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Graco 3A0870L User's Manual

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1. Starting Ending Tube OD Type Color Description Point Point mm Air Green Solvent Valve A On 1G 1G 0 156 4 0 Air Green Dose Valve A1 On 2G 2G 0 156 4 0 Air Green Solvent Valve B On 3G 3G 0 156 4 0 Air Green Dose Valve B On 4G 4G 0 156 4 0 Air Green Dose Valve A2 On 5G 5G 0 156 4 0 Air Green Dose Valve A3 On 6G 6G 0 156 4 0 Air Red Solvent Valve A Off 1R 1R 0 156 4 0 Air Red Dose Valve A1 Off 2R 2R 0 156 4 0 Air Red Solvent Valve B Off 3R 3R 0 156 4 0 Air Red Dose Valve B Off 4R 4R 0 156 4 0 Air Red Dose Valve A2 Off 5R 5R 0 156 4 0 Air Red Dose Valve A3 Off 6R 6R 0 156 4 0 Air Main Air to Pressure Gauge 1 A1 0 156 4 0 Air Natural Solenoid Air A2 A2 0 25 6 3 Air Natural Main Air to Filter A3 A3 0 25 6 3 Fluid Valve Stack A to Meter A A4 A4 0 375 9 5 Fluid Valve Stack B to Meter B A5 A5 0 375 9 5 Air Black Alternator Air Exhaust A6 A6 0 5 12 7 Air Natural Air Regulator to Alternator A7 A7 0 375 9 5 Used only IS models Ej ies EI cca Lo oooh E 9 lime D il A1 Lb 00
2. 18PSI ALTERNATOR 1 CANL ONL 1 T 15FCM MODULE B VO RIN WAN RIN B 3 MIN 4 CANH CANH 4 M 5 SHIELD SHIELD 5 H ean USB BASE USB COMPONENT GRND 3 MODULE MODULE CNH 5 SHIELD 1 UNUSED 2 UNUSED 3 UNUSED 4 UNUSED USER INTERFACE 5 UNUSED BUTTON_DOWNARW MODULE ALARM 1 BUTTON UPARW 2 BUTTON CLEAR ITE 3 BUTTON STOP BUTION FUNC 4 BUTTON FUNCI 5 o a 6 d ee BA MEMBRANE m BLACK COMBUTTONS Sts DOSE A1 RED LED YELLOW 2 5 PURGEB RED 12 ED S BLACK UNUSED DOSE A2 0 Ea at B 2 COMILEDS TA DOSEAS 1 RED 2 OLS Ses L BLACK UNUSED 22 8 lt n RED 2 UNUSED 5 5 UNUSED 6 TM 3X CABLE PWR RED 9 FLOW METER A COM BLACK 10 SIG WHITE 1 SHIELD GRN 13 14 SIG AIR FLOW SWITCH 1 Kom COM GFB 1 PRESSURE SWITCH SIG AIR FLOW SWITCH 2 COM 3X CABLE GROUND PWR RED FLOW METER B C3 COM BLACK TERMINAL SIG WHITE SHIELD GRN Hazardous Location Electrical Schematic continued
3. Schematics 9 554 318 2 U313W QION3105 1 1 UNUSED ACORN 2 2 UNUSED V_CAN_RTN 3 3 UNUSED 7 CAN 4 4 UNUSED CANH SHIELD 5 5 UNUSED FLUID UNUSED 1 CONTROL 1 UNUSED ALARM 2 MODULE 2 PEHAR MMON 3 PURGEA 4 4 PURGEB 4 DOSE Al 5 5 DOSEB n 412VDC 1 1 12 VDC FLOW METER SI 2 2 eese BSIG 4 4 GFB INPUT AFS 2 DOSE A3 5 5 GFB OUTPUT I gt 1 lt gm 1 AQ LL B PRESSURE coMMON 3 3 COMMON TRANSDUCER TRANSDUCER 4 4 4 SHIELD 5 5 SHIELD n4 LINEAR SENS 96 1 1 LINEAR SENS B SIG UNUSED 2 UNUSED REED SWITCH_BTM DOWN 3 3 REED SWITCH_BTM DOWN REED SWITCH_TOP UP 4 4 REED SWITCH_TOP UP a REDSWIICH COM 1 715 5 REED SWITCH COM LINEAR SENS 5 0 716 6 LINEAR SENS B 5 VDC z LINEARSENS A COM 1 7 7 LINEAR SENS B COM UNUSED 8 8 UNUSED mz Bm a
4. Fic 7 Electrical Schematic 15 Service 2 PS L 1A LF N 403 ti16454a Fic 8 Replace Wall Power Supply 16 3A0870L Alternator Power Supply and Turbine 1 Follow Before Servicing page 13 Disconnect main air Open Control Box See 9 Disconnect output power cable connec tions from alternator module 501 Disconnect ground lead G from control box ground terminal T Disconnect the power supply cables from the Advanced Fluid Control Module the USB Module and the Display Module Air regulator line ti16456a Fic 9 Remove Alternator Module and Turbine Service Disconnect air regulator line and exhaust air line from alternator module Remove four screws 509 from mounting to remove alternator from control box Remove seven screws 501h to separate alternator housings Replace turbine 501d if necessary Lightly lubri cate turbine o ring to ease alternator housing reas sembly Follow steps in reverse order to reassemble alterna tor regulator assembly and to reconnect power Supply line disconnect ti16455a G Exhaust air line disconnect 3A0870L 17 Service Replace Alternator Regulator 1 Follow Before Servicing page 13 Disconnect main air 2 Open Control Box 3 Disconnect supply air line from regulator assembly 505 4 Loosen air regulator swivel fittings 506 and remove from sole
5. 9 Y 10 3105 AVE tS 10 3105 10 3105 c GION3IOS 3 GION3105 Y me EA y GION3IOS 8 W XI pu UV G1O3INVW OL 38nL 9 t 344193378 IMYA TIVE v uv 77154001 5 OLNY 39nv5 DJY B E gt AINO SWALSAS SdWNd uv OC OLY uri ulv uv8 9 8 6 ed 9 867 54 011 68 3ATVA 431138 u NA YOLW INDY DNV 7 39nvo 10714 8 dWfid gt NAA 10114 gt RAA 8 YOLOW V YOLOW KINO SWALSAS SdWnd 53 3A0870L Schematics Hazardous Location Electrical Schematic weno CANL V CAN H SHIELD
6. 2 ead sa 1 3 4 62 A REED B REED SWITCH SWITCH 8 9 10 1 11 A LINEAR B LINEAR 12 SENSOR SENSOR 13 gt 14 1 2 Ej 3 2 4 4 5 1 6 P f 8 10 1 1 12 13 V V 14 57 Schematics 58 3A0870L Technical Data Technical Data ProMix 2KE US Metric Maximum fluid working pressure See Hazardous Location Models page 4 Maximum working air pressure 100 psi 0 7 MPa 7 bar Air supply 75 100 psi 0 5 0 7 MPa 5 2 7 bar Air filter inlet size 3 8 npt f Air filtration for air logic Graco supplied 5 micron minimum filtration required clean and dry air Air filtration for atomizing air user supplied 30 micron minimum filtration required clean and dry air Mixing ratio range 0 1 1 30 1 On ratio accuracy up to 1 user selectable Fluids handled one or two component solvent and waterborne paints e polyurethanes epoxies acid catalyzed varnishes moisture sensitive isocyanates Viscosity range of fluid 20 5000 cps Fluid filtration user supplied 100 mesh minimum Fluid flow rate range G3000 G250 Meter G3000HR G250HR Meter Coriolis Meter 53000 Solvent Meter accessory 75 3800 cc min 38 1900 cc min 20 3800 cc min 38 1900 cc min 0 02 1 00 g
7. CAN L Schematics CANL 1 1 V_CAN 2 2 RTN 3 FLUID 3 V RTN CAN H 4 4 CAN H SHIELD 5 CONTROL 5 SHIELD MODULE UNUSED 1 1 UNUSED ALARM 2 2 1 4 COMMON 3 3 COMMON PURGE A 4 4 PURGE DOSE AT 5 5 DOSEB 12VDC 1 1 12VDC FLOW METERA SIG 2 2 FLOW METER SIG COMMON 3 3 COMMON DOSE A2 4 4 4 GFB INPUT AFS 2 DOSE A3 5 5 OUTPUT sw 1 1 PRESSURE AC 1 AO _ PRESSURE TRANSDUCER COMMON COMMON TRANSDUCER 4 4 gt HeD 5 5 SHIELD LINEAR SENS 516 1 1 LINEAR SENS B SIG UNUSED 2 2 UNUSED REED SWITCH_BTM DOWN 3 3 REED SWITCH DOWN p REED SWITCH UP 4 4 REED SWITCH_TOP UP A REED SWITCH COM 5 5 REED SWITCH m LINEAR SENS A 45 VDC 6 6 LINEAR SENS B 45 VDC zm LINEAR SENS A COM 1 7 LINEAR SENS COM o UNUSED 8 8 UNUSED e ul mz 286 8 5 5 m 22 UNUSED 1 UNUSED UNUSED 2 26 UNUSED 3 ro UNUSED E z 9 UNUSED 4 m z UNUSED T S 5 o UNUSED UNUSED a UNUSED UNUSED 8 UNUSED UNUSED 2 5 UNUSED UNUSED gr 28 1
8. 5 Install new solenoid 306 6 Connect 2 wires to harness 320 Solenoid wires are polarized red black Refer to System Electrical Schematics pages 54 57 7 Replace Control Box cover 320 320 e e 00000 O H E LL LL LLL 306 ti16646a Fic 3 Replace a Single Solenoid 14 To replace the solenoid module 1 Follow Before Servicing page 13 Disconnect main power 2 Open Control Box 3 Disconnect all solenoid wires N from harnesses 320 NOTE If you have an intrinsically safe model you will need to remove the alternator air regulator from the solenoid module See page 18 for removal instructions 4 Remove two screws 305 5 Remove and replace solenoid module 6 Connect all wires N to harnesses 320 Solenoid wires are polarized red black Refer to System Electrical Schematics pages 54 57 7 Replace Control Box cover ti16450a Fic 4 Replace Solenoid Module 3A0870L Replace the Power Supply All electrical wiring must be completed by a qualified electrician and comply with all local codes and regulations Wall Power Supply and Filter 1 Follow Before Servicing page 13 Disconnect main power 2 Open Control Box 3 Disconnect the three input wires from the line filter 403 404
9. 8 Reinstall the Control Box cover Purging Pump Systems There are 2 pump purging procedures in this manual Purging Mixed Material e Purging Fluid Supply System Use the criteria listed for each procedure to determine which procedure to use Purging Mixed Material There are times when you only want to purge the fluid manifold such as e end of potlife e breaks in spraying that exceed the potlife e overnight shutdown before servicing the fluid manifold assembly hose or gun 1 Press on Run Mix Spray Screen 2 or from any screen to put the system in Standby 2 Trigger the gun to relieve pressure 3 If you are using a high pressure gun engage the trigger lock Remove spray tip and clean tip sepa rately 4 If using an electrostatic gun shut off the electrostat ics before flushing the gun 5 Setthe solvent supply pressure regulator at a pres sure high enough to completely purge the system in a reasonable amount of time but low enough to avoid splashing or an injection injury Generally a setting of 100 psi 0 7 MPa 7 bar is sufficient 6 If using a gun flush box place the gun into the box and close the lid Press P on Run Mix Spray Screen 2 The purge sequence automatically starts 10 If the gun flush box is not used trig ger the gun into a grounded metal pail until the purge sequence is com plete I When done purging the system automatic
10. e Purge component A side See FIG 1 page 12 Press the manual override on the Dose Valve A solenoid valve and trigger the gun into a grounded metal pail Purge component B side Press the manual override on the Dose Valve B solenoid valve and trigger the gun into a grounded metal pail until clean solvent flows from the gun Repeat to thoroughly clean the mix manifold 9 Reinstall the Control Box cover 10 Shut off the solvent fluid supply 11 Disconnect the solvent supply lines and reconnect the component A and B fluid supplies NOTE If your system uses 2 guns you must trigger both guns simultaneously during a purge to purge both guns and lines Verify that clean solvent flows from each gun If not repeat purge or clear clog blockage in sys tem NOTE The system remains full of solvent Meter Systems Purge the system at the end of potlife breaks in spraying that exceed the potlife overnight shutdown or end of shift the first time material is loaded into equipment Servicing shutting down equipment for an extended period of time 3A0870L Purging 1 Press on Run Mix Spray Screen 2 or o from any screen to put the system in Standby 2 Trigger the gun to relieve pressure 3 Ifyou are using a high pressure gun engage the trigger lock Remove spray tip and clean tip sepa rately 4 If using an electrostatic gun shut off the electrostat ics before flushing the gun 5 Setthe s
11. Ref Part 15B588 15D430 118822 157748 157749 160658 160872 105510 100609 118830 118831 101885 112223 602 G 611 ti16327a Description BODY integrator manifold PLUG integrator manifold O RING SCREW cap socket hd TUBE static mixer ELEMENT static mixer O RING BASE integrator MANIFOLD end SEAL screw SEAL screw O RING O RING VALVE check CAP injection Occ includes part 625 RESTRICTOR injection 0 070 BRACKET mounting WASHER lock SCREW machine panhead CLAMP COVER clamp SCREW cap sockethead NUT hex Qty 1 1 2 8 1 2 3 1 2 1 1 2 1 2 1 1 1 2 2 2 1 2 2 3A0870L ti16791a 1 Color 1 Solvent Valve Stack Ref Part Description Qty 702 t O RING 2 703 SEAT valve 2 704 O RING PTFE 2 705 15X303 VALVE dispense 2 706 16F057 MANIFOLD valve 1 color 303 1 stainless steel 708 110004 O RING 2 1 710 16F064 FITTING CC Parts not sold separately Parts included in Valve Stack Rebuild Kit 24H254 This kit includes wear parts for 1 color and 3 color valve stacks Order Kit 164560 to replace a single seat includes 702 704 Order Kit 15U933 to repair a single dispense valve T The standard valve seat 703 is SST To install a carbide seat order Kit 24U054 The kit includes a single carbide seat and o rings 702 and 704 The standard manifold 706 is 303 SST To install a 316 SST manifold order Kit
12. 101970 PLUG pipe hdls not shown 4 52 C19798 SCREW cap socket head 12 53 100527 WASHER plain 12 54 24A032 SWITCH reed assembly 2 55 16E917 CABLE IS and reed 2 57 120685 GROMMET 3 58 115313 PLUG tube 2 62 KIT LINEAR SENSOR IS includes sensor fitting magnet with holder and o ring 2 24G849 02 air motor 24G848 All other air motors 63 16E883 MODULE display 1 64 123278 CABLE CAN IS yel m std f rev 1 66 ELECTRIC POWER ASSEMBLY Models 24F088 24F101 see page 45 Refs 401 411 1 67 ALTERNATOR POWER ASSEMBLY Models 24 102 24 115 see page 46 Refs 1 501 517 68A 15W776 LABEL warning not shown 1 77 156971 FITTING nipple short 2 78 ADAPTER 2 16H491 MO2xxx air motor 512351 All other air motors 79 24A640 SHIELD Bellows 2 82 111307 WASHER shipped loose for Display Module 2 83 121224 SCREW shipped loose for Display Module 2 84 160475 with holder 2 87 16F793 CARD alarm icon not shown 1 325A 15W598 LABEL warning 1 Not sold separately A Heplacement Danger and Warning labels tags and cards are available at no cost 3A0870L 33 Parts Parts that Vary by Model Pump Based Model Adapter Air A B A B Lower TSL Plate Motor Lower Lower Rod Tie Rod Adapter Coupling Reservoir Non S IS Item 17 Item 18 Item 19 Item 20 Item 21 It
13. 108 if present Reconnect fluid lines See Fic 21 page 25 Reconnect air lines See System Pneumatic Sche matic pages 52 53 See also the Tubing Chart and Diagrams page 36 for pump based systems or page 41 for meter based systems Fic 23 Rebuild Dosing Valve Stacks ti16302a 3A0870L Repair Flow Meters Coriolis Meter 1 2 Follow Before Servicing page 13 To remove and service the Coriolis meter see man ual 313599 G3000 Meter Removal 1 2 3 Follow Before Servicing page 13 Remove cable harness 118 and fluid lines Remove two screws 110 and washers 109 hold ing the meter 103 and the spacer 104 to the fluid plate 101 Service meter as instructed in the meter manual 308778 101 104 FINU oO lle il 103 13 118 ti15699a Disconnect fluid lines Fic 24 Meter System Manifold Removal Service Installation 1 Secure meter 103 and spacer 104 to the fluid plate 101 with screws 110 and washers 109 Connect cable harness 118 and fluid line Calibrate meter as instructed in the Operation man ual 3A0869 Repair Mix Manifold 1 2 3 Follow Before Servicing page 13 See FIG 25 page 28 Disconnect fluid lines Holding onto the mix manifold 13 remove four screws 52 and washers 53 that hold the mix manif
14. 24V017 NOTE Order Kit 24H255 to convert an existing 1 color system to a 3 color system 3A0870L 3 Color 1 Solvent Valve Stack Ref Part 701 16F058 705 15 303 706 16F057 708 110004 709 111116 710 16F064 711 100642 712 101970 Description MANIFOLD valve 3 color O RING SEAT dump valve O RING PTFE VALVE dispense MANIFOLD valve 1 color 303 stainless steel SPACER manifold O RING O RING FITTING CC SCREW cap socket hd PLUG Parts not sold separately Parts included in Valve Stack Rebuild Kit 24H254 This kit includes wear parts for 1 color and 3 color valve stacks Order Kit 164560 to replace a single seat includes 702 704 Order Kit 15U933 to repair a single dispense valve T The standard valve seat 703 is SST To install a carbide seat order Kit 24U054 The kit includes a single carbide seat and o rings 702 and 704 ti16302a Parts Qty AR BR Pp The standard 1 color manifold 706 is 303 SST To install a 316 SST manifold order Kit 24V017 49 Parts Air Flow Switch Kit 15T632 901 902 ti16428a Ref Part Description Qty 900 119159 SWITCH air flow 1 901 FITTING 1 902 ELBOW 1 4 npt 1 903 NIPPLE 1 4 x 1 4 npt 1 904 CONNECTOR tube 1 ti16426a Pump Stand Kit 24F301 Meter Stand Kit 24G611 Ref Description 801 TUBE cart 802 PLUG tube 803 CASTER cart 804 CASTER swivel 805
15. 4 0 Air Natural Solenoid Air Al Al 0 25 6 3 Air Natural Air Regulator to Pump B A2 A2 0 375 9 5 Air Natural Air Regulator to Pump A A3 A3 0 375 9 5 Fluid Pump B to Valve Stack B A4 A4 Fluid Pump to Valve Stack A A5 Ab Fluid Valve Stack A to Mix Manifold A6 6 Fluid Valve Stack B to Manifold A7 A7 Air Natural Air Regulator to Alternator A8 A8 0 375 9 5 Air Black Alternator Air Exhaust A9 A9 0 5 12 7 Used only on IS models IS Models 36 277 ti16770a GFB1 P Pressurized air line GFB1 C GFB1 S 13863 C lt gt ESBEEBSBEEEEHE A8 A9 ti16771a 3A0870L Parts A3 ti16772a A Side ti16765a B Side ti16766a See Manual 312784 for full setup instructions for a gun flush box A Side B Side 1i16764a 3A0870L 37 Parts Meter Based Proportioners Models 24F080 24F087 2 See page 43 for control box parts 64 connects inside box E 108 See page 49 for valve stack parts 2 ZZ 37 X 111 103 4 See page 49 for valve stack parts 13 See page 48 for mix P d manifold parts a 118 a
16. Element 13 Replace Solenoids 14 Replace the Power Supply 15 Replace Alternator Regulator 18 Replace Advanced Fluid Control Module AFCM 18 Replace Alarm 19 Replace Display Module 19 Replace USB Module 20 Update Software 20 Pump System Air Controls 22 Meter System Air Controls 23 Fluid Controls 25 Repair Flow Meters 27 Repair Mix Manifold 27 Pump Assembly 29 2 Paris ee oe 30 Pump Based Proportioners Models 24F088 24F115 30 PUMPS true 31 Air Controls Pump Based Models 24 088 24 115 35 Tubing Chart Pump Based Models 24 088 24 115 36 Meter Based Proportioners Models 24F080 24F087 38 Tubing Chart Meter Based Models 24F080 24F087 41 Control Box 43 USB Module 44 Electric Power Assembly 45 Alternator Power Assembly 46 Alternator Module 255728 47 Sequential Dosing Mix Manifold 262398 48 Dynamic Dosing Mix Manifold 262399 48 1 Color 1 Solvent
17. NUT 806 WASHER 807 WASHER 808 SCREW cap hex hd 809 PLUG button 810 NUT 811 WASHER 812 ADAPTER meter stand only 9 lt 0000TO0TO NOTE Stand parts are not sold separately 50 3A0870L Accessories Accessories uw ProMix 2KE systems are not approved for use hazardous locations unless the base model all accessories all kits and all wiring meet local state and national codes 3A0870L Part Description Part Description USB Module Gun Holder Kits for GFB 16F358 USB Module Kit see page 44 198787 ProXS2 Air Flow Switch 198405 ProXs3 ProXs4 15T632 Air Flow Switch see page 50 196768 PRO 3500 3500hc 4500 Power Kits 15T646 AirPro Air Spray 16G351 Electric Power Kit see page 45 196769 Delta Air Spray 16G353 Alternator Power Kit see page 46 196770 Alpha Cables 196771 Alpha Plus Alpha Plus RAC 123278 10 ft 3 05 m Yellow IS CAN Cable 150093 G15 male x female 15G346 G40 G40 RAC 123280 50 ft 15 25 m Yellow IS CAN Cable Pump Accessory Kits male x female 256410 Hopper 1 5 gallon 1 1 polyethylene 150533 50 ft 15 25 m IS CAN Cable Blue 243340 5 gal 18 9 I pail cover with agitator viele x female 222121 Fluid regulator st
18. Non IS Systems Shut off power 0 position 4 If servicing Control Box also shut off power at main circuit breaker Replace the Air Filter Element Removing a pressurized air filter bowl could cause seri ous injury Depressurize air line before servicing Pump systems have two air filters the 5 micron air man ifold filter 209 and the 40 micron pump air filter 206 Meter systems have only the 5 micron filter 209 Check filters daily and replace element s as needed Order 15D909 5 micron or 15D890 40 micron 1 Close main air shutoff valve on air supply line and on system Depressurize air line 2 Remove the filter cover A 3 Unscrew the filter bowl B 3A0870L Service 4 Remove and replace element 206a 209a 5 Screw filter bowl B on securely Install cover A Pump System 209 206 115708a Meter System 209 ti16437a e 206a 209a Fic 2 Replace Air Filter Element s 13 Service Replace Solenoids The system has a minimum of 4 solenoids If you have a 3 color system or a gun flush box you have additional optional solenoids for each aA To replace a single solenoid 1 Follow Before Servicing page 13 Disconnect main power 2 Open Control Box 3 Disconnect 2 solenoid wires N from harness 320 See FIG 3 4 Unscrew 2 screws P and remove solenoid 306
19. Valve 49 3 Color 1 Solvent Valve 49 Pump Stand Kit 24F301 Meter Stand Kit 248611 50 Air Flow Switch Kit 15T632 50 Accessorles 2252 2 22 e RE EM ES 51 Schematics 52 Technical Data 59 Graco Standard Warranty 60 3A0870L Related Manuals Related Manuals Manual Description Manual Description 3A0868 ProMix 2KE Pump Based Operation 406714 Rebuild Kit for High Pressure 3A0869 ProMix 2KE Meter Based Operation Dispense Valve 313599 Coriolis Meter 406823 Dispense Valve Seat Kits 308778 G3000 Flow Meter 3A1244 Graco Control Architecture 312781 Fluid Mix Manifold Module Programming 312782 Dosing Valve 3A1323 16G353 Alternator Conversion Kit 312784 Gun Flush Box Kit 15V826 3A1324 16G351 Electric Power Conversion Kit 312792 Merkur Displacement Pump 3A1325 ProMix 2 Stand Kits 312793 Merkur Bellows Displacement Pump 3A1332 24H255 3 Color Valve Stack Kit 312796 NXT Air Motor 3A1333 24H253 USB Module Kit 313542 Beacon Tower Non Hazardous Location Models Approved for Non Hazardous Location Maximum Working Pressure USB Part No Series Description psi MPa bar Module Pump Systems 24F088 3 1 Merkur A
20. and B 300 2 1 21 lt gt 24F089 23 1 Merkur and B 2300 15 8 158 24F090 30 1 Merkur A and B 3000 20 7 207 24F091 A 45 1 Merkur A and B 4500 31 0 310 24F092 A 3 1 Merkur A Merkur Bellows B 300 2 1 21 C 24F093 A 23 1 Merkur A Merkur Bellows B 2300 15 8 158 24F094 35 1 Merkur A Merkur Bellows B 3500 24 1 241 v 24F095 A 3 1 Merkur A and B 300 2 1 21 v 24F096 A 23 1 Merkur A and B 2300 15 8 158 v 24F097 A 30 1 Merkur A and B 3000 20 7 207 v 24F098 A 45 1 Merkur A and B 4500 31 0 310 v 24F099 A 3 1 Merkur A Merkur Bellows B 300 2 1 21 v 24F100 A 23 1 Merkur A Merkur Bellows B 2300 15 8 158 v 24F101 35 1 Merkur A Merkur Bellows B 3500 24 1 241 v Meter Systems 24F080 A G3000 1 color 1 catalyst 3000 27 58 275 8 24F081 A G3000 3 colors 1 catalyst 3000 27 58 275 8 24F082 A G3000 1 color 1 catalyst 3000 27 58 275 8 v 24F083 A G3000 3 colors 1 catalyst 3000 27 58 275 8 v ProMix 2KE non hazardous location equipment manufactured in the United States with serial number beginning with A or 01 has FM and CE approvals Equipment manufactured in Belgium with serial number beginning with M or 38 has CE approval 3A0870L Hazardous Location Models Hazardous Location Models A ProMix 2KE sy
21. de tt ON i a GFBI S ti16773a ti13861a 3A0870L GFB1 P GFB1 C GFB1 S t1i13863a Pressurized air line Parts IS Models AT AG ti16771a 7 ti16770a 41 Parts See Manual 312784 for full setup instructions for a gun flush box A Side 2G 5R 5G 6R 1R 6G ti16768a 42 A5 B Side ti16767a 4G 4R ti16769a 3A0870L Parts Control Box 306 310 309 330 338 3 color models have d 2 additional solenoids here 68 325 326 311 314 321 303 ti16303a Ref Part Description Qty Ref Part Description Qty 68A 15W776 LABEL warning 1 315 102040 NUT lock hex 2 301 ENCLOSURE control box 1 316 117625 NUT locking 1 302 16F357 MODULE advanced fluid control 1 317 117745 BUSHING strain relief 1 302a 103854 SCREWS access cover not shown 2 318 119257 CONNECTOR bar ground 1 302b COVER access not shown 1 319 169607 BUSHING strain relief 1 303 110637 SCREW machine panhead 4 320 16E890 HARNESS solenoid meter 2 304 16 943 MANIFOLD solenoid 1 321 24F208 COVER control box 1 305 121628 SCREW self sealing 2 325A 15W598 LABEL warning 1 306 117356 VALVE solenoid 326 116343 SCREW ground 1 Pump and 1 Color Meter Systems 4 327 223547 WIRE not shown AR 3 Color Meter Systems 6 328 112512 FERRULE wire orange
22. i are ti16297a 38 3A0870L N 113 123 115 116 114 209 ti16298a Meter Based Models 24F080 24F087 Parts Ref Part Description Qty 1 FRAME meter 1 2 CONTROL BOX see page 43 Refs 301 339 1 4 VALVE stack 1 color 1 solvent see page 49 Refs 702 706 708 and 710 1 Color Models 2 3 Color Models 1 8 SCREW machine serrated flange hex head 5 16 18 x 2 25 in 4 9 112547 SCREW flange hex hd 4 10 109478 NUT 4 13 262398 MIX MANIFOLD sequential dosing see page 48 Refs 601 623 1 27 USB MODULE see page 44 Refs 340 347 35 117356 VALVE solenoid 3 color models see page 43 2 37 206966 HOSE coupled 1 5 ft 2 38 114339 FITTING union swivel 1 4 npt sst 4 39 277853 BRACKET mounting display module 1 40A 15X214 LABEL warning USB not shown 1 47 15T632 KIT Air Flow Switch see page 50 Refs 900 904 1 0 2 52 C19798 SCREW cap socket head 12 53 100527 WASHER plain 12 57 120685 GROMMET 2 58 115313 PLUG tube 2 63 16E883 MODULE display 1 64 123278 CABLE IS CAN yellow m std x f rev 1 66 ELECTRIC POWER ASSEMBLY Models 24F080 24F083 see page 45 Refs 401 411 1 67 ALTERNATOR POWER ASSEMBLY Models 24F084 24F087 see page 46 Refs 1 501 517 68A 15W776 LABEL warning 1 82 111307 WASHER shipped loose for Displ
23. page 13 Disconnect main power 2 Open Control Box 3 Disconnect alarm wires from alarm 311 Assemble new alarm Reconnect alarm wires o Close Control Box and restore power hn ti16453a 311 Fic 12 Replace Alarm Unscrew alarm jam mounting nut to remove alarm 3A0870L Service Replace Display Module 1 2 Follow Before Servicing page 13 The Display Module 63 snaps tightly into the mounting bracket 49 To remove it lift up on the front of the bracket and at the same time pull the Display Module out Disconnect the CAN cable 64 Replace with a new Display Module Reconnect the CAN cable 64 as shown Follow instructions in Manual 3A1244 to update the software on the new Display Module Lift here ti16672a ti16604a Connect cable 64 here either port Fic 13 Replace Display Module 19 Service Replace USB Module 1 Follow Before Servicing page 13 Disconnect main power 2 Open Control Box 3 Non S Systems Disconnect Display Module CAN cable Advanced Fluid Control Module CAN cable and USB cable from the USB module 340 IS Systems Disconnect Alternator CAN cable and USB cable from the USB module 340 4 Remove ground screw 343 from top of Control Box for USB module and bracket 5 Remove four mounting screws 341 from USB module and remove module 6 Follow steps in reverse order
24. see manual 312792 for repair parts 1 LW050A Merkur 50cc LW075A Merkur 75cc LW100A Merkur 100cc LW125A Merkur 125cc LW150A Merkur 150cc 20 DISPLACEMENT PUMP B see Table page 34 see manual 312793 for repair parts 1 LB100B Merkur Bellows with u cup 100cc LB150B Merkur Bellows with u cup 150cc LW050A Merkur 50cc LW075A Merkur 75cc LW100A Merkur 100cc LW125A Merkur 125cc LW150A Merkur 150cc 21 15M662 ROD tie pump A 3 22 ROD tie pump B 3 15M662 Merkur pump 15U691 Merkur Bellows pump 23 See ADAPTER displacement pump 1 Table 24 160463 COUPLING adapter see Table page 34 2 25 See RESERVOIR tsl 1 Table 26 24A959 SHIELD tie rod 1 27 USB MODULE see page 44 Refs 340 347 37 HOSE coupled 4 206966 3 1 23 1 and 30 1 systems 239083 45 1 systems 38 166421 FITTING pipe 2 39 277853 BRACKET mounting display module 1 40A 15X214 LABEL warning USB not shown 1 45 105335 SCREW machine pan head 4 x 0 7 for tie rod guard not shown 1 32 3A0870L Parts Ref Part Description Qty 46 ELBOW air inlet 2 115841 MO2xxx air motors C38211 All other air motors 47 157632 Air Flow Switch see page 50 Refs 900 904 not used on 45 1 systems 1 or 48 100133 WASHER lock MO2xxx air motors 14 All other air motors 8 49 100680 SCREW cap hex hd MO2xxx air motors 14 All other air motors 8 51
25. ti6451a Fic 16 Replace USB Module 21 3A0870L Service Pump System Air Controls Remove Air Control Assembly 1 Follow Before Servicing page 13 2 See 17 Disconnect pump air lines main air line and solenoid air line NOTE You may prefer to remove the A side air motor air line after you remove the assembly from the frame 3 Loosen four screws 8 from sides of frame Slide the assembly up and out to remove 4 Follow steps in reverse order to reinstall air control assembly after repair ti16457a Solenoid air Main air JR ti15708a Fic 17 Remove Air Control Assembly 22 Replace Pressure Gauge s 1 See Remove Air Control Assembly page 22 See FIG 18 page 23 for a full diagram of the pump air controls 2 Disconnect air lines to gauges 203 3 Remove mounting screws 203a 4 Remove fittings 211 and gauges 203 Replace as needed 5 Follow steps in reverse order to reassemble Replace Air Regulators 1 See Remove Air Control Assembly page 22 2 See FIG 18 page 23 Remove regulator nut 205 and disconnect air lines running to regulator 204 3 Remove regulator assembly and replace with new See Air Controls Pump Based Models 24F088 24F 115 page 35 4 Follow steps in reverse order to reassemble Replace Manifold Ball Valve Safety Valve 1 See Remove Air Control Assembly page 22 2 See 18 p
26. to install a new USB module Non IS Systems Cable Connections e CAN cable from J6 either port on the Display Module to P3 on the USB Module CAN cable from J8 on the Advanced Fluid Con trol Module to P4 on the USB Module USB cable 345 from the port on the Control Box to the port on the USB Module IS Systems Cable Connections cable from J2 on the Alternator Module to P3 on the USB Module USB cable 345 from the port on the Control Box to the port on the USB Module 7 Follow instructions in Manual 3A1244 to update the software on the new USB Module 8 Close Control Box and restore power USB Module Advanced Fluid Control Module ti16580a Display Module ti16604a Fic 14 USB Non IS Cable Connections USB Module Alternator Module ti15710a Fic 15 USB IS Cable Connections To help prevent fire and explosion do not connect download or remove the USB flash drive unless the unit is removed from the hazardous explosive atmosphere location Never leave the USB flash drive in the USB port 20 Update Software Order Software Token Kit 16D922 to update software Manuals 3A1244 and 406905 will accompany all soft ware updates Follow all instructions and warnings in these manuals to update your Display Module Advanced Fluid Control Module and USB Module if used 3A0870L Service 342
27. 203 15T500 203a 204 116513 205 116514 206 15D795 206a 15D890 207 208 15T866 209 114124 209a 15D909 3A0870L 203 207 Description PLATE air controls VALVE vented 2 way HANDLE NUT handle TAG warning not shown GAUGE air pressure SCREW mounting gauge REGULATOR air NUT air regulator FILTER air ELEMENT 40 micron ELBOW male ELBOW swivel 1 8 npt x 5 32 T FILTER air ELEMENT 5 micron Qty POM NO NMOW AH AH Aa At 223 Ref 210 211 212 214 215 219 220 221 222 223 224 206 Part 114153 15T498 115841 114469 502524 113498 114485 16F701 551787 109478 100022 ti16325a Description ELBOW ELBOW ELBOW ELBOW CONNECTOR tube VALVE safety CONNECTOR male 3 8 npt MANIFOLD pump SCREW cap NUT lock SCREW cap hex Parts lt 35 Parts Tubing Chart Pump Based Models 24F088 24F115 Type Color Description Starting Point Ending Point Tube OD in mm Air Green Solvent Valve A On 1G 1G 0 156 4 0 Air Green Dose Valve A On 2G 2G 0 156 4 0 Air Green Solvent Valve B On 3G 3G 0 156 4 0 Air Green Dose Valve B On 4G 4G 0 156 4 0 Air Red Solvent Valve A Off 1R 1R 0 156 4 0 Air Red Dose Valve A Off 2R 2R 0 156 4 0 Air Red Solvent Valve B Off 3R 3R 0 156 4 0 Air Red Dose Valve B Off 4R 4R 0 156
28. 58 275 8 24F086 A G3000 1 color 1 catalyst 3000 27 58 275 8 v 24F087 A G3000 3 colors 1 catalyst 3000 27 58 275 8 v ProMix 2KE hazardous location equipment manufactured in the United States with serial number beginning with A or 01 has ATEX FM and CE approvals as noted Equipment manufactured in Belgium with serial number beginning with M or 38 has ATEX and CE approvals as noted 3A0870L Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Groun
29. B 1 PRESSURE SWITCH AIR FLOW SWITCH 2 FLOW METER B 1 1 CANL 2 2 V_CAN 3 3 4 CAN H 5 5 SHIELD USB BASE i van USB COMPONENT MODULE 4 VCANRTN 5 VCANRTN 6 CHASSIS GND 7 CHASSIS GND 8 VCANRTN 9 VCANRTN 10 BIT3 n BIT2 2 GND 13 SCK 14 50 15 16 VCAN 7 VCAN 18 VCAN 19 VCANRTN 20 VCANRTN 21 CANL 2 CANH 23 V CAN 24 25 26 BITI 27 VTOKEN 28 LOFO 29 HOLD 30 Ics ALARM 3 4 5 6 MANIFOLD 5 PURGEA RIA DOSEAL MAK ia PURGEB LN Fm DOSER BAK 14 DOSEA2 BLACK DOSEA3 2 GFB 1 i 2 BLAK 4 ee 6 3X CABLE PWR RED 9 COM BLACK 10 SIG WHITE 1 SHIELD GRN r 12 13 T 56 COM 56 com 3X CABLE C3 PWR RED COM BLACK SIG WHITE SHIELD GRN GROUND TERMINAL 56 3A0870L Non Hazardous Location Electrical Schematic continued 3A0870L
30. FERRULE not shown 1 513 TUBE exhaust black 1 2 in 3 13 mm OD 514 TUBE air 3 8 in 10 mm OD 1 46 3A0870L Parts Alternator Module 255728 Ret Part Description Qty 501a HOUSING upper and lower 1 5016 GASKET stacked internal 1 50 GASKET housing 1 5014 257147 TURBINE 1 501 BOARD assy 1 501f 122161 FITTING air 1 50194 15R337 LABEL warning not shown 1 501h 114380 SCREW cap socket head 7 591j 122848 FITTING air 1 501k amp 172953 LABEL grounding 1 3A0870L 47 Parts Sequential Dosing Mix Manifold 262398 608 610 609 Ref Part 601 602 15T592 603 604 118823 605 15B588 606 150430 607 118822 608 118830 609 118831 610 101885 611 613 15T943 614 615 157748 616 157749 617 618 619 16D658 620 15V021 621 622 623 617 601 ti16301a Description at BODY integrator manifold PLUG integrator manifold O RING TUBE outlet SCREW cap socket hd TUBE static mixer ELEMENT static mixer CLAMP body integrator tube COVER clamp integrator tube SCREW cap socket hd O RING BASE integrator MANIFOLD end SEAL screw SEAL screw O RING O RING VALVE check MIXER integrator 50cc includes parts 621 623 HOUSING integrator 50cc CAP mix integrator CAP integrator i Dynamic Dosing Mix Manifold 262399
31. Repair Parts G g GRACO ProMix 2KE Plural Component Proportioner EN Self contained electronic plural component paint proportioner For professional use only Read all warnings and instructions in this manual Save these instructions e Important Safety Instructions See pages 3 and 4 for model information including maximum working pressure and approvals For patent information see www graco com patents Meter System Pump System ti15696a ti15698a PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals 3 Non Hazardous Location Models 3 Hazardous Location Models 4 Warnings 5 Important Two Component Material Information 8 Isocyanate Conditions 8 Material Self ignition 8 Keep Components and B Separate 8 Moisture Sensitivity of Isocyanates 8 Changing Materials 8 Pressure Relief Procedure 9 Pump Systems 9 Meter Systems 9 o EE dem 10 Pump Systems 10 Meter Systems 11 Shutdown eee eee 12 Maintenance Recommendations 12 ServICe ds AS 13 Before Servicing 13 Replace the Air Filter
32. See page 31 for pump 4 See page 49 for parts valve stack parts 37 37 38 13 See page 48 for mix manifold parts 37 ti16324a 30 3A0870L Parts Pumps linear sensor 62 to AFCM Connects reed switch 54 and 302 see page 43 A Connects fluid outlet pressure sensor 6 to AFCM 302 see page 43 46 55 N ti16326a 31 3A0870L Parts Pump Based Models 24F088 24F115 Ref Part Description Qty 1 FRAME 1 2 CONTROL BOX see page 43 Refs 301 339 1 3 CONTROLS air see page 35 Refs 201 226 1 4 1 VALVE stack 1 color 1 solvent see page 49 Refs 702 706 708 and 710 2 5 16F164 FITTING pressure sensor fluid outlet 2 6 15 669 SENSOR pressure fluid outlet 2 8 SCREW machine serrated flange hex head 5 16 18 x 2 25 in 4 9 112547 SCREW flange hex head 1 4 20 4 10 109478 NUT 4 13 262399 MANIFOLD dynamic dosing see page 48 Refs 601 632 1 14 150606 NUT lock m16 x 2 6 15 184128 COLLAR coupling 4 16 15T311 NUT coupler 2 17 16F249 ADAPTER plate see Table page 34 2 18 AIR MOTOR Merkur see Table page 34 see manual 312796 for repair parts 2 MO2LHO 2 5 in MO2xxx with linear sensor M12LNO 6 0 in M12xxx with linear sensor M18LNO 7 5 in M18xxx with linear sensor 19 DISPLACEMENT PUMP A see Table page 34
33. Solvent Valve B Dose Valve B Dose Valve A2 Solenoid Solenoid Solenoid Location Fic 1 Solenoid Valves in Control Box Shutdown Maintenance 1 Follow Purging procedure for your system page 10 Reco m mendati ons or 11 21 The following table shows starting maintenance recom 2 Close main air shutoff valve on air supply line and mendations Maintenance needs will vary based on indi on ProMix 2KE vidual applications and material differences 3 Non IS Systems Shut off ProMix 2KE power 0 position NOTE Meter based systems will Recommended Maintenance restart in Recipe 0 Component Frequency Solvent Valves 1 000 000 cycles Fluid Filter daily Air Filter monthly Pumps 250 000 cycles Dose Valves 1 000 000 cycles Meters 5 000 gallons 12 3A0870L Service Before Servicing A To avoid electric shock turn off power before servicing Servicing the Control Box exposes you to high voltage Shut off power at main circuit breaker before opening enclosure All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Do not substitute system components as this may impair intrinsic safety Read Warnings pages 5 8 1 Follow Pressure Relief Procedure page 9 if ser vice time may exceed pot life time before servicing fluid components and before transporting equip ment to a service area 2 Close air shutoff valves 3
34. age 23 Remove nut 202b and han dle 202a from front of air control plate 3 Remove four screws 222 from front of air control plate 4 Disconnect all air lines 5 Disconnect fittings 207 212 214 215 Replace as necessary 6 Disconnect ball valve 202 and safety valve 219 Replace parts as necessary including manifold See Air Controls Pump Based Models 24F088 24F115 page 35 7 Follow steps in reverse order to reassemble 3A0870L Service ti16325a Fic 18 Air Controls Pump System Meter System Air Controls air Lo 7 PaibariPSI Remove Air Fluid Panel 1 Follow Before Servicing page 13 2 Disconnect main air line and solenoid air line Dis connect fluid lines where they enter the valve stacks 3 Remove four screws 8 from sides of frame 4 Remove air fluid panel assembly 5 Follow steps in reverse order to reinstall assembly after repair ti16458a Fic 19 Remove Air Fluid Panel 3A0870L 23 Service Replace Ball Valve 1 2 24 See Remove Air Fluid Panel page 23 Remove screw 106b and washer 106c from the handle on the front of the panel Remove fittings 113 114 121 122 and ball valve 106 Replace fittings and or valve as needed Follow steps in reverse order to reassemble Replace Pressure Gauge s 1 2 3 gt See Remove Air Fluid Panel page 23 Disconnect air line to g
35. ainless steel Air Filter Kits Maximum working pressure 1500 psi 10 3 15D909 5 micron air filter replacement MPa 103 bar 15D890 40 micron air filter replacement Regulator range 150 1200 psi 1 0 8 2 Stand Kits MPa 10 82 bar 24F301 Pump Stand Kit see page 50 24A587 Pump outlet fluid filter stainless steel 60 24G611 Meter Stand Kit see page 50 eg meron 9000 DSi MEA a90 Dosing Kits 256425 Fluid filter drain valve stainless steel 5000 15V021 50cc Sequential Dosing psi 35 MPa 350 bar 24B618 100cc Sequential Dosing 224458 Fluid filter screen element 3 pack 30 15U955 0cc Dynamic Dosing mesh stainless steel Meter Kits 224459 Fluid filter screen element 3 pack 60 15V806 1 8 in Coriolis Kit mesh stainless steel 16D329 S3000 Solvent Meter Kit 24A954 55 gal Drum Suction Hose and Strainer 3 4 Gun Flush Box in fluid inlet 15V826 Gun Flush Box 24B598 55 gal Drum Suction Hose and Strainer 1 3 Color Conversion Kit in fluid inlet 24H255 Convert a Meter System from 24B337 Stand Mount Suction Hose PTFE lined 1 Color 1 Solvent to 3 Colors 1 Solvent 3 4 in inlet Seat Kit 24B338 Stand Mount Suction Hose PTFE lined 1 24U054 Convert a standard SST Valve Seat to a Carbide Seat see page 49 24B424 Wall 2 Suction Hose PTFE lined 3 4 in inle 24B425 Wall Mount Suction Hose PTFE lined 1 in inlet 51 Schematics Schematics Hazardous Location System Pneumatic S
36. al min 0 01 0 50 gal min 0 005 1 00 gal min 0 01 0 50 gal min Fluid inlet sizes Flow Meter 1 4 npt f Dose Valve Color Valve Adapters 1 4 npt f Fluid outlet size static mixer 1 4 npt f External Power Supply Requirements 85 250 Vac 50 60 Hz 2 amps maximum draw 15 amp maximum circuit breaker required 8 to 14 AWG power supply wire gauge Operating temperature range 41 122 F 5 50 C Approximate Weight Meter Systems 200 Ib 91 kg Pump Systems 300 Ib 136 kg Environmental Conditions Rating indoor use pollution degree 2 installation category 11 Noise Level Sound pressure level Sound power level below 70 dBA below 85 dBA Wetted parts 303 304 SST Tungsten carbide with nickel binder perfluoroelastomer PTFE 3A0870L 59 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco sha
37. ally switches to Standby mode 7 Ifthe system is not completely clean repeat step 6 NOTE If necessary adjust purge sequence so only one cycle is required 8 Trigger the gun to relieve pressure Engage trigger lock 9 If spray tip was removed reinstall it 10 Adjust the solvent supply regulator back to its nor mal operating pressure NOTE If your system uses 2 guns you must trigger both guns simultaneously during a purge to purge both guns and lines Verify that clean solvent flows from each gun If not repeat purge or clear clog blockage in sys tem Purging Fluid Supply System Follow this procedure before the first time material is loaded into equipment Servicing shutting down equipment for an extended period of time putting equipment into storage 1 Press on Run Mix Spray Screen 2 or from any screen to put the system in Standby Trigger the gun to relieve pressure 3 Ifyou are using a high pressure gun engage the trigger lock Remove spray tip and clean tip sepa rately 4 If using an electrostatic gun shut off the electrostat ics before flushing the gun 3A0870L 5 Disconnect the component A and B fluid supplies at the pump inlets and connect solvent supply lines 6 Adjust the solvent fluid supply pressure Use the lowest possible pressure to avoid splashing 7 Remove the Control Box cover to access the sole noid valves See FIG 1 page 12 8 Purge as follows
38. auge 105 Remove mounting screws 105a Remove fitting 114 and gauge 105 Replace as needed Follow steps in reverse order to reassemble 122 121 1138 Fic 20 Air Controls Meter System 114 115 116 114 ti16298a 3A0870L Fluid Controls Remove Dosing Valve Stacks 1 Service Follow Before Servicing page 13 2 Meter based systems See Remove Air Fluid Panel page 23 3 Pump based systems On inside of panel remove Fluid inlets meter based system ti16674a fluid inlet hose 37 Remove fluid outlet pressure sensor 6 Disconnect fluid fitting 5 from dosing Fic 22 Remove valve stacks valve stacks 4 108 if 3 color system Disconnect 6 3 Color System Remove four bolts 711 from top fluid outlet lines from fitting 710 Disconnect sol of valve stack Separate the two manifolds 701 and vent supply hose from inlet 706 7 Replace Seat s To replace a seat on a single valve order Kit 16A560 see page 49 Remove dosing valve 705 from manifold 701 or 706 then 6 remove and replace seat 703 and o rings 702 and 704 Solvent Service Dosing Valve Order Kit 15U933 see page 49 Follow all instructions and warnings 5 EE y manual 312782 to rebuild the dosing valve 9 Valve Manifold Rebuild For full service of your valve stack 1 color or 3 color order Kit 24H254 see page 49 Follow directions in Dosing Valve NC a
39. ay Module 2 83 121224 SCREW shipped loose for Display Module 2 87 16F793 CARD alarm icon not shown 1 90 16G607 BUSHING strain relief 1 101 PLATE fluid 1 102 114342 ELBOW 1 4 18 npsm 2 103 289813 METER gear G3000 2 104 16F063 SPACER meter 2 3A0870L 39 Parts Ref Part Description Qty 105 151500 GAUGE air pressure 1 105a SCREW mounting gauge 6 106 118762 VALVE ball vented 1 2 in 1 106a HANDLE ball valve 1 106b SCREW 1 106c WASHER 1 108 VALVE stack 3 clr 1 fl see page 49 3 Color Models only 1 109 100527 WASHER plain 4 110 117029 SCREW M6x25 4 111 501867 VALVE check 2 112 107404 SCREW cap sockethead 2 113 100081 BUSHING pipe 1 114 C19675 BUSHING reducer 2 115 15T498 SWIVEL 90 5 32T x 1 8 npt f 1 116 C20365 FITTING tee 1 117 517312 CONNECTOR male 1 118 258528 HARNESS cable w connector G3000 2 120 114153 ELBOW male swivel 1 121 158491 FITTING nipple 1 122 512905 FITTING bulkhead 1 123 114366 FITTING tube 1 124 117793 HOLDER tie 6 209 114124 FILTER air 3 8 npt see page 51 for filter elements 1 230 262028 TOOL KIT installation 1 325A 15W598 LABEL warning 1 Replacement Danger and Warning labels tags and cards are available at no cost 40 3A0870L Tubing Chart Meter Based Models 24F080 24F087
40. chematic u3MOd 3NI8UA L I8NL 09 X GO tvou IMA 23500 uva zl edW ZL Id OZ AWA 91199 KINO SWALSAS SdWNd r INANI uv uva Zl edW CL ISd 81 yolvNu3nv 02 OLNY 3918 CETT GIONIS uvg Z edW ISd 001 NOIDIW S di uva 99 s ed Sanat oe 92 85 ISd 011 58 3AWA 39199 OL A GIONTIOS VM 38nL 8 t SI gt 1 1 L 4 ly GIONS VM t WI uo1v10538 Nr uOLV 10538 1 1 Y GIONTIOS me 2 sme 3105 AVM 1 BH EB a 5 lav GIONTIOS Oiana gt P ES 1 GIONSTOS i YOLOW Y YOLOW YNJYIW gt TW 15 Adds uv KINO SNILSAS Sand 3A0870L 52 Schematics Non Hazardous Location Pneumatic Schematic S lea INVA LES INVA 93500 BWA INVA
41. coupling collars 5 Lower the coupling nut 16 enough to remove the coupling collars 15 and then lift up the motor shaft and remove the coupling nut 16 3A0870L 6 Merkur Pumps Pull up on the TSL reservoir 25 to remove Use a socket to remove the tie rod nuts 14 Carefully remove the displacement pump with the pump adapter attached Clamp the adapter plate in a vise to service the dis placement pump See your displacement pump manual 312792 for Merkur standard or 312793 for Merkur bellows for service and parts information Remove the Air Motor 1 2 Follow Pressure Relief Procedure page 9 Follow Remove the Displacement Pump page 29 Disconnect air lines the reed switch CAN cable and the linear sensor cable Remove four screws 8 then remove the air control panel 3 See Remove Air Control Assembly page 22 Remove four mounting screws 49 and washers 48 from the under side of the pump frame Systems with MO2LHO air motor 2 5 in Remove three screws 49 and washers 48 then remove the adapter plate 17 from the bottom of the air motor Carefully lift the air motor up and out Leave the tie rods and muffler attached or remove them as you prefer 29 Parts Parts Pump Based Proportioners Models 24F088 24F115 2 See page 4 for control box parts 83 82 64 connects inside box l 3 See page 35 for air controls parts
42. d 710 Manifold Rebuild page 26 37 ti16675a Fic 21 Disconnect fluid lines 4 Meter based systems Disconnect fluid inlet lines from valve stacks See FIG 22 5 Remove four bolts 52 and washers 53 from inside the panel to remove each valve stack 4 108 if 3 color system 3A0870L 25 Service Dosing Valve Manifold Rebuild Order Kit 24H254 see page 49 Use all parts in the kit 1 Follow Steps 1 5 in Remove Dosing Valve Stacks page 25 Remove fitting 710 and o ring 708 Remove the dosing valve 705 then remove seat 703 and o rings 702 and 704 from each side of each manifold 701 706 3 Color Systems Remove the spacer 707 and o rings 708 and 709 from between the two mani folds 706 3 Color Systems Install new o ring 708 on fitting 710 Install fitting on bottom of 3 color manifold 701 NOTE Relieve spring tension prior to installing the valve 705 into the manifold 701 or 706 6 10 26 Install the small o ring 702 the seat retainer 703 and the large o ring 704 into the manifold then install the valve 705 Torque to 35 40 ft Ib 47 54 Nem Repeat for each valve 3 Color Systems Install new o ring 708 on the spacer 707 Install new o ring 709 on the bottom of the 1 color manifold 706 Align manifolds 701 and 706 Install four screws 711 Torque to 8 10 ft lb 11 14 Nem Use four bolts 52 and washers 53 to reattach the valve stacks 4
43. ding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SPECIAL CONDITIONS FOR SAFE USE To prevent the risk of electrostatic sparking the equipment s non metallic parts should be cleaned only with a damp cloth Pump Systems The aluminum adapter plate may spark upon impact or contact with moving parts which may cause fire or explosion Take precautions to avoid such impact or contact gt ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 3A0870L Warnings INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non intrinsically safe equipment will create a hazardous condition and can cause fire explosion or electric shock Follow local regulations and the following safety requirements e Only models with model numbers 24F084 24F087 and 24F102 24F115 utilizing the air
44. driven alternator are approved for installation in a Hazardous explosive atmosphere Location See Hazardous Location Models page 4 Be sure your installation complies with national state and local codes for the installation of electrical apparatus in a Class I Group D Division 1 North America or Class Zones 1 and 2 Europe Hazardous Location including all of the local safety fire codes NFPA 33 NEC 500 and 516 and OSHA 1910 107 To help prevent fire and explosion Do not install equipment approved only for a non hazardous location in a hazardous location See model ID label for the intrinsic safety rating of your model Do not substitute system components as this may impair intrinsic safety Equipment that comes in contact with the intrinsically safe terminals must be rated for Intrinsic Safety This includes DC voltage meters ohmmeters cables and connections Remove the unit from the hazardous area when troubleshooting The equipment is intrinsically safe when no external electrical components are connected to it Do not connect download or remove USB device unless unit is removed from the hazardous explosive atmosphere location SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment E G5 Do not spray without tip guard and tri
45. edy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi
46. em 22 23 24 Item 25 24F088 24F102 16F249 MO2LHO LW125A LW125A 15 662 15 662 157394 160463 24 627 24F089 24F103 M12LNO LW100A LW100A 15 662 15 662 157393 24A626 24F090 24F104 M12LNO LW075A LW075A 15 662 15 662 15T392 24A625 24F091 24F105 M12LNO LWO50A LWO50A 15 662 15 662 157391 24A622 24F092 24F106 16F249 MO2LHO LW150A LB150B 15 662 150691 157395 160463 24A628 24F093 24F107 M12LNO LW100A LB100B 15 662 150691 157393 24A626 24F094 24F108 M18LNO LW100A LB100B 15 662 150691 157393 24A626 24F095 24F109 16F249 MO2LHO LW125A LW125A 15 662 15 662 157394 160463 24 627 24F096 24F110 M12LNO LW100A LW100A 15 662 15 662 15T393 24A626 24F097 24 111 M12LNO LW075A LW075A 15 662 15 662 15T392 24A625 24F098 24F112 M12LNO LWO50A LWO50A 15 662 15 662 157391 24A622 24F099 24F113 16F249 MO2LHO LW150A LB150B 15 662 150691 15 395 16G463 24A628 24F100 24F114 M12LNO LW100A LB100B 15 662 150691 157393 24A626 24 101 24F115 M18LNO LW100A LB100B 15 662 150691 157393 24A626 34 3A0870L Air Controls Pump Based Models 24F088 24F 115 202b 202a 205 Ref Part 201 202 110225 202a 202b 202c 290167
47. gger guard installed Engage trigger lock when not spraying Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately 6 3A0870L Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended pur
48. gt J25 m 5 UNUSED 1 1 UNUSED UNUSED 2 2 UNUSED UNUSED 3 3 UNUSED z UNUSED 4 4 UNUSED a 5 o m a 15 nm UNUSED 1 1 uj 2 2 SL e UNUSED 4 4 UNUSED E 1 OE q UY o 3 4 p 5 REED REED SWITCH SWITCH 6 7 9 10 LINEAR B LINEAR n 7 FERRITE SENSOR SENSOR FERRITE 13 14 1 2 3 4 5 1 6 8 9 10 1 11 1 12 13 V V 14 3A0870L 55 Schematics Non Hazardous Location Electrical Schematic MEMBRANE V CAN CAN H SHIELD BUTTON DOWNARW BUTTON UPARW BUTTON CLEAR BUTTON STOP BUTTON FUNC4 BUTTON FUNCT BUTTON START BUTTON RIGHTARW BUTTON LEFTARW BUTTON ENTER BUTTON_FUNC3 BUTTON_FUNC2 COMIBUTTONS SHIELD LED YELLOW LED BLUEA LED GREEN UNUSED LED_BLUEB UNUSED LED RED UNUSED COM LEDS UNUSED UNUSED UNUSED UNUSED TERMINAL 1 ipm 3 V RTN 4 CNH oe 5 SHIELD POWER SUPPLY LINE POWER FILTER L ROCKER 2 1 CANL ALON p SHIELD USER INTERFACE MODULE UNUSED UNUSED UNUSED UNUSED UNUSED QIONTIOS 20 21 9103105 FLOW METER 5 AIR FLOW SWITCH 1 GF
49. irators protective clothing and gloves as recommended by the fluid and solvent manufacturer 3A0870L Important Two Component Material Information Important Two Component Material Information Isocyanate Conditions 3 Spraying or dispensing materials containing isocyanates creates potentially harmful mists vapors and atomized particulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition Some materials may become self igniting if applied too thickly Read material manufacturer s warnings and material MSDS Keep Components A and B Separate Cross contamination can result in cured material in fluid lines which could cause serious injury or damage equipment To prevent cross contamination of the equipment s wetted parts never interchange component A resin and component B isocyanate pa
50. ll not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with Structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other rem
51. noid module 5 Repair or replace alternator regulator parts as nec essary See Alternator Power Assembly page 46 for repair parts Replace air regulator swivel fitting 506 6 Reconnect air line Set regulator air pressure to 18 psi 0 12 MPa 1 2 bar To avoid damage to the alternator do not set the regulator air pressure higher than 18 psi 0 12 MPa 1 2 bar 7 Close Control Box and restore power Air regulator line 506 ti16456a Solenoid 505 Module Fic 10 Replace Alternator Regulator 18 Replace Advanced Fluid Control Module AFCM 1 Follow Before Servicing page 13 Disconnect main power 2 Open Control Box 3 Remove all cables from AFCM 302 Take note of cable locations 4 Disconnect ground wire from ground screw GS 5 Loosen four mounting screws 303 6 Slide AFCM up and out of keyhole slots 7 Follow steps in reverse order to install a new AFCM See electrical schematic for cable connection infor mation 8 Follow instructions in Manual 3A1244 to update the software on the new AFCM 9 Close Control Box and restore power 30 ti16452a Fic 11 Replace AFCM 3A0870L Replace Alarm 1 Follow Before Servicing
52. not shown 10 307 114263 CONNECTOR male 329 o a e tie 3 Pump and 1 Color Meter Systems 8 330 03833 machine 2 338 552183 PLATE solenoid mounting 3 color 2 3 Color Meter Systems 12 308 100139 PLUG pipe 4 T have solenoids on this 309 06061 MUFFLER 2 pate 310 112698 ELBOW 1 339 195889 CONNECTOR cord strain relief 1 311 122000 ALARM 1 340 150906 SUPPRESSOR 1 312 15V778 CABLE IS CAN female female 1 not shown Replacement Danger and Warning labels tags and 313 113796 SCREW 2 cards are available at no cost 314 PLUG hole 2 3A0870L 43 Parts USB Module Purchase cable separately See CAN Cable options below 348 340 Ref Part Description 340 16F358 USB MODULE with TOKEN 341 121417 SCREW 342 102063 WASHER 343 195875 SCREW grounding 345 24H084 USB HARNESS 346 15R325 COVER bulkhead 347 15X214 LABEL warning 348 166873 BRACKET grounding 349 195874 SCREW grounding CAN Cables Part Description 15V782 CABLE for Non IS models 15V778 CABLE for IS models Software Updates Part Description 16D922 TOKEN latest version of software for Advanced Fluid Control Module Display Module and USB Module 44 Qty 1 4 2 1 1 1 1 1 1 Qty Qty 346 ti16427a NOTE Order Kit 24H253 to add a USB Module Includes all parts shown and instructions 3A0870L Electric Power Assembly Ref Part Description 401 15V747 POWER SUPPLY 24 VDC 2 5 A 60 watt B code wi
53. old 13 to the fluid plate 101 meter systems or to the pump frame pump systems Remove the manifold Service mix manifold as instructed in Mix Manifold manual 312781 O ti16683a 52 53 109 110 3A0870L 27 Service 52 53 ti15697a ti16682a Disconnect fluid lines Fic 25 Pump System Manifold Removal 28 3A0870L Pump Assembly Mako Prior to service remove the displacement pump first then the air motor Remove the Displacement Pump See pages 30 31 for detailed illustration 1 Follow Pressure Relief Procedure page 9 2 Disconnect the fluid line from the pump outlet See FIG 26 3 Merkur Pumps Remove the tie rod shield 26 Merkur Bellows Pumps Remove the coupler shield 79 4 Merkur Pumps Hold the flats of the air motor shaft with a wrench Use another wrench to loosen the coupling nut 16 Merkur Bellows Pumps Hold the coupling nut 16 with a wrench Use another wrench to turn the motor shaft To avoid damage to the bellows top cap and the D shaped seal do not turn the cou pling nut ti14531a Disconnect fluid line Fic 26 Loosen the coupling nut Service ti12812a 14 Fic 27 Remove the
54. olvent supply pressure regulator at a pres sure high enough to completely purge the system in a reasonable amount of time but low enough to avoid splashing or an injection injury Generally a setting of 100 psi 0 7 MPa 7 bar is sufficient 6 If using a gun flush box place the gun into the box and close the lid 7 Press on Run Mix Spray Screen 2 The purge sequence automatically starts If the gun flush box is not used trig ger the gun into a grounded metal pail until the system returns to Standby mode 8 Ifthe system is not completely clean repeat step 6 NOTE If necessary adjust purge sequence so only one cycle is required 9 Trigger the gun to relieve pressure Engage trigger lock 10 If spray tip was removed reinstall it 11 Adjust the solvent supply regulator back to its nor mal operating pressure NOTE The system remains full of solvent NOTE If your system uses 2 guns you must trigger both guns simultaneously during a purge to purge both guns and lines Verify that clean solvent flows from each gun If not repeat purge or clear clog blockage in sys tem 11 Purging E pem 00000 E Manual Overrides ry QO 2 7 1 ED Solvent Valve Solenoid Dose Valve A1 Dose Valve A3 Gun Flush Box 1157308 Solenoid Solenoid Location Solenoid Location
55. pose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wear chemically impermeable gloves when spraying dispensing or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to Protective eyewear and hearing protection Resp
56. que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 3A0870 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2010 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revision L February 2014
57. reduce the risk of skin injection relieve pressure when you stop spraying before changing spray tips and before cleaning checking or servicing equipment NOTE The following procedure relieves all fluid and air pressure in the ProMix 2KE system Pump Systems 1 Press on Run Mix Spray Screen 2 or from any screen to put the system in Standby 2 Follow procedure for Purging Fluid Supply Sys tem page 10 if desired or necessary 3 Shut off air supply to A and B pumps and solvent supply pumps 4 With the gun triggered push the manual override on the A and B dose and solvent valve solenoids to relieve pressure See FIG 1 page 12 Verify that fluid pressure is reduced to 0 5 Reinstall the Control Box cover 3A0870L Pressure Relief Procedure Meter Systems 1 Press on Run Mix Spray Screen 2 or o from any screen to put the system in Standby 2 Shut off the A1 A2 and if using multiple colors and B fluid supply pumps pressure pots 3 Remove the Control Box cover 4 With the gun triggered push the manual override on the A1 A2 A3 and B dose valve solenoids to relieve pressure See FIG 1 page 12 5 Follow Purging procedure page 11 6 Shut off the fluid supply to solvent valves A and B 7 With the gun triggered push the manual override on the A and B solvent valve solenoids to relieve sol vent pressure See Fic 1 Verify that solvent pres sure is reduced to 0
58. rts Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in vis cosity If used this partially cured ISO will reduce perfor mance and the life of all wetted parts NOTE The amount of film formation and rate of crystal lization varies depending on the blend of ISO the humidity and the temperature To prevent exposing ISO to moisture Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Use moisture proof hoses specifically designed for ISO such as those supplied with your system e Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use Never use solvent on one side if it has been con taminated from the other side Always lubricate threaded parts with ISO pump oil or grease when reassembling Changing Materials e When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing e Check with your material manufacturer for chemical compatibility 3A0870L Pressure Relief Procedure 9 To
59. stems are not approved for use in hazardous locations unless the base model all accessories all kits and all wiring meet local state and national codes Approved for Hazardous Location Class 1 Div 1 Group D North America Class 1 Zones 1 and 2 Europe Maximum Working Pressure USB Part No Series Description psi MPa bar Module Approvals Pump Systems 24F102 A 3 1 Merkur A and B 300 2 1 21 24 10 23 1 Merkur A and B 2300 15 8 158 120 24F104 30 1 Merkur A and B 3000 20 7 207 Ex ia px IIA T3 Ta 0 C to 54 C 24F105 45 1 Merkur A and B 4500 31 0 310 10 ATEX 0025 X 24 106 3 1 Merkur A Merkur Bellows 300 2 1 21 24F107 A 23 1 Merkur A Merkur Bellows B 2300 15 8 158 lt gt 245108 35 1 Merkur A Merkur Bellows 3500 24 1 241 24 109 3 1 Merkur A and B 300 2 1 21 v equipment for 24F110 A 23 1 Merkur A and B 2300 15 8 158 v Class I Division 1 Group D T3 24 111 30 1 Merkur A and B 3000 20 7 207 ta 0 C to 54 C 24F112 A 45 1 Merkur A and B 4500 31 0 310 v 24F113 A 3 1 Merkur A Merkur Bellows 300 2 1 21 v C den 24F114 A 23 1 Merkur A Merkur Bellows B 2300 15 8 158 v 24F115 A 35 1 Merkur A Merkur Bellows B 3500 24 1 241 v Ses Spscldi Conditions for Safe Meter Systems Use in Warnings page 5 24F084 A G3000 1 color 1 catalyst 3000 27 58 275 8 24F085 A G3000 3 colors 1 catalyst 3000 27
60. th cable 402 116320 SWITCH rocker power 403 115306 FILTER power line 404 114095 BLOCK terminal 405 112144 SCREW machine pan head 406 109467 SCREW machine pan head 407 103832 SCREW mach 408 100139 PLUG pipe not shown 410 HARNESS 2 wire 8 in 203 mm 411 HARNESS 3 wire 4 in 102 mm Not sold separately 3A0870L Parts 401 M M N N 410 Un c E 403 411 404 406 ti16454b NOTE Order Electric Power Conversion Kit 16G351 to convert an intrinsically safe air powered alternator power supply to a non intrinsically safe electric power supply 45 Parts Alternator Power Assembly 511 501 J1 Connect cable 517 to fluid trol module B q Connect cable 516 Connect cable 515 to USB module if to display module present 700 502 Ref Part Description CAN Cables 501 255728 22 module see page 1 Ref Part Description 502 15WO017 VALVE safety 1 515 123278 CABLE CAN 10 ft 3 05 m 1 503 156971 FITTING nipple short 1 516 15V782 CABLE CAN 2 ft 0 6 m 1 504 115841 ELBOW 1 517 15V778 CABLE CAN 20 in 0 5 m 1 52 UON d NOTE Order Alternator Conversion Kit 16G353 to con 507 112307 ELBOW 1 vert from an electric power supply to an air powered 508 104655 GAUGE pressure 1 alternator power supply 509 103833 SCREW machine 4 510 100284 NUT hex 1 511 158090 WIRE grounding 1 512 112514
61. ti16391a 5 Terminal Block Electrical Connections 4 SeeFiG 8 Disconnect the power supply CAN cable 401a from the advanced fluid control module 302 5 Disconnect line filter wires and power supply wires from the power switch 402 6 Disconnect the power supply ground wire PS GND from the advanced fluid control module ground terminal T 7 Remove four screws 405 and remove power sup ply 401 If replacing filter remove two screws 407 and the filter 403 8 Install the new power supply 401 and line filter 403 using supplied screws 405 407 as shown 9 See Fic 8 Connect wire harness 410 LF to the line filter 403 and to the power switch 402 as shown See also Electrical schematic 3A0870L Service 10 Connect the power supply wire harness 411 PS to the switch 402 as shown See also Electrical Schematic Connect the PS ground wire to the ground terminal T of the advanced fluid control module 11 See 5 Connect wire harness 411 to the line filter 403 and terminal block 404 as shown See also Electrical Schematic 12 Connect CAN cable 401a to the advanced fluid control module E TK Connect cable 401a here ti16602a Fic 6 Reconnect CAN cable TERMINAL BLOCK L N GRND POWER SUPPLY L GRND N LINE POWER FILTER 2A 1A SWITCH ROCKER

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