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Graco 3A2012J User's Manual

1. 3A2012J Air Panel Ref 501 502 503 504 505 506 509 510 511 512 514 515 517 519 520 Part 151536 151538 116513 116514 151500 151866 151498 1517937 121212 160556 124071 3A2012J A Plug supplied with regulator 504 A Apply sealant to all non swiveling pipe threads Description PANEL air control REGULATOR air 3 8 npt NUT regulator REGULATOR air NUT regulator GAUGE pressure air 1 8 FITTING elbow swivel 1 8 npt x 5 32 t FITTING 90 swivel 5 32t x 1 8fnpt FITTING elbow male 1 4 npt m x 5 32 OD tube VALVE ball 1 2 npt x 1 2 npt FITTING straight 1 2 x 3 8 tube FITTING elbow swivel 1 2 t x 3 8 npt m LABEL air control panel FRP PLUG fitting push to connect TUBING air 3 8 in OD polyurethane Qty 1 1 0 18 Ref 521 522 525 527 529 5931 533 537 538 539 540 541 542 Part 114381 124496 113498 96 0005 2 99 16U452 16U479 16U480 16U481 105332 System Parts 1190580 Description Qty TUBE polyethylene 1 2 in OD 0 68 TUBE nylon round black 1 37 SCREW cap button head 3 VALVE air check 1 BRACKET air control 1 VALVE safety 110 psi 1 INSERT control panel 1 WASHER lock ext 10 ms 2 FITTING elbow 1 Anpt m x 1 1 2 tube FITTING cross 1 2 tube 1 plastic FITTING 1 2 stem x 1 2npt m 1 plastic FITTING tee 1 4 npt m 3 8
2. 258971 GUN internal mix chop with cutter 258853 GUN internal gel v ltem not shown A Heplacement Danger and Warning labels tags and cards are available at no cost 52 3A2012J System Parts 1 Hui oc ec c x M 2 baa hl ld 16N918 WALL OR POLE MOUNT KIT 111 1111111 mper use with boom ie ay IE ea e CART eee IE ie POMP PRP 3 1 WFS PUP ER TCC ees PO T aa 105 16 125 slave linkage BOLT shoulder 108 16 41 slave external mix 101 16N740 slave internal mix 1 1 109 120476 BOLT shoulder 5116 ATTA ATT TTT 110 111040 NUT lock insert nylock 516 1 1 1 11111 113 115 1111 11 1 1 111 16 564 ratio 13 1 FRP TATA ATT TT TTT J J 1eM565 LABEL ratio 17 1 FRP 112 16N 61 BOOMRKII j TUT tt T14 113093 FITTING connector 115 114109 in FITTING elbow male swivel male swivel Ee ik ele Mie ELLA 141 FITTIN EIC claw swivel 3 8t OM amma DER i ECAR EB s TaT FTTING
3. 1 1 LLL ELLE 16 585 HOSE bunde SOfrexemal gd LEE 7 16 584 bundle 50 intemal gel LL 16 583 HOSE bundle 50 chop 1246 258970 GUN external mix chop with cutter 258840 GUN extermalmix gel 258971 GUN internal mix chop with cutter e 258853 GON intemal gel 125e 16M736 SUPPLY HOSE 85 Mee TER HIT t52 Bajo not shown A Replacement Danger and Warning labels tags and cards are available at no cost 3A2012J 51 System Parts eae TONDA AO E OUE 0 an RARER REE NN E RR o kr N ko lo RF Ke lt N CC CC CC CC C CC CC CC Cc Cc CC c cc cc ec ec cc ec cc oe 163918 WALL OR POLE MOUNT 1 1111111 M CART n ae eo use with boom EEUU APP LL LINT PL LLLI t PUMP FRP T8 3 wcs 05 T6PT2
4. mats sawer ET HTTNG ebow ma sume menen mund ELT 1199 238909 WiRE grundng gt nylon round 8 3 3 3 8 3 8 3 9 3 8 3 9 3 9 3 3 3 3 3 3 8 122 124071 PLUG fitting push to connect I 1 123 16M588 bundle 25ttextemal gel A LLL 16M587 HOSE bundle 25 LLL TL ILL LLL 16M586 HOSE bunde 25ftchp p OOO Ee eee Ce eee 8 eee EB 258853 SURELY HORE Be walang a OS 151 A 160136 LABEL warnings tT not shown A Replacement Danger and Warning labels tags and cards are available at no cost 3A2012J 53 System Parts o o 5 02 163918 WALL OR POLE MOUNT No Cart ART for use with boom 03 W13DFC W17CFS 111799 16P125 119999 24M092 16N741 16N740 120476 111040 16M564 16M565 16N761 16U750 113093 114
5. a e ee ea laa dede 10 Component Identification 11 Air Control 12 Air Motor and Resin Displacement Pump 13 Catalyst 14 Solvent Flush Systems 15 SS Nh uidere Kd eee ee teen E 16 Before Installation 16 Location Requirements 16 System Mounting Wall Mount Systems Only 16 System Assembly 18 Ciel TP 20 Connect Fluid and Air Lines 21 Flush Before First Use 23 Fil Supply 23 ODeCralon a ieena 24 24 Boom Operation 24 Pressure Relief Procedure and Shutdown 24 CEPR 26 RUME ood See s 27 EIS DeL Gamer eras 30 SPAY cg testa he eh 31 DataTrak Operation 33 Replace DataTrak Battery or Fuse 38 Maintenance 39 Components 39 Troubleshooting 40 Catalyst 40 Resin PUMP sux dii chokes ata fang be dE 40 2 EDD 42 General Information 42 Disconnect the Displacement Pump 42 Reconnect the Displacement Pump 43 Disconnect the Air Motor 44 Recon
6. 210575 176347 3A2012J Description TANK pressure assy 2 gal assembly 16M874 only TANK pressure assy 5 gal assembly 16M875 only PACKING o ring PLUG lid NUT jam hex TUBE assembly 16M875 only TUBE siphon assembly 16M874 only BUSHING hex 3 8npt x 1 4npt male female FITTING elbow 1 4 npt VALVE ball 2 way 1 4 FITTING nipple reducing TEE street VALVE safety 100 psi FITTING connector male 3 8 npt CAP filler assembly 16M875 only not shown LABEL identification 1403 14084 Qty ee Ref Part Description Qty 1415 LABEL designation 1 14164175078 LABEL warning 1 1421 308370 MANUAL 1 1423 17440 00 CLAMP grounding 1 1424 171988 O RING for filler cap 1 item 1413 not shown A Replacement Danger and Warning labels tags and cards are available at no cost 75 System Parts Solvent Diaphragm Pumps 2 gallon 16M560 and 5 gallon 16M561 1502 1503 Ref 1501 1502 1503 1504 1505 76 1504 1505 1501 1503 Base System shown for reference only Part 16M559 16M652 16M651 16M769 16N891 16N892 Description PUMP solvent FRP flush TANK solvent 2 5 gal assembly assembly 16M560 only TANK solvent 5 gal assembly assembly 16M561 only KIT pump fasteners TUBING nylon round KIT pick up tube 2 5 gallon 16M560 only KIT pick up tube 5 gallon 16M561 only ES PN 4s E k gt 2
7. 6 Bring catalyst pump fluid outlet line to dispensing pressure see FIG 27 a Remove pin connecting upper catalyst pump arm to air motor rod then manually stroke the pump until the catalyst pressure gauge shows External mix systems 30 40 psi 0 21 0 28 MPa 2 1 2 8 bar Internal mix systems 300 400 psi 2 1 2 8 MPa 21 28 bar b Insert pin to connect upper catalyst pump arm to air motor FIG 27 31 Operation 7 Turn the main air supply ball valve to the open posi NOTE In the following step to minimize catalyst over tion See FIG 28 spray use as little catalyst atomization air pressure as possible to achieve desired spray pattern See the spray 8 Slowly turn the main air supply pressure regulator gun manual for instructions clockwise until the main air supply pressure gauge reads the desired pressure See FIG 28 11 If the spray pattern has not already been set up to perform as desired see RS gun manual for detailed instructions for how to optimize the spray pattern including adjusting the AAC air pressure at the sys tem or gun and adjusting the catalyst atomization air no air too little air correct amount of air 28 9 Disengage trigger lock on the gun See FiG 29 10 Pull trigger to begin dispensing See FIG 29 Fic 30 AAC Air Adjustment 12 After all pressure adjustments are made spray a final test shot on a clean piece of paper This shot should be approximately 5 f
8. System Parts 56 3A2012J System Parts Wall or Pole Mount Kit 16N918 NOTE For systems that do not use a cart Can be used to mount to a wall or pole 302 309 310 311 312 305 306 307 308 ya 303 ti18528c Pole not included Ref Part Description Qty 301 16M666 BRACKET pump pole mount 1 302 16M466 BRACKET catalyst tank 1 3039 CLAMP pipe set 4 30449 PLATE cover clamp 4 305 SCREW cap hex head 8 306 WASHER hardened sae 8 3079 NUT 8 308 WASHER lock spring 8 309 110837 SCREW flange hex 4 310 100023 WASHER flat 4 311 111040 NUT hex 4 312 111799 SCREW cap hex head 4 Included in pipe clamp kit 16 291 3A2012J System Parts Boom 16N761 ti19076a Ref Part 401 402 22546 00 403 16M626 404 22486 00 405 100016 406 100015 407 100103 408 16M811 409 112248 410 105170 411 444 412 555626 413 16M808 414 16N950 Not shown Not for sale 58 A Item shown for reference only A 2 in ID schedule 40 pipe not included NOTE Use rubber straps to secure gun hoses to boom Description Qty SUPPORT boom mast 1 STRAP binding rubber reusable 10 COVER roving guides 5 GUIDE roving ceramic 12 WASHER lock 12 NUT hex mscr 12 PIN cotter 1 CHAIN spring boom NUT hex SCREW cap hex head SPRING boom WASHER 1 4 plain flat big PIN clevis with cotter pin EXTENSION boom
9. gpm Imperial oz min US oz min Imperial l min or cc min LED fault indicator when lit Diagnostic Reference Card see Table 1 page 37 Display CD CF 3A2012J Mia Run GT 10 B7 c PF 4 OSsmin CF 1186225 RT Ba Simin m er 220cc F1 2 Qs Ot min rs DAS A TI8623b Prime Flush Key Enables Prime Flush mode While in Prime Flush mode runaway protection is disabled and the batch totalizer BT will not count Heset Key Resets faults Press and hold for 3 seconds to clear the batch totalizer Cycle Flow Rate Batch Totalizer Grand Totalizer Runaway Toggle enable disable E1 Error Option enable disable E2 Error Option enable disable E5 Error Option enable disable 33 Operation 13 1 pump setting is 80cc for 2 in stroke 17 1 pump setting is 60cc for 2 in stroke 34 3A2012J Setup Mode 1 2 See Fic 31 Press and hold for 5 seconds until Setup menu appears To enter settings for runaway lower size and flow rate units and to enable runaway E1 E2 and E5 error options press 9 to change the value then to save the value and move the cursor to the next data field See page for a description of E1 E2 and E5 error codes Run Mode Runaway Monitor 1 See FIG 31 If pump runaway occurs the runaway solenoid will actuate s
10. EX CO TUBE nylon round 22 124071 fitting push to connect 123 16M588 bundle 25 ft external gel OSE bundle 25 ft internal gel OSE bundle 25 ft chop OSE bundle 35 ft external gel OSE bundle 35 ft internal gel OSE bundle 35 ft chop OSE bundle 50 ft external gel OSE bundle 50 ft internal gel OSE bundle 50 ft chop 124 UN external mix chop with cutter 25 26 51 52 not shown A Replacement Danger and Warning labels tags and cards are available at no cost 4 3A2012J Carts 201 202 203 Y 2 204 205 210 Cart for Cart not use with for use Description i 2 i L m co mz uus RESERVOIR gai ea 25 gator 1110 10008 WASHER flat 20 SCREW ange Rex 4 1 205 11040 lock insert nylock 516 f 4 4 2076 16 707 BUSHING ter tank f 1 1 208 1657703 FITTING 174 npt sst 1 1 29 037500 15 15 211 6V733 FILTER tip pack 1 221 16 465 CASTER notshown 2 4 222 13962 WASHER notshown 1 4 293 1008321 notshown f 4 122051 CASTEH nondockmg notshown 2 Included Catalyst Outlet Kit 16N854 3A2012J Apply sealant to threads System Parts 55
11. tie mE dis placement pump 160426 ADAPTER dis placement pump 04 LW100C PUMP 100 cc LW075S PUMP 75 cc Emm 05 15606 606 COLLAR 10 pack 607 151311 NUT NUT coupler al 75cc lower includes 618 RESERVOIR TSL 100cc lower includes 618 16N774 LINK yoke upper 611 116596 SCREW cap hex 2 2 head 12 24 620 fluid 1 1 5000 psi 61 24642 MUFFLER 615 16M355 FITTING adapter E 1 muffler 1 2 npt x 1 in 14 616 16 477 SPRING guard 617 15 204 FITTING elbow 1 1 1 2 npt x 1 2 tube 40 Included in Connecting Kit See page 62 to order the correct kit for your pump 1 See Resin Pumpline Kits on page 62 61 System Parts Resin Pumpline Kits Wet Cup O Ring 618 Package of 10 24A631 24A632 Coupling Collars 606 Package of 10 24A619 24A619 Connecting Kit Includes pump adapter 603 three tie rods 602 three tie rod nuts 605 TSL reservoir 608 and TSL bottle adapter 603 coupling nut 607 three coupling collars 606 tie rod spring guard 616 16N242 16N243 NOTE For displacement pump repair kits see man ual 3A2313 For air motor repair kits see manual 3A2315 Air Motor and Pump for Resin Pumpline See air motor manual 3A2313 and pump manual 3A2315 for parts identification Gun See RS gun manual 3A0232 for parts identification
12. 20397 02 64 3A2012J 3A2012J System Parts 65 System Parts Catalyst Slave Pumps 901 932 N 947 A or 0 D e b ti19060a A Apply pipe sealant to threads A Apply thread locker to mating surfaces or threads 920 91 A Apply grease to mating surfaces or threads Series D only 4 N A Torque to 240 in Ib 27 1 Nem 919 920 Ai TA A Torque to 225 275 25 4 31 1 Nem NN Series D Loop large end of lanyard over gauge prior to 923 5 only Si nes Attach small end of lanyard to Ast gt S Ans KS Int Mix sh es ZX Note orientation of u cup nterna IX SNOWN 2 Torque to 30 50 in Ib 3 4 5 6 Nem A Clean cylinder inner diameter with soft cloth or equivalent prior to assembly N 922 Q bis 940 N Hand tighten cylinder 918 and bottom out to UN 930 N housing 901 Back off cylinder 918 less than 1 2 104 4 turn Assembly pin 908 924 N Press fit bearings Ad Torque piston rod 910 to top link 926 to 80 100 in Ib 9 0 11 3 Nem Ad Torque to 20 60 in Ib 2 3 6 8 Nem Ad Snap 902e onto 902a Orient so inside chamfer of nipple 936 is mated to swivel 930 66 3A2012J Catalyst Pumps for Internal Mix for External Mix Description VALVE 3000 psi blow off also includes 903a 903b and 903c 24807 BASE valve 030 15 80 HANDLE 03c 15C972 PIN spring 07 136
13. 6 3 bar d Open the ball valve on the solvent pump e Open solvent knob on the gun to verify that sol vent will flow out of the front of the gun through the dispense tip then close the valve Oil left in the system the factory can react with cata lyst and create a fire or explosion e Flush before first use e Do not add catalyst to the catalyst reservoir until the system has been flushed 4 If this is the first startup of the machine perform the Flush procedure on page 30 26 As desired perform Prime Flush or Spray proce dures beginning on page 27 Make sure to flush the system before first use to flush out oil used to test the equipment at the factory 3A2012J Prime A Perform this procedure upon initial system setup when ever hoses are disconnected if the supply hose is removed from the supply container or if either pump is run dry If done properly this will prime the lines with fluid and or remove any air bubbles from the fluid lines NOTE If using an NXT air motor with DataTrak see DataTrak Operation page 33 NOTE For systems with DataTrak When priming pumps it is normal to get cavitation or pump runaway alarms Clear alarms 5 press again as necessary These alarms prevent excessive pump speeds which will damage pump packings 1 To enable the user to better see fluid exiting each fluid por
14. 62 3A2012J System Parts Resin Filter 24F620 Ref 701 702 703 704 705 706 707 708 710 711 7174 172479 718 719 720 702 A Press fit spring 710 to bottom of filter bowl 701 A Apply thread lubricant A Apply grease Apply thread sealant to all non swiveling pipe threads 119059 pe 711 Part 24C501 171942 Description BOWL filter HEAD filter 238635 VALVE ball carbon steel 205447 COUPLING hose HOSE nylon 225 psi 100509 PLUG pipe 104361 PACKING o ring 186075 SUPPORT filter 171941 SPRING compression 100040 PLUG pipe TAG warning not shown GC2069 FITTING swivel 3 8 x 3 8 npsm STRAINER 100 mesh screen 1 155541 FITTING swivel elbow 1 Qty N ol A Replacement Danger and Warning labels tags and cards are available at no cost Strainer Options Mesh 2 pack 25 pack 30 224458 238436 60 224459 238438 100 224468 238440 200 224469 238442 3A2012J 63 System Parts Resin Supply Hose 16M736 801 807 802 Apply pipe sealant to all non swiveling pipe threads 803 804 805 Ref Part Description Qty 801 220372 HOSE coupled 6 ft 802 197682 TUBE suction 803 114967 COUPLING pipe 1 in 804 195151 TUBE intake 805 20397 01 FILTER 24 mesh 1 807 16M776 FITTING elbow 3 4 npsm x 1 nptf Other filter meshes available 50 mesh 20397 03 100 mesh
15. Disconnect main air supply line from the inlet on the air control panel AE 3 Disconnect grounding wire 4 Disconnect items from the air motor a Note location of all air hoses connected to air motor then disconnect the hoses from the air motor b Remove top pin AA connecting upper catalyst pump arm to air motor then remove bolts AB connecting lower catalyst pump arm to air motor then remove catalyst pump and control arms assembly AC c Remove two bolts AD securing air control panel to air motor then remove air control panel AE 5 Hold the flats of the air motor piston rod with a wrench Use another wrench to loosen the coupling nut A Lower the coupling nut A enough to remove the coupling collars B then remove the coupling nut A ti12812a td12813a 6 Usea23 mm socket to remove the tie rod nuts AF 7 Usea 13 mm socket to loosen the top two screws AG that secure air motor to mounting bracket AH 44 8 Lift up on the air motor to remove it The tie rods AJ will remain attached to the air motor 9 Use a socket on the flats of the tie rods AJ to remove them from the bottom of the air motor 10 See air motor manual 3A2315 for repair procedures and parts information Reconnect the Air Motor See FIG 36 on page 45 1 Screw the tie rods AJ into the bottom of the air motor With a wrench on the flats of the tie rods torque to 50 55 ft lb 68 75 Nem 2 Align
16. pump then use tool to install seal into inside of cartridge 902a Install felt wiper 902d and bearing 902b into cartridge 902a Tighten to 20 60 in lb 2 3 6 8 Nem Install o ring 9024 Install snap on seal 902e Lubricate the piston rod With bullet tool 16D007 installed on the piston rod install cartridge assembly 902 onto the rod Remove the bullet tool Use one wrench on the transfer housing 914 and another on the transfer housing cap 917 to break them loose from each other then remove the cap from the housing Remove seal 915 and guide 916 from transfer housing Remove spring 911 valve 912 and o ring 913 from transfer housing Remove o ring 913 from the valve 912 Install new o ring 913 on new valve 912 47 Repair 30 31 32 33 34 35 Hold spring 911 upright place valve 912 on top of spring slide transfer housing 914 upside down over the spring then flip upright Install transfer housing 914 onto piston rod 910 Use flats on rod and transfer housing to torque transfer housing against the piston rod to 30 50 in Ib 3 4 5 6 Nem Slide the cartridge 902 down against the transfer housing 914 Install u cup 915 onto transfer housing with u cup opening facing up towards the rod Install guide 916 onto transfer housing Install transfer housing cap 917 onto transfer housing Use flats to torque to 30 50 3 4 5
17. rial tracking system diagnostics and pump runaway control The DataTrak is located on the air control panel N See the NXT Air Motor manual for details of the Data Trak controls and indicators FIG 2 3A2012J Component Identification D a 13 Component Identification Catalyst Pump The catalyst pump supplies catalyst to the spray gun Pump arm U controls catalyst flow Ratio adjustment knob V1 use to lock unlock pump position and adjust the resin to catalyst ratio It is easiest to adjust the ratio when the pump is at the bottom of the stroke Pivot point V2 when pump is moved to adjust ratio this point stays stationary High pressure relief valve W directs catalyst to gun or back to tank to relieve pressure It also automatically relieves pressure if it exceeds normal working pressure Fluid pressure gauge X indicates catalyst fluid pres sure Fluid inlet Y fluid inlet from the catalyst reservoir Fluid Inlet Ball Valve Y2 controls flow of catalyst to the catalyst pump Weep line Z In the event of a throat seal failure the fluid will flow into the weep line and back to the catalyst reservoir Fluid outlet Z1 fluid out to the gun Fluid recirculation high pressure relief Z2 fluid out let to the catalyst reservoir Low pressure relief valve Z3 External mix systems only Directs catalyst to gun or back to tank to reli
18. 1205 1204 1201 1202d 1202c 1210 1210 1213 Ww EM Ww 5 S S e bo dal 755 A 1214 gt gt lt a A 1213 ti21346a ti21347a 72 3A2012J System Parts Heater Kits Quantity cen i 5 31 1 1 9 T pO Mor 68297 WLppedam 2 2 2 2 2 2 00 PATE cover cli 1 17 aerem SCREW 2 2 2 2 2 2 rae 1242 WASHER hardened meme 3133131533518 po mor WASHER look 4 4 4 3 SAA T E R Tu ere NIPPLE 4 4 4 4 mw pes NPE een 1 1 3 1 1 EM 12125 1213 155470 SWIVEL union 90 1 2 1214 217430 SWIVEL union 90 m 5 E EMEN volt ee fot o volt Items are available in heater hardware kit 16N 1 19 Parts available in pipe clamp kit 16 291 Heaters can be disassembled to remove cured material 3A2012J 7 System Parts Solvent Pressure Pot Kits ASME Pressure Pots 2 gallon 16M893 and 5 gallon 16M894 Ref 1301 1302 1303 1304 1305 1306 1307 1308 1309 1310 1311 74 Part 20324 00 20324 01 16D939 11021 23 18470 05 RM 8
19. 3A2012J Solvent Flush Connections if applicable NOTE See Solvent Flush Systems component identi fication on page 15 for connection locations 13 Connect solvent air line from air control panel to dia phragm pump or pressure pot air inlet 14 Connect solvent suction tube from solvent supply tank to solvent pump fluid inlet 15 Connect solvent line from gun hose bundle to sol vent fluid outlet Gun Connections 16 For 25 ft and 35 ft hose bundles only Place the coil of resin hose in the hose bundle on the hook sup port located on the pole Secure with the supplied rubber straps The hook support should be inserted through the center of the hose coil 17 Secure all connections on the whip end of the hose bundle to the gun See the gun manual listed on page 3 for detailed instructions Flush Before First Use Oil left in the system the factory can react with cata lyst and create a fire or explosion e Flush before first use Do not add catalyst to the catalyst reservoir until the system has been flushed Flush the system before first use to prevent contaminat ing the resin or catalyst See page 30 Fill Supply Tanks Add fluid to the solvent flush supply tank if applicable the catalyst supply reservoir and the resin supply con tainer 3A2012J Setup 23 Operation Operation Trigger Lock Always engage the trigger lock when you stop spraying to
20. 6 Nem Repair Foot Valve 36 37 38 39 40 41 42 43 44 45 48 Use wrench to loosen lock nut 921 then remove cylinder 918 from foot valve 922 Remove ball 925 from foot valve Remove backup o ring 920 and o ring 919 from both ends of the cylinder 918 Remove ball seat 923 Tool 24N253 can be used to aid ball seat removal Place new ball seat onto seat installation tool 16N996 with lip opening facing in towards tool Place tool into foot valve then tap with a hammer until ball seat is properly seated then remove tool Install new backup o ring 920 and o ring 919 onto both ends of the cylinder 918 Make sure to install the o rings in the correct position with the backup o rings towards the center of the cylinder Lubricate the backup o rings 920 and o rings 919 Install ball into foot valve Thread cross cut end of cylinder into foot valve by hand until it bottoms out but do not tighten the jam nut Assemble Catalyst Pump 46 47 48 49 50 51 52 53 54 Verify cartridge 902 is pressed against the transfer housing 914 Lubricate the o ring 902g on the cartridge Apply thread sealant to the threads of the cartridge 902a With the slave pump housing 901 in a vise care fully thread the cartridge 902 into the housing Torque the cartridge to 240 in Ib 27 1 Nem Lubricate the o rings 919 920 on the cyli
21. 83 Graco Standard Warranty 86 3A2012J Related Manuals Related Manuals Manuals are available at www graco com Component Description manuals in English 40702 407025 DataTrak Upgrade Kit 407026 Wall or Pole Mount Kit 407027 Linkage Replacement Kit 407028 Resin Pump Connecting Kit 407031 Diaphragm Pump Solvent Flush Kit Non CE Approved Solvent Pressure Pot ASME and CE Approved Pressure Pot 407042 Heater Kits Description Manual Description NXT Air Motor for FRP 309524 Viscon HP Heater Instructions 307363 Viscon Heater Instructions 313541 DataTrak Conversion Kit Instructions ASME and CE Approved Pressure Pot 308370 Instructions Solvent Flush Pressure Pot 307273 Fluid Outlet Filter 407019 Chop Cart Legs Kit Agency Approvals FRP proportioner systems are approved for use in hazardous locations when the base model all acces sories and all kits meet all wiring meet local state and national codes Base FRP System with no accessories Accessories See accessory manuals listed in Related Manu als section for approvals Solvent pots do not affect Atex rating 3A2012J 3 Models No Cart Cart Mast and Boom Internal or External 168065 168068 168071 Internal Mix eee 16R135 16R138 16R141 16R144 16R030 16R033 16R036 External 16R039 Mix 16R100 16R103 16R106 16R109 16R205 16R208 Inter
22. a runaway solenoid valve Enter setup screen and disable runaway protec tion 37 Operation Replace DataTrak Battery or Fuse The battery and fuse must be replaced a non hazardous location Use only the following approved replacement batter ies Use of an unapproved battery will void Graco s warranty and FM and Ex approvals e Ultralife lithium U9VL e Duracell alkaline MN1604 e Energizer alkaline 522 e Varta alkaline 4922 Use only a Graco approved replacement fuse Order Part 24C580 Replace Battery 1 Unscrew cable from the back of the reed switch assembly See FIG 33 2 Remove the cable from the two cable clips n ti11992a Fic 33 Disconnect DataTrak 3 Hemove DataTrak module from bracket Take mod ule and attached cable to a non hazardous location 38 4 Remove two screws on back of module to access battery 5 Disconnect the used battery and replace with an approved battery See FIG 34 Replace Fuse 1 Remove the screw metal strap and plastic holder 2 Pullthe fuse away from the board 3 Replace with a new fuse Solenoid Cable Connection 0000 Fuse Sensor Cable Connection Battery ti11994a Fic 34 DataTrak Battery and Fuse Location 3A2012J Maintenance Maintenance _ Inspect pump wetcup and fill with TSL and remove any particles or residue Remove resin pump Daily ou
23. catalyst hoses witha grounded bucket below the gun press the gun against the side of the bucket and pull the trigger to dispense Continue dispensing until air free fluid is dispensed from both ports on the front of the gun Fic 18 See FIG 21 The pump air pressure may need to 60 increase slightly until the material begins to flow 9 When material begins to flow and all air bubbles have been expelled turn the resin pump pressure relief recirculation valve to the dispense position FIG 21 FIG 19 28 3A2012J 13 Turn the main air supply ball valve to the closed position FiG 22 14 Turn the catalyst pump pressure relief recirculation valve to the pressure relief position This will relieve any built up pressure Fic 23 15 Verify that the resin pressure relief recirculation fluid line is routed to a grounded container then turn the pressure relief recirculation valve to the pressure relief position Fic 24 16 Units with runaway protection only disable the prime flush function by pushing the prime flush but ton on the DataTrak 17 Engage gun trigger lock 18 If the front end of the gun was removed apply grease to o rings and front of gun to prevent mate rial from curing or sticking to it then install gun front end 3A2012J Operation 29 Operation Flush A Oil left in the system the factory can react with cata lyst and
24. data 84 3A2012J 3A2012J Technical Data 85 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If t
25. hose or Dried fluid on displacement rod Clean rod always stop pump at bottom of stroke keep wet cup filled with Throat Seal Liquid TSL Air motor parts dirty worn or damaged Clean or repair air motor See air motor manual Runaway error on DataTrak tripped if DataTrak See DataTrak Operation Runaway Monitor installed page 35 Stall on bottom of Runaway solenoid actuated if DataTrak installed Enable runaway protection if disabled then see stroke Runaway page 35 to reset the runaway solenoid 40 3A2012J Troubleshooting mum strokes closed or clogged valves are open Open or worn intake valve Suction tube too restrictive causing pump to cavi Use larger diameter tube tate Erratic accelerated Fluid supply exhausted clogged suction Refill supply and prime pump Clean suction tube speed High viscosity fluid Reduce viscosity increase fluid temperature reduce flow rate by using smaller tip Open or worn piston valve or seal Clear piston valve replace seal Open or worn intake valve Clear or service intake valve Runs sluggishly Possible icing See air motor manual for instructions Filler material clumping causing extra friction on Flush pump and replace packings rods and seals Cycles or fails to hold Worn check valves or seals Service lower See lower manual for instructions pressure at stall Air bubbles in fluid Loose suction line Tighten Use compatible liqui
26. inlet pressure to ASME solvent pressure pots 10 1 in 257 mm 13 1 Systems 1300 psi 9 MPa 90 bar 17 1 Systems 1700 psi 11 9 MPa 119 bar 100 psi 0 7 MPa 7 0 bar 100 psi 0 7 MPa 7 0 bar Refer to RS Gun manual See Related Manuals page 3 100 F 38 160 F 71 C 3 8 in tube 1 5 16 12 UN 2A male Stainless steel carbide UHMWPE PTFE and acetal See Pumpline Technical Data page 84 See Catalyst Pump Technical Data page 84 83 Technical Data Pumpline Technical Data Maximum fluid working pressure Maximum air inlet Minimum air inlet pressure Maximum ambient air Maximum cycle rate Air consumption EP EE Maximum fluid temperature Stroke length DOUG Calan utes eL pM Es 98 25 48 Diese ake Ls tra dom erp s Catalyst Pump Technical Data Maximum fluid working pressure Internal catalyst pump External catalyst pump version Weight Wetted lt 13 1 Systems 1300 psi 9 MPa 90 bar 17 1 Systems 1700 psi 11 9 MPa 119 bar 100 psi 0 7 MPa 7 0 bar 10 psi 0 07 MPa 0 7 bar 120 F 49 C 70 cpm See Technical Data in air motor manual 3A2315 13 1 Systems 1 5 gpm free flow at 70 cpm 17 1 Systems 1 1 gpm free flow at 70 cpm 160 F
27. prevent contact with fluids flush the system prior to disassembling any components that con tain catalyst or resin General Information e Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawing e Always use Genuine Graco Parts and Accessories available from your Graco distributor If you supply your own accessories be sure they are adequately sized pressure rated and made of materials com patible with your system Disconnect the Displacement Pump See manual 2313 for displacement pump service and parts information 1 Flush the pump see page 30 2 Stop the pump in the middle of the stroke 3 Relieve the pressure see page 24 4 Disconnect the air supply and fluid hoses 42 5 6 Hold the flats of the air motor piston rod witha wrench Use another wrench to loosen the coupling nut Lower the coupling nut A enough to remove the coupling collars B and then remove the coupling nut A Use a magnet to aid removing the two collars B ti12812a ti12813a Pull up on TSL reservoir C to remove Use a hammer and brass rod to loosen the jam nut Unscrew the jam nut as far as possi ble Protect hands with a rag then unscrew the displacement pump by hand and place on work bench ti12816a Threads are very sharp Use a rag to protect hands when hand turning or carrying th
28. prevent the gun from being triggered accidentally by hand or if dropped or bumped Boom Operation ti18532b The height of the boom adjusted by adjusting which link in the chain is secured to the boom arm 24 Pressure Relief Procedure and Shutdown The equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Proce dure when you stop spraying and before cleaning checking or servicing the equipment 1 Close the main air supply ball valve NOTICE Stop the pump at the bottom of its stroke to prevent fluid from drying on the exposed displacement rod and damaging the throat u cup seals 2 the main air supply pressure regulator fully counter clockwise FIG 10 Disengage the trigger lock on the gun See FIG 11 4 With grounded bucket below the gun press the gun against the side of the bucket and pull the trig ger to relieve pressure in the fluid lines FiG 11 3A2012J 5 Engage trigger lock Tex T 7 4 FIG 12 6 Turn catalyst pump pressure relief recirculation valve to the pressure relief position FIG 13 7 Verify that the resin pressure relief recirculation fluid line is routed to a grounded container then turn the pressure relief recirc
29. return to the normal operating screen press e once to wake up the dis play and once more to clear the diagnostic code screen 3A2012J 3A2012J Symbol Operation Table 1 Diagnostic Codes Hunaway Pump running faster than se runaway limit e Increased fluid output Exhausted fluid supply Diving Up Leak during upstroke Worn piston valve or packings Leak during downstroke Worn intake valve Low Battery Battery voltage too low to stop Low battery Replace battery runaway See page 38 Service Problem with stopping runaway Damaged solenoid Component 1 Damaged valve carriage units with Runaway 31 pro runaway tection may be enabled with protection only pump that is not equipped with a runaway solenoid valve Enter setup screen and disable runaway protec tion Disconnected Solenoid is disconnected e Solenoid unplugged units with Solenoid is not engaging piston e Bracket and solenoid not runaway cup tight against air valve hous protection only ing Service Problem with sensing valve Sensors unplugged Component 2 movement Sensors mounted incor rectly Damaged sensors Damaged valve carriage Blown Fuse Fuse 15 blown Replace fuse Faulty solenoid or solenoid see page 38 wiring Extreme temperatures above 140 F 60 Runaway RT FIG 31 pro tection may be enabled with pump that is not equipped with
30. series D 1 1 only aii VALVE check npte x npti 100 psi 938 1 16 706 FITTING tee compression 1 4 39 polyethylene 0 40 24U857 VALVE ball mini no tused on 1 1 E series D only 545 16703 946 16V704 FITTING 1 8 npt x 1 4 tube 90 1 1 sst 947 947 16 705 FITTING 1 8 npt x 1 4 tube sst Installation Tools not shown Foot valve seat installation tool 16N966 Foot valve seat deluxe removal tool 24N253 includes foot valve seat installation tool 16N996 Weep seal installation tool 163967 Rod Assembly Bullet Installation Tool 160007 Not for sale Parts available in bearing and wiper repair kit 16P 185 i Parts available in foot valve repair kit 16 961 Parts available in piston valve repair kit 16N962 Parts and tools available in throat seal repair kit 16N963 Complete rebuild kit 16N919 includes Foot valve repair kit 16N961 Piston valve repair kit 16N962 Throat seal repair kit 16N963 Foot ball replacement kit LPA 134 02 Bearing with felt wiper 16 185 67 System Parts Catalyst Reservoir 16P425 Ref 1001 1002 1010 1011 1012 68 Part 24M159 16M754 16V704 16M738 Description TANK gravity feed 2 5 gallon STRAINER tank gravity feed LABEL maximum fill line FITTING 1 8 npt x 1 4 tube 90 sst LABEL hazardous material diamond Apply pipe sealant to threads A Apply sticker so that the le
31. t 2 1 4 npt f NUT lock 2 59 System Parts Slave Pump Linkage 16P125 Ref 2001 2001a 2001b 2001c 2001d 2001e 2001f 2002 2003 2004 2005 2006 2007 2008 Part 16N776 16N775 119999 116969 7486 05 7486 03 16M362 116596 119999 16N774 24 092 111040 120476 20014 2001e 2005 N 2001b 2007 Description HARNESS slave linkage KIT upper link slave KIT lower link slave BOLT shoulder NUT lock WASHER flat standard 10 WASHER flat fender 1 4 LINK fixed pivot SCREW cap hex head BOLT shoulder LINK yoke upper assy PIN quick release 1 5 x 0 25 NUT lock insert nylock 5 16 BOLT shoulder 5 16 E lt 4 Ratio Indicator labels 111 75cc 16 565 and 100cc 16M564 are not included Purchase sepa rately 60 3A2012J Resin Pumplines A Torque to 50 55 ft lb 68 75 Nem Torque to 50 60 ft lb 68 101 Nem A Assemble pump 604 to top of pump adapter 603 plus or minus one thread Packing nut will extend above the surface of pump adapter 603 Torque jam nut to 70 75 ft lb 95 102 Nem A Torque to 250 in Ib 28 2 Nem A Torque to 70 75 ft lb 95 102 Nem A Torque to 75 80 ft lb 102 108 Nem Apply thread sealant 3A2012J System Parts W1S3DFC W17CFS Description 13 1 17 1 er MOTOR double ended 4 5 in ul 15 662 ROD tie
32. the tie rods AF with the holes in the pump adapter Carefully lower the air motor into place 3 Attach the tie rod nuts AF to tie rods then torque to 50 60 ft Ib 68 81 Nem 4 Install and tighten the screws AG that secure air motor to mounting bracket AH 5 Install coupler spring guard and TSL reservoir 6 With coupling collars B in place hand tighten the cou pling nut then torque to 75 80 ft Ib 102 108 Nem gt 7 Connect the air and fluid hoses AMA C The equipment must be grounded to reduce the risk of static sparking and electric shock Electric or static sparking can cause fumes to ignite or explode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current ti12817a 8 Attached grounding wire to true earth ground 3A2012J Repair AA AH AC CC 5 S ti18456c 25 Fic 36 3A2012J 45 Repair Replace Pumpline This procedure is only needed if the entire pumpline will be replaced If just installing repair parts in the air motor and or displacement pump see Disconnect the Dis placement Pump on page 42 Disconnect the Air Motor on page 44 displacement pump manual 3A2313 and air motor manual 3A2315 Ts 2 10 46 Flush the pump see page 30 Helieve the pressure see page 24 Disconnect main air
33. to expel the solvent in the pot out of the fluid outlet Verify supply tube is installed on fluid outlet port Air Inlet Fill Cap Fluid Outlet 3A2012J 15 Setup Setup Aw A To avoid fire and explosion and electric shock FRP proportioners are not approved for use in hazardous locations unless all accessories all kits and all wiring meet local state and national codes See Agency Approvals on page 3 FRP proportioners are not approved for use in hazard ous locations unless all accessories all kits and all wir ing meet local state and national codes See Agency Approvals on page 3 This section provides instructions for basic system setup of the FRP proportioner See the separate component manuals for detailed information Before Installation e Have all system and component documentation available during installation e See component manuals for specific data on compo nent requirements Data presented here applies to the FRP assemblies only sure all accessories are adequately sized and pressure rated to meet system requirements Acces sories are available from Graco Component identification illustrations are only a guide for selecting and installing system components and accessories Contact your Graco distributor for assis tance in designing a system to suit your particular needs Location Requirements Refer to Dimensions page 81 for mounting and clear a
34. use Do not add catalyst to the catalyst reservoir until 2 Connect AAC air line from gun hose bundle to air outlet 3 AM on air control panel See gun manual for AAC air line identification 3 External mix proportioners only Connect the sup NOTE When connecting gun hose bundle the whip plied air tubing attached to air outlet 2 AF to atom end connections in the bundle should be connected to ized air line on gun the gun and the non whip end connections should be Internal mix proportioners only Connect the sup connected to the proportioner The whip end of the bun plied air tubing attached to air outlet 2 AF to sol dle is the end with more flexible lines See gun manual vent pump air inlet See 4 on page 15 for hose bundle connection details and individual hose identification 4 Chop systems only Remove plug then connect the chop air line 0 375 in tube in the gun hose bundle Resin a Solvent AAC Air to the chop air fitting AN on the air control panel ose Catalyst 5 Verify air shutoff valve AP is closed handle is ver Air tical then connect the air supply line to the air Internal Gel 7 7 External Atomizing inlet AA on the air control panel W Internal Chop AAC Air Fic 6 Hose End Diagram AH FRONT AC REAR Fic 7 Air Control Panel Components Air Outlet Fitting Details Internal Chop External Chop Air Outlet 2 AF 3 8 tube 1 4 tube 3 8 tube 1
35. work area Comply with all applicable safety regulations 27 BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation avoid severe burns Do not touch hot fluid or equipment 3A2012J 7 Important Methyl Ethyl Ketone Peroxide MEKP Safety Information Important Methyl Ethyl Ketone Peroxide MEKP Safety Information MEKP is among the more hazardous materials found in commercial channels Proper handling of the unstable chemicals presents a serious challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins and gel coats also pro duces the hazards which require great care and caution in its storage transportation handling processing and dis posal Workers must be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regard to contamination and heat They must be thoroughly instructed regarding the proper storage use and dis posal of MEKP and other hazardous materials used in the laminating operation MEKP is flammable and potentially explosive as well as potentially damaging to the eyes and skin Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to MEKP Contaminated MEKP can become explosive Prevent contamination of MEKP with other materials i
36. 109 121141 UMP 13 1 UMP 17 1 CREW cap hex head ARNESS slave linkage OLT shoulder IN quick release 1 5 x 0 25 UMP slave external mix UMP slave internal mix OLT shoulder 5 16 UT lock insert nylock 5 16 ABEL ratio 13 1 LABEL ratio 17 1 FRP BOOM KIT PANEL air control IT TING connector 1 4 nptf IT TING elbow male swivel FITTING elbow swivel 3 8t gt JJ 04 05 06 07 108 6 09 111 12 13 14 115 160939 114109 121141 ITTING nipple reducing ITTING elbow male swivel ITTING elbow male swivel UBING nylon round 19 238909 WIRE grounding IL IB EEBEE Tl Ti 2 0000900 3 ea aaae ae eee ee A Ta ee Li e een EEELLAMBSNNEERNENNIZLIRNELLNENLLNESELZNEZECCZELESNENE omen lc Dr e se Er leger s es eee ena It eC CCE AE WESCE BE E NE mL Lee cse lee os n His EEE Ce puc gru eer 2 re i iro grece msc LLLI xx morem cip me IILLEe LLILISese Lo Wee 4 peer serm l 4 i ca l 4 l
37. 4 tube Air Outlet 3 AM 1 4 tube 1 8 npt 3 8 tube 1 8 npt Air Outlet 4 AN 1 2 tube 1 2 tube Plugged Plugged Includes a 1 2 to 3 8 reducer to adapt to older chop hose bundles 3A2012J 21 Setup Resin Pump and Optional Heater Connections M R ili P E P1 S FIG 8 6 Verify the pressure relief recirculation valve is set to pressure relief 7 Place a waste container below the fluid outlet then remove the pump fluid inlet cap Drain the test oil then discard 8 Connect resin suction hose to the resin pump 3 4 nptm fluid inlet S Place other end of suction hose in resin container 9 For non heated systems only Connect resin hose from the gun hose bundle to the resin pump 1 4 fluid outlet R Reducer fitting comes with Graco hose bundle For heated systems only attach resin hose from the gun hose bundle to the heater outlet Verify fluid hose connecting resin pump outlet to heater inlet is installed and secure 10 Connect resin recirculation hose to the pressure relief recirculation line P1 and route to the resin container 22 Catalyst Pump Fluid Connections NOTE See FiG 3 on page 14 11 Verify the pressure relief recirculation valve W is set to pressure relief knob is horizontal Fic 9 Catalyst Pump Pressure Relief Valve ti21343a 12 Connect the catalyst line from the gun hose bundle to the catalyst outlet Z1
38. 41 GAUGE pressure fluid 24432 GAUGE 160 psi 23595 PIN quick release 1 24193 CABLE lanyard 5 inch 1 10 16N964 ROD piston slave pump also 1 includes 919 920 and tool 16D007 PRING transfer housing 125 se ie 5254 22 ose or a oe 4 479 Q NO O NO oO NO 6 186 6 981 23556 6N975 02e 021 020 03 E co co Ke 03a NO co 1 1 1 co 1 1 co 1 23636 6K928 11 1 co 913 914 915 8 1 17 18 PATET SAGO Y co 111 111 111 111 111 111 111 111 LINDER slave pump also includes 919 Qty 2 and 920 Qty 2 O RING o ring silicone 2 014 RING backup 0 518 ID 0 053 wide BALL spherical F FITTING adapter 1 8 4 1 co o O 5 S O O O1 co 19 1 CJ 143 2 2 20121 2 2 co co 21 PA 144 1 6N976 1 2 2 PA 134 02 T 6N617 14339 23628 TERRA Sere IRE jic IT TING elbow 0 125 in st 1 1 1 1 297085 3A2012J System Parts T c rw gt lt N Description 35 110208 PLUG pipe headless 1 lt N Z 36 94 0320 1 98 FIT TING nipple 1 4
39. 5 HARNESS siave 107 24M092 _ PIN quick release 15 025 16741 slave MAA p p 16N740 PUMP slave internal mix 109 120476 shoulder i6 10 111040 NUT Tock insert nylock 516 ijt ii ITAA iT 16 564 LABEL ratio 13 1 FHP 16M565 LABEL ratio 171 LLL LLL LL TT LL 112 16761 115 114109 FITTIN FITTING elbow male swivel FITTING elbow male swivel male swivel be We pe p ERES 121141 FITTING elbow swivel 3 8t 21212121212121 2 2 2 2 es 1609399 109 FITTING elbow male 121141 FITTING elbow male swivel TT 118 TUBING nylon round 31313 131313 1313131313 1199 238909 WIRE grounding 121 0 nylon round 77 3 3 3 3 3 3 9 313 31313 131313 131313 31313 13 122 124071 PLUG fitting push to connect 1239 16 588 HOSE bunde 25ftextemalgel 1 _16 583 NOSE bundle SOitchop J j j 124 2589 0 external mix chop with cutter tit 258840 GUN external mix gel 1 11
40. 56 04 20655 04 103347 21035 00 21462 01 3165 17440 00 1307 1311 amp 1304A 1306 1310 1303 1305A 1302A 1301 N assemble strainer 1311 remove the dip tube tank 1301 Slide strainer onto bottom end of dip tube Hold strainer in place while positioning dip tube Strainer should be secure on ube and pressed to bottom of tank Tighten dip tube in place Strainer not shown A Apply pipe sealant A Clamp ground cable 1311 to handle on tank 1101 Ground cable not shown Description TANK solvent 2 gallon assembly 16M893 only TANK solvent 5 gallon assembly 16M894 only FITTING nipple reducing PLUG pipe 1 4 VALVE ball 2 way 1 4nptf FITTING elbow 1 4 nptm x 1 4 nptm FITTING elbow 3 8 nptm x 3 8 tube VALVE safety 100 psi STRAINER pick up material FITTING adapter 1 4 nptm x 3 8 nptf VALVE ball 2 way 3 8 female 3 8 male CLAMP grounding Qty 3A2012J System Parts ASME and CE Approved Pressure Pots 16M874 and 16M875 A1411 Ref 1401 1402 1403 1404 1405 1406 1407 1408 1409 1410 1411 1412 1413 1414 A Apply pipe sealant A Clamp ground cable 1423 to handle on tank 1401 Ground cable not shown A Must be installed on the outlet side The outlet is the port without the cross hole Part 236086 236087 165053 188880 188784 171976 185531 111763 18470 05 108673 103347
41. 71 C NOTE System rating is lower than this due to other lower rated components 2 0 in 51 mm See Technical Data in air motor manual 3A2315 Stainless steel tungsten carbide with 6 nickel UHMWPE PTFE LW100C displacement pump only Also includes carbon steel 2000 psi 14 0 MPa 140 bar 90 psi 0 63 MPa 6 3 bar 3 5 Ib 1 6 kg 301 303 304 316 and 17 4 PH grades of stainless steel silicon nitride acetal perfluoroelastomer PE PTFE UHWMPE polypropylene Series A and B systems built prior to April 2013 have non metallic nylon catalyst tube fittings To covert your system to stain less steel fittings see the FRP Proportioner manual 332451 Whip Hose Technical Data Hose bundles maximum fluid working pressure and wetted materials x aac ees hy Sess hw dE Er eee aes se ER 1 2 9 8 In Festi dena sme eu ae nach deles Solvent AAC air hose 3 8 in OD air hose 1 4 in OD atomizing AAC air hose 1 2 in OD air hose 3000 psi 21 0 MPa 210 bar PTFE 4000 psi 28 0 MPa 280 bar nylon 3300 psi 23 1 MPa 231 bar nylon 225 psi 1 6 MPa 16 bar nylon 125 psi 0 9 MPa 9 bar PET 125 psi 0 9 MPa 9 bar PET 250 psi 1 7 MPa 17 bar PET Resin Pump Catalyst Pump Solvent Pump and Heater Technical Data See component manuals listed on page 3 for technical
42. 801 16M619 BRACKET roving 1802 16M622 BRACE roving box 1803 122741 SCREW hex cap 1 4 x 0 50 1804 104123 WASHER lock spring 1805 112248 NUT hex 1806 16M965 CLAMP u bolt 18071 15J889 SCREW hex T Long bolts are only used if two kits will be installed side by side lt 3A2012J 79 System Parts Extension Hoses 1906 Gel Hose 1304 1901 1907 1903 1902 Chop Hose Tru a 1905 1907 1903 1913 1902 ti21348a 1904 1912 Internal Solvent External AAC Air 9 1902 1909 Catalyst 1903 1907 Resin 1905 1911 External Atomizing Air Internal Chop AAC Air 1901 1910 Chopper Air Internal Gel AAC 1901 69766 TUBE 3 8 in polyethylene 25 ft 167766 _ 16 712 16 718 16 719 Description for chop systems for internal gel for external gel en TUBE 1 2 in polyethylene 25 5 ft 1 2 EET 1 1 1903 40796 HOSE coupled 3 8 x 25 16M731 coupled 1 2 in x 25 1 4000 psi 1904 24J731 HOSE coupled 1 4 in nylon 1 2b ft 1 polyethylene 1 4 in O 25 ft 1 1 1 1 1 1 1 24427 JACKET blue scuff 22 ft 7 JACKET ee 180963 COUPLER 3 8 in OD tubing 160953 COUPLER 1 2 in OD tubing 1912 123552 nipple 1 8 npt LABEL warning hose bundle 1 A Replacement Danger and Warning labels tags and Series C and prior chop hoses use 123554 Series D or cards are available at no cost later chop hoses are shown
43. Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Engage trigger lock when not dispensing Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid co
44. Instructions Parts lt gt g GRACO FRP Proportioner Low emission internal external mix gel coat and chop proportioners For use with resin and catalyst in hazardous and non hazardous locations For professional use only Read all warnings and instructions in this manual and e Important Safety Instructions all component manuals Save all instructions See page 4 for model and agency approvals information See page 83 for maximum working pressure and other specifications For patent information see www graco com patents FIRE AND EXPLOSION HAZARD Oil left in the system the factory can react with catalyst and create a fire or explosion e Flush before first use e Do not add catalyst to the catalyst reservoir until the system has been flushed 1185244 Boom System Wall Mount System Cart System C x 19 PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals 3 Agency Approvals 3 Models dr TERIS REP 4 ACCESSOS zur IE CH HR ek 5 Warnings es eva eem cox ep eda uie 6 Important Methyl Ethyl Ketone Peroxide MEKP Safety Information 8 Important Two Component Material Information 9 Material Self ignition 9 Keep Resin and Catalyst Components Separate 9 Changing Materials 9 us
45. Q 5 5 I C I I 107 108 110 4 GUIDE roving hose 6 e NE UN D659 LABEL warning hose pune e 112 23379 FITTING reducer 3 8 nptx1 4 npt 16244 ITTING nipple reducing 520563 3 8 in polyethyl 2 5 ft 160657 UNION 1 2 in x 3 8 in 1 OM _ _ 114271 5 retaining 1 h h l ah O O A CO C1 gt oO NO NO NO OQ O1 O1 JI O lt O C CD TI m O O O O c c uml S 5 A Replacement Danger and Warning labels tags and cards Series and prior chop hoses use 16 769 Series D or are available at no cost later chop hoses are shown in the table T The 25 ft and 35 ft hose bundles come with 50 ft of resin Not shown hose The extra resin hose is coiled at the factory and is part of the pressure surge suppression system 3A2012J 71 System Parts Accessory Parts Heater Kits 1202f 1202 1202d a M 7 L AN Use 1 2 14 npt x 3 8 18 npt fitting for gel systems 16N014 and 16N015 Kits Use 1 2 14 npt x 1 2 14 npt fitting for chop systems A Reducing pipe nipple 1209 can be used instead of elbow fitting 1214
46. S SG KADA Y eps DNS AK LL 0 ZA TNO BSE Y N Qty NY SH Af ORF gay L 3A2012J System Parts DataTrak Upgrade Kit 16 881 Part Description Qty 1601 24A354 SMART AIR VALVE not shown 1 1602 24 576 DATATRAK CONVERSION 1 See FRP air motor manual 3A2012J 77 System Parts Carts for 55 Gallon Barrel 16M896 Ref 1701 1702 1703 1704 1705 1706 1707 1708 1709 1710 1711 1712 1713 1714 1715 1716 1717 1718 1717 Part 16P134 16M465 113962 100321 16N977 100521 100023 104008 GC2096 16N978 100424 116645 100696 100052 124291 258982 100018 Not for sale 78 Description PLATE 55 gal drum CASTER rigid CASTER locking WASHER hardened sae NUT BRACKET drum cart SCREW cap hex head WASHER flat WASHER lock spring NUT hex standard 5 16 18 BRACKET handle drum cart SCREW cap hex head SCREW cap hex head WASHER wrought WASHER lock PIN spring HANDLE cart WASHER lock spring 2 lt A pA 1704 1705 1718 y ti9062b 1701 3A2012J System Parts Roving Box Bracket 16M961 1802 1801 ti18525b 1803 E c l T3 18071 1804 1805 1806 NOTE Second roving box shown for reference only to illus trate installation Ref Part Description Qty 1
47. away protection only enable the prime flush function by pushing the prime flush but ton on the DataTrak This prevents the DataTrak from stopping the pump if it detects a high cycle rate 4 Verify the pressure relief recirculation valves on the catalyst pump is set to the pressure relief recircula tion position FIG 16 27 Operation 5 Verify the pressure relief recirculation valves on the 10 Turn the catalyst pump pressure relief recirculation resin pump is set to the pressure relief recirculation valve to the dispense position position FIG 20 FiG 17 11 Disengage the trigger lock on the gun See FIG 21 6 Turn the main air supply pressure regulator fully counter clockwise to relieve pressure and set to 9 zero pressure See FIG 18 Ps 7 Turn the main air supply ball valve to the open posi To reduce the risk of exposure to the dispensed mate tion See FIG 18 rial mist when performing the following step use a pail lid with a hole to dispense through Seal around hole 8 Slowly turn the main air supply pressure regulator and gun with a rag to prevent splash back clockwise until the pump starts to move and will change over by itself Never turn past 20 psi To reduce the risk of skin injection be careful to keep 0 14 MPa 1 4 bar See Fic 18 fingers away from front of gun To reduce the risk of fire and explosion use a grounded pail 12 Purge air from resin and
48. create a fire or explosion e Flush before first use Do not add catalyst to the catalyst reservoir until the system has been flushed To reduce the risk of fire and explosion and skin injec tion injury only use a solvent compatible with the sys tem wetted parts the resin and the catalyst Flush the system e Before first use e When changing fluids e Before repairing equipment e Before fluid dries or settles out in a dormant pump check the pot life of catalyzed fluids e Before storing the pump Flush at the lowest pressure possible Flush with a fluid that is compatible with the fluid you are pumping and with the wetted parts in your system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency NOTE Always flush catalyst pump separately by hand remove pin from upper control arm and hand pump 1 Remove all fluid inlet recirculation and weep lines from the catalyst reservoir and insert in a container filled with a compatible solvent 2 Remove the resin pump fluid supply and recircula tion lines from the resin supply container and insert in a container filled with a compatible solvent NOTICE To prevent accidentally mixing resin and catalyst in the solvent container there must be two solvent containers used with the resin pump fluid lines inserted in one and the catalyst pump fluid lines inserted in the other 3 With the fluid lines in th
49. d Spring Roving Guides le Deflector Plates 1185320 3A2012J Setup Use the supplied hardware to install the roving box bracket onto the pole Install the top pole clamp above the lower arm of the boom as shown below if ordered If there is a second roving box use long hex screws as shown below to secure mounting plate of second roving box to the mounting plate of the first roving box ti18525b 19 Setup Grounding AMA The equipment must be grounded to reduce the risk of static sparking and electric shock Electric or static sparking can cause fumes to ignite or explode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current General Grounding Guidelines Pump use ground wire and clamp supplied Connect ground clamp to a true earth ground Air and fluid hoses use only electrically conductive hoses Spray gun ground through connection to a properly grounded fluid hose and pump Fluid supply container follow local code Object being sprayed follow local code Solvent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity 20 FRP Proportioner Grounding NOTE All proportioners come with one grounding clamp to ground the pr
50. d thread sealant or PTFE tape on connections Poor finish or irregular Incorrect fluid pressure at gun See gun manual read fluid manufacturer s recom spray pattern mendations Fluid is too thin or too thick Adjust fluid viscosity read fluid manufacturer s rec ommendations Dirty worn or damaged spray gun Service spray gun See spray gun manual Difficulty priming Inlet ball stuck to seat Tap pump with hammer to dislodge Remove inlet ball flush dried material re install inlet ball Suction hose strainer too restrictive or clogged Clean inlet strainer shorten hose length and or increase hose diameter especially cold or viscous material To determine if fluid hose or gun is obstructed follow Pressure Relief Procedure and Shutdown page 24 Dis connect fluid hose and place a container at pump fluid outlet to catch any fluid Turn on air power just enough to start pump If pump starts the obstruction is in fluid hose or gun The runaway solenoid can still be actuated if the Runaway Error is not displayed Also disabling the runaway monitor will not retract the solenoid 3A2012J 41 Repair Repair To reduce the risk of fire and explosion repair pro cedures must be performed in a non hazardous location Move system to non hazardous location before performing any repair procedure Follow Pressure Relief Procedure and Shut down on page 24 before checking or servicing the equipment To
51. e warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires executes donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 3A2012 Graco H
52. e pump 10 See displacement pump manual 3A2313 for pump service procedures and parts information 3A2012J Reconnect the Displacement Pump 1 2 Disconnect air supply from air motor Hand turn the displacement pump into the adapter plate Install coupler spring guard and TSL reservoir Hold the air motor piston rod up with one hand With your other hand put the coupling nut A on the dis placement rod Put the coupling collars B into the coupling nut A so large flanges point upward gt Gently let the air motor piston rod drop onto the dis placement rod Hand tighten the coupling nut A ti12817a Screw the displacement pump into the adapter plate D until the cylinder top is flush with the top of the adapter plate Cylinder not wet cup should be flush with Wu plate gt 7 ti12814a Fic 35 Align cylinder and adapter plate 3A2012J Repair 8 Align fluid outlet as shown and tighten the jam nut 9 Align the TSL reservoir C and push it down into place 10 Hold the flats of the motor rod with a wrench Use another wrench to tighten the coupling nut A Torque to 75 80 ft lb 102 108 Nem 11 Reconnect air supply to motor 43 Repair Disconnect the Air Motor See manual 3A2315 for air motor service and parts information See FIG 36 on page 45 1 Relieve the pressure see page 24 2
53. e two separate solvent con tainers perform the Prime procedure at the lowest pressure possible While performing this procedure leave the fluid supply recirculation and supply lines in the solvent containers 30 3A2012J Spray AG NOTE If using an NXT air motor with DataTrak see DataTrak Operation page 33 for instructions on using the DataTrak counter totalizer Prior to production use spray onto a clean piece of paper until all system settings are adjusted to optimize the spray pattern Perform this full procedure whenever the gun has been unused for an extended period of time such as over night After performing this full procedure spraying can be performed intermittently as desired by simply pulling the trigger and utilizing the trigger lock to prevent acci dental triggering 1 fthis is the first time starting up the system if fluid lines have been disconnected if the fluid supply line has been removed from the supply container or if either pump has been run dry perform Prime pro cedure on page 27 2 Turn the main air supply ball valve to the closed position 3 Turn the main air supply pressure regulator fully counterclockwise Fic 25 3A2012J Operation 4 Turn the resin pump pressure relief recirculation valve to the dispense position FIG 26 5 Turn the catalyst pump pressure relief recirculation valve to the dispense position See FIG 27
54. eadquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2012 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised June 2014
55. ed for use in hazardous locations when the base model all acces sories and all kits meet all wiring meet local state and national codes 10 3A2012J Component Identification Component Identification Cart system shown with solvent flush diaphragm pump and exter nal mix gel gun Key A Cart H Air Control Panel B Air Motor J Heater not shown C Resin Displacement Pump K Grounding Wire not shown D Catalyst Pump L Hook support for resin hose coil E Solvent Flush Diaphragm Pump Option Shown 25 ft and 35 ft hose bundles only Pressure Pot Options also available F Catalyst Reservoir G Boom not shown Spray gun Air Water Separator customer supplied 2 lt Internal mix systems only 3A2012J 11 Component Identification Air Control Panel Air pressure gauge 2 AG indicates regulator 2 air pressure Air inlet AA from air line Air regulator 3 AH controls Air Assist Containment Air regulator 1 AB controls air to resin pump AAC air to spray gun Air outlet 1 AC air line to resin pump Air pressure gauge 3 AK indicates AAC air pres sure Air pressure gauge 1 AD indicates air pressure to resin pump Air outlet 3 AM AAC air line to spray gun Air regulator 2 AE for external mix guns only con trols catalyst atomization air For internal mix guns only controls solvent flush pressure Air outlet 4 AN Chop air
56. eve pressure 14 N NO a LOT LAS Z WEA Z3 A PI NS Dh Y f V2 1 ti21340a ti21342a Fic Catalyst Pump Components 3A2012J Component Identification Solvent Flush Systems Solvent Flush Diaphragm Pump Solvent Flush ASME and CE Approved Pressure Pot The solvent flush diaphragm pump provides solvent to The pressure pot works by using the incoming air pres the gun to clear out mixed fluid and prevent it from cur sure to expel the solvent in the pot out of the fluid outlet ing in the gun See the diaphragm pump manual listed See the ASME and CE approved Pressure Pot manual on page 3 for detailed component identification listed on page 3 for detailed component identification Air Inlet Fill Cap Fluid Outlet 3 4 npt f Fluid 1 4 npt f _ Outlet Air Inlet i BN 3 4 npt f NN Fluid Outlet 3 4 npt f Fluid Outlet ti9078a1 Fic 4 Solvent Pump Components ti18531a Solvent Flush ASME Pressure Pot The pressure pot works by using the incoming air pres sure
57. he claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of thes
58. if ordered ma Improperly installed or connected equipment may create a hazardous condition that can cause fire explosion or electric shock Refer to heater manual listed on page 3 for detailed instructions and warnings You must have a qualified electrician connect heater wiring Ensure wiring and installation com ply with local electrical codes for hazardous areas Wiring wiring connections switches and electrical distribution panel must all meet flame proof explo sion proof requirements Viscon Heater Shown a Use supplied hardware to install heater onto pole as shown below Position the heater to ease hose routing between pump and heater See Heater Kits manual for bolt hole patterns ti18529b b Connect heater electrical connections See heater manual listed on page 3 for detailed instructions 3A2012J Install solvent flush diaphragm pump or pressure pot if ordered a Use the supplied hardware to install the dia phragm pump or pressure pot onto the base of the cart in the mounting holes provided Sty i Solvent Flush Dia phragm Pump shown b Use supplied hardware to install solvent supply tank onto the base of the cart Install DataTrak Upgrade Kit if ordered Follow the detailed instructions in DataTrak manual listed on page 3 Assemble the boom as shown below then slide the boom onto the system pole if ordere
59. in the table 80 3A2012J Dimensions Dimensions Cart and Boom ti18526b Top View A B C E F Max Width Max Height Max Depth Radius Radius 144 in 72 in 144 in 100 in 192 Description 3658 mm 2540 mm 4877 mm 3658 mm 1828 mm Rotate unit to fits cart and boom system through a 3 ft 6 in wide door with a 9 in jamb width Height with boom installed Height of unit without the boom is 83 in 2108 mm 3A2012J 81 Dimensions Cart Only A 29 5 in Max Width 749 mm B 47 75 in Max Height 1213 mm 32 5 in Max Depth 826 mm ti18496b Wall Pole Mount WallPole Mount A 39 0 in Max Width 991 mm 9 4 46 6 Max Height 1183 mm 32 in Max Depth 813 mm 1185244 82 3A2012J Technical Data Pumpline Wall Mounting Bracket Dimensions The pumpline bolts directly to this mounting plate Four 0 60 in 15 mm mounting holes Technical Data System Technical Data Maximum fluid working pressure Maximum air inlet pressure Typical flow rate of pattern guns Maximum fluid temperature Models with RS Gun Maximum fluid temperature Models without RS Gun A component catalyst inlet size B component resin inlet size Wetted parts Resin wetted parts Catalyst wetted parts Maximum fluid temperature rating determined by lowest rated component in system 3A2012J Maximum air
60. line from air panel AE Disconnect items from the air motor see FIG 36 on page 45 a Note location of all air hoses connected to air motor then disconnect the hoses from the air motor b Remove top pin AA connecting upper catalyst pump arm to air motor then remove bolts AB connecting lower catalyst pump arm to air motor then remove catalyst pump and control arms assembly AC c Remove two bolts AD securing air control panel to air motor then remove air control panel AE Disconnect the air and fluid hoses Disconnect the ground wire Use a socket to loosen the two screws AG con necting the air motor to the mounting bracket AH Use a socket to remove the two screws AK secur ing the displacement pump to the mounting bracket Lift up on the pumpline to slide pumpline out of bracket Reassembly is reverse of assembly 3A2012J Repair Catalyst Pump See FIG 37 on page 49 for reference numbers Remove Catalyst Pump from System 1 Flush the pump see page 30 2 Relieve the pressure see page 24 3 Close catalyst supply ball valve and disconnect fluid lines 4 Remove top pivot knob securing catalyst pump to upper control arm 5 Remove bolt securing catalyst pump to lower con trol arm then remove catalyst pump Disassemble Catalyst Pump 6 Pull pivot knob 929 out to fully extend the slave pump rod 910 7 Remove quick release pin 908 from slave pump housing 901 8 H
61. nal Mix 16R211 16R214 1 16R170 External 16R173 Mix 16R176 16R179 168062 168004 25 7 6 25 7 6 35 10 7 35 10 7 50 15 2 50 15 2 25 7 6 25 7 6 35 10 7 35 10 7 168126 50 15 2 50 15 2 168129 168132 25 7 6 25 7 6 168018 35 10 7 35 10 7 168021 50 15 2 50 15 2 168024 168027 25 7 6 25 7 6 35 10 7 35 10 7 168091 50 15 2 50 15 2 25 7 6 25 7 6 35 10 7 35 10 7 168196 168094 168097 168193 168199 50 15 2 50 15 2 168202 25 7 6 25 7 6 168158 35 10 7 35 10 7 168161 50 15 2 50 15 2 168164 13 1 7 1 25 7 6 35 10 7 50 15 2 25 7 6 35 10 7 50 15 2 25 7 6 35 10 7 50 15 2 25 7 6 35 10 7 50 15 2 25 7 6 35 10 7 50 15 2 25 7 6 35 10 7 50 15 2 EE NN 25 76 36 10 7 50 15 2 NU AN 25 7 6 _ 95 107 50 15 2 oe 168003 25 7 6 35 10 7 50 15 2 a 25 7 6 36 10 7 50 15 2 uU AN __25 76 _ 36 107 50 15 2 4 3A2012J Accessories Aw A To avoid fire and explosion and electric shock FRP proportioners are not approved for use in hazardous locations unless all accessories all kits and all wiring meet local state and national codes See Agency Approvals on page 3 The following items can be purchased separately from the system to gain additional functions Many of the items require user i
62. nce dimensions Cart Mount Systems e Position the FRP proportioner so the air controls and catalyst ratio adjustment arm are easily acces sible 16 e f using a cart and boom system ensure there is enough space overhead and surrounding the pro portioner for the boom and mast to fully extend e Place on flat and level surface System Mounting Wall Mount Systems Only To reduce the risk of skin injection injury make sure the system is depressurized before mounting any pump assembly See the Pressure Relief Procedure and Shutdown on page 24 For ease of operation and service make sure the pump air inlet fluid inlet and fluid outlet ports are easily accessible Mount the catalyst reservoir above the cata lyst pump to enable gravity feed Be sure the bracket is level ti18527d NOTICE To prevent damage to the system caused by the sys tem falling off the wall be sure the wall can support the weight of the pump bracket hoses and accesso ries and stress caused during pump operation 1 Forsystems using pole mount a Insert pole clamp bolts through catalyst reser voir mounting plate then each of the two upper pole clamps then install and tighten nuts to secure mounting plate and clamps in place 3A2012J NOTE Catalyst reservoir outlet must be above the cata lyst pump inlet fitting for true gravity feeding b Insert pole clamp bolts through pumpli
63. ncluding but not limited to polyester overspray polymerization accelerators and promoters and non stainless metals Even small amounts of contaminates can make MEKP explosive This reaction may start slowly and gradually build up heat which can accelerate until fire or an explosion result This process can take from seconds to days Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT which can cause fire or explosion Spills should be promptly removed so no residues remain Spillage can heat up to the point of self ignition Dispose in accor dance with manufacture s recommendation Store MEKP in a cool dry and well ventilated area in the original containers away from direct sunlight and away from other chemicals It is strongly recommended that the storage temperature remain below 86 F 30 C Heat will increase the potential for explosive decomposition Refer to NFPA 432 Keep MEKP away from heat sparks and open flames Current catalysts are premixed and do not require any diluents Graco strongly recommends that diluents not be used Diluents add to the possibility of contaminates entering the catalyst system Never dilute MEKP with acetone or any solvent since this can produce an extremely shock sensitive compound which can explode Use only original equipment or equivalent parts from Graco in the catalyst system i e hoses fitti
64. nder 918 Hand thread the cylinder 918 into the slave pump housing 901 all the way until the cylinder bottoms out Rotate the cylinder counterclockwise less than 1 2 turn until the flat on the cylinder is parallel with the quick release pin hole then insert the quick release pin 908 With the quick release pin in place rotate the foot valve counterclockwise less than one full turn so that it is facing directly backwards relative to the pressure gauge Hold the foot valve in position and tighten the lock nut 921 against the foot valve to 225 275 25 4 31 1 Nem Push the piston rod 908 down into the slave pump housing 901 3A2012J A929 927 Q 928A 926 A 910A Ad A awn 2 N 909 Sq 915A 903b A A 908 6 903c 917 919 amp 920 918 TA a on A 921 Internal Mix shown ti21344a1 37 Catalyst Pump Details 3A2012J Repair ti19060a Apply pipe sealant to threads A Apply thread locker to mating surfaces or threads A Apply grease to mating surfaces or threads Torque to 240 in Ib 27 1 Nem Ay Torque to 225 275 25 4 31 1 Loop large end of lanyard over gauge prior to assembling gauge Attach small end of lanyard to split ring on pin Note orientation of u cup A Torque to 30 50 in Ib 3 4 5 6 Nem A Clean cylinder inner diameter with soft cloth or equivalent prior
65. ne mounting plate then each of the two lower pole clamps then install and tighten nuts to secure mounting plate and clamps in place Use four bolts and washers to secure catalyst reservoir to catalyst reservoir mounting plate Use four bolts and washers to secure pumpline to pumpline mounting bracket 2 For systems bolting directly to wall not using a pole a Use four bolts washers and nuts to install cata lyst reservoir mounting bracket to wall Use four bolts washers and nuts to install cata lyst reservoir onto the catalyst reservoir mount ing bracket Use four bolts washers and nuts to secure pumpline mounting bracket to wall Use four bolts washers and nuts to secure pumpline to pumpline mounting bracket 3A2012J Setup 17 Setup System Assembly When the system is shipped from the factory some items may be shipped loose Perform the following instructions to properly install each of the component items 1 18 For cart and boom systems only install legs a With the system still on the pallet use the sup plied hardware to install the legs onto the base as shown below The two longer legs should be installed on the air control panel side of the machine The two non locking casters should be installed on the two longer legs ti18523c b Useaforklift to raise the system off of the pallet remove the pallet then place item directly on the floor 2 Connect heater
66. nect the Air Motor 44 Replace Pumpline 46 Repair Catalyst Pump 47 System Pants 50 SVSIGITIS Ad qus 50 ood o o Set eiu edel es 55 Wall or Pole Mount Kit 16N918 57 BOOM aua adea ate ate dot acd 58 AIP AMC Rosae S ecl m Ge ear qe ais 59 Slave Pump Linkage 16P125 60 Resin Pumplines 61 Air Motor and Pump for Resin 62 CU MM aire tered ccm 62 AGSIMPINC episode rab d es 63 Resin Supply Hose 64 Catalyst Slave Pumps 66 Catalyst Reservoir 68 Hose Bundles 70 Hose Bundles 3 125 V dw 71 Accessory 72 alui cq cm 72 Solvent Pressure Pot Kits 74 Solvent Diaphragm Pumps 76 DataTrak Upgrade Kit 77 Carts for 55 Gallon Barrel 16M896 78 Roving Box 79 Extension Hoses 80 510 5 81 Cart and Boom 81 Cart Only OP eod 82 Wall Pole Mount 82 Pumpline Wall Mounting Bracket Dimensions 83 Technical Data
67. ngs etc because a hazardous chemical reaction may result between substituted parts and MEKP To prevent contact with MEKP appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles are required for everyone in the work area 8 3A2012J Polyester Resins and Gel Coats Spraying materials containing polyester resin and gel coats creates potentially harmful mist vapors and atomized particulates Prevent inhalation by providing sufficient ventilation and the use of respirators in the work area Read the material manufacturer s warnings and mate rial MSDSs to know specific hazards and precautions related to polyester resins and gel coats To prevent contact with polyester resins and gel coats appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles are required for everyone in the work area Important Two Component Material Information Spraying and Lamination Operations Hemove all accumulations of overspray FRP sand ings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire If cleaning solvents are required read material manu facture s warnings and material MSDS to know spe cific hazards and precautions Graco recommends that clean up solvents be nonflammable Graco recommends that you consult OSHA Section
68. nnections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 6 3A2012J Warnings TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if solashed in the eyes or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate eq
69. nstallation refer to the System Assembly section beginning on page 18 for the required procedures 16 874 2 Gallon ASME CE approved Solvent Flush Pressure Pot 16M875 5 Gallon ASME and CE approved Solvent Flush Pressure Pot 2 Gallon ASME Solvent Flush Pressure Pot 5 Gallon ASME Solvent Flush Pressure Pot 120V Viscon Heater for hazardous loca tions 16N016 120V Viscon Heater for hazardous loca tions and explosive atmospheres 240V Viscon Heater for hazardous loca tions and explosive atmospheres 120V Viscon Heater for non hazardous locations 240V Viscon Heater for non hazardous locations Heaters can be disassembled to remove cured material 16N017 16N018 240V Viscon Heater for hazardous loca tions 16N019 3A2012J Accessories 16M712 25 ft Extension Hose Bundle for Chop Sys tems 16M718 25 ft Extension Hose Bundle for Internal Gel Systems 25 ft Extension Hose Bundle for External Gel Systems Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD
70. olding the slave pump housing 901 stationary with one hand use a crescent wrench on the flats of the slave pump cylinder 918 to loosen then remove the cylinder and foot valve 922 assembly 9 Place the slave pump housing 901 in a vise Use the flats provided by the quick release pin 908 hole 10 Use a crescent wrench on the flats of the cartridge 902 to loosen then remove the cartridge and piston rod 910 assembly Repair Throat and Piston Seals 11 Use a wrench on the flats of the piston rod 910 to hold it stationary while using a second wrench on the flats of the transfer housing 914 to loosen then remove the housing and cap 917 assembly 12 Install bullet tool 16D007 on the piston rod 910 then pull the rod 910 out of the cartridge 902 NOTICE Bullet tool 16D007 must be used or damage to the seals will result when removing or installing items onto the rod 13 Remove snap on seal retainer 902e then remove seal 902f 3A2012J 20 21 22 23 24 29 26 27 28 29 Repair Use crescent wrench to loosen then remove the bearing 902b and felt wiper 902d assembly Remove seal 902f from inside of cartridge 902a Remove o ring 9029 Install new seal 902f into bottom of the cartridge 902a with the u cup opening facing into the pump Install seal 902f with onto weep seal installation tool 16N967 with u cup opening facing into the
71. oportioner to a true earth ground All accessories for internal mix systems come with a second grounding clamp to ground the solvent flush system to the cart 1 Verify that the ground screw is attached and tight ened securely to the air motor Connect the other end of the ground wire to a true earth ground Ground screw Grounding wire Fic 5 Ground Wire 2 For internal mix systems only ground the solvent flush system a For solvent flush diaphragm pumps only con nect one end of the second grounding clamp to the solvent pump grounding strip See the dia phragm pump manual listed on page 3 for grounding details b Connect the other end of the grounding clamp to the cart 3 Use an ohmmeter to verify all components are grounded to the earth ground 4 f wall power is used to power the heater ground electrical connection according to local codes 5 Forcart proportioners Connect the other end of the second supplied grounding clamp to the cart For wall proportioners Connect the other end of the second supplied grounding clamp to a true earth ground 3A2012J Setup Connect Fluid and Air Lines Air Connections 1 Verify air line from air outlet 1 AC on air control panel is connected to air inlet on air motor See FIG 2 on page 13 and FIG 7 Oil left in the system at the factory can react with cata lyst and create a fire or explosion e Flush before first
72. re na H9 8 n n wos pomere 1 A eivivirii Rie eire 105 25 HAHNESSsaveWKage 1 1 1 1 1 T 1 1 1 1 1 1 1 119999 BOLT shoulder 1 1 1 1 T 1 1 1 1 1 111113 107 24 092 quick release 15 025 ii i a 1 T T T 1 T 1 3 WS NT PUMP slave extemal mix 1 T 16N740 PUMP slave internal mix 1 1 T09 120476 BOLT shoulder 1 1 T T T 4 ttt FIO 111040 NUT ie inser yo BE eee TT LABEL aio 13r PRP 0 T T T e 16 565 LABEL ratio 171 TM 113008 FITTING connector H5 114109 FITTING elbow male ty 121141 FITTING elbow swivel wet W mmpgt 2 2 FITTING nippe reducing 1 H6 114109 FITTING elbow male swve 7 121147 FITTING elbow male swe 3 E Locum ee 215731913 33 2z eaor PLUG ng 17171 123 16M588 HOSE bundle 25 extemal gel 16 587 HOSE bundle 25 ttintemal gel 1 ty T6M586 bundle 5 6 591_ 35 frexternal gel 41 _ T6M590 HOSE bundle 16M589 HOSE bundle 35 tchop
73. s 1910 94 1910 106 1910 107 and NFPA No 33 and NFPA No 91 for further guidance Important Two Component Material Information Material Self ignition Some materials may become self igniting if applied too thickly Read material manufacturer s warnings and material MSDS Keep Resin and Catalyst Components Separate Cross contamination can result in cured material in fluid lines which could cause serious injury or damage equipment To prevent cross contamination of the equipment s wetted parts never interchange catalyst usually MEKP and resin usually polyester resin or gel coat parts 3A2012J Changing Materials e When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean e Always clean the fluid inlet strainers after flushing e Check with your material manufacturer for chemical compatibility Overview Overview The FRP proportioner dispenses pigmented tooling low VOC and specialty gel coats as well as polyester resin and vinyl ester chemicals The FRP proportioner supplies the individual catalyst and resin materials and fiberglass roving to the gun On internal mix systems it also supplies solvent to the gun for clearing mixed mate rial from the gun Typical Applications e Marine and watercraft e Pool and spa e Bath ware e Transportation e Corrosion prevention e Cultured marble FRP proportioner systems are approv
74. supply to spray gun This outlet is plugged at the factory Plug must be removed to install chop air Air outlet 2 AF for external mix guns only catalyst air line to spray gun For internal mix guns only to solvent pump Air Shutoff valve AP shuts off air to entire system FRONT REAR AC AM ti21339a AN AA Fic 1 Air Control Panel Components Air Outlet Fitting Details Internal Chop External Chop Air Outlet 2 AF 3 8 tube 1 4 tube 3 8 tube 1 4 tube Air Outlet 3 AM 1 4 tube 1 8 npt 3 8 tube 1 8 npt Air Outlet 4 1 2 tube 1 2 tube Plugged Plugged Includes a 1 2 to 3 8 reducer to adapt to older chop hose bundles 12 3A2012J Air Motor and Resin Displacement Pump The air motor powers the resin displacement pump which supplies resin to the spray gun Air inlet M connect air hose to the air inlet Fluid filter N removes particles from the fluid Pressure relief recirculation valve P relieves pres sure in the hose and gun Pressure relief recirculation fluid outlet P1 place container below fluid outlet or connect fluid hose and route back to the resin container or install container below the outlet R Pressurized fluid outlet on filter R connect fluid hose to the 1 4 npt f fluid outlet reducer fitting supplied with Graco hoses Fluid inlet S connect fluid suction hose to the P 3 4 npt m fluid inlet DataTrak T optional electronic monitoring for mate
75. t the front end of the RS gun can be removed This step is optional but can be very use ful a Follow Pressure Relief Procedure and Shut down on page 24 b Remove the RS gun front end See RS gun manual list on page 3 if desired REA LY A D Lag 7 NIA NC N UA B 3A2012J Operation Oil left in the system at the factory can react with cata lyst and create a fire or explosion e Flush before first use Do not add catalyst to the catalyst reservoir until the system has been flushed 2 Verify the resin suction tube is in the resin supply container Verify catalyst pump inlet tube is properly connected to the catalyst reservoir and catalyst pump fluid inlet ball valve is open Verify both the resin supply container and catalyst supply reservoir have adequate fluid levels Never allow the pump to run dry of the fluid being pumped A dry pump quickly accelerates to a high speed possibly damaging itself and causing overpres surization and equipment rupture If your pump accel erates quickly or is running too fast stop it immediately and check the fluid supply If the supply container is empty and air has been pumped into the lines refill the container and prime the pump and the lines with fluid or flush and leave it filled with a compatible solvent Be sure to eliminate all air from the fluid system 3 Units with run
76. t long Check desired gel times and uniformity of curing Fic 29 13 For internal mix proportioners only When finished 77 spraying engage trigger lock then point the gun into a waste container and use the solvent knob on the gun to move solvent through the gun to flush the gun 14 For external mix proportioners only When finished spraying squirt the tip of the gun with solvent to remove any mixed material 15 If necessary use a brush to remove cured material from front of the gun 16 If finished spraying for an extended period of time Follow Pressure Relief Procedure and Shutdown on page 24 32 3A2012J DataTrak Operation For DataTrak installation instructions see NXT Air motor for FRP manual Operation NOTICE To prevent damage to the soft key buttons do not press the buttons with sharp objects such as pens plastic cards or fingernails Controls and Indicators NOTE See Fic 31 The display Y will turn off after 1 minute of inactivity in Run mode or minutes in Setup mode Press any key to wake up the display DataTrak will continue to count cycles when display is off CF See Details at right Et GRACO CC CB GRACO 11883 Fic 31 DataTrak Controls and Indicators Key CA Runaway Limit in cycles per minute user settable 00 Lower Displacement user settable PF CB CC Flow Rate Units user settable to US
77. tlet filter and flush debris Inspect hoses for wear Weekly or damage and replace immediately if found Remove catalyst As needed reservoir filter and clean with solvent Replace catalyst As needed reservoir filter Components See component manuals listed on page 3 for mainte nance schedules and procedures for each component 3A2012J 39 Troubleshooting Troubleshooting Wie 69 v Follow Pressure Relief Procedure and Shutdown on page 24 before checking or servicing the equip ment Problems Try the recommended solutions in the order given for each problem to avoid unnecessary repairs Catalyst Pump See Catalyst Slave Pumps parts illustration on page 66 for parts identification Pressure loss on up stroke Replace transfer housing seal Pressure being relieved through relief Relief valve or check valve has a weak Replace relief valve or check valve valve or check valve at a low pressure spring Pump will not prime Fluid inlet ball valve is closed Open fluid inlet ball valve Excessive weepage Missing snap on seal retainer Remove cartridge and install Worn or damaged snap on seal retainer Remove and replace Resin Pump See Resin Pumplines on page 61 for parts identification Pm Cure S Does not operate Valve closed or clogged Clear air line increase air supply Check that valves are open Fluid hose or gun obstructed Clean
78. to assembly Ad Hand tighten cylinder 918 and bottom out to housing 901 Back off cylinder 918 less than 1 2 turn ASsembly pin 908 N Press fit bearings Torque piston rod 910 to top link 926 to 80 100 in Ib 9 0 11 3 Nem Torque to 20 60 in Ib 2 3 6 8 Nem Ad Snap 902e onto 902a 49 System Parts System Parts Systems 2 aci ep AU f 44 Ge d 114 115 116 122 1190560 A Loosen grounding lug locknut and washer insert grounding wire into slot in lug and tighten locknut securely Apply grease to outer diameter not to the threads A Torque to 45 55 ft lb 61 75 Nem Connect tubing to catalyst pump 9 Torque to 20 30 ft Ib 27 41 Nem 50 3A2012J System Parts Systems See Models table on page 4 for detailed descriptions of each system number to identify which system number you have To make reading the table below easier find your system number in the left most column then place a straight edge such as the edge of a blank piece of paper below that row of the table If necessary use a second vertically in the table to identify the part number of each item used in the system olo N cc tc cc 2 2 2 16 918 WALL OR POLE MOUNT KIT sogeqmee for use with boom use with boom 4 EE NE waoe pome
79. topping the pump The LED CD will flash and the display CF will indicate a runaway condition see Table 1 The display will cycle through six instruction screens Runaway Screens 1 and 2 To reset the runaway solenoid close the master air valve AP Wait for air to completely bleed off the air motor 0 100 psi bar 3 Runaway Screens 3 and 4 After the air is bled off push the solenoid release button J down to reset the air valve The button will pop back up when the air valve is repressurized 4 6 3A2012J Operation NOTE When runaway E1 E2 and E5 error options are enabled a V will appear on the setup screen See FIG 31 3 Move the cursor to the E5 error enable option field then press once more to exit Setup mode 3 ti11902a Fic 32 Solenoid Release Button 4 Runaway Screens 5 and 6 Press e to clear the diagnostic code and reset the runaway solenoid 5 Open master air valve AP to restart pump NOTE To disable runaway monitoring go to setup mode and set runaway value to 0 zero or disable RT see FiG 31 35 Operation Prime Flush 1 See FIG 31 To enter Prime Flush mode press key to wake up the display then press lt gt Prime Flush symbol will appear in the display and the LED will flash lt OT min 2 While in Prime Flush mode runaway protection is disabled and the batch totalizer BT will not co
80. uipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from
81. ulation valve to the pressure relief position Fic 14 3A2012J Operation 8 Afterthe pressure is fully relieved turn the pressure relief recirculation valve to dispense position Wy i Fic 15 10 If you suspect the spray tip hose or filter is com pletely clogged or that pressure has not been fully relieved after following the previous steps very slowly loosen the hose end coupling and relieve pressure gradually then loosen completely See the gun manual listed on page 3 for shutdown and maintenance procedures Perform the scheduled maintenance items listed on page 38 25 Operation Startup NOTE Do not exceed 20 psi 0 14 MPa 1 4 bar on the material air pressure regulator until a steady material flow has been established AS To avoid overpressurization before turning on the main air supply ensure all regulators are adjusted fully counter clockwise so they are set to zero pressure 1 Verify wetcup is filled with Graco Throat Seal Liquid TSL 2 Ensure main air line is connected to the air control panel air inlet AA 3 For internal mix proportioners only check solvent line a Verify gun is ready to begin operation See gun manual b Turn shutoff valve AP on the air control panel to the open position c Open the air valve on the solvent pump and adjust the solvent pressure to 90 psi 0 63 MPa
82. unt The grand totalizer GT continues to count 1 To exit Prime Flush mode press any key to wake up the display then press lt gt The Prime Flush symbol will disappear from the display and the LED will stop flashing Counter Totalizer See FIG 31 The last digit of the batch totalizer BT rep resents tenths of gallons or liters To reset the totalizer press any key to wake up the display then press and hold e for 3 seconds e If AC is set to gallons or ounces BT and GT dis play gallons e If AC is set to liters or cc BT and GT display liters e If AC is set to cycles BT and GT display cycles Press e to toggle between flow rate units and cycles A letter under the BT display indicates that both BT and GT are displaying gallons 9 or liters No letter means both BT and GT are displaying cycles 36 Display See 31 The display CF will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode Press any key to wake up the display NOTE DataTrak will continue to count cycles when dis play is off NOTE The display CF may turn off if a high level static discharge is applied to the DataTrak Press any key to wake up the display Diagnostics DataTrak can diagnose several problems with the pump When the monitor detects a problem the LED CD See FiG 31 will flash and a diagnostic code will appear on the display See Table 1 To acknowledge the diagnosis and
83. vel line is even with the 2 5 gallon mark on tank 1001 For outlet strainer and filter see Carts on page 55 Qty 1 1 1 2 3A2012J 3A2012J System Parts Cart not included in kit shown for reference only 69 System Parts Hose Bundles 70 1115 1101 1108 1106 1107 1102 Catalyst 1105 External Atomizing Air Internal Chop AAC Air 1101 Chopper Air Internal Gel AAC 1103 Resin ti21345a1 1104 Internal Solvent External AAC 3A2012J System Parts Hose Bundles Quantity 16 587 16 588 16M586 25 ft 16 590 16 591 16M589 35 Description 169767 TUBE 3 8 in polyethyl 169768 TUBE 3 8 in polyethyl 16 769 TUBE 3 8 in polyethyl 53 ft 1101 Oi gt lI TI Q c oo HOSE coupled 1 8 in 1 3000 psi 35 ft gt N N EB C Q 9 NO NO NO AB AB AB D d gt UJ m N Z o lt e 2 lt I 1 1 nylon 40 ft 0 250 outer diameter 124427 JACKET blue scuff 22 E 7 124428 JACKET blue scuff 47ft 1 16M599 blue scuff 29ft 6M606 JACKET blue scuff 15ft 58256 UNION swivel 4 9 277249 HOSE coupled 1 4 in 3 ft 4000 psi N l Ol lI TI

Graco 3A2012J User's Manual

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