GSI Outdoors AUTOFLOW 2TFC User's Manual
Contents
1. ve 5 control wires between Autoflow Control and Actuator 1 Use wire for control wiring ATTN Use only MTW type wire for control wir 0 0 Ternino 6 21918 6 i Terni 0101617 Terninol 8 t Terninol 9 90101965 1 Terninol 10 100210101 SN ES me B M0 Input fron Entrance Panel SS 110v Neutral fron Entrance Panel PES Two 2 power wires beteween entrance panel and actuator 24 to Battery se l6go nininun for power wires 24v DC to Battery Series 2000 Figure 20 43 ELECTRICAL POWER SUPPLY 2000 Autoflow Autoflow to Wet Supply Rotary Switch Interconnect The 110V AC rotary switch located in the wet storage tank is used to inform the computer on the availability of wet grain The Wet Supply Rotary Switch use 110V AC to power the motor and 12V DC to switch a signal back to the computer To wire the Wet Supply Rotary Switch to the Autoflow Control Box do the following 1 Run Four 4 control wires from the Autoflow Control Box to the Wet Supply Rotary Switch 2 Connect the wires as shown in figure 21 3 JOLE 5 44 Figure 21 2000 Autoflow ELECTRICAL POWER SUPPLY Aut2. pes reference guide for parts It is recommended acc M that you contact your local power company and 220viph 42 60 C366B have a representative survey the installation to see that your wiring is compatible with their system and that adequate power is supplied to your unit Remember that the only thing 460v3ph 12 30 C163B connected to the recommended service amps 10 HP 220v3ph 25 30 C303B 380v50hz 14 30 C180B 575v3ph 9 30 C137B should be your grain dryer Standard electrical E safety should be used Refer to the National 220v1ph 64 75 F658B Electrical Code Standard handbook by the National Fire Protection Association A 1SHP 220 3 37 40 C400B qualified electrician should make all electrical 380v50hz 21 30 C273B wiring installations 460v3ph 18 30 C214B 575v3ph 14 30 C180B Relay Fill System FullLoad Motor Heater HP Voltage Amps Starter Strips 220v3ph 49 60 C500B 220v1ph 13 30 C137B 20HP 380v50hz 28 40 C330B 3 HP 220v3ph 7 30 C104B 460v3ph 23 30 C303B 380v50hz 4 30 C630A 575v3ph 19 30 C228B 460v3ph 4 30 C630A 220v3ph 61 75 F719B 575v3ph 3 30 C630A 25 HP 380v50hz 35 40 C400B 220viph 21 30 C228B 460v3ph 29 40 C330B 5HP 220v3ph 12 30 C163B 575v3ph 23 30 C273B 380v50hz 7 30 C955A 220v3ph 73 75 F772B 460v3ph 6 30 C778A 30 HP 380v50hz 43 60 C440B 575v3ph 5 30 C630A 460v3ph 35 40 C400B 220v1ph 32 40 C303B 575v3ph 28 40 C330B 7 5 HP 220v3ph 18 30 C228B 380v50hz 11 30 15
3. paddle to the flex 5 Make sure that the conduit hole is at coupling as shown in figure 9 op Dry Bin Diameter 8 2 bat 23 50 00 Figure 8 26 2000 Autoflow INSTALLATION Coupling TE Figure 9 27 INSTALLATION 1 2 3 4 5 28 2000 Autoflow Drying Chamber High Level Rotary Switch Installation Drill a 2 diameter hole through the roof panel at the location shown in figure 8 See Component placement on page 9 for proper placement in relation to fill auger Use the mounting plate as a pattern and drill four 3 8 holes through the roof panel at the switch location so the plate can be bolted to the roof Attach the flex coupling to the rotary switch power pack using a roll pin Apply teflon tape or pipe sealant not included to the rotary switch power pak threads and thread the rotary switch power pack into the mounting plate coupling Make sure that the conduit hole is at 6 7 8 9 10 11 12 right angles with the roof panel ribs or facing towards the eave Caulk the underside of the mounting plate and on all sides of the 2 hole Bolt the assembly to the roof panel Attach the shaft extension according to figure 10 Apply teflon tape or pipe sealant not included to the shaft guard Thread to underneath side of mounting plate Add the 1 4 drilled coupling to the s
4. CAUTION and DANGER Read the message and be cautious to the possibility of per sonal injury or death WARNING BE ALERT Personnel operating or working around electric fans should read this manual This manual must be delivered with the equipment to its owner Failure to read this manual and its safety instructions is a misuse of the equipment 2000 Autoflow SAFETY The GSI Group Inc recom mends contacting your local AWAR N N G power company and having a representative survey your instal Stay clear of rotating lation so the wiring is compat blade Blade could start ible with their system and ad automatically Can cause equate power is supplied to your gt PUE x unit am serious Injury Disconnect Safety decals should be read power before servicing DC 1225 and understood by all people in the grain handling area The ro tating blade fire warning decals and voltage danger decal must be displayed on the fan can The T G bottom right decal should be W A R N present the inside bin door Flame and pressure beyond porthole door cover and the roof door Do not operate with manway cover service door removed Keep If a decal is damaged or is head and hands clear Can missing contact cause serious injury The GSI Group Inc 1004 E Illinois St Assumption IL 62510 217 226 4421 A free replacement will be sent to cover of the two ring door 24 DC 1227 you A DA
5. chamber where the rotary switches are located fills slower than the rest of the drying chamber an overflow situation may occur It is very critical that the drying chamber fill evenly and that the grain falls from Fill System 1 directly onto the perforated cone in the drying chamber Drying Chamber Rotary Switches Mounted in Bin Roof 25 INSTALLATION 2000 Autoflow Drying Chamber Low Level Rotary Switch Installation 1 Drilla 2 diameter hole through the right angles with the roof panel ribs or roof panel at the location shown in facing towards the eave figure 8 See component placement on 6 Caulk the underside of the mounting page 9 for proper placement in plate and on all sides of the 2 hole relation to fill auger 7 Bolt the assembly to the roof panel 2 Use the mounting plate as a pattern and drill four 3 8 holes through the roof 8 Attach the shaft extension according to panel at the switch location so the plate figure 9 can be bolted to the roof 9 Apply teflon tape or pipe sealant not 3 Attach the flex coupling to the rotary included to the shaft guard switch power pack using a roll pin 10 Thread to underneath side of mounting 4 Apply teflon tape or pipe sealant not plate included to the rotary switch power pak threads and thread the rotary 11 Add the 1 4 drilled coupling to the switch power pack into the mounting shaft extension using the cotter pin plate coupling 12 Attach 1
6. of any short and will ensure long life of all circuit ELECTRICAL POWER SUPPLY boards and the ignition system The ground rod must be in accordance with local requirements Proper Installation of Ground Rod It is not recommended that the rod be driven into dry ground Follow these instructions for proper installation 1 Dig a hole large enough to hold 1 to 2 gallons of water 2 Fill hole with water 3 Insert rod through water and jab it into the ground 4 Continue jabbing the rod up and down The water will work its way down the hole mak ing it possible to work the rod completely into the ground This method of installing the rod gives a good conductive bond with the surrounding soil 5 Connect the bare copper ground wire to the rod with the proper ground rod clamp See Figure 12 6 Connect the bare copper ground wire to the fan control boxes with a grounding lug _ 7 Ground wire must not have any breaks or splices Dig a hole large enough to hold 1 or 2 gallons of water Work the ground rod into the earth until it is completely in the ground 35 2000 Autoflow The Following diagram details the configuration for correct main power installation Use the diagram in conjunction with the Electrical Load information and Wire Size information provided The diagram details the correct main power installation for 220V 1 ph 230V ph 460V 3ph 575V 3ph and 380V 50hz power supplies On all three phase
7. 30 74 75 F772B 150 150 42 380v50hz 30 39 40 C440B 80 80 460v3ph 30 37 40 C400B 80 80 575v3ph 30 30 40 C330B 80 80 208v3ph 40 108 120 F118C 200 200 220v3ph 40 102 120 F118C 200 200 42 380v50hz 40 47 60 C500B 100 100 460v3ph 40 51 60 C550B 100 100 575v3ph 40 40 60 C400B 100 100 38 2000 Autoflow ELECTRICAL POWER SUPPLY Dryer Fan Size 36 36 42 42 42 42 Voltage Horsepower 100 Run 220v1ph 208v3ph 220v3ph 380v50hz 460v3ph 575v3ph 220v1ph 208v3ph 220v3ph 380v50hz 460v3ph 575v3ph 220 1 208v3ph 220v3ph 380v50hz 460v3ph 575v3ph 208v3ph 220v3ph 380v50hz 460v3ph 575v3ph 208v3ph 220v3ph 380v50hz 460v3ph 575v3ph 208v3ph 220v3ph 380v50hz 460v3ph 575v3ph 10 12 10 12 10 12 10 12 10 12 10 12 10 16 20 20 20 20 20 30 30 30 30 30 40 40 40 40 40 Wire Size Information Copper 6 6 6 10 10 10 10 10 10 10 10 10 Aluminium Copper 100 Run 4 4 200 Run 4 4 00 00 Aluminium Copper 200 Run 2 2 000 00 000 000 300 Run 2 3 0000 00 3 3 3 0000 0000 Aluminium 300 Run 0 2 0000 00 0000 0000 39 ELECTRICAL POWER SUPPLY 2000 Autoflow Fill System Control Box Electrical Load Information The following charts provide information for Relay the electrician wiring the grain dryer and are a Hn 57
8. is necessary to know the distance from the unit to the available transformer and the horsepower of your fan unit Advise the service representative of your local power supplier that an additional load will be placed on the line Each fan motor should be wired through a fused or cir cuit breaker disconnect switch Check on KVA rating of transformers considering total horsepower load The power supply wiring main switch equipment and trans formers must provide adequate motor starting and oper ating voltage Voltage drop during motor starting should not exceed 14 of normal voltage and after motor is running at full speed it should be within 8 of normal voltage Check Electrical Load Information for HP rat ings and maximum amp loads to properly size wire and fusing elements Standard electrical safety practices and codes should be used Refer to National Electrical Code Standard Handbook by National Fire Protection Asso ciation Machine to Earth Grounding It is very important that a Machine To Earth Ground Rod be installed at the fan This is true even if there is a ground at the pole 15 feet away Place the ground rod that comes standard within 8 feet of the dryer and attach it to the dryer control panel with at least a 6 solid bare copper ground wire and the clamp pro vided The grounding rod located at the power pole will not provide adequate grounding for the dryer The proper grounding will provide additional safety in case
9. of the bin Example If the wet storage bin is 18 in diameter then the Wet Supply Rotary Switch would be mounted 9 up the sidewall If the bin is 2 66 corrugation the hole should be centered on an outside hill If the bin is 4 00 corrugation the hole should be centered on an outside valley Use the mounting plate as a pattern and drill four 3 8 holes through the sidewall at the swich location so the place can be bolted to the bin 5 Add foam weather strip around the top 6 7 8 9 10 11 and side of the mounting plate Caulk the underside of the mounting plate on all sides of the 2 hole and where the plate meets the bin Bolt the mounting plate to the sidewall Attach the flex coupling to the rotary switch power pack using a roll pin Attach the 1 vane paddle to the flex coupling as shown in figure 6 Apply teflon tape or pipe sealant not included to the rotary switch power pak threads and thread the rotary switch power pack into the mounting plate coupling Make sure that the conduit hole is facing down or is horizontal Wet Supply Rotary Switch Mounted on Wet Supply Tank 21 INSTALLATION 2000 Autoflow i INSIDE BIN INSIDE BIN Figure 6 22 2000 Autoflow 1 2 3 4 5 6 INSTALLATION Storage Chamber High Limit Rotary Switch Installation Drill
10. systems put the leg with the highest potential difference between that leg and ground wild or high voltage leg on the center terminal L2 at the motor starter POWER MOTOR WIRING NOTE Standard electrical safety should be used Refer to the National Electrical Code Standard Handbook by the National Fire Protection Association A qualified electrician should make all electrical wiring installations Follow all local or national electrical safety standards and ordinances when installing the equipment Main Power Schematic 55 MAIN POWER ENTRANCE PANEL SIARTER FAN CONTROL BOX 1 1 lf N LI 1 L2 1 1 1 1 1 1 1 SOON 13 LL Sg V DISCONNECT BREAKER m 1 1 rot 1 1 220v 1 460v 3PH I l 11 575v 3PH 1 380v 3PH pod 220v IPH Ld 11 and L3 14 Ih d l 1 1 M 1 1 21 1 i 1 PROTECTIVE i Les EARTH i di 44 iol 1 1 1 1 1 A 1 1 fc if 1 EARTH GROUND TRIER 2 CONTACTS CONTACTS Control Voltage Transforner GROUND GROUND 4 lt CONTROL gt MOTOR 37 ELECTRICAL POWER SUPPLY 2000 Autoflow Relay Electrical Load Dryer Fan Full Load Motor Heater Fuse Information Size Voltage Horsepower Amps Star
11. 1 460v3ph 9 30 C125B 575v3ph 7 30 C955B ELECTRICAL POWER SUPPLY 2000 Autoflow ES lt az Fill Systen H2 T3 12 Aeration Fan Fill System 2 Fill Systen Motor Motor Mator FILL SYSTEM CONTROL Figure 18 41 ELECTRICAL POWER SUPPLY 2000 Autoflow Autoflow to Master Fan Heater Unit Interconnect The Master Fan Heater Unit is the only fan and heater in a single fan unit In two fan units it is the fan heater with the airswitch plenum temperature sensor and grain temperature sensor connected to it DO NOT run the control wires for the Master Fan Heater in the same conduit as the power wires for the fan motor To wire the Master Fan Heater Unit to the Autoflow Control Box do the following Important NOTE Do NOT use solid wire for interconnections NOTE A shielded 16 gauge cable is recommended for use on the network connection The network wires for this configuration are attached to terminals number 4 and 5 Ground each end of the shielded cable to the housing A shielded 16 gauge 2 wire cable can be purchased from GSI Part WR 16 2S 1 Run five 5 control wires from the Autoflow Control Box to the Master Fan Heater Unit 2 Connect the wires as shown in figure 19 Terninol 1 gt 2 i Terminol 2 MZ MZ KZ Termino Termino Termino Ter
12. 12 3 5 million 39 1 2 9 32 1 Ib 15 Ibs 36 15 4 5 million 50 1 2 265 1 Ib 15 Ibs 42 15 5 75 million 64 1 2 344 1 Ib 15 Ibs 42 20 6 75 million 75 1 2 3 8 1 Ib 15 Ibs 42 30 8 75 million 97 1 2 328 1 Ib 15 Ibs 42 40 10 25 million 113 3 4 29 64 1 Ib 15 Ibs 32 2000 Autoflow This dryer is designed to operate on natural gas Natural gas units have a larger orifice to accommo date lower pressures sometimes found with natural gas and do not have vaporizer coils like liquid propane units A regulated pres sure of 10 PSI minimum 30 PSI maximum must be provided at the field connection point on the fan and heater unit with gas available in sufficient volume to maintain the operating pressure See the Fuel Systems and Recommendations Chart for natural gas to determine the cor rect size line to run to the dryer Have a qualified gas service per son inspect the installation to be sure everything is installed ac INSTALLATION Natural Gas NG cording to local codes and ordinances After installation is complete check all connections for leaks with liquid detergent or comparable Wear rubber gloves and eye protection DO NOT USE FLAME FOR LEAK TESTING NG line field connection Fuel System Specifications and Recommendations Natural Gas NG Maximum Heat Maximum Fuel Minimum Maximum Dryer Dryer Capacity BTU Flow Cubic Ft Minimum Orifice Operating O
13. 6ga minimum NOTE A shielded two conductor 16ga cable should be used for the network connections Run 1 Run 2 Run 3 Run 4 Run 5 Run 6 Run 7 2000 Autoflow Power Motor Wires Entrance Panel to Master Fan Heater Control Box for fan motor Entrance Panel to Slave Fan Heater Control Boxes if applicable for fan motor Entrance Panel to Fill System Control Box if applicable For Fill System 1 motor starter For Fill System 2 motor starter if applicable For Aeration fan motor starter Fill System Control Box to Fill System 1 Motor Fill System Control Box to Fill System 2 Motor if applicable Fill System Control Box to Aeration Fan Motor Entrance Panel to Actuator Control Box 110V AC 110V Ground wire for battery charger Grounding All Control Boxes should be properly grounded with a ground lug mounted in each control box 2000 Autoflow Power Supply An adequate power supply and proper wiring are impor tant factors for maximum performance and long life of the dryer Electrical service must be adequate enough to prevent low voltage damage to motors and control cir cuits see Electrical Load Information on page 40 In 220V 1 ph and 220V 3 ph systems a separate neutral wire is required for the 120V heater circuit and should be connected to terminal 1 in the master heater Do not run in conduit with motor power lines Transformer and Wiring Voltage Drop It
14. HIPMENT CHARGES TO AND FROM GSI S FACTORY WILL BE PURCHASER S RESPON SIBILITY EXPENSES INCURRED BY OR ON BEHALF OF THE PURCHASER WITHOUT PRIOR WRITTEN AUTHORIZATION FROM AN AUTHORIZED EMPLOYEE OF GSI SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER EXCEPT FOR THE ABOVE STATED EXPRESS LIMITED WARRANTIES GSI MAKES NO WARRANTY OF ANY KIND EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MER CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH i PROD UCT MANUFACTURED OR SOLD BY GSI OR ii ANY ADVICE INSTRUCTION RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION INSTALLATION LAYOUT SUITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCT OR PRODUCTS IN NO EVENT SHALL GSI BELIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUEN TIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY SHALL BE LIMITED TO THAT STATED ABOVE WHICH SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT PURCHASED THIS WARRANTY IS NOT TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER GSI SHALL HAVE NO OBLIGATION OR RESPONSIBILITY FOR ANY REPRESENTATIVE OR WARRANTIES MADE BY OR ON BEHALF OF ANY DEALER AGENT OR DISTRIBUTOR OF GSI GSI ASSUMES NO RESPONSIBILITY FOR FIELD MODIFICATIONS OR ERECTION DEFECTS WHICH CREATE STRUCTURAL OR STORAGE QUALITY PROBLEMS MODIFICA
15. NGER De Rotating flighting Flowing material Crusted material can kill or can trap and can collapse and dismember suffocate suffocate Keep clear of all augers DO NOT ENTER this bin you must enter this bin gt 1 Shut off and lock out all power 2 Use safety harness and safety line 3 Station another person outside the bin 4 Avoid the center of the bin 5 Wear proper breathing equipment or respirator High voltage Will cause serious injury death Lockout power before servicing DC 1224 Failure to heed these warnings will result in serious injury or death DC 552 SAFETY PRECAUTIONS 10 READ THESE INSTRUCTIONS BEFORE OPERATION AND SERVICE SAVE FOR FUTURE REFERENCE Read and understand the operating manual before trying to operate the dryer Power supply should be OFF for service of electrical components Use CAUTION in checking voltage or other procedures requiring power to be ON Check for gas leaks at all gas pipe connections If any leaks are de tected do not operate the dryer Shut down and repair before further operation Never attempt to operate the dryer by jumping or otherwise bypassing any safety devices on the unit Set pressure regulator to avoid excessive gas pressure applied to burner during ignition and when burner is in operation Do not exceed maxi mum recommended drying temperature Keep the dryer clean Do not allow fine mate
16. Series 2000 Autoflow Fan Heater Control Installation Instructions MODELZ2TF MODEL 2TFC MODEL 2TAF Installation Manual PNEG 673 a division of THE GSI GROUP This equipment shall be installed in accordance iwth the current INSTALLATION CODES FOR GAS BURNING APPLICANCES AND EQUIPMENT CAN1_B149 1 and B149 2 or applicable provincial regulations which should be carefully followed in all cases Authorities having jurisdiction shuld be consulted before installations are made 2000 Autoflow TABLE OF CONTENTS Roof Warning Operation amp Safety 4 safety Alert Decals eiii c REOR tie 5 Safety PrecautiOns e e eee ave HR p ene neta 6 Satety Sign oft Sheet eu n dte eod re pp er dep etc 7 Fan Heater and Control Box 8 Autoflow Control Box Bolt Pattern 10 Fill System Control Box 11 Fill System Control Bolt 12 Actuator Control Box Mounting esses neret ener 13 Multi Grain Temperature Sensor 15 Grain Temperature Sensor Mounted to Leveling Band 16 Close up of Grain Temperature Sensor 17 Plenum Temperature Sensor Installation eerte 18 Aurswitch Installationi nepote perte pet epe dte ceps 19 Wet Suppl
17. TIONS TO THE PRODUCT NOT SPECIFICALLY COVERED BY THE CONTENTS OF THIS MANUAL WILL NULLIFY ANY PROD UCT WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE THE FOREGOING WARRANTY SHALL NOT COVER PRODUCTS OR PARTS WHICH HAVE BEEN DAMAGED BY NEGLIGENT USE MISUSE ALTERATION OR ACCIDENT THIS WARRANTY COVERS ONLY PRODUCTS MANUFACTURED BY GSI THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED GSI RESERVES THE RIGHT TO MAKE DESIGN OR SPECI FICATION CHANGES AT ANY TIME PRIOR TO INSTALLATION PURCHASER HAS THE REPONSIBILITY TO RESEARCH AND COMPLY WITH ALL FEDERAL STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND IN STALLATION 55 Revision 1 February 1998 a division of THE GSI GROUP 1004 E Illinois St Assumption IL 62510 Phone 217 226 4421 Fax 217 226 4498 January 1998
18. a 2 diameter hole through the sidewall 3 below the fan heater If the bin is 2 66 corrugation the hole should be centered on an outside hill If the bin is 4 00 corrugation the hole should be centered on an outside valley Use the mounting plate as a pattern and drill four 3 8 holes through the sidewall at the switch location so the plate can be bolted to the bin Add foam weather strip around the top and side of the mounting plate Caulk the underside of the mounting plate on all sides of the 2 hole and 7 8 9 10 where the plate meets the bin Bolt the mounting plate to the sidewall Attach the flex coupling to the rotary switch power pack using a roll pin Attach the 1 vane paddle to the flex coupling as shown in figure 7 Apply teflon tape or pipe sealant not included to the rotary switch power pak threads and thread the rotary switch power pack into the mounting plate coupling 11 Make sure that the conduit hole is facing down or is horizontal Storage chamber rotary switch 23 INSTALLATION 2000 Autoflow Paddle r Flex Coupling SIDE BIN Figure 7 24 2000 Autoflow The three 3 Drying Chamber Rotary Switches are used by the series 2000 Autoflow to monitor the location of grain in the Drying Chamber The rotary switch with the
19. ached to terminals number 8 and 9 in the master unit and terminals number 3 and 4 in the slave unit Ground each end of the shielded cable to the housing A shielded 16 gauge 2 wire cable can be purchased from GSI Part WR 16 28 91610 gt E 5 6561910 Use only MTW type wire r control wiring 51079 2890s ID WI uo Ol 5619905 51919 lt 01019 2 3 Mas er Fan heater Control Box Figure 26 Wiring for a slave fan heater unit to a master fan heater unit 2000 Autoflow ELECTRICAL POWER SUPPLY Slave to Slave Interconnect NOTE A shielded 16 gauge cable is recom mended for use on the network connections The network connections for this configuration are attached to terminals number 7 and 8 in slave 1 and terminals number 3 and 4 in slave 2 Ground each end of the shielded cable to the housing A shielded 16 gauge 2 wire cable can be purchased from GSI Par
20. are within 1 horizontally of the hole pattern shown existing holes may be used to attach the actuator Use four 5 16 x 1 1 4 bin bolts and washers with bolt heads to the o AARAU TCR 7 1 M Actuator Control Box Mounted to Bin inside of the bin Do not attach the dump chute cable to the actuator at this time The cable should not be installed until after the actuator unit is completely wired and tested CONTROL BOX MOUNTING 2000 Autoflow Actuator Control Box Mounting 44 00 14 0 gt V gt v B TU 3 9 375 Actuator Actuator View Bolt Pattern Figure 3 Bolt pattern to drill holes for the Actuator Control Box 2000 Autoflow INSTALLATION Multi Grain Temperature Sensor 1 Remove the two wires attached to the grain tem band post and across the top leveling band perature sensor connected to terminal 22 and terminal 23 in the fan control box 5 Take the cords through the space between the roof and the top sidewall sheet There should be enough 2 Mount the four grain temperature sensor brack on all temperature sensor brackets to exit the dry ets evenly around the drying chamber on out ing chamber at the same place side leveling band posts figure 5 6 Run the cords back into the fan control box 3 With bin bolts mount the bracket so the sensor is 10 1 2 above the floor sheet rib 7 Wire the fo
21. drying process can begin and will shut the dryer down if the drying chamber empties unexpectedlly The third rotary switch is the Drying Chamber High Level Rotary Switch It is used to inform the dryer when the drying chamber is full The Drying Chamber Rotary Switches us 110V AC to power the motor and 12V DC to switch a signal back to the computer The AC and the 12V DC wires can be jumped from rotary switch to rotary switch to lessen the wires needed To wire the Drying Chamber Rotary Switches to the Autoflow Control Box do the following 1 Run six 6 control wires from the Autoflow Control Box to the Drying Chamber Rotary Switches 2 Connect the wires as shown in figure 23 2000 Autoflow ELECTRIAL POWER SUPPLY Drying Chamber Low Lev Use 16ga wire Figure 23 47 ELECTRICAL POWER SUPPLY 48 2000 Autoflow Autoflow to Fill System Control Box Interconnect The Fill System Control Box houses the starter s for the fill system s that load grain into the Top Dry Autoflow Unit and for the aeration fan DO NOT run the control wires for the Fill System Control Box in the same conduit used for the power wires for the fill system and aeration fan motors To wire the Fill System Control to the Autoflow Control Box do th
22. e following 1 2 Run ten 10 control wires from the Autoflow Control Box to the Fill System Control Box Connect the wires as shown in figure 24 re for control wiring ill System Control Box Figure 24 2000 Autoflow ELECTRICAL POWER SUPPLY Autoflow to Ground Interconnect Entrance Panel Autoflow Control Box must be grounded with o seperate ground from the Entronce Ponel Use 1690 minimun for ground yire Terninol 36 Series 2000 Autoflow Control Box Figure 25 49 ELECTRICAL POWER SUPPLY 50 2000 Autoflow Master to Slave Interconnect A slave fan heater unit can be added to oper ate in unison with the master fan heater unit The interconnect between the master and slave fan heater units remains the same regardless of the type or presence of a control center To wire a Slave fan heater unit to a master fan heater unit do the following NOTE Do NOT use solid wire for intercon nection 1 Run four 4 16ga MTW type wires from the master fan heater unit to the slave fan heater unit 2 Connect the wires as shown in figure 26 heater Control NOTE A shielded 16 gauge cable is recom mended for use on the network connections The network connections for this configura tion are att
23. e to determine the correct size izers and they are designed to oper line to run from the tank to the dryer Have a qualified gas service per ate on liquid draw from the supply son inspect the installation to be sure that everything is installed ac tank Avoid using propane supply cording to local codes and ordinances tanks that have been used for vapor After installation is complete check all connections for leaks with draw for long periods of time When liquid detergent or comparable Wear rubber gloves and eye protection using liquid draw systems any mois Avoid contact with liquid propane DO NOT USE FLAME FOR LEAK ture that may be present in tanks or TESTING lines may freeze when the system is used in cold weather To avoid this situation purge the system with methanol Do not use tanks which have previously been used for am monia or fertilizer solutions These substances are extremely corrosive and will damage fuel supply and burner parts Because the vaporizer coil may need to be adjusted during operation flexible hose suitable for LPs should be used for the final field connection See the Fuel Systems and Rec LP line field connection Fuel System Specifications and Recommendations Liquid Propane LP Maximum Heat Maximum Fuel Minimum Maximum Dryer Dryer Capacity BTU Flow Gallons Minimum Orifice Operating Operating Fan Size Horsepower Per Hour Per Hour Line Size Size Pressure Pressure 36 10
24. egative 12 VOLT BATTERIES ARE NOT SUPPLIED BY GSI USE 12V LAWN AND GARDEN TYPE MOUNT BATTERIES ON BATTERY SHELVES IN ACTUATOR CONTROL BOX 24 VOLT CHARGER SHOULD HOOK UP TO POS AND NEG AS SHOWN CHECK POLARITY 12 VOLT BATTERY 12 VOLT BATTERY ADD JUMPER 55 CHARGER PS NJ CHARGER NEG v UO 07 NN IN PC NEG NEG RED Figure 28 52 2000 Autoflow ELECTRICAL POWER SUPPLY Dump Chute Cable Installation After complete installation of the Autoflow Unit the cable should be hooked up to the linear actuator in the Actuator Control Box To test the linear actuator and install the cable do the following 1 2 3 4 5 6 Turn all switches on the Autoflow control front panel to the off position Make sure the Emergency Stop switches on all the control boxes are pulled out Turn the Control Power switch to the position The display should read stopped at the bottom While watching the linear actuator turn the Dump switch to the manual open position The Linear actuator should extend down 16 7 8 9 10 11 12 Place the Dump switch in the auto position and press the Stop switch The linear actuator should retract and stop Place the Control Power switch in the off position and push
25. f vent icing DC 969 HAUST OR INTAKE PORTS TO FREEZE Series 2000 Autoflow Installation amp Operating Instructions Thank you for choosing a Top Dry Series 2000 Autoflow unit It is designed to give excellent per formance and service for many years This manual describes the installation for all standard production Top Dry Series 2000 single fan multi fan and 2000 Series Autoflow units Differ ent models are available for liquid propane or natu ral gas fuel supply with either single phase 230 volt or three phase 208 220 380 460 or 575 volt elec trical power The principal concern of the GSI Group Inc GSI is your safety and the safety of others asso ciated with grain handling equipment This manual is written to help you understand safe operating procedures and some of the problems that may be en countered by the operator or other personnel As owner and or operator it is your responsi bility to know what requirements hazards and pre cautions exist and to inform all personnel associ ated with the equipment or who are in the fan area Avoid any alterations to the equipment Such alter ations may produce a very dangerous situation where serious injury or death may occur Safety Alert Symbol The symbol shown is used to call your attention to instructions concerning your personal safety Watch for this symbol it points out important safety precautions It means ATTENTION WARNING
26. h the 3 4 hole 3 Position the housing so the cord Plenum temperature sensor on the bin sidewall exits the housing horizontally and the tabs fall on the sidewall peaks 4 Use two self drilling screws to mount the housing to the bin sidewall 5 Caulk between the housing and the sidewall to seal Important If the Top Dry is a two fan unit do not mount the plenum tem perature sensor between the two fan heater units 2000 Autoflow INSTALLATION Airswitch 1 Oneither side of the master fan heater drill one 3 4 hole even with the fan heater unit in a val ley on the bin sidewall 2 Insert the airswitch probe through the 3 4 hole 3 Position the housing so the cord exits the housing horizontally and the vents open downward OF __ 4 Use four self drilling screws to 2 mount the housing to the bin Airswitch mounted on the bin sidewall 5 Caulk between the housing and the sidewall to seal INSTALLATION 2000 Autoflow Fan heater unit mounted to the bin showing the plenum high limit the airswitch and cord going through the eave to the grain temperature sensor brackets 2000 Autoflow INSTALLATION Wet Supply Rotary Switch 1 Drill a 2 diameter hole through the 2 3 4 hopper bottom If a flat bottom bin is being used for a wet storage tank the Wet Supply Rotary Switch would be mounted 45 degrees up the sidewall from the center
27. haft extension using the cotter pin Attach the 3 vane paddle to the flex coupling as shown in figure 10 2000 Autoflow INSTALLATION Xs wee a 2 lt x al 22 7 ex Figure 10 29 INSTALLATION 2000 Autoflow Drying Chamber Overflow Rotary Switch Installation 1 Drill a 2 diameter hole through the included to the rotary switch power roof panel at the location shown in pak threads and thread the rotary figure 8 switch power pack into the mounting See Component placement plate coupling on page 9 for proper place ment in relation to fill auger 5 Make sure that the conduit hole is at right angles with the roof panel ribs or 2 Usethe mounting plate as a pattern facing towards the eave and drill four 3 8 holes through the roof panel at the switch location so 6 Caulk the underside of the mounting the plate can be bolted to the roof plate and on all sides of the 2 hole 3 Attach the flex coupling to the 7 Boltthe assembly to the roof panel rotary switch power pack using a roll pin 8 Attach the 3 vane paddle to the flex coupling as shown in figure 11 4 Apply teflon tape or pipe sealant not f Pane Figure 8 30 2000 Autoflow INSTALLATION Figure 11 31 INSTALLATION 2000 Autoflow Liquid Propane LP Top Dry dryers have internal vapor ommendations Chart for liquid propan
28. l System Control Box so that the Fill System s and Aeration fan are in view Keep in mind that wire will be used to interconnect the Fill System Control Box with the Autoflow Control Box and that power wires will have to be run from the entrance panel to the Fill System control Box to power the Fill System and Aeration fan motors which will also run from the Fill System Control Box Use the pattern in Figure 2 to drill holes for the Fill System Control Box CONTROL BOX MOUNTING 2000 Autoflow Fill System Control Box Mounting 6 f EN IN _ p 2 000 2 2 11 F oystem Control Box Figure 2 Fill System Control Box Bolt Pattern 2000 Autoflow 1 2 3 4 5 6 CONTROL BOX MOUNTING Actuator Control Box Mounting Mark the third sidewall ring from the ground to indicate the cable path if dump chutes and cable are already installed Make sure that all dump chutes and chains are EVENLY adjusted so that when one chute is level the others are level as well Keep in mind that wire will be used to interconnect the Actuator Control Box with the Autoflow Control Box and that a 110V power supply will need to run from the entrance panel to the Actuator Control Box to power the 24V DC battery charger Use the pattern in Figure 3 to drill holes for the Actuator Control Box If the horizontal seam bolts
29. lo oo o ooo loo lo o o o 222 1121314 617 9 10 11 12 13 14 15 16 17 18 t 2 23 24 25 26 0 31 32 Control Box re p I T I T T d 11213 8 8 2 3124 2212 21 212 o ollo 2 3 e 7 e o to t ie 24 Slave 1 Fan healer Control Box Figure 27 Wiring for a second slave fan heater unit to another slave fan heater unit 51 ELECTRICAL POWER SUPPLY 2000 Autoflow Battery Hook Up Two 2 lawn and garden type 12V DC terminal on one battery to the positive Batteries are required for proper operation of the terminal on the other battery Actuator Control Box The two 2 12V DC batteries are wired in series to provide the 24V 3 Attach the red wire coming from the DC linear actuator with the voltage required to fuse block and the positive lead on operate The two 2 12V DC batteries should the 24V DC battery charger to the open be mounted on the shelves provided in the positive terminal on one battery Actuator Control Box 4 Attach the black wire coming from the To wire the two 2 12V DC batteries to fuse block and the negative lead on the 24V DC battery charger do the following the 24V DC battery charger to the open negative terminal on the other 1 Mount the two 2 12V DC batteries in battery the Actuator Control Box on the proper shelves 5 Use Figure 28 to guide installation 2 Install a jumper from the n
30. mino Termino Series 2000 Autoflow Control Box 42 Terninol 3 Terninol 4 Terninol 5 STOTS 41 II LIS STO T 511 e M ee Series 2000 Moster Fon heoter Control Box Five 5 control wires between the Autoflow Control Box ond the Moster Fon heoter Use 16 wire for control wiring ATTN Use only type wire for control yiring Figure 19 2000 Autoflow ELECTRICAL POWER SUPPLY Autoflow to Actuator Interconnect The Actuator Control Box houses the 24V To wire the Actuator Control Box to the DC linear actuator two 2 12V DC Batteries Autoflow Control Box do the following and a 24V DC battery charger The linear actuator raises and lowers the dump chutes to 1 Run five 5 control wires from the unload grain automatically from the drying Autoflow Control Box to the Actuator chamber to the storage chamber The two 2 Control Box 12V DC batteries act as a backup to prevent wet grain from dumping into the storage chamber 2 Run three 3 power wires from the during a power outage The 24V DC battery Entrance Panel to the Actuator Control charger provides a continuous recharge to the Box batteries 3 Connect the wires as shown in figure 20 DETENER ca J Lx ea oe
31. oflow to Storage Chamber Rotary Switch Inerconnect The 110V AC Rotary switch located in the storage tank is used to inform the computer on the availability of wet grain The Storage Chamber Rotary Switch is mounted three 3 feet below the fan heater unit s The Storage Chamber Rotary Switch use 110V AC to power the motor and 12V DC to switch a signal back to the computer To wire the Storage Chamber Rotary Switch to the Autoflow Control Box do the following 1 Run five 5 control wires from the Autoflow Control Box to the Storage Chamber Rotary Switch 2 Connect the wires as shown in figure 22 Storage Chamber Rotory Switch 4 rd N o E S PA gagak Op 15 16 17 18 19 ITET ri utoflow Con Figure 22 45 ELECTRIAL POWER SUPPLY 46 2000 Autoflow Autoflow to Drying Chamber Rotary Switches Interconnect The three 3 110V AC rotary switches located in the drying chamber are used to inform the computer on the location of grain in the drying chamber The rotary switch with the shortest extension is the Drying Chamber Overflow Rotary Switch It is used as a safety in the event the Chamber High Level Rotary Switch fails The rotary switch with the longest extension is the Drying Chamber Low Level Rotary Switch Itis used to inform the computer when the peak has been covered with grain so the
32. onnect sees 45 Autoflow to Drying Chamber Rotary Switches 46 Autoflow to Fill System Control Box 48 Autoflow to Ground 49 Master to Slave Interconnect praet ER egeo ee o bees 50 Slave to Slave Interconnect 51 eerie Cep 52 Dump Chute Cable Installation eee 53 Warranty eee 55 ROOF WARNING OPERATION amp SAFETY Roof Damage Warning and Disclaimer A CAUTION gt Excessive vacuum pressure may damage roof Use positive aeration system Make sure all roof vents are open and unobstructed Start roof fans when supply fans are started GSI DOES NOT WARRANT ANY ROOF DAMAGE CAUSED BY EXCESSIVE VACUUM OR INTER NAL PRESSURE FROM FANS OR OTHER AIR MOVING SYSTEMS ADEQUATE VENTILATION AND OR MAKEUP AIR DEVICES SHOULD BE PROVIDED FOR ALL POWERED AIR HANDLING SYSTEMS GSI DOES NOT RECOMMEND THE USE OF DOWNWARD FLOW SYSTEMS SUC TION SEVERE ROOF DAMAGE CAN RESULT FROM ANY BLOCKAGE OF AIR PASSAGES RUN NING FANS DURING HIGH HUMIDITY COLD WEATHER CONDITIONS CAN CAUSE AIR EX 2000 Autoflow Do not operate when conditions exist that may cause roo
33. ow Control Box Mounting Autoflow Control box mounted on bin 1 The Autoflow Control Box should be mounted at eye level Make sure to mount the Autoflow control box so that the fan and heater unit s are in view 2 Keep in mind that wire will be used to inter connect the Autoflow control Box with the fan and heater unit s Fill System Control Box Actuator and all rotary switches Use the hole pattern in Figure 1 to drill holes for mounting the Autoflow Control Box INSTALLATION 2000 Autoflow 43302Q U0j 94 Qp41 S 260 045 J84034 U04 aM J8403H U0 J0suas duaj unua d U04 103806 4013 UI 5 dn idn 1 40 yuo 260 045 49A xog 0J4U0 0 j04ny J040n43y xog 1044000 ue3s S 114 3185 Jaquouj Wr waqsds 1113 Component Placement INSTALLATION 2000 Autoflow Ro Series 2000 Autoflow Control Box Bolt Pattern Figure 1 Illustration of the bolt pattern for the Autoflow control box 2000 Autoflow CONTROL BOX MOUNTING Fill System Control Box Mounting Fill System Control Box Mounted to Bin 1 2 3 The Fill System control Box should be mounted at eye level Make sure to install the Fil
34. perating Fan Size Horsepower Per Hour Per Hour Line Size Size Pressure Pressure 36 10 12 3 5 million 3500 1 1 2 13 32 1 Ib 7 Ibs 36 15 4 5 million 4500 2 1 2 1 Ib 7 165 42 15 5 75 million 5750 2 33 64 1 Ib 7 165 42 20 6 75 million 6750 2 35 64 1 Ib 7 lbs 42 30 8 75 million 8750 2 19 32 1 Ib 7 Ibs 42 40 10 25 million 10250 2 41 64 1 Ib 7 lbs 33 ELECTRICAL POWER SUPPLY 34 Run 1 Conduit Runs Control Wires Autoflow Control Box to Master Fan Heater Control Box Five 5 Control wires 16ga minimum NOTE A shielded two conductor 16ga cable should be used for the network connections Run 2 Run 3 Run 4 Run 5 Run 6 Run 7 Autoflow Control Box to Actuator Control Box Five 5 Control wires 16ga minimum Autoflow Control Box to Wet Supply Rotary Switch Four 4 Control wires 16ga minimum Autoflow Control Box to Storage Chamber Rotary Switch Five 5 Control wires 16ga minimum Autoflow Control Box to Drying Chamber Rotary Switches Six 6 Control wires 16ga minimum Autoflow Control Box to Fill System Control Box if applicable Ten 10 Control wires 16ga minimum Master Fan Heater Control Box to Slave Fan Heater Control Box Four 4 Control wires 16ga minimum NOTE A shielded two conductor 16ga cable should be used for the network connections Run 8 Slave Fan Heater 1 Control Box to Slave Fan Heater 2 Control Box Four 4 Control wires 1
35. rial to accumulate in the plenum or drying chamber Use CAUTION in working around high speed fans gas burners augers and auxiliary conveyors which START AUTOMATICALLY Do not operate in any area where combustible material will be drawn into the fan Before attempting to remove and reinstall any propellor make certain to read the recommended procedure listed within the servicing section of the manual Clean grain is easier to dry Fine material increases resistance to airflow and requires removal of extra moisture Proper Use of Product This product is intended for the use of drying small grains only Any other use is a misuse of the product This product has sharp edges These sharp edges may cause serious injury To avoid injury handle sharp edges with caution and use proper protective clothing and equipment at all times Guards are removed for illustrati on purposes only All guards must be in place before and during operation 2000 Autoflow Use Caution in the Operation of this Equipment The design and manufacture of this dryer is directed toward operator safety However the very nature of a grain dryer having a gas burner high voltage electrical equipment and high speed rotating parts does present a hazard to personnel which can not be completely safeguarded against without interfering with ef ficient operation and reasonable ac cess to components Use extreme caution in working around high speed fans ga
36. s fired heaters augers and auxiliary con veyors which may start without warning when the dryer is operat ing on automatic control KEEP THE DRYER CLEAN DO NOT ALLOW FINE MATERIAL TO ACCUMULATE IN THE PLENUM CHAMBER OR SURROUNDING THE OUTSIDE OF THE DRYER Continued safe dependable opera tion of automatic equipment de pends to a great degree upon the owner For a safe and dependable drying system follow the recom mendations within this manual and make it a practice to regularly in spect the operation of the unit for any developing problems or unsafe conditions Take special note of the safety pre cautions listed above before at tempting to operate the dryer 2000 Autoflow SAFETY SIGN OFF SHEET Date Employer s Signature Employee Employees working on or around grain drying equipment must read this manual and sign off on this sheet INSTALLATION 2000 Autoflow Fan and Heater Mounting Inspect the fan platform for proper installation per instructions in the Top Dry erection manual Raise the Top Dry fan and heater units to the platform Use the table to the right to determine the height of the platform from the base of the TopDry unit Mount the Top Dry fan and heater units to the bin entrance sheets Fan legs should set on the plat form Top Dry Bin Eave Height Number Eave of Rings Height 5 18 5 6 22 1 7 25 9 8 29 5 9 33 1 10 36 9 11 40 5 Autofl
37. shortest shaft extension is the Drying Chamber Overflow Rotary Switch It is used as a safety in the event the Chamber High Level Rotary Switch fails The rotary switch with the longest extension is the Drying Chamber Low Level Rotary Switch It is used to inform the computer when the peak has been covered with grain so the drying process can begin and will shut down if the drying chamber empties unexpectedly The third rotary switch is the Drying Chamber High Level Rotary Switch It is used to inform the dryer when the drying chamber is full so loading can stop When mounting the Drying Chamber Rotary Switches some foresight is needed The Drying Chamber Rotary Switches should be located in close proximity to one another to lessen the amount of conduit and wiring required The rotary switches should also be mounted so that they are INSTALLATION located in an area of the drying chamber that fills evenly with the rest of the drying chamber The component placement on page 9 shows the placement of the Drying Chamber Rotary Switches in relation to the Fill System 1 transport auger downspout The rotary switches should NOT be located in a part of the drying chamber that fills unevenly with the rest of the drying chamber If the area of the drying chamber where the rotary switches are located fills faster that the rest of the drying chamber the drying chamber will not fill to capacity and uneven drying will result If the area of the drying
38. t WR 16 25 A second slave fan heater unit can be added to operate in unison with the master fan heater unit and another slave fan heater unit This would cre ate a three fan unit The interconnect between the first slave fan heater unit and the second slave fan heater unit remains the same regardless of the type or presence of a control center To wire a second slave fan heater unit to another slave fan heater unit do the following NOTE Do NOT use solid wire for inter connection 1 Run four 4 16ga MTW type wires from the first slave fan heater unitto iar the second slave fan heater unit 2 Connect the wires as shown in figure A 5 213 6 7 9 10 11 2 13 14 15 16 17 18 2512 3132 8 lollo olo o
39. ter Strips Slow Blow Breaker The following charts provide infor cab sl CORDES 8 xx 59 mation for the electrician wiring the 208v3ph 10 12 35 40 C400B 60 60 grain dryer and are a reference 36 220v3ph 10 12 33 40 C366B 60 60 guide for parts It is recommended 380v50hz 10 12 15 30 30 that you contact your local power 460v3ph 10 12 m m CIB m company and have a representatives 575v3ph 10 12 15 30 C180B 30 30 survey the installation to see that your wiring is compatible with their 220 1 _ 10 16 78 90 914 100 100 system and that adequate power is 208v3ph 15 44 60 C460B 60 60 supplied to your unit Remember 55 220vaph 35 20 Ganon m that the only thing connected to the 380v50hz 15 27 30 F772B 60 60 recommended service amps should 460v3ph 15 20 30 C228B 30 30 be your grain dryer Standard elec 5 trical safety should be used Refer 15 16 3 SUBE 30 30 to the National Electrical Code 220viph 10 16 m Bi 29148 105 im Standard Handbook by the National 208v3ph 15 44 60 C460B 60 60 Fire Protection Association A vp 42 220v3ph 15 39 60 C400B 60 60 qualified electrician should make all electrical wiring installations 2505 19 af is FOR PR 99 460v3ph 15 20 30 C228B 30 30 575v3ph 15 16 30 C198B 30 30 208v3ph 20 61 75 F772B 80 80 220v3ph 20 50 60 C500B 80 80 42 380v50hz 20 32 40 C366B 60 60 460v3ph 20 25 30 C303B 40 40 575v3ph 20 20 30 C228B 40 40 208v3ph 30 80 90 F104C 150 150 220v3ph
40. the Emergency stop switch in on the Autoflow and Actuator Control Boxes Route the cable as shown in figure 29 Make sure that all dump chutes are approximately 5 degrees below level when in the closed position Double check all dump chutes to make sure that they are all adjusted the same when in the closed position The Autoflow Unit will not operate properly if the dump chutes are adjusted unevenly 53 ELECTRICAL POWER SUPPLY 2000 Autoflow LN fo ES N NN S A A eM Pulley JJ P N WPS 7 gt Un Swivel Assenbl NJ BWEA A VU EN GOs 3 2 5 227 Ts M Figure 29 54 2000 toflow WARRANTY THE GSI GROUP INC GSI WARRANTS ALL PRODUCTS MANUFACTURED BY GSI TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL US AGE AND CONDITIONS FOR A PERIOD OF TWELVE MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS GSI S ONLY OBLIGATION IS AND PURCHASER S SOLE REMEDY SHALL BE FOR GSI TO REPAIR OR REPLACE AT GSI S OPTION AND EXPENSE PRODUCTS THAT IN GSIS SOLE JUDGMENT CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP ALL DELIVERY AND S
41. ur temperature sensors into terminal 22 and terminal 23 as detailed in Figure 4 and 4 Wire tie the cords so they feed up the leveling the close up detail on page 17 Drying Chamber Series 2000 Master Heater Control Box Figure 4 Illustration of the connection between the master heater control box and multiple sensors in the drying chamber 15 INSTALLATION 2000 Autoflow Grain Temperature Sensor Mounted to Leveling Band Post Level ing band placenant for 10 172 illustration only Off of Floor sheet Figure 5 Illustration of grain temperature sensor mounted on outside leveling band post 2000 Autoflow INSTALLATION Close Up Detail of Grain Temperture Sensor Wiring Four 4 Cords to Grain Temperature Sensors Four 4 Wire Nuts 22 Terninal 22 and Terninal 23 In Fan Heater Control Box INSTALLATION 2000 Autoflow Plenum Temperature Sensor The plenum temperature sensor is the small grey PVC junction box at tached by a cord to the fan heater control box on the master fan heater unit 1 Oneither side of the fan heater drill one 3 4 hole even with the fan heater unit in a valley on the bin sidewall 2 Insert the probe throug
42. y Rotary Switch 2 nione Tec HER Lee Mee 21 Storage Chamber High Limit Rotary Switch 24022212 22 Drying Chamber Rotary Switches eese 25 Drying Chamber Low Level Rotary Switch Installation eee 26 Drying Chamber High Level Rotary Switch Installation sese 28 Drying Chamber Overflow Switch Installation eee 30 LP Fuel Specifications and Recommendations eene 32 NG Fuel Specifications and Recommendations eere 33 Conduit Ruins aeree eerie 34 Electrical PowerSupply peor eere ede rar dre P etr 35 Figure 12 Ground sie nere ye utut fecerit ettet ie e poo ee erp epi ies 36 Power Motor Witing 5 2 goce bee pp pee e ea ceps 37 Mam Power Sch inatic eager retia ee eee Eb 37 Electrical Load Information ie etie dte 38 Wire Size Information n e ER dete eee 39 Fill System Control Box Electrical Load 40 Autoflow to Master Fan Heater Unit Interconnect eerte 42 Autoflow to Actuator 43 Autoflow to Wet Supply Rotary Switch 44 Autoflow to Storage Chamber Rotary Switch Interc
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