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Grindmaster APB-330V2 User's Manual

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Contents

1. WHT BLK L1 12 MODELS 22 ea ee aaa EAL a as Vea ean 1 7 17 757 220 OR 240V WRMR ELEMT 1 i 1 E IBLK BLK OPTIONAL 4 6 SEE HEATER CONFIGS ON OTHER SHEET L1 ti UL MASTER f i TERMINAL BLOCK CONTACTOR WARMER WARMER LIGHT POWER 14 e 6 1 SWITCH EN WHT Raced WHT_ N rs 1 12 bo o 220 OR 240V WRMR ELEMT I i 1 1 BLK BLK np 2 WARMERLIGHT 1 war 801709 WHT 77 77777 7777777777 ah HI TEMP LIMIT THERMOSTAT BRN t 100VA TRANSFORMER 230 or 240 BLK BLK WHT CONNECT APPROPRIATELY FOR VOLTAGE SUPPLY 209 BLU er o 5 38 WHT 1 m EEE 5 9 u en WATER INLET VALVE 24vac BLU 4 BREW VALVE LEFT 24vac p PROBES BYPASS VALVE LEFT 24VAC 1148 70 Z D BREW VALVE RIGHT 24vac w WATER TANK 5 5 WATER GROUND A530059 CONTROLLER 777 J BYPASS VALVE RIGHT 24vac LEFT SHUTTLE SWITCH Ll L RIGHT SHUTTLE SWITCH THERMISTOR PROBE Le zc J3
2. WHT BLK L1 L2 OPTIONAL pl 66 CONTACTOR MASTER TERMINAL BLOCK POWER 1 6 6 U 0 POWER al 1 I SUPPLY ES at L BEI 240 TANK HEATER ao TANOWO 120 12 32 52 BLK SEEWARMER_ BRN WAT 4 F CIRCUIT DIAG MOLE RSS Sass l 1 i 1 1 i 1207 ELEMT 22 u UL WARMER WARMER LIGHT BRN BRN SWITCH B WHT WHT 1211 gt TRANSFORMER 240 ORG BLK 77777 rs 208 3 5 8 WHT WHT 9 120 gt EB 5 5 iu WATER INLET VALVE 24 p E e ete BYPASS VALVE 24vac PROBES m ER 2148 m LER BREW VALVE 24vac 3 5 2 WATER TANK WATER WATER TA 530 059 CONTROLLER 1 SHUTTLE SWITCH THERMISTOR 775 4 piles J3 Em TOUCHPAD 8 HEATER RELAY Li Page 38 Shuttle Brewers amp Airpot Shuttle Brewers Wiring Diagram 230V 208V or 240V without Neutral Models APB 430V2 APBVSA 430V2 APBIC 430V2 APB 430V2E230 APBVSA 430V2E230 and APBIC 430V2E230
3. gt 2 e gt JAIN gt 19 SITITITIS lt 9 9 Jo 4 ls 4 gt gt gt lt gt gt gt gt a Mi 0 gt o 2 215121 gt 6 65 9 5 5 ol 8 9 gt a 0 2 9 6 6 lt 55 lt lt 160 5 11162 0 gt 2 4 215 21 66 ho n gt x 6 5 e gt o m 2 S e eo 2 gt 9 9 6 9 gt t 0 10 50 gt gt gt gt gt gt gt gt a 21111251 o A 00 91012183 101012810 91551 512 6 21 mo 5 5 0 E olojgjolziejojoje 51 3 5 6 8 5 8 l 23101 16121018 210 125 o zlo gt 0 N NM 0 Shuttle Brewers amp Airpot Shuttle Brewers Page 31 Cleaning 8 Sanitizing Instructions for Model 5 1 5 5 These cleaning and sanitizing instructions are only a guideline to be used for the cleaning and sanitizing of the VS 1 5S and VS S with VS 1 5 In house cle
4. Check to ensure proper connection between 6 pin connector and con trol board Check for proper connections at fill valve terminals Drain 1 gal 3 8L of water from hot water faucet Check for 24 Vac across fill valve terminals If 6 pin connector is securely attached to control board and all connections are secure and there is 24 Vac across fill valve terminals replace fill valve Problem Possible Causes Heating Problems Service Check Tank does not heat board No electrical power to equipment No power to control Check for proper voltage at terminal block Check circuit breaker on supply circuit Check for proper voltage across transformer primary terminals by disconnecting terminals See wiring diagram for more information Establish electrical power to unit f there is not proper voltage across primary proceed to step entitled power to control board and transformer not powered If there is proper voltage across primary proceed to step entitled power to control board and transformer powered Page 22 Shuttle Brewers amp Airpot Shuttle Brewers Troubleshooting cont Problem Heating Problems Possible Causes Service Check Tank does not heat Low long electrode coated with lime or faulty Connection from control board to tank body faulty Connections from control boar
5. 11 AGV34 M338 11 AQV33 11 ATV33 WOJ 08 08 83131234 MS dn isis MS AS NAOT MS NMDA kb b E JA 1 AS A3NE 8 AS_A3BE_ aNnouo AS AJJ Tes AS A388 c rcc Cc S 059 284 HOLWS FILLNHS UNAOJSNYAL b n THA amp gt 3 9 178 LJ LAN dNaL IH LVISOWUJHL 9 1 __ _____ _________ ____________ wia umo _ kozi 335 HM 1 YINYVM Ur 882 21112114 dd NS wamod n 5 Lad 110980 YINYVM 09 84 30129102 laas U3HLO NO 5913 02 335 39018 IWNINYSL 3 Shuttle Brewers amp Airpot Shuttle Brewers Wiring Diagram Precision Brew 330 Series Models APB 330V2 APBVSA 330V2 and APBIC 330V2 BLK rd Y ES BRN WHT 120 1204 WRUR ELENT T WARMER LIGHT SWITCH THERMOSTAT RELAY NC T suc HI TEMP LIMI
6. CM ANE EY em Cc U3LVM 539084 ce AS L9 AINO O h JI8d HOLMS JILLNHS KINO O OI8d HOLMS TILINHS 5 m 27545 SIT 803 408441 1238802 IM Y Y TU A ON 25 0 1 L LVISONUBHL 77 1 t orz aas 994 n n Ex 5 aus 94 2 UALVJH 335 AOYZ YO 022 513001 06 84 APB 430V2E230 APBVSA 430V2E230 APBIC 430V2E230 Single or Three Phase Models Wiring Diagram Page 35 Shuttle Brewers amp Airpot Shuttle Brewers Wiring Diagram APB 330V2E230 APBVSA 330V2E230 APBIC 330V2E230 Brewers WHT BLK SAB a CONTACTOR 4 OF TONAL 240V TANK HEATER L H BRN WHT PB 330 MODELS ONLY 240 m 220 OR 240 WRUR ELENT 6 9 WARMER LIGHT WHT A EN ZE THERMOSTAT RELAY LIMIT m c ne BRN es 1 ho LM TRANSFORMER 240 12 0 BLK ___WHT CONNECT APPROPRIATELY FOR VOLTAGE SUPPLY 08 5 gt gt A 3 SHUTTLE SWITCH PB
7. NWARNING Hot liquids and surfaces are present in this equipment To avoid burns use caution when cleaning Burn Hazard Rinse hot parts with cold water before cleaning gloves or a heavy cloth when removing hot parts from brewer After Each Brew 1 Dispose of grounds and rinse brew basket 2 Rinse Shuttle or airpot containers before reuse Every Day 1 Wash brew basket with warm soapy water The wire basket is removable to aid cleaning 2 Remove spray head s located above brew basket s using gloves or a heavy towel Wash off coffee oils and clean any plugged holes 3 Clean Shuttles with warm soapy water and a brush or towel 4 Use only a soft cloth and warm soapy water or stainless steel polish on the outside to avoid scratches 5 Wipe exterior of brewer with a damp cloth Do not use abrasives which will scratch surface 6 If Shuttles are to be left on warmer all night fill with water to avoid coffee oil burn in Weekly or Bi Weekly Depending on Use 1 2 Fill Shuttles with one gallon 2 3 full of hot water Pour into the Shuttle liners the recommended concentration of urn cleaner excessive amounts of cleaner will attack the stainless steel Urn cleaners that have been used successtully 0 R aS gt lt _ DIP IT TABZ Super Concentrate manufactured by Reckitt Benckiser Inc manufactured by Urnex Brands Inc 165
8. LEFT TOUCHPAD RIGHT TOUCHPAD 108 1 105 390 13S V8 1441 HEATER RELAY Shuttle Brewers amp Airpot Shuttle Brewers Page 39 Wiring Diagram 230V 208V or 240V without Neutral Models APB 330V2 APBVSA 330V2 APBIC 330V2 APB 330V2E230 APBVSA 330V2E230 APBIC 330V2E230 WHT BLK 12 6 6 0 1 TERMINAL BLOCK CONT x t L1 P pe 1 12 4 POWER SUPPLY L2 TUUUL 1 1 1 1 208V LI 240 TANK HEATER BLK SEE WARMER WHT BRN 24ov WHT F pp 1 2 EN 2 4 220 240V WRMR ELEMT 1 warun u BK I WARMER I BRN BRN i 0 2 WHT WHT i 4 Ee SS SS SE Se eS TRANSFORMER 230 or 240 BLK com 086 wur CONNECT APPROPRIATELY FOR VOLTAGE SUPPLY J ar 208 BLU J 9 5 8 WHT 5 9px 7 8 gt gt
9. 8 5 m WATER INLET VALVE 24vac BLU 5 PER BYPASS VALVE 24vac PROBES 8 i BREW VALVE 24vac ar WATER TANK WATER GROUND A530 059 CONTROLLER m Co L SHUTTLE SWITCH THERMSTOR 7 7 1152 222 J3 a m 28 TOUCHPAD 2 2 n HEATER RELAY 3 4 u Page 40 Shuttle Brewers amp Airpot Shuttle Brewers Wiring Diagram Heater Configuration 3 Heater THREE HEATER OPTION CONFIGURATION HOOKUP DIAGRAM NOTE MACHINE IS EQUIPPED WITH 3 5kW 240 VAC ELEMENTS WHICH CAN BE CONFIGURED TO ACHIEVE VARIOUS WATTAGE OUTPUTS PER THE CHART BELOW DEPENDING ON POWER SOURCE AVAILABLE 10 AWG BLACK HEATER WIRES ARE CONNECTED TO CONTACTOR CONNECTIONS 1 T2 T3 14 PER THE CHART BELOW TO ACHIEVE THE SERIAL PLATE VOLTAGE AND WATTAGE TOP VIEW OF WATER TANK CONFIGURATION E230V MODELS TO CONTROL CIRCUIT STANDARD MODELS TO CONTROL CIRCUIT TERMINAL CONNECT NUMBERED HEATER WIRES TO OF ELEMENTS VOLTAGE WATTS AMPS CONTACTOR TERMINALS PER CHART BELOW UTILIZED 11 T2 13 T4 SINGLE PHASE 0 5 208 1878 3 3 1 208 3756 5 5 1 5 208 5633 2 208 7511 240 10000 THREE PHASE DELTA CONFIGURATION 3 208 11300 32 1 2 1 3 2 3 5 20 15000 56 1 2 1 5 2 3 Shuttle Brewers amp Airpot Shuttle Brewers Page 41 Wiring Diag
10. 6A Retaining Pin for A518 053 A551 098 8 Switch Momentary PBIC only A531 025 Reference Lower Warmer Picture 20 Faucet Hot Water A537 043 21 Light Warmer A515016 22 Switch Warmer A531 026 23 Heater Warmer 120 100W A535 018 23 Heater Warmer 220 100W A535 079 for E230 models Reference Top View Picture 30 Thermostat Hi Limit A536 023 31 Contactor 4 Pole 120VAC coil A514005 for models with 3 heaters 31 Contactor 2 Pole 120VAC coil A515027 31 Contactor for 2 Pole E230V models A531 083 230VAC coil 31 Contactor for 4 Pole E230V models 531 076 230VAC coil 32 Transformer 120 208 240 100W A554 137 33 Valve Brew 24VAC PB A537 184V 34 Valve Bypass 24VAC PB A537 183V 35 Solenoid Basket Lock 24vdc A554 135 36 Touchpad PB Series A530 065 37 N A N A 38 Spray Elbow A518 054 39 Tee Barbed 3 8 KYNAR A548 172 40 Hose Overflow A585 016 41 Hose Silicone A512012 42 Elbow Silicone A548 129 Reference Tank Lid Picture 50 Element Ht 5kW 240V PBVS A535 010 for models with 3 heaters 50 Element Ht 5kW 240V PBIC A535 072 for models with 3 heaters 50 Element Htr 6 6kW 240V PB PBVSA A535 059 50 Element Htr 6 6kW 240V PBIC A535 071 A535 068 for models with 3 heaters 50 Element Htr 3 7kW 240V PB PBVSA 50 Element Htr 3 7kW 240V PBIC A535 073 for models with 3 h
11. 9 Fully fill unit with sanitizing solution for 5 minutes and drain through fully opened faucet h Wipe outside of the unit with a clean cloth moistened with sanitizing solution i Place unit on rack upside down to thoroughly air dry 2 2 4 Cleaning Stand Assembly and tray a Remove tray and tray top and place in cleaning solution Using a clean cloth clean tray and tray top thoroughly b Wipe outside of the stand with a clean cloth moistened with sanitizing solution c Place parts on rack to thoroughly air dry 5 Cleaning the Faucet assembly and silicone tube a Using supplied brush clean silicone tube sight gauge tube and shank assembly b Rinse parts and place in sanitizing solution for 5 minutes remove and air dry c Remove top from faucet and use brush to clean inside rinse and place in sanitizing solution for 5 minutes Remove and air dry 6 When all pieces are completely dry reassemble for use Page 32 Shuttle Brewers amp Airpot Shuttle Brewers Wiring Diagram Precision Brew 430 Series Models APB 430V2 APBVSA 430V2 and APBIC 430V2 ma JATVA 8 ATINI SALVIA 144 dj a ma A AVES ma nia 3NWA MIYA WS 901 8 105 3901 8 20872 JAWA 8 M3TIOMLNOO una ma 08 08 4311034 AVTdSIQ 11 3J0 ND 11 AQV33 A338 11 ATV33 A338 11 AQV384 M338 Woo AV IdSIG 17 330
12. Remove tank cover by loosening retaining screw s Cover is lifted up with heater attached Heater is then removed 4 Replace heater with sealing washers in same configuration When tightening nuts hold element so it does not twist 5 Replace tank cover ensuring gasket seal is good 6 Replace heater wires Be sure all electrical connections are secure Shuttle Brewers 8 Airpot Shuttle Brewers Page 17 Special Control Functions User Lockout User Lockout is achieved via the position of the LOCK jumper on the board header Locate the header on the board shown below and place the jumper in the desired position In the Locked position all menus in this document are locked out and the unit will only allow brewing functions There are two versions of the header 10 pin and 2 pin Both configurations are shown below 10 Pin Version 2 Pin Version UNLOCKED UNLOCKED CO NCC 0 1 LOCK LOCK LOCKED LOCKED O O O OCH 1 LOCK LOCK System Restore Function This function will restore a Precision Brew unit to its original factory settings To activate system restore power on the unit while holding in the DOWN button on the keypad use the keypad that controls the RIGHT side for a double unit Continue holding the DOWN button and the display will scroll rEStorE to indicate that a system restore is about to happen If the DOWN button is released at this point the restore is cancelled If the button hold
13. SWITCH WHT Nu E POWER I 120 WRMR ELENT SUPPLY E BLK 1 1 Ed 2 IWARMER EJ REA BRN WHT WHT BLK SEEWARMER WHT DIAG Sie 1 HI TEMP LIMIT THERMOSTAT t BRN 1 100VA TRANSFORMER 240 ORG BUR BIK EOM BLU 2087 8 WHT WHT 9 0 PE poa p 8 3 m iJ Wt vac BLU 4 BREW VALVE LEFT 24vac 1 je Z PROBES 2 BYPASS VALVE LEFT 24VAC 42 s E a BREW VALVE RIGHT 24vac WATER TANK Z Tt WATER GROUND 530 059 CONTROLLER BYPASS VALVE RIGHT 24vac LEFT SHUTTLE SWITCH BE HEATER 2 1 RIGHT SHUTTLE SWITCH THERMISTOR 4 eZ ra c J3 LEFT TOUCHPAD 5 m Q ye 556 ER 82 88 9 8 8 RIGHT TOUCHPAD HEATER RELAY n 7 1 44 ER 1 Shuttle Brewers amp Airpot Shuttle Brewers Page 37 Wiring Diagram Precision Brew 330 Series 120 208V 120 240V Models APB 330V2 APBVSA 330V2 and APBIC 330V2
14. WARMERS AND SURFACES ARE HOT ATTENTION LES SURFACES EXT RIEURES ET LES ELEMENTS CHAUFFANTS SONT CHAUDS ADVERTENCIA PARRILLAS Y OTRAS SUPERFICIES 70248 ESTAN CALIENTES GRINDMASTER CORP Part A71949 Located on brew baskets Hot liquid in brew basket could cause burns Remove with care Shuttle Brewers amp Airpot Shuttle Brewers Page 3 Installation ZA WARNING ELECTRIC SHOCK HAZARD Installation of this appliance should be performed by qualified service personnel only Improper installation could result in electrocution Set Up Position 1 Remove the brewer from the packing material and attach its legs 2 Position the brewer on a strong stable table or counter Check the level front to back and side to side Adjust the legs to the correct level IMPORTANT THE PERSON INSTALLING THIS APPLIANCE IS RESPONSIBLE FOR ENSURING THAT ELECTRIC AND WATER CONNECTIONS MEET THE REQUIREMENTS OF THE NATIONAL ELECTRIC CODE NATIONAL PLUMBING CODE AND ANY LOCAL ORDINANCES The electric and water hook up locations are behind the front panel Remove the four screws fastening this panel for access to these connections Water Hook up 1 The water line may enter through holes on the rear or the bottom of the brewer Use the right hand opening for water 2 Use 3 8 copper or flexible water line to prevent strain Do not use low temperature plastic tubing The connection to the fill valve is 3 8 flare 3 Water li
15. or a switch that is directly connected to the supply terminals and has a contact separation of at least 3mm in each pole 3 Attach the appropriately sized cord to the brewer with a cord grip for the 1 1 2 3 8 cm electric input opening The cord may enter through the rear or bottom on the left side of the brewer Use an oil resistant cord such as type SO SOO SAO STOO SEO SJO 5000 SJTO SJTOO SJEO HSO HSOO HSJO or HSJOO Alternatively flexible conduit and type THHN wires may be used Use only copper conductors 4 Standard connection is 1 phase 3 wire Connect the two lines to L1 and L2 on the terminal block If the brewer is wired for three phase a lug L3 is provided on the terminal block Neutral line should be connected to the N terminal Alternately if no neutral is available the brewer can be wired accordingly by connecting L1 to position marked L1 and L2 to position marked L2 This will require the installer to change the connection to the transformer primary from the white wire 120V to the blue 208V or orange 230 240V connection See below NOTE This neutral conversion is only applicable to units marked as 208V 230V or 240V It is NOT applicable to units marked 120 208V or 120 240V Note The brewer utilizes a multiple tap primary transformer to convert line voltage to 24 volts for use by the controller and some operating controls The transformer has taps for 120V white wire 208V blue wire and 240V
16. orange wire line voltage Be sure to connect the white wire from the terminal block to the proper tap for the supplied voltage See diagram below YELLOW ORANGE a Q4 240 TRANSFORMER BUE gy CONTROLLER 208V WHITE FROM TERMINAL BLOCK N 120V 22 L2 208V or 230V YELLOW WHITE 2 5 v 120 Jo BLACK FROM LI 5 The body of the brewer must be grounded A ground lug is provided for this purpose Note If supply cord is damaged it must be replaced by a special cord or assembly from the manufacturer or it s service agent Note This appliance is 10 rated and shall not be cleaned with a water jet WARNING Never use the ground conductor as a neutral This could cause electrocution Shuttle Brewers 8 Airpot Shuttle Brewers Page 5 Installation cont Start up 1 Flip power supply to machine at the branch supply disconnect and allow the water tank to fill The machine will make a subtle hissing sound while filling Attention A watchdog circuit monitors the fill valve time If the time exceeds 6 minutes continuously the brewer will display message 1 and cease operation Normal initial fill time on some models exceeds 6 minutes Turn off power to brewer and turn back on this will reset the controller and allow brewer to complete filling 2 Once the brewer is full it will take 15 to 35 minut
17. cont Table 2 cont PRESS AND HOLD UP amp DOWN ARROWS FOR 5 SECONDS DISPLAY WILL READ AS FOLLOWS DISPLAY READING ADJUST ADVANCE OSRiR COPYTOLEFT JCJIA gt 6 14 Shuttle Brewers 8 Airpot Shuttle Brewers Programming Sequence for Small Portions Table 3 PRESS AND HOLD UP amp DOWN ARROWS FOR 5 SECONDS DISPLAY WILL READ AS FOLLOWS DISPLAY READING ADJUST ADVANCE BREW TIME 6 BREW TIME 01 6 00 H SA SIE PRE INFUSION IL 6 a ME 71 PRE INFUSION TIME OFF 2 00 1001 8 NER ERN um FREINEUSISN SETTING 8 PRE INFUSION OFF TIME ip Z 05 TO 2 00 BS EN O CCE 4 hrl o OF PULSES C 22 1 10 LIT TO 7 PULSE on 151 ss PULSE ON TIME 0 05 2 00 Fil o PULSE OFF EE 0 e PULSE OFF TIME 0 05 2 00 COPY TO LEFT 0 EI 8 pee JC MOI o Shuttle Brewers 8 Airpot Shuttle Brewers Page 15 Cleaning
18. is continued the display will scroll donE to show completion of a system restore Upon a successful restore the original factory settings will override all changes The brew counters are not affected Factory Specific Features The following sections describe features that are not intended to be used by the end user These features instead are intended to help Grindmaster set up and test the machine Factory Field Test Menu This menu is intended to check product functionality both at the end of the factory line and in the field The con trol must be completely OFF both sides to enter field test This mode is entered by pressing and holding the UP key and the LARGE BREW key on the keypad use the keypad that controls the RIGHT side for a double unit for 6 seconds Once the menu is entered the unit will start with an LED test that lights all LEDs and segments on the display Proceeding through the field test is done by pressing the ON OFF key RIGHT side if a double unit Each time this button is pressed the test will advance to the next step For the output test use the UP and DOWN keys to select the desired output Refer to the table on the following page for operation Field Test Mode exits after stepping through all modes only there is not a timeout Page 18 Shuttle Brewers amp Airpot Shuttle Brewers Factory Field Test Menu cont Function Operation Description 1 LED Test A
19. p gt FAX 502 425 4664 www grindmaster com Grindmaster Corporation 2004 0611 Form AM 346 03 Warning Labels The following warning labels were on your dispenser when it was shipped from the factory They should remain on your dispenser in good readable condition at all times If one of your labels is missing or damaged order a replacement label immediately Part A546 445 Located on front splash panel and lid of machine WARNING Risk of electric shock Do not remove or open cover No user serviceable parts inside Refer servicing to authorized qualified personnel Disconnect power before servicing 8 Located on APB 330V2 APB 330V2E230 APB 430V2 and APB 430V2E230 lower front decal Order part A546 434 for APB 330V2 Order part A546 435 for APB 430V2 Located on APBIC 330V2 APBIC 330V2E230 APBIC 430V2 and APBIC 430V2E230 above faucet Order part A546 428 for APBIC 330V2 Order part A546 427 for APBIC 430V2 CAUTION Warmers and surfaces are hot WARNING may cause burns Part 4 A546 213 Located on front splash panel A CAUTION ATTENTION AVISO DE PRECAUCION BASKET CONTENTS LE CONTENU DU PORTE FILTRE EL CONTENIDO DE LA VASIJA ARE EST CHAUD CALIENTE ESTA REMOVE WITH CARE LE RETIRER AVEC SOIN REMUEVA CON CUIDADO LE NON RESPECT DE CES EL NO SEGUIR ESTAS icr CONSIGNES RISQUE INSTRUCCIONES PUEDE CAUBAR D ENTRAINER DES BLESSURES SERIOS ACCIDENTES CAUTION
20. standard sprayhead Choose Grm if you are using the gourmet sprayhead Bypass ratio is the last global program parameter to be set The following are the individual brew portion parameters Each portion button can have individual brew sequences 7 10 11 12 Br time Brew time PrE inFuSion PrE inFuSion PuLSE br PuLSE on Pulse ON time PuLSE oFF Pulse OFF time Choose between 0 01 to 6 00 minutes This time setting controls the brew volume The brewer brews at a rate of 1 5 gallons in four minutes 48 ounces per minute 0 8 ounces per second The Large portion button is factory set to brew 1 5 gallons or 4 minutes of brew time Adjust the brew volume to desired level One second of brew time will change brew volume by 0 8 ounces Choose OFF to 2 00 minutes This is the amount of pre infusion desired with the batch of coffee If no pre infusion is desired then set to OFF Choose 0 05 to 2 00 minutes This is the OFF time that allows the brew basket to drain the Pre infused volume of water Choose OFF to 10 This will set the number of brew pulses desired If none are desired then set to OFF Choose 0 05 2 00 minutes If pulses are set to 10 program the ON time for the pulses The same ON time is used on all pulses Choose 0 05 2 00 minutes If pulses are set on step 10 then program the OFF time for the pulses The same OFF time is used on all pulses Shuttle Brewers amp Air
21. will countdown the remaining time left in the brew process The countdown will include all OFF periods programmed in the Pre infusion and the pulses At the end of the brew time the display will scroll driP while the brew basket drains itself At the end of the drip cycle the display will scroll doneE for 30 seconds then turn off Energy Savings Mode If enabled when the brewer is idle for three 3 hours this feature will allow the water tank to lower its holding temperature to 120 F The display will scroll SLEEPIng while in this mode To exit energy savings mode press any button and the unit will start reheating to brewing temperature Copy to Left On twin brewers this feature allows you to copy the brew parameters programmed on a particular brew portion on the Right side to the Left side Programming On twin brewers the right side Large portion button gives the user access to the global programming parameters of the brewer such as Tank Temperature Energy Savings Mode Enable Disable Low Temp No Brew ON OFF Drip Time and Bypass Ratio After the global parameters are set the individual portion brew parameters can be set All other portion sizes left and right only access individual brew parameters to that particular portion Also on twin brewers the last program step in programming individual brew parameters allows the operator to copy those brew parameters to the left side if YES is selected If is selected the bre
22. 5 Valley Road 170 Ludlow Street Wayne NJ 07474 Yonkers NY 10705 800 228 4722 or 973 633 3600 800 222 2826 or 914 963 2042 Scrub the liner interior with a plastic bristle brush Remove the knurled nut at the top of the gauge glass and clean the glass with a small bottle brush Pour out the contents of the Shuttle Remove the handle assembly of the Shuttle faucet by unscrewing the plastic bonnet Gently wash the faucet seat cup with a soft cloth and warm soapy water Wash the faucet shank with a bottle brush Soak airpot pick up tube assembly in hot soapy water Urn cleaner may be used for stronger cleaning Clean the warmer and bottom of Shuttle surfaces These surfaces must be clean for proper heat transfer Polish the exterior of the brewer with stainless steel cleaner Use the appropriate cleaner for brass copper or vinyl if these optional finishes are provided Page 16 Shuttle Brewers amp Airpot Shuttle Brewers Service The rest of this manual contains information to aid the service person who is working on this equipment This page has information on performing common service tasks Following this is the Troubleshooting section which can help diagnose problems which are divided into three basic systems filling heating and brewing Next is an illustrated parts breakdown which will help in the selection of repair parts If further assistance is needed call our Technical Service Department at 800 695 4500 USA 8 Cana
23. E OHMS RESISTANCE OHMS 16325 1244 12697 1041 9951 875 7856 740 6246 628 5000 535 4028 458 3266 393 2663 339 2185 294 1802 255 1493 Shuttle Brewers 8 Airpot Shuttle Brewers Page 7 Adjustments cont Brew Volume Brew time can be set for each size visually See Setting Brew Volume Procedure below Brew time can also be adjusted through the display See Programming Routine section Setting Brew Volume Visually 1 Remove brew basket and place container under brew head 2 Press and hold desired brew button for 5 seconds Display will read Pro 3 Within 20 seconds press and release desired brew button Water will dispense from spray head and time will count up in display 4 When volume is at desired amount press and release brew button to stop flow Time will flash in display 5 Within 20 seconds press and release desired brew button Display will clear and brew time will be stored into memory Note During this routine no pulsing or bypass will occur Note If the On Off button is pressed during procedure time setting will default to previous time Control Features Pre infusion Controls the initial coffee grounds wetting and the first dwell time after the initial wetting Pulse brews are the series of pulses after the Pre infusion process All pulse ON and OFF times are the same Brew Countdown Timer After the start of a brew the LED display
24. IC 330 ONLY YEL PINK YEL 2 ve 7 PROBES PINK WATER LJ SMALL BREW Sw 441344 oe 43111111 5 05 WATER TANK 5 E5n oFr sw DOWN ADJ Sw SV COM H BREV READY LT BREW READY LT BREW READY LT RECTIFIER BOARD ON OFF LT BLU a DISPLAY _ CONTROLLER 5 FUSE BREW VALVE 24vac BLU e BASK LOCK SOL 24vdc BYPASS VALVE 24vac BLU Y BLKI WATER INLET VALVE 24vac BLU 0 36 Shuttle Brewers amp Airpot Shuttle Brewers Wiring Diagram Precis 120 208 or 120 240V ion Brew 430 Series Models APB 430V2 APBVSA 430V2 and APBIC 430V2 WHT BLK L1 Y 12 430 MODELS 7 7 7 50 1 ICD EE 120V WRMR ELEMT p BLK OPTIONAL 6 6 6 SEE HEATER CONFIGS ON OTHER SHEET L1 VL MASTER 6 CONTACTOR WARMER WARMER LIGHT POWER 1711 B
25. PRECISIONBREW SERIES 2 0 m Shuttles Brewer amp Airpot Shuttles Brewers Operation and Instruction Manual For Models APB 330V2 APB 430V2 APBVSA 330V2 APBVSA 430V2 APBIC 330V2 APBIC 430V2 APB 330V2E230 APB 430V2E230 APBVSA 330V2E230 APBVSA 430V2E230 APBIC 330V2E230 PBIC 430V2E230 Table of Contents Warning 3 Installation and Start up 4 sius erezee de ead da 6 Adjustments 7 Programming 8 once edd RE RR 16 pac 17 Troubleshooting Models APB 330V2 Models APBIC 430V2 Error Messages 20 2 Filing Problems 20 IE ATE Z Heating Problems 22 Brewing Problems 24 Precision Brew Control Board 26 Parts List 27 Parts 28 VS 1 5 S Cleaning and Sanitizing 32 Wiring lt 33 Prior authorization must be obtained from 7 Models APBVSA 430V2 Grindmaster Cecilware for all warranty claims APBVSA 430V2E230 gt Grindmaster Cecilware 9 4003 Collins Lane 0 gt Louisville 40245 USA 502 425 4776 800 695 4500 USA amp Canada only W 800 568 5715 Technical Service Only CI LN
26. T AS TRANSFORMER THERMOSTAT vod 120 COM WHT 24 VAC 12 SHUTTLE SWITCH PBIC 330 PINK PROBES WATER e SMALL BREW SW WATER TANK GROUND MEDIUM BREW SW LARGE BREW SW HEATER UN UFF SW DOWN ADJ SW 1 UP ADJ SW THERMISTOR PROBE BLACK BLACK ORANGE PURPLE PURPLE BROWN PURPLE COM 4 5 5VAC BREW READY LT BREW READY LT I BREW READY LT ON OFF LT DISPLAY RECTIFIER BOARD psum CONTROLLER LA 5A FUSE BREW VALVE 24vac Y BLU BLU BASK LOCK SOL 6 BYPASS VALVE 24vac BLU WATER_INLET VALVE 24vac BRN BLU Y BLK Page 34 Shuttle Brewers amp Airpot Shuttle Brewers 202 me SSVdAB 9D yC 3A TVA A m WS 91 8 ma 4 ma 20492 JAWA MIYA 1 330 0 Quvog 83131234 17 330 ND 11 A328 11 AQV33 A338 11 AQV38 A 338 Woo 11 ACV33 A338 11 03 38 11 ATv33 WOJ AS MS NMDA AS 33D ND AS AS A388 WNIAJW MS 388 AS NMDQ 1130 REEF Y GNNOH9 AS 388 TWHWS CH YNVL L Woo oo P
27. TIME 0 05 2 00 BY PASS 4 046 3 Pom SIN 24 52 e OFF 25 PERCENT TO Hh TOLEFT HH m 0 ee 21 vip 12 Shuttle Brewers 8 Airpot Shuttle Brewers Programming Sequence for Medium Portions Table 2 PRESS AND HOLD UP amp DOWN ARROWS FOR 5 SECONDS DISPLAY WILL READ AS FOLLOWS DISPLAY READING ADJUST ADVANCE BREW TIME Eig BREW TIME 01 6 00 5 C SOK M PRE INFUSION EUT IL ES Shei S PRE INFUSION TIME OFF TO 200 10 0 Re PRE INFUSION O PRE INFUSION OFF TIME ae 5 05 2 00 E cu p prog gt IEC a 1 011 Orl OF PULSES 711 C me OFF 1 10 TO Z BIE PRE ai i v PULSE ON TIME 0 05 2 00 PULSE OFF A PULSE OFF TIME 0 05 2 00 eae 55 PIET continued on next Shuttle Brewers 8 Airpot Shuttle Brewers Page 13 Programming Sequence for Medium Portions
28. aning and sanitizing methods may be more effective Grindmaster assumes no responsibility for the food born illness and or sickness caused by using improper sanitizing methods For cleaning and sanitizing of the 5 1 55 and VS S with VS 1 5 the three sink method is recommended The three sink method consists of the sink full of hot soapy water using an approved detergent a fresh water rinse and an aqueous sanitizing solution using an approved iodine sanitizer with mixture between 12 5 25 PPM 1 Rinsing the unit after use a Rinse unit with hot water and empty completely b Fill unit with hot water Open unit and empty contents completely by opening the faucet completely 2 Cleaning and sanitizing lid assembly a Remove lid from unit fully submerse it in cleaning solution Using a clean cloth wipe the unit thoroughly b Using supplied brush clean mixing tube thoroughly C Rinse with clean water d Submerse in sanitizing solution for 5 minutes then air dry completely 3 Cleaning and sanitizing body assembly a Remove unit from the base only when using VS S with VS 1 5 b Completely fill the unit with cleaning solution Using a clean cloth wipe the unit thoroughly Rinse unit thoroughly with fresh water Remove faucet shank and sight gauge from unit and place in cleaning solution Open lid on the bottom of the unit and remove silicon tube Tank to Faucet Tube and place in cleaning solution for cleaning f Reassemble unit
29. d to heater relay faulty Line voltage connections to heater relay faulty Connections to remainder of heater circuit faulty Heater relay faulty Thermal cut out tripped or faulty Disconnect electrode wire at quick connect purple wire Connect a wire from the quick con nect to the cabinet body If heating begins this is the error cause Check to ensure connection green wire is secure Check to ensure connections gray and blue wires are secure Check to ensure connections black and brown wires are secure Check to ensure connections from relay to thermal cut out and from thermal cut out to contactor and from contactor to proper ter minal of terminal block are secure See wiring diagram for more info mation Ensure that coil on heater relay is energized by ensuring that there is 24 VDC between the gray and blue wires attached to the relay Remove the black and brown wires from the relay and check for an open circuit across the connection tabs COM and NO to which the wires were attached Check for open circuit on thermal cut out NOTE Tripping of thermal cut out can indicate presence of another problem with the unit Unit should be monitored Remove electrode assembly and clean the probes If problem is not corrected replace electrode assembly Make connection to tank secure Make connections to relay secure Make connectio
30. da only or 502 425 4776 Monday Friday between 8 00 am and 6 00 pm Eastem time Wiring diagrams are also provided Locate the basic diagram for the model you are working with If there are any options see Diagram 091 548 page 33 of this manual which shows the wiring alterations for options Drain Water Tank Always empty the tank before shipping NWARNING Draining of tank should be performed by a qualified service technician The tank contains very hot water May cause severe burns Note Brewer may contain over 5 gallons 19 0L of hot water Prepare a heat resistant container to drain tank water into 2 Disconnect power to the brewer 3 Remove the front access panel 4 Pinch or clamp the silicone hose connected to fill valve 5 Disconnect hose from outlet barb on fill valve 6 Place hose over drain and release clamp 7 Allow the tank to drain completely NOTE It may be necessary to pinch the hose and stop the water before container is full Carefully reinstall hose over fill valve outlet then empty container Repeat steps 4 7 completely to drain tank Remove Brew Valve Disconnect power to machine 2 Remove top cover and remove wires and small tube from valve 3 Tilt inlet of valve down and pull sideways out of spray tee 4 Clamp rubber tubing and disconnect valve from tubing Remove Heater 1 Disconnect power and remove top cover of brewer 2 Disconnect wire leads to heater 3
31. e touchpad and momentary switch integrity is assured see above initiate a brew cycle and check for 24 Vac across brew valve Sprayhead will not Brew valve not closing Visually inspect brew Clean lime from valve Seat stop dripping water completely valve at hose cup or entire valve may need connections replacement Water in tank boiling Remove sprayhead Reduce tank temperature and determine if drip is coming from overflow If you still need help call our Service Department at 800 695 4500 USA and Canada only or 502 425 4776 Monday Friday 8 00 am 6 00 pm EST or an authorized service center in your area Please have the model and serial number ready so that accurate information can be given Prior authorization must be obtained from Grindmaster Cecilware s Technical Services Department for all warranty claims A530 066 Control Board used on all PrecisionBrew V2 0 models Refers to software version number Subject to change Page 26 Shuttle Brewers amp Airpot Shuttle Brewers Parts List for Precision Brew Models Models APB 330V2 APB 430V2 APBVSA 330V2 APBVSA 430V2 APBIC 330V2 APBIC 430V2 ITEM DESCRIPTION PART Reference Front View Picture 1 Controller PB A530 066 2 Relay Heater A71450 3 Water Inlet Valve 24 VAC A725 117 4 Terminal Block A531 035 5 Spray Head APT400 105 6 Orifice Bypass A518 053
32. eaters 51 Thermistor A536 027 52 Electrode Assembly 712 018 53 Gasket Tank 544 029 531 072 12VDC coil A71450 24 00 coil part not shown Shuttle Brewers amp Airpot Shuttle Brewers Page 27 Front View refer to key on 27 Page 28 Shuttle Brewers 8 Airpot Shuttle Brewers Top View refer to key on 27 Tank Lid refer to key on page 27 3 Heater Model shown Shuttle Brewers 8 Airpot Shuttle Brewers Page 29 Shuttle Parts List for APB 330V2 and APB 430V2 DESCRIPTION PART Faucet Model ES A537 053 Shank w Chrome Bonnet A522078 Gauge Assembly A718 018 Kit Shuttle Lid 725 092 5 5 Shuttle Cover not shown A713 027 Lid Retaining Clip A548 142 A548 140 A61365 Lid Stopper w O Ring Cover used until August 2001 A318 119P Top Gage Fitting oh Nos iln chr LONE 055 Handle 522026 Washer Upper Gage P A555 001 Gage Shield A522132 Bonnet Nut 522120 722120 Spring A522031 Gage Glass A537 047 Plastic Stem 522102 Silicone A522027 Washer Lower Gage Seat Cup 958 m Upper Faucet Gauge Assembly Part A537 049 Part A718 018 Page 30 Shuttle Brewers 8 Airpot Shuttle Brewers Model VS 1 5 Vacuum Shuttle Parts List
33. er powered Check for proper voltage at terminal block Check circuit breaker on supply circuit Disconnect water supply line and ensure that water is provided to unit Check to see that any and all valves in water line are open Check for proper voltage across transformer primary terminals by disconnecting terminals See wiring diagram for more information Ensure there is proper voltage across terminal block Check wiring diagram for more information Disconnect quick disconnect on secondary side of transformer at quick disconnect between yellow and blue wires Check for 24 Vac between blue and yellow wires Establish electrical power to unit Establish water supply to unit f there is not 120V across primary proceed to step entitled power to control board and transformer not powered If there is proper voltage across primary proceed to step entitled power to control board and transformer powered Secure connections and reset circuit breaker on equipment If there is not 24 Vac between the blue and yellow wires replace transformer If proper voltage exists secure connection between 3 pin connector and control board Shuttle Brewers amp Airpot Shuttle Brewers Page 21 Troubleshooting cont Problem Possible Causes Filling Problems Service Check Tank does not refill Fill valve or control board is faulty
34. es to heat The ready lights will turn on when up to temperature 3 Insert the brew baskets and place a Shuttle or airpot under the baskets Brew at least one batch from each side Check the level in the container to be sure the brew volume is correct Remember that when using coffee the level will be lower Do this for all batch sizes The water must be hot to check the levels If adjustments are needed see the adjustments section of this manual Operation LN CAUTION HOT LIQUID HAZARD Water used brewing coffee is very hot Use caution when brewing pouring transporting coffee Accidental spills may result in severe burns 1 Place an empty warm Shuttle on the shelf under the brew head Turn on the warmer if available 2 If the Shuttle is not warm allow the warmer to heat the Shuttle Only a short brew of water will speed this Shuttle will significantly lower the temperature of the brewed coffee 3 Remove the filter basket and line with a filter paper Paper size is 13 x 5 for the smaller basket BB1 5 and 14 x 6 for the larger BB2 0 4 Place ground coffee in the filter basket Follow corporate recommendations for amount of coffee and grind A full Shuttle is 1 5 gallons 5 7L A full vacuum Shuttle is 1 6 6 0L gallons 5 Slide the basket into the brewer making sure the spout lines up with the top of the Shuttle 6 If ready lights are lit press correct batch size button 7 Brew spray t
35. ime is about 4 minutes for a full Shuttle After the brew allow the coffee to drip for 1 to 2 minutes Ready light will flash during the entire brew spray and drip cycle Brew basket will be locked in place until drip cycle is finished NCAUTION Coffee basket contains very hot water until the is completed Early removal of a dripping basket could result in burns 8 Dump the grounds from the basket and rinse for the next brew Coffee is ready to serve 9 The Shuttle may be placed on remote warming stations Use caution when moving a full Shuttle Page 6 Shuttle Brewers 8 Airpot Shuttle Brewers Adjustments adjustments to machine are accessible through the front display s Refer to specifics below and the Programming Routine section All values are preset at the factory and may vary brewer to brewer Temperature Adjustment Tank temperature can be adjusted from 170 F 205 77 C 96 C through the front display See Programming Routine section for procedure This brewer can be set for maximum water temperature of 205 F 96 C The boiling point of water is lower as altitude increases The setpoint temperature of the brewer should be maintained below the boiling point at a given elevation Refer the to the chart below for recommended maximum setpoint for given altitudes Approximate Boiling Point Recommended Max Temperature Altitude ft RESISTANC
36. ll LEDs ON Verify that all LEDs turn on 2 Firmware Version Display firmware version Shows the software version of the control 3 Date Code Not used Not used 4 EEPROM Version Not used Not used 5 Non Resetable Unit Scroll non resetable unit counter Shows the total number of brews made by Counter the brewer both sides if a double unit 6 Display Water Show averaged A D reading of temperature Shows the current temperature in F of the Temperature thermister 7 Display Water Level 1 Show averaged A D reading of water level 1 If gt 500 water level is full If lt 500 water level is not full 8 Display Water Level 2 Show averaged A D reading of water level 2 If gt 500 water is at the heater level If 500 water level not at the heater level 9 Show Input Display scrolls InPut Input Test Mode 10 Input Test Press each key and the display will show a Right Side number related to that key On Off 1 advances test Up 5 Down 3 Large Brew 4 Medium Brew 2 Small Brew 0 Basket Switch 17 Left Side On Off 9 Up 13 Down 11 Large Brew 12 Medium Brew 10 Small Brew 8 Basket Switch 16 11 Show Output Display scrolls outPut Output Test Mode 12 Output Test Turns on each relay separately Displays Scroll through relay outputs with the UP where 2 digit output number IMPORTANT Each output will be turned ON when its number is on the display REGARDLESS of temperature or fill level Be CAREFUL not t
37. ne pressure must be from 30 to 80 psi 207 2 KPA 4 Hot up to 160 F 71 C or cold water be used Hot water offers faster recovery between brews 5 Install a shut off valve near the brewer 6 Installing a filtering system can improve the taste of brewed coffee and extend the life of the brewer If your water has high calcium lime chlorine or iron content this is especially important The filter should be the lime inhibiting type if cold water is used Page 4 Shuttle Brewers amp Airpot Shuttle Brewers Installation cont Electric Hook up The brewer is designed to operate at the specified voltage on the nameplate with a tolerance of 10 for voltage deviation It is very important that the power line to the brewer be checked to make sure that the voltage is within 10 of the brewer s rated voltage Failure to provide adequate voltage as defined above will cause problems with your brewer If the power is too low the solenoid valves may or may not work or longer recovery time will be experienced The brewer may be permanently damaged if the voltage is too high 1 The electric ratings for your brewer are printed on its nameplate 2 The brewer should be connected to its own circuit with a fused disconnect switch or a circuit breaker near the brewer Important For CE units means shall be provided to endure all pole disconnection from the supply Such means shall be one of the following a supply cord fitted with plug
38. ns to relay secure Make connections secure f the relay coil is energized and there is an open circuit across the connection tabs replace relay Replace thermal cut out Shuttle Brewers amp Airpot Shuttle Brewers Page 23 Troubleshooting cont Problem Heating Problems Possible Causes Service Check Tank does not heat Contactor faulty Heater faulty Control board is faulty Ensure that coil on contactor is energized by ensuring that there is proper voltage between the brown and white wires attached to the relay Check each side of the contactor Line and Load at each pole for continuity Check resistance across element s with power conductors disconnected Check to ensure proper connection between connector 5 pin and control board Check for proper connections in all heater control circuitry Check for proper connections between N terminal of contactor coil and terminal block If the contactor coil is energized and there is an open circuit across any of the contactor poles replace contactor If resistance is much less than 8 Ohms or much more than 15 Ohms replace heater s f 5 pin connector is securely attached to control board and all connections are secure and functioning except there is not 120 Vac across contactor coil terminals replace control board Problem Brewing Problems Possible Cause
39. ntary switch to indicate container in place not engaged or faulty Brew circuit connections not secure Brew valve faulty Touchpad faulty Check to see that container fully engages switch Check for continuity across switch when switch is engaged Check to see that connector 6 pin is securely connected to control board Check to see that all connections from controller through brew valve are secure Check to see if there is 24 Vac across brew valve terminals Check to see that touchpad connections to control board are secure Plumb water supply so that water pressure is not significantly affected by other appliances batch are normal f fully engaged switch does not complete circuit across terminals of switch replace switch Secure connections there is 24 across terminals and brew valve is not open replace valve connections are secure other functions appear normal and touchpad will not initiate a brew cycle replace touchpad Shuttle Brewers amp Airpot Shuttle Brewers Page 25 Troubleshooting cont Brewing Problems Problem Possible Causes Service Check Brew cycle will Controller faulty Check to see that the If there is not 24 Vac across not start power is supplied to the brew valve replace control controller by following board instructions given in the Troubleshooting section on Filling Problems Onc
40. o overfill the tank and keep electric items out of the way of the brew channel and DOWN keys Outputs are as follows O01 Fill Valve 002 Right Bypass Valve 003 Left Bypass Valve 004 Right Brew Valve 005 Left Brew Valve 006 not used 007 Tank Heater 008 Right Basket Lock 009 Left Basket Lock 010 not used Shuttle Brewers amp Airpot Shuttle Brewers Page 19 Troubleshooting The following pages are provided to help determine the cause of problems with operation of the brewers and to indicate the appropriate solution for the problems For each problem the possible causes should be checked in the order shown until the exact nature of the problem is determined The following procedures must be performed by a qualified service technician Disconnect power to machine before servicing Problem Error Messages Possible Causes Service Check ER1 Fill valve on for over Check system for Correct any leaks and reset 6 min This occurs water leaks controller during initial fill on some units see Initial Start up ER2 Thermistor failure or Ensure that connector Secure connections and reset loose connections in is securely attached to controller If error reoccurs thermistor circuit controller and that replace thermistor thermistor is securely connected ER3 Thermistor is reading Check tank Replace thermistor out of range temperatu
41. pot Shuttle Brewers Page 9 Programming cont 13 By PASS Set bypass volume 14 CoPY to LEFt Choose OFF to 25 Set the amount of bypass desired during brew If none is desired then set to OFF otherwise set the of brew volume to bypass Choose YES or no If the same program parameters are desired on same portion size on the left side then choose YES and the parameters will be copied The sequence of programming for the Medium portion is as follows refer to Table 2 1 Br time Brew time 2 PrE inFuSion 3 PrE inFuSion oFF 4 PuLSE br Pulse Brewing 5 PuLSE on Pulse ON time 6 PuLSE oFF Pulse OFF time 7 By PASS Set bypass volume 8 CoPY to LEFt Choose 0 01 6 00 minutes Choose OFF to 2 00 minutes Choose 0 05 to 2 00 minutes Choose OFF to 10 Choose 0 05 2 00 minutes Choose 0 05 2 00 minutes Choose OFF 25 Choose YES or no The sequence of programming for the Small portion is as follows refer to Table 3 1 Br time Brew time 2 PrE inFuSion 3 PrE inFuSion oFF 4 PuLSE br Pulse Brewing 5 PuLSE on Pulse ON time 6 PuLSE oFF Pulse OFF time 7 CoPY to LEFt Choose 0 01 6 00 minutes Choose OFF to 2 00 minutes Choose 0 05 to 2 00 minutes Choose OFF to 10 Choose 0 05 2 00 minutes Choose 0 05 2 00 minutes Choose YES or no Page 10 Shuttle Brewers amp Airpot Shuttle Brewers Programming Sequence Large Left Po
42. ram Heater Configuration 1 Heater 1 120V INPUT 1 8KW 120V ELEMENT 1 8KW OUTPUT 2 120V INPUT 6 6KW 240V ELEMENT 1 65KW OUTPUT 3 240V INPUT 6 6KW 240V ELEMENT 6 6KW OUTPUT 4 208 INPUT 6 6KW 240V ELEMENT 5 0KW OUTPUT TOP VIEW OF WATER TANK 250 MODELS TO CONTROL CIRCUIT STANDARD MODELS TO CONTROL CIRCUIT TERMINAL BLOCK Page 42 Shuttle Brewers 8 Airpot Shuttle Brewers Control Board all PrecisionBrew V2 0 models Refers to software version number Subject to change 2 1 947 0 4 51 11 17 2 Lie W Shuttle Brewers amp Airpot Shuttle Brewers Page 43 502 425 4776 Fax 502 425 4664 e 1 800 695 4500 USA 8 Canada only P O Box 35020 e Louisville KY 40232 e USA Grindmaster Corporation 2011 www grindmaster com email infoGgrindmaster com 0611 Form AM 346 03 PRINTED IN USA Part A090 842
43. re ER4 No heat is detected See Heating Problems See Heating Problems Problem Filling Problems Possible Causes Service Check Overfilling water tank when power is Off Fill valve not sealing properly Check to see if water enters tank continuously usually at a slow rate Disassemble valve and clean out debris Valve may need to be replaced Overfilling water tank only when High electrode coated with lime or faulty Disconnect electrode wire at quick connect Remove electrode assembly and clean the probes If power is On brown wire Connect a problem is not corrected wire from the quick con replace electrode assembly nect to the cabinet body If filling stops this is the error cause Connection from Check to ensure Make connection to tank control board to tank connection red secure body faulty wire is secure e Control board is faulty Secure connection from Replace control board control board to metal enclosure does not stop filling Page 20 Shuttle Brewers amp Airpot Shuttle Brewers Troubleshooting cont Problem Filling Problems Possible Causes Service Check Tank does not refill No electrical power to equipment No water supplied to equipment No power to control board No power to control board and transformer not powered No power to control board and transform
44. rtion Table 1 PRESS AND HOLD UP amp DOWN ARROWS FOR 5 SECONDS DISPLAY WILL READ AS FOLLOWS READING ADJUST ADVANCE DISPLAY TEMP SCALE 2 OR 2 TANK TEMP 170 202F ENERGY MODE E ENERGY MODE jor pp LOW TEMP NO BREW INOPREW 01 DRIP TIME PERCENT OF BREW U 1 BYPASS RATIO Bia a i E PREINFUSION PRE INFUSION TIME OFF TO 2 00 amp up x D continued on next page Shuttle Brewers amp Airpot Shuttle Brewers Page 11 Programming Sequence for Large Left Portion cont Table 1 cont DISPLAY READING ADJUST ADVANCE 5 DENEN KRAK O nete pe O PRE INFUSION OFF TIME El 2 05 2 00 21 EMEN PULSE BREW Hr 0 9 OF PULSES 15 im OFF 1 10 IL PULSE ON a pe EM 405 5 ERE e PULSE ON TIME 0 05 2 00 PULSE OFF O CE za FEELS 1 PULSE OFF
45. s Service Check Brew volume too large or too small Portion selected on touchpad not correct Timer not set properly Review timer settings versus portion size Compare timer setting to either factory setting or initial user setting to determine if it has been changed Adjust timer to desired value or select different portion size Adjust timer to desired value Page 24 Shuttle Brewers 8 Airpot Shuttle Brewers Troubleshooting cont Brewing Problems Problem Possible Causes Service Check Brew volume too large or too small Sprayhead clogged Brew valves clogged with lime deposits Water supply pressure or flow rate not adequate Visually check for clogging of holes in brewhead Visually inspect brew valve at hose connections Check to see that fill valve cycles on and off frequently during brew cycle when all brew heads are used simultaneously Check to ensure that water supply line is 3 8 and pressure is between 30 and 80 psi 207 and 552 KPA Clean all holes Clean lime from valve Seat cup or entire valve may need replacement Supply water at adequate pressure and flow rate Brew volume erratic Brew cycle will not start Water supply pressure fluctuates Check water pressure with and without other appliances operating Note Small variations from batch to Optional mome
46. w parameters that were set for the right side for that particular portion are copied to the left side If is selected then the left side must be programmed separately To enter program mode Press the UP and DOWN arrows simultaneously for 5 seconds Once in program mode the green LED for each por tions size will flash Page 8 Shuttle Brewers amp Airpot Shuttle Brewers Programming cont To program the following items press the Large Right side portion button refer to Table 1 Temperature Scale Set Water Tank Temperature EnErGy mOdE Ltn Low Temp No Brew DriP time rto Set Bypass Ratio Choose F or C Choose between 170 F 205 F Choose YES or NO Choose YES or NO If YES the brewer will only allow a brew to begin if the water tank temperature is within 5 F of set point If NO the brewer will brew at any temperature Choose from 40 to 80 of brew time This is the amount of time the brewer takes to completely drain the brew basket after the brew valve closes The factory default is 50 so if the brewer is set for a 1 5 gallon brew without pre infusion and pulses the brew basket will remain locked for 2 minutes after the brew valve closes If with coffee the brew basket drips for longer than 2 minutes increase the setting to 60 which will be 2 24 of drip time The setting increases by 5 increments 12 seconds each Choose Std or Grm Choose Std if you are using the

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