14 2 8 14 2 4 12 2 60 10 2 48 8 2 34 30 18 14 2 104 14 2 2 12 2 4 10 2 56 8 2 36 26 24 14 2 2 14 2 92 12 2 6 10 2 62 8 2 44 24 27 18 2 130 16 2 6 14 2 4 12 2 4 10 2 54 20 32 2 18 160 20 16 128 18 14 104 16 12 80 14 10 58 16 40 28 18 19 24 16 158 22 14 126 20 12 8 16 10 72 13 48 oa 172 16 28 210 18 30 14 1440 22 12 106 18 10 76 12 53 36 18 250 32 16 212 28 14 156 26 12 116 22 10 86 10 68 14 18 140 14 16 120 14 104 10 12 82 8 10 8 12 and 24 16 for Grain Flow Bin Diameter Number of Supports Grain 33 Ft Dia 36 Ft Dia 42 Ft Dia 48 Ft Dia 60 Ft Dia Depth at Spacing in Full Double Single Full Double Single Full Double Single Full Double Single Full Double Single 18 30 116 2 16 136 2 18 172 2 20 Use 24 Spacing Use 24 Spacing 24 26 124 2 16 144 2 18 200 2 20 Use 24 Spacing Use 24 Spacing By 24 136 2 16 4 2 18 22 2 20 4 2 22 422 2 30 32 20 150 2 20 184 2 22 22 2 26 6 2 28 8 2 36 40 16 192 20 24 234 22 28 24 32 0 28 36 620 34 46 48 13 238 20 2778 22 368 24 88 488 8 44 762 34 56 53 12 262 20 34 306 22 416 24 42 53
12. 7140 7730 10280 23 18 9 18 9 16 8 16 8 16 8 16 8 16 8 16 8 16 8 16 8 14 7 14 7 12 6 12 6 12 6 CUT LOK only if Dia 400 520 730 900 1080 1290 1510 1740 2000 2270 3230 3970 6580 7140 0 24 and number of rings 19 8 16 8 16 8 16 8 16 8 16 8 16 8 16 8 16 8 14 7 147 12 6 12 6 12 6 are in bottom 450 580 730 900 1080 1290 1510 1740 2000 2560 3230 4570 6580 0 ge shaded area 147 14 7 14 7 14 7 14 7 14 7 14 7 14 7 14 7 14 7 14 7 6 500 650 820 1010 1220 1450 1700 1960 2260 2560 3230 4570 6 14 7 14 7 14 7 14 7 14 7 14 7 14 7 14 7 12 6 6 820 1010 1220 1450 1700 1960 2260 2560 3720 4570 2 para arenas Ce ns number of rings are in bottom 28 12 6 12 6 12 6 12 6 12 6 12 6 12 6 12 6 6 00 area 950 1160 1410 1670 1960 2260 2600 2950 0 29 12 6 12 6 12 6 12 6 12 6 SUPPORT SPACING 950 1160 1410 1670 1960 SUPPORT QUANTITY For Aeration Systems recessed in the concrete add one 1 ring for proper spacing When using FL 3102 3 or FL 3102 6 3 6 Grandstands increase the listed quantities by 33 Standard Quantity x 1 33 Quantities of Grandstands are minimum required for installation Due to varying conditions and construction techniques at floor and wall penetratio
13. RNANA KANNAN KAKAR 16 15 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 2 66 Corrugated Bins 4 and 5 Rings and 4 00 Corrugated Bins 3 Rings 17 15 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 2 66 Corrugated Bins 6 Rings and 4 00 Corrugated Bins 4 Rings 18 15 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 2 66 Corrugated Bins 7 Rings and 4 00 Corrugated Bins 5 Rings 19 Chapter 8 18 Cor Lok Cut Lok 20 Chapter 9 18 Grandstand Layout for Recirculating System sesenta 21 18 20 Gauge Grandstand Layout for Recirculating System Cut Lok or 18 Gauge Cor Lok Floors sssssssssssessseeeeeenennennr nennen nne 21 Chapter 10 18 Cut Lok Cor Lok and Grandstand Layouts 0 7 22 18 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 2 66 Corrugated Bins 5 and 6 Rings and 4 00 Corrugated Bins 3 and 4 Rings 22 18 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 2 66 Corrugated Bins 7 and 8 Rings and 4 00 Corrugated Bins 5 and 6 Rings 23 18 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 2 66 Corrugated Bins 9 11 Rings and 4 00 Corrugated Bins 7 and 8 08 3 24 18 Cor lok cut lok and 20 Gauge Grandstand Layout 2 66 Corrugated Bins 12 Rings s
14. 12 24 12 24 12 22 11 22 11 20 10 20 10 18 9 18 9 8 205 260 360 450 550 670 0 4150 4500 5340 7120 0 17 28 14 28 14 26 13 26 13 26 13 26 13 26 13 24 12 24 12 22 11 22 11 20 10 20 10 18 9 18 9 18 9 16 8 8 160 215 290 380 480 590 710 900 1060 1320 1510 1860 2350 2880 4550 4950 5340 7910 10760 1 26 13 26 13 2412 24 12 24712 2412 24 12 24 12 24 12 22711 2211 20 10 20 10 18 9 18 9 16 8 16 8 16 8 16 8 14 7 630 1140 1320 1640 1860 2570 3170 5060 5500 5940 7910 12150 19 22 11 22 11 20 10 20 10 18 9 18 9 16 8 16 8 16 8 16 8 14 7 7 550 680 820 970 1140 1430 1640 2040 2570 3520 5060 5500 5940 8920 12150 m 22711 221 22 11 22 11 22 11 20 10 20 10 20 10 20 10 20 10 18 9 18 9 16 8 16 8 147 14 7 14 7 147 12 6 190 260 340 440 550 740 890 1060 1240 1430 1800 2040 2860 3520 5710 6200 6710 8920 13990 21 20 10 20 10 20 10 20 10 20 10 20 10 20 10 18 9 18 9 16 8 16 8 14 7 14 7 14 7 14 7 12 6 6 370 470 600 740 890 1060 1240 1570 1800 2270 2860 3970 5710 6200 6710 10280 13990 22 18 9 18 9 18 9 18 9 18 9 18 9 18 9 18 9 16 8 16 8 16 8 14 7 12 6 12 6 12 6 12 6 400 520 660 810 970 1160 1360 1570 2000 2270 2860 3970 6580
15. O20 L Bee EE El EE HAMA A 7 9 TA 9 39 9 PUPA 0 Sadaid m3 1S4I4 0 Jo 49juao WO e2uejsip 1edoud y je uejs Jsnw jo 19114 LNV LHOdWI 2 66 Corrugated Bins 12 Rings 18 Cor lok cut lok and 20 Gauge Grandstand Layout 10 18 Cut Lok Cor Lok and Grandstand Layouts PNEG 214 12 18 Cor Lok Cut Lok Flooring Figure 10E abeg uo puejspueib jem 88 lem 10 18d syoddns z Sauaui 9 0 jou seoeid jo spue peuoddnsup pasabbejs eq o K19A3 3 LON Jed suoddngs 071 4 t cL 1 48 9 L 9 L SL N SE CO CO eoeid Jed spuejspueJf jo JequinN 8 6 L 407 ura C C C C C 661 u yc 460 L 6 PA 6 9016089 J00 4 NolLnvo oJeuouoo 0 5 19 u60 J4oddns Ny A 3 PA 3 L V 8 9 6 O c L 6 3 y Jedo4d saoaid
16. for Emergencies Be prepared if fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone Quickly Accessible Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Eye Protection Remove all jewelry Long hair should be tied up and back Gloves Safety glasses should be worn at all times to protect eyes from debris Steel Toe Boots Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear steel toe boots to help protect your feet from falling Respirator debris Tuck in any loose or dangling shoe strings A respirator may be needed to prevent breathing potentially toxic fumes and dust Hard Hat Wear hard hat to help protect your head Q PNEG 214 12 18 Cor Lok and Cut Lok Flooring 2 Recommended Method for Full Floor Installation Fan Placement Diagram For uniform air flow place the fans in relation to the unloading tube as shown in Figure 2A Floor planks should be perpendicular to the unloading tube Placement with one 1 fan Placement with Placement with two 2 fans two 2 fans Auger unload equipment Flooring planks Figure 2A PNEG 214 12 18 Cor Lok and Cut Lok Flooring
17. 0 10 18 9 18 9 16 8 16 8 16 8 16 8 16 8 14 7 14 7 260 340 440 550 680 820 1060 1240 1430 1800 2040 2860 3520 5060 5500 5940 8920 12150 ie 20 10 20 10 20 10 20 10 20 10 20 10 18 9 18 9 18 9 16 8 16 8 16 8 14 7 14 7 14 7 14 7 12 6 370 480 600 740 890 1060 1360 1570 1800 2270 2860 3520 5710 6200 6710 8920 13990 18 9 18 9 18 9 18 9 18 9 18 9 18 9 18 9 16 8 16 8 16 8 14 7 12 6 12 6 12 6 6 400 520 660 810 970 1160 1360 1570 2000 2270 2860 3970 6580 7140 7730 10280 17 CUT LOK only if Dia 16 8 16 8 16 8 16 8 16 8 16 8 16 8 16 8 16 8 14 7 14 7 12 6 12 6 12 6 and number of 580 730 900 1080 1290 1510 1750 2000 2270 3230 3970 6580 7140 7730 jg Rings are in bottom 16 8 16 8 16 8 16 8 16 8 16 8 16 8 16 8 14 7 14 7 12 6 shaded area 580 730 900 1080 1290 1510 1750 2000 2560 3230 0 p 14 7 14 7 14 7 14 7 14 7 14 7 1477 14 7 12 6 12 6 820 1010 1220 1450 1700 1970 2260 2560 3720 4570 25 12 6 12 6 12 6 12 6 12 6 12 6 12 6 12 6 12 6 950 1160 1410 1670 1960 2270 2600 2950 3720 12 6 12 6 12 6 12 6 12 6 12 6 12 6 12 6 950 1160 1410 1670 1960 2270 2600 2950 22 23
18. 18 Ua9 99S em 10ju82 10J Pappe Xue ied suoddnsg z soyoul 6 0 jou seoeid jo spue lt JayjO 0 ILON 5 6 O clLEL Jed spoddns oz ET El Km nam 8 91 2 91 L 18 61 0 91 Sv L ule 8 6 0 i A Ve 10014 eoeid Jed spuejspueJf jo JequinN 73 YOR o o 5 iL LJ fst fst ft SE 6 TAFAJ jy Jedoud 10 pawl sadaid 1S4I4 0 0 syjem uoddng Jo 1alua e2uejsip Jedo4d ay je pels Jsnw jo 99910 15414 LNVLHOAWI W 18 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 10 18 Cut Lok Cor Lok and Grandstand Layouts 2 66 Corrugated Bins 5 and 6 Rings and 4 00 Corrugated Bins 3 and 4 Rings PNEG 214 12 18 Cor Lok Cut Lok Flooring Figure 10B EL 906 uo puejspues6 99S em 10J yue 280 suoddns z SQYOU 8 0 jou 100jj JO spue peuodansur lt aq o JaYyJO 003 ILON gt v 8v
19. 23 606 695 836 933 1236 1477 c 4824 48 24 48 24 46 23 46 23 44 22 44 22 44 22 44 22 42 21 42 21 42 21 42 21 40 20 38 19 70 100 138 182 230 303 363 435 523 656 751 866 977 1296 1650 7 42 21 42 21 42 21 42 21 42 21 42 21 42 21 40 20 40 20 40 20 88 19 38 19 38 19 36 18 134 17 75 110 144 190 249 309 387 480 565 686 821 946 1057 1416 1779 42 21 42 21 42 21 42 21 40 20 40 20 38 19 36 18 36 18 36 18 134717 34 17 34 17 6 unshaded area 75 110 144 190 265 319 417 525 620 38 19 40 20 38 19 38 19 38 19 36 18 34717 28 14 80 115 166 220 277 355 471 830 951 1156 1303 1660 2160 8820 90 18 34 17 34 17 34 17 34 17 34 17 32 16 24 12 130 2460 3820 4150 4480 6480 9680 30 15 20 10 20 10 20 10 18 9 16 8 95 150 190 250 320 400 520 650 790 990 2000 2650 4150 4500 4870 7120 10760 2814 2814 28 14 2814 28 14 28714 28 14 20 10 20 10 18 9 18 9 18 9 16 8 16 8 100 160 210 280 360 450 550 1220 1510 1710 2350 2880 4550 4950 5340 7910 10760 15 26 13 22 11 2010 20 10 18 9 18 9 16 8 16 8 16 8 16 8 14 7 170 760 900 1140 1320 1640 1860 2570 3170 5060 5500 5940 7910 12150 14 22 11 22 11 22 11 22 11 22 11 22 11 20 10 20 10 2
20. 4 28 48 888 4 60 68 10 296 20 40 356 22 44 478 24 50 652 28 58 1024 34 72 16 24 12 168 20 16 188 20 18 264 24 20 350 28 20 for Grain Flow Notes 1 Use a maximum spacing of 16 for perforated corrugated flooring The number of supports listed is based on the maximum peaked capacity of each bin Use extra single supports for split floors A OO N Extra supports are required for grain recirculating equipment Use the manufacturer s recommendation for the number and spacing of extra supports NOTE For grain flows air flow supports are doubled in a 14 diameter in the center of the floor 5 Contact a representative for air flow supports required for larger bins and deeper grain depths 6 Increase the number of supports by 5 when used with 6 3 4 wide mfs floor planks PNEG 214 12 18 Cor Lok and Cut Lok Flooring 13 Air Flow Support Instructions DETTA TERR LLL te ARB ue el X Y Y j X i i 1 dt j j HHA i j IY rt V Lt Cr
21. 4344939 5 W 2 66 Corrugated Bins 6 Rings and 4 00 Corrugated Bins 4 Rings 15 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 7 15 Cor Lok Cut Lok Plank Order and Grandstand Layouts PNEG 214 12 18 Cor Lok Cut Lok Flooring Figure 7D CEL 906 uo puejspueib ialueo ees em 10J yue i d suodansg 2 Seuoui 6 oj jou Sad aid jo peyoddnsup lt aq JaYJO 003 ILON Jed syoddns 001 ao8ld 100 Jed spuejspueJf jo JequinN NOILn VO oJeuouoo 0 SJJOM 19juo0 jjoddng Ww V cG 9 9 To C wel v h v C ub LCL v 9 61 v C C 6 01 v ub L 8 v L 6 VS 501609 10014 TATATA An IL LLL 10 eq seoaid ma 151 4 UIq Jo 48juao wou aouejsip ay je els 1snui jo 15114 LNV LHOd WI 2 66 Corrugated Bins 7 Rings and 4 00 Corrugated Bins 5 Rings 15 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 7 15 Cor Lok Cut Lok Plank Order and Grandstand Layouts 8 18 Cor Lok Cut Lok Plank Order
22. 77 8 48 24 48 24 48 24 46 23 46 23 46 23 44 22 44 22 44 22 44 22 42 21 42 21 42 21 40 20 40 20 70 100 144 182 230 300 363 435 523 624 750 866 977 1296 1544 9 48 24 48 24 42 21 42 21 42 21 44 22 42 21 42 21 40 20 42 21 40 20 40 20 40 20 38 19 8 70 100 144 190 243 303 387 465 565 656 790 906 1019 1346 7 5221 42721 42721 42 21 42 21 42721 40 20 40 20 38 19 38 19 38719 36 18 36 18 57 34717 TOG rubra aie ih 75 110 144 190 250 309 397 479 597 716 820 986 1109 1486 9 ned alos 11 42 21 42 21 42 21 42 21 40 20 40 20 38 19 36 18 36 18 36 18 7 5 110 144 190 265 319 417 525 620 746 900 1883 3819 40 20 40 20 40 20 38 19 38 19 36 18 34 17 34 17 34 17 32 16 26 13 80 115 154 202 280 345 441 550 786 1096 1230 1660 1993 3300 3580 0 8110 3819 38 19 38 19 36 18 36 18 36 18 34 17 32 16 30 15 28 14 1660 26 13 24 12 24 12 20 10 80 120 166 220 290 360 470 710 880 1010 1160 1390 1760 2300 3540 0 8820 14 34 17 34 17 34 17 34 17 34 17 34 17 6 22 11 20 10 18 9 90 130 500 4480 6480 9680 15 32 16 30 15 20 10 18 9 9 55 190 250 320 400 520 670 790 990 1140 1400 1590 2000 0 4870 7120 0 16 30 15 30 15 28 14 28 14 28 14 28 14 26 13 24
23. Double Single Full Double Single Full Double Single Full Double Single 22 2 182 20 2 160 18 2 136 16 2 116 14 2 98 30 18 22 2 208 20 2 182 18 2 154 16 2 132 14 2 112 26 24 22 2 224 20 2 196 18 2 166 16 2 142 14 2 120 24 27 26 2 260 26 2 232 22 2 198 20 2 168 18 2 140 20 32 32 26 330 32 24 286 28 22 244 24 20 208 22 18 174 16 40 38 26 402 38 24 0 34 22 298 30 20 252 28 18 210 13 48 42 26 434 42 24 8 36 22 316 34 20 272 30 18 228 12 53 50 26 520 50 24 0 44 22 384 40 20 324 36 18 270 10 68 12 148 18 14 170 20 16 194 22 18 4 24 20 252 26 22 24 16 for Grain Flow Bin Diameter Number of Supports Grain 49 6 55 8 61 10 Depth at Spacing Full Double Single Full Double Single Full Double Single 36 2 444 32 2 362 28 2 288 24 18 36 2 536 32 2 436 28 2 346 20 24 36 2 536 32 2 436 28 2 346 20 27 36 2 536 32 2 436 28 2 346 20 32 46 36 664 42 32 540 36 28 428 16 40 56 36 812 52 32 660 44 28 524 13 48 60 36 878 54 32 714 48 28 566 12 53 72 36 1050 68 32 852 58 28 676 10 68 PNEG 214 12 18 Cor Lok and Cut Lok Flooring 13 Air Flow Support Instructions Installation Spacing and Quantities of Air Flow Supports Under Channel Lock Floors Behlen Bins Bin Diameter Number of Supports Gra
24. HALL BE TO REPAIR OR REPLACE AT GSI S OPTION AND EXPENSE PRODUCTS THAT IN GSI S SOLE JUDGMENT CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP ALL DELIVERY AND SHIPMENT CHARGES TO AND FROM GSI S FACTORY WILL BE PURCHASER S RESPONSIBILITY EXPENSES INCURRED BY OR ON BEHALF OF THE PURCHASER WITHOUT PRIOR WRITTEN AUTHORIZATION FROM AN AUTHORIZED EMPLOYEE OF GSI SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER EXCEPT FOR THE LIMITED WARRANTY EXPRESSED ABOVE GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH I PRODUCT MANUFACTURED OR SOLD BY GSI OR Il ANY ADVICE INSTRUCTION RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION INSTALLATION LAYOUT SUITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS GSI SHALL NOT BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIMITED WARRANTY EXPRESSED ABOVE WHICH SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT PURCHASED THIS WARRANTY IS NOT TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER GSI SHALL HAVE NO OBLIGATION OR RESPONSIBILITY FOR ANY REPRESENTATIONS OR WARRANTIES MADE BY OR ON BEHALF OF ANY DEALER AGEN
25. T OR DISTRIBUTOR OF GSI GSI ASSUMES NO RESPONSIBILITY FOR CLAIMS RESULTING FROM ERECTION DEFECTS OR UNAUTHORIZED MODIFICATIONS TO PRODUCTS WHICH IT MANUFACTURED MODIFICATIONS TO PRODUCTS NOT SPECIFICALLY DELINEATED IN THE MANUAL ACCOMPANYING THE EQUIPMENT AT INITIAL SALE WILL NULLIFY THE PRODUCT WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE THE FOREGOING WARRANTY SHALL NOT EXTEND TO PRODUCTS OR PARTS WHICH HAVE BEEN DAMAGED BY NEGLIGENT USE MISUSE ALTERATION OR ACCIDENT THIS WARRANTY EXTENDS SOLELY TO ONLY PRODUCTS MANUFACTURED BY GSI THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED GSI RESERVES THE RIGHT TO MAKE DESIGN OR SPECIFICATION CHANGES AT ANY TIME PRIOR TO INSTALLATION PURCHASER HAS THE RESPONSIBILITY TO COMPLY WITH ALL FEDERAL STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND INSTALLATION OF PRODUCTS MANUFACTURED OR SOLD BY GSI PHLEGAL 1832020 v1 139LG01 DOC revised December 2005 PNEG 214 12 18 Cor Lok and Cut Lok Flooring This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI GROUP e GSI Group 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com Copyright 2008 by GSI Group Printed in the USA
26. ching the wall in both directions When completed there should be a set of parallel lines perpendicular to the floor planks with B Dimension distance between each line See Figure 2B Chalked lines referred to Step 2 Centerline 1 2 of B Dimension Auger unload equipment Figure 2B PNEG 214 12 18 Cor Lok and Cut Lok Flooring 2 Recommended Method for Full Floor Installation Open channel edge Flat edge Bin wall Correct assembly method Open channel edge Straight tab Outside hook IMPORTANT First piece of flooring must start at l the proper distance from centerline of bin Refer to Bs cs floor layout on Page 14 First piece may need to be trimmed for length to fit at the proper location N The grandstand Figure 2C 4 Install flooring starting at the bin wall on the opposite side of the unload auger Floor planks should be placed perpendicular to the unload auger with the outside edge the correct distance from the center of the bin See Figure 6A on Page 14 Be sure the flat edge of the floor plank is facing the bin wall and the open channel edge is facing towards the center of the bin See Figure 2C Position the supports for the first shortest floor plank according to the number of bi
27. circulating bin equipment c Full supports may have to be overlapped or angled to provide support at walls and to maintain spacing and flashing requirements PNEG 214 12 18 Cor Lok and Cut Lok Flooring 13 Air Flow Support Instructions The following Figure 13A show methods of support placement to achieve the necessary spacing close to discharge augers and sumps A rS 4 Ll TT 24 30 Spacing lt TT anino anano annn adina DT TTT mor 47 per Sper gt 16 24 Spacing Under 16 spacing Figure 13A PNEG 214 12 18 Cor Lok and Cut Lok Flooring 13 Air Flow Support Instructions Installation Spacing and Quantities of Air Flow Supports Under Channel Lock Floors Bin Diameter Number of Supports Grain 18 Ft Dia
28. in Depth at Spacing 16 5 19 8 22 11 26 3 Bin Wall ft in Full Double Single Full Double Single Full Double Single Full Double Single 18 30 30 2 8 42 2 10 56 2 12 70 2 14 24 26 32 2 8 46 2 10 6 amp 4 2 12 0 2 14 27 24 36 2 8 50 2 10 8 2 12 6 2 14 32 20 42 2 10 60 2 12 0 2 14 102 2 16 40 16 50 10 14 72 12 16 8 14 18 124 16 20 48 13 60 0 16 8 12 20 18 14 22 152 16 24 53 12 66 10 18 94 12 22 126 14 24 164 16 28 68 10 78 10 22 0 1 12 26 150 14 28 194 16 32 16 24 12 64 10 8 78 12 10 6 14 12 4 16 14 for Grain Flow Bin Diameter Number of Supports Grain Depth at Spacing ze 428 PME une Double Single Double Single Double Single Double Single 0 30 200 2 28 a 26 200 2 28 27 24 zm BE 20 344 2 28 af 16 406 28 36 13 520 28 44 12 562 28 48 BE 10 670 28 58 16 el N A NA N A for Grain Flow Use 24 Spacing Use 20 Spacing PNEG 214 12 18 Cor Lok and Cut Lok Flooring NOTES PNEG 214 12 18 Cor Lok and Cut Lok Flooring 14 Warranty The GSI Group Warranty THE GSI GROUP GSI WARRANTS ALL PRODUCTS WHICH IT MANUFACTURES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER THE PURCHASER S SOLE REMEDY AND GSI S ONLY OBLIGATION S
29. jspueJB jo JequinN 10 4e u8o wou eouejsip 1edoud ay je els jsnui ea2eid 15115 LNV LHOdWI Jedoud o seoaid 1511 0 0 sjJom T 4 00 Corrugated Bins 3 5 Rings 2 66 Corrugated Bins 3 7 Rings and 12 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 6 12 Cut Lok Cor Lok Plank Order and Grandstand Layouts 7 15 Cor Lok Cut Lok Plank Order and Grandstand Layouts 15 Cut Lok Cor Lok Plank Order 9 10 A Support all center wells to concrete CAUTION Figure 7A PNEG 214 12 18 Cor Lok and Cut Lok Flooring PNEG 214 12 18 Cor Lok Cut Lok Flooring Figure 7B L abeg uo puejspueib jjam 88g em 10J 18d suoddns z Seuoui 6 0 JOU seoaid 100jj JO lt aq JaYJO 003 ILON Jad suoddns 9 901609 0014 ao8ld 0 spuejspueib jo JequinN NOILNVS 5 0 Je jjoddng W uv VL v v v 5 wel v ub L eL 9 JEL 9 anra
30. loor s Stiffener flashing support 55 6984 Sidewall stiffener iud Stiffener flashing MT SS 6984 s ud Figure 12A Sidewall stiffener PNEG 214 12 18 Cor Lok and Cut Lok Flooring 13 Air Flow Support Instructions Installation of Air Flow Supports 1 Determine the spacing and quantity of air flow supports required from the chart on Page 32 Make sure that the correct supports have been ordered for use with the proper depth of plank either 1 1 8 or 1 3 8 deep 2 Mark center of bin 3 Install discharge auger 4 Mark spacing lines parallel to discharge auger 5 Start on the side of the bin opposite from the discharge auger and place the first two rows of supports on the spacing lines Note that air flow supports are installed at an angle in an overlapping pattern so the ends will overlap See floor layouts in Figure 13B on Page 33 6 Install the channel lock flooring on the first two rows of supports and secure in place with bin wall flashing 7 Finish placing supports on the spacing lines and installing floor planks a Single supports are used next to the bin wall and at the ends of split floor planks in order to maintain the floor manufacturer s recommended minimum distance from the end of a plank to a support b Double supports are used at the sump and along the sides of the discharge auger for spacing of 16 or less and for re
31. n rings and corrugation as shown in the illustrations on Pages 21 26 or stated in the charts on on Pages 27 28 Attach the flashing to flooring and bin wall to hold plank in place See Page 12 for flashing installation 5 POSITION THE NEXT ROW OF SUPPORTS ACCORDING TO THE CHALK LINES and support layout The straight tab should snap under the first previous floor piece After the supports in the row are correctly positioned install the next floor piece by hooking the open channel edge under the outside hooks of the floor supports Push down sharply on the edge of the floor piece until it snaps into the previous floor piece See Figure 2C Continue this process for the rest of the floor cutting planks for center and intermediate wells as needed See Figure 5A on Page 13 for center well support locations NOTE Whenever there is more than Dimension B divided by three inches B 3 of plank unsupported beside the bin wall there should be a support on that plank or a support on each of the planks adjacent to it such that no more than Dimension B divided by three inches B 3 is unsupported For example 2 66 bin with 8 rings has a dimension of 22 Take 22 3 7 33 Round to 7 Therefore there should be no more than 7 of unsupported floor plank PNEG 214 12 18 Cor Lok and Cut Lok Flooring 3 Grandstand Identification 20 Gauge Grandstand Identification 20 Gauge Plenum Clearance Grandstand Color C
32. n treni nnns innen en 25 18 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 4 00 Corrugated Bins 9 Rings ssssssssssssseseneeeneen nennen ener 26 PNEG 214 12 18 Cor Lok and Cut Lok Flooring PNEG 214 12 18 Cor Lok and Cut Lok Flooring 20 Gauge Floor Support Requirements 20 Gauge Grandstand Chart 2 66 Corrugation 20 Gauge Grandstand Chart 4 00 Corrugation Flashing Support Stiffeners Table of Contents Chapter 11 Chapter 12 Stiffener Flashing Support Instructions for Internal Universal Stiffeners Air Flow Support Instructions Installation of Air Flow Supports Chapter 13 Chapter 14 Warranty SEE PAGE 27 AND PAGE 28 FOR 20 GAUGE FLOOR SUPPORT REQUIREMENTS 1 Safety Safety Guidelines This manual contains information that is important for you the owner operator to know and understand This information relates to protecting personal safety and preventing equipment problems lt is the responsibility of the owner operator to inform anyone operating or working in the area of this equipment of these safety guidelines To help you recognize this information we use the symbols that are defined below Please read the manual and pay attention to these sections Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious i
33. njury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation AA R which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation AWARN which if not avoided could result in death or serious injury A CAU TIO N CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a CAU TIO N potentially hazardous situation which if not avoided may result in property damage NOTE indicates information about the equipment that you N OTE should pay special attention ill PNEG 214 12 18 Cor Lok and Cut Lok Flooring 1 Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment We want to keep you as acustomer This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel As owner and or operator it is your responsibility to know what requirements hazards and precautions exist and to inform all personnel associated with the equipment or in the area Safety precautions may be required from the personnel Avoid any alte
34. ns additional supports may need to be ordered How to read the chart For example a 12 diameter bin with 7 rings would have spacing of 54 27 the top numbers Meaning A 54 and B 27 The number of supports needed would be 62 the bottom number PNEG 214 12 18 Cor Lok and Cut Lok Flooring 11 20 Gauge Floor Support Requirements 20 Gauge Grandstand Chart 4 00 Corrugation Wide 4 00 Corrugation 20 Gauge Grandstand Floor Support Chart Full Floor Supports Required for Plank Type Flooring 4 00 Corrugation Based upon 13 5 or taller floor heights Rings 12 15 18 21 24 27 30 33 36 39 42 45 48 54 60 72 75 78 90 105 SUPPORT SPACING All floor styles OK for SUPPORT QUANTITY in upper 5427 58 29 54 27 52 26 56 28 54 27 50 25 50 25 50 25 50 25 46 28 52 26 48 24 shaded area 62 80 120 150 202 249 333 390 470 576 695 735 869 4 5427 54 27 54 27 52 26 52 26 48 24 50 25 50 25 50 25 50 25 46 28 48 24 48 24 46 23 44 22 62 88 120 160 214 275 333 390 470 576 695 775 869 1156 1430 5 5427 52 26 48 24 50 25 48 24 48 24 48 24 46 28 44 22 46 28 46 28 44 22 44 22 42 21 4221 62 96 138 168 224 275 347 425 5
35. ode 11 7 8 Blue 14 3 8 White 17 3 16 Yellow Figure 3A PNEG 214 12 18 Cor Lok and Cut Lok Flooring 4 Flashing Installation Sheet metal screw Figure 4A Grain Systems Formed Flashing Installation If a bin sweep auger will be used overlap flashing so that the sweep with climb up on to the next flashing section when rotating usually clockwise See Figure 4A This will prevent the rotating slipping outer wheel of the sweep from catching on the flashing edges All GSI power sweeps and carry in sweeps manufactured after April 2002 run clockwise After floor is in place place 1 1 4 bolts through pre punched holes in sidewall Bolt heads should be on outside of bin See Figure 4Bto determine the correct sequence for placing the nuts and washers Finger tighten the nuts until all flashing is installed then go back and fully tighten While holding the flashing flat and pushing in towards the bin wall fasten the flashing to the floor with two sheet metal screws 2 66 Corrugation Flat washer Bin bolt Flashing metal screw Spacer nut Flooring 4 00 Corrugation T Sheet metal screw Elat washer Flat washer Bin bolt Sheet metal screw Flashing Flashing Spacer nut 9 High plenum Flooring Low plenum Flooring Figure 4B PNEG 214 12 18 Cor Lok and Cut Lok Flooring
36. rations to the equipment Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to use controls properly Do not let anyone operate without instruction Operator s Manual Keep your machinery in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life Read and Understand Manual If you do not understand any part of this manual or need assistance contact your dealer Rotating Flight Grain augers can kill or dismember Keep clear of all augers and never enter the bin unless all power is disconnected and locked out Failure to do so will result in serious injury or death P UR Rotating Flight PNEG 214 12 18 Cor Lok and Cut Lok Flooring 1 Safety Prepare
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