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Graco 308169J User's Manual

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1. For Description Filter 106148 104991 3 8 in sight glass FoSTSO 102098 avain Shi ass Frase 102090 12m Shi ass Air Filter 106148 106149 106150 112859 217074 104993 106197 ELEMENT i BOWL SEAL SIGHT GLASS KIT Vie 104991 104992 34 LL FILTER NN J I INDICATOR FLOAT BOVVL SEAL RIT 106202 106204 106205 106206 108034 108035 308169 5 Service Filter Bowl Replacement Kits with Seal Regulator Repair Kit Filter 116672 3 4 in port bowl 116634 3 4 in valve and visit las A ag 15C955 116672 1 2 in port bowl 15C955 1116634 1 2 in valve and w sight glass diaphragm 15C956 248085 1 4 in port bowl 15C956 248086 1 4 in valve and w sight glass diaphragm Filter Element Kit with Gasket Description 116635 3 4 in 40 micron filter element 15C955 116635 1 2 in 40 micron filler element 15C956 248087 1 4 in 40 micron filler element 6 308169 Parts 1 4 npt f OUTLET S 1 4 npt f Ko ne sono 80 Model 110149 Series A Includes items 1 5 Ref No Part No Description Model 110150 Series B 110146 FILTER C El 110318 REGULATOR see 308167 Includes items 1 5 110148 LUBRICATOR 110321 MOUNTING BRACRET PartNo Description 110319 1 8 in GAUGE
2. 106148 FILTER 110234 REGULATOR see 308167 214847 LUBRICATOR 101689 1 4 in GAUGE NA ADN 308169 7 1 2 npt f INLET Model 217072 Series A Includes items 1 5 Model 217073 Series A Part No Description Includes items 1 5 106149 FILTER 104266 REGULATOR see 308167 Part No Description 214848 LUBRICATOR 106145 MOUNTING BRACKET 106150 FILTER 101689 GAUGE 207755 REGULATOR see 308167 214849 LUBRICATOR 106145 MOUNTING BRACKET 101689 GAUGE 8 308169 Parts Model 15C955 246947 and 246948 Model 246946 Ret No Part No Description Qty Ref inti 1 15C955 REGULATOR filter air 1 2 npt 1 No Part No D gt p o art No escription Qty Model 246947 1 15C956 REGULATOR filter air 1 4 npt 1 116521 REGULATOR filter air 3 4 npt 1 C36260 GAUGE pressure air 1 Model 246948 C36260 GAUGE pressure air 1 Models 246947 and 246948 only 308169 9 Dimensions Air Filter Lubricators No Outlet in mm in mm in mm No Outlet in mm in mm in mm morae va nor 16 40 fao 103 fasen 106150 sanet 40 oz es 222 78 08 _ 73 18 m2858 liat Jasmin fes 22 Model 214847 Model 106148 Model 217074 214848 106149 214849 106150 237212 112859 PAN Model 110146 gt A Si yx Model 110148 7 A SE c Integral Filter Regulators Model Inlet Width A Height B Height C No Outlet in mm in mm in mm 246946 1 4 npt
3. 2 3 8 9 563 4 938 60 32 242 87 125 41 246947 1 2 npt 3 375 11 375 6 5 165 85 73 288 93 246948 3 4 npt 3 375 11 375 6 5 165 85 73 288 93 I e A TI3969 TI3970 Models 15C955 Model 246946 246947 246948 10 308169 Dimensions Filter Regulator Lubricators No Outlet in mm in mm in mm in mm moms vant 51030 81090 8569 115009 moto oem esea 9500 54087 IO 78097 159027 Models 110150 217072 217073 Model 110149 308169 11 Air Filter Flow Curves Model 110146 inletPressure Model 106148 inlet Pressure n NE de gt T e e o S se PRESSURE DROP psi bar PRESSURE DROP psi bar 10 15 10 20 30 Air Flow SCFM Air Flow SCFM Model 106149 gt Model 217074 Inlet Pressure 2 o Q l a o cc a Lu ec 5 D o LI ec a PRESSURE DROP psi bar 0 10 20 30 40 50 60 70 80 90 100 110 40 60 80 Air Flow SCFM Air Flow SCFM Model 110148 Inlet Pressure A gt Model 106150 Inlet Pressure Se P PRESSURE DROP psi bar PRESSURE DROP psi bar 80 120 160 200 240 280 10 20 30 gt Air Flow SCFM Air Flow SCFM 12 308169 Air Fil
4. the risk of serious bodily inju ry fluid injection splashing in the eyes or skin injury from moving parts AL WAYS open the bleed type master air valve required to relieve system air pressure and trigger the gun or dis pense valve and open any fluid drain valves to relieve fluid pressure Lubricator 214847 214848 214849 237212 a ADJUSTABLE CAP J VALVE NEEDLE ASSY L VALVE SEAT 1 Disassemble the component Refer to the illustra FILLER PLUG tions on pages 4 and 5 2 Use household soap and water or denatured KIT 102774 alcohol for cleaning Wipe the parts clean with a clean soft dry rag Use compressed air to blow dirt and contaminants out of the lubricator or filter body BOWL 3 Inspect all parts for wear or damage Replace Sce onary damaged parts Use all parts supplied with the kit NOTE The chart identifies the available repair kits for the air filters and lubricators covered in this manual The cut away drawings shown on pages 5 and 6 show the con tents of the kits 4 308169 Service Air Filter 110146 Filter Elements amp Bowl Seals Description Bowl Seal Part No 106149 108035 1 2 in 20 micron filter element 162440 FILTER ELEMENT Ha 106150 106204 3 4 in 40 micron filter element 104023 112859 1 in 40 micron filter element i 110146 111690 1 4 in 20 micron filter element BOWL BOWL Sight Glass Kits KIT GASKET
5. 7 5 5 150 214848 127 3 6 Bulldog Senator Glutton 1 2 npt 250 17 5 8 240 214849 290 8 1 King 3 4 npt 250 17 5 16 480 3002 Air Filter Regulator Lubricator Kit F R L Model FILTER REGULATOR LUBRICATOR Pump System Inlet WPR No Application Outlet psi bar 110149 110146 110318 110148 110319 Husky 715 Prince Fast Flo Fast Ball 110150 106148 110234 214847 101689 President Fire Ball Monark Standard Bulldog Senator Glutton Husky 1030 250 17 5 King ane 250 175 Integral Filter Regulators Maximum Model FILTER Pump System Inlet WPR No Application Outlet psi bar 246946 15C956 C36260 Husky 205 307 515 716 1 4 npt 250 17 5 246947 15C955 C36260 Husky 1040 1590 and 2150 1 2 npt 250 17 5 246948 15C955 C36260 Husky 3275 3 4 npt 250 17 5 2 308169 Installation Model 110149 Model 110150 LUBRICATOR 217072 ADJUSTMENT 217073 KNOB YN LUBRICATOR ADJUSTMENT KNOP LUBRICA TOR SIGHT V GLASS e NOT VISIBLE FROM O THIS VIEW W AIR REGULATOR AIR REGULATOR Sg AIR FILTER DRAIN eo AIR FILTER DRAIN Before installing any air line components blow out the Air Filter pipe line to remove scale and other debris Use pipe com pound or tape sparingly and only on male threads Install the components in the pipe line so the flow is in the direction of the arrow stamped on the body Locate the air line component s as close as possible to the
6. Instructions Parts List 3 s Air Filters Lubricators and Kits 308169J Maximum Temperature Range 40 150 F 4 65 C Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Air Filters Air Lubricators 106148 214847 2170ra 106149 214848 106150 214849 112859 237212 Air Filter Regulators Lubricators A q 7 al A 15C955 246947 246948 110150 217072 217073 110149 Mascott Equipment Co paid Seattle Pasco PROVEN QUALITY LEADING TECHNOLOGY 800 452 5019 800 481 7311 888 450 7867 List of Models Air Filters Model Max Pump System Inlet Maximum WPR Bowl Capacity Filter No SCFM Application Outlet psi bar oz ml Micron 110146 22 0 62 Husky 715 Prince Fast Flo Fast Ball 1 4 npt 300 21 1 30 20 106148 77 2 2 President Fire Ball Monark 3 8 npt 250 17 5 5 150 20 106149 106 3 0 Bulldog Senator Glutton 1 2 npt 250 17 5 8 240 20 217074 106 3 0 Bulldog Senator Glutton 1 2 npt 250 17 5 8 240 40 106150 250 7 0 King 3 4 npt 250 17 5 16 480 40 mass 850 100 250 178 160809 Air Lubricators Model Max Pump System Inlet Maximum WPR Bowl Capacity No SCFM Application Outlet psi bar oz ml 110148 12 0 34 Husky Prince Fast Flo Fast Ball 1 4 npt 300 21 1 30 214847 88 2 5 President Fire Ball Monark 3 8 npt 250 1
7. e sight glass thoroughly Do not leave solvent residue in the sight glass which may at tack or weaken it If the sight glass appears damaged by the solvent replace it immediately An automatic drain accessory Part No 106151 is avail able for most filters except Model 110146 To install the drain fully relieve system pressure remove the o ring and bowl Remove the drain from the bowl and insert the automatic drain in its place Reassemble Regulator The regulator reduces the air supply pressure to a speci fied constant downstream pressure to maximize equip ment performance Preset pressures can be locked in See manual 308167 or 308168 supplied with the FRL s for complete air regulator information Lubricator The lubricator meters oil into the moving air stream to lu bricate air operated motors A manual adjustment in the housing sets the oil drip rate into the air stream which can be monitored through a sight glass on most lubrica tors One to two drops of oil a minute is a common adjust ment Use Graco motor oil part no 202659 All lubrica tors except Model 110148 can be refilled with the system pressurized However ALWAYS relieve the sys tem pressure before removing the bowl for any reason 308169 3 Service A WARNING Repair Kits Lubricator Repair Kits Relieve air and fluid pressure before servicing the regulator filter or For Description lubricator Lubricator 102774 Repair Kit To reduce
8. equipment it serves Install the air filter upstream from the regulator and or lu bricator To provide the user with a variety of assembly options a bleed type master air valve is not included with FRL s See Accessories on page 15 to order this valve Another bleed type master air valve can be installed upstream from the FRL to isolate it for servicing A WARNING Skin Injection Hazard To reduce the risk of serious bodily injury including skin injection splashing fluid in the eyes or on the skin or injury from the pump starting unexpectedly be sure your system includes a bleed type master air valve Install the air valve between the FRL outlet and the device the FRL is serving When relieving system air pressure close the bleed iype master air valve to fully relieve air pressure Mounting Air Accessories Use a bracket to mount the air accessories to a wall or cart Do not hang the accessories directly off the air mo tor inlet which could be damaged from the weight and operating stress Clean the air filter regularly to maximize filtering efficien cy and to avoid excessive pressure drop Drain contami nants from the bowl before it reaches the baffle level Open the drain to drain the bowl or fully relieve pressure and remove the bowl Use household soap and water or denatured alcohol for cleaning Use compressed air to blow out the filter body Wash the filter element and blow it out from the inside Clean th
9. ment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es 16 308169
10. ment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original pu
11. rchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equip
12. ter Flow Curves Model 112859 Inlet Pressure PRESSURE DROP psi bar 0 40 80 120 160 200 240 280 320 360 400 Air Flow SCFM Models 246947 and 246948 Model 246946 Reduced Pressure PSIG Air Flow SCFM 80 Standard 40 Micron Element Supply Pressure 100 psig 20 40 60 80 SARAI A a O N 3 33 PRESSURE DROP psi bar 50 100 150 200 Air Flow SCFM 308169 13 Notes 14 308169 Accessories Gauges Style 1 Bottom Inlet Air Pressure Type of Dial Dia Style Glass Range Case P N 160430 0 100 psi 7 bar 1 4npt Black 102019 gt 160480 0 100 psi 7 bar 1 4 npt Black 2in 102019 gt Z 1 101689 0 200 psi 14 bar 1 4 npt 2 in 51 mm 102019 101180 0 200 psi 14 bar 1 4 npt 2in 51mm 1 102019 101689 0 200 psi 14 bar 1 4 npt 2 in 51 mm 102019 Bleed Type Master Air Valve PartNo Description 1 4 18 npt fbe Style 2 Back Inlet 106151 AUTOMATIC DRAIN Installs in place of standard drain for automatic drain For all mod els except 110146 202659 AIR MOTOR OIL For use in lubricators 114598 MOUNTING BRACKET Includes two brackets and is used for 1 in pipe 308169 15 Graco Standard Warranty Graco warrants all equip

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