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Graco 3A0395R User's Manual

1. Amperage Blanket heater Maximum weight empty Sound 3A0395R Technical Data 100 psi 0 7 MPa 7 bar 100 psi 0 7 MPa 7 bar 100 psi 0 7 MPa 7 bar 150 F 66 C 190 F 88 C 230 Vac 2400 W 46 liter 12 1 gallon 75 liter 19 8 gallon 340 Ibs 154 4 kg 72 33 dB A 67 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for m
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3. 1 Install the tank stand no more than 6 ft 1 8 m from the rear of the material pumps on the HFR system 2 Anchor the tank stand to the floor Suggested anchors McMaster Carr anchor 92403A400 See Dimensions page 66 3 Plug the tank stand power cable into the bottom of the HFR power distribution box 4 Plugthe tank stand CAN cable into the CAN splitter inside the distribution box NOTE Tank stands are configured for the A Red side Adjust rotary switch setting if tank is being used on B Blue side 12 Install Barrel Style Level Sensors FEL 1 main power off 2 Relieve tank air pressure See Pressure Relief Pro cedure page 17 3 Drain tanks below the lowest level sensor well If installing high temperature level sensors 4 Apply PTFE paste and PTFE tape to the male threads of the level sensor 5 Being careful to not cross threads thread the level sensor CB into the corresponding tank port To avoid improper operation ensure the mark dot or arrow found on the hex of the level sensor is pointing towards the top or bottom of the machine after tightening 6 Plug the sensor cable adapter into the level sensor 7 Plug the sensor connector CD into the level sensor adapter 8 Plug the sensor connector into the connector on the FCM If installing low temperature level sensors NOTE For proper level sensor function the tip of the
4. Check inside tank to ensure there is nothing blocking the level sensor Ensure the main air to tank connec tions are secure Ensure the air lines from the air solenoid valve to the fill valve or feed pump are securely connected and that there are no leaks Ensure all electrical connections to the air solenoid valve are secure See electrical schematic in either the HFR Repair Parts manual Ensure the air solenoid valve is operating by removing the outgoing air line to determine if air is flowing Check FCM A red LED indicates a problem with the module See elec trical schematic in either the HFR Repair Parts manual Replace air solenoid valve Replace level sensor Replace fill valve Replace feed pump Replace FCM 23 Troubleshooting Problem Cause Solution Tank is overfilling 24 Level sensors out of calibration Level sensors blocked inside tank Intermittent electrical connections Calibrate level sensors Check inside tank to ensure there is nothing blocking the level sensor Ensure the main air to tank connec tions are secure Ensure the air lines from the air solenoid valve to the fill valve or feed pump are securely connected and that there are no leaks Ensure all electrical connections to the air solenoid valve are secure See electrical schematic in either the HFR Repair Parts manual Ensure the air solenoid valve is operating by removing th
5. GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN OR
6. 57 Ball Valve Assemblies 58 Recirculation Probe Assembly 59 Transfer Pump Valve 24C157 60 Accessories and 61 66 Technical Data 67 Graco Standard Warranty 68 3A0395R Models The following table lists the tank stand module part numbers and the components included with each Part Includes Agitator Slinger Plate Heat Insulation Chiller Desiccant Dryer Level Sensors 46 Liter Tanks 24D562 240564 v v v v lt lt 240568 240569 240570 240571 240572 YNN S lt lt v v v 24D573 24D565 v 75 Liter Tanks 24C317 5 lt lt 240574 240575 240576 240577 240578 SS 24D579 24P091 NNN N S 55 5545 SS 55555 24 243 lt lt 55 7 5 Liter Tanks Related Manuals Component manuals listed below are in English Manu als are available at www graco com 3A0395R Manual No Description 3A1936 Pneumatic and Electric Agitator Kits 3A1962 Pneumatic and Electric Agitators with Heat Blanket Kits 5 Models Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point
7. KIT level sensor high temperature 12 117683 SCREW mach pan head 13 107016 WASHER plain 14 100072 NUT hex mscr 15 100079 WASHER lock spring 3A0395R Parts 41 Parts Tank Module and Quantity Ref Description 240572 24D573 24D574 240575 24D576 240577 240578 24D579 24P091 16 FITTING assy 1 1 1 1 1 1 1 1 1 bulkhead 1 4 npt 17 GUARD trim edge 29 29 29 29 29 29 29 29 29 18 PROBE assy recircula tion heat exchange 19 24D021 BRACKET anchor 4 4 4 4 4 4 4 4 4 20 111800 SCREW cap hex head 8 8 8 8 8 8 8 8 8 22 123398 PLUG hole 1 5 in dia 5 5 6 5 5 5 5 5 5 23 123679 BUSHING wire protec 3 3 3 3 3 3 3 3 3 tor snap in 24 123590 PLUG hole 2 in dia 25 123941 HARNESS power cord 1 1 1 1 1 1 1 1 tank stand 20A 26 124003 CABLE CAN 1 1 1 1 1 1 1 1 1 male female 5 m 27 124005 BUSHING strain relief 1 1 1 1 1 1 1 1 1 28 257606 PLATE slinger 38L 75L 1 1 1 29 15G476 LABEL identification 1 1 1 1 1 1 1 1 1 30 123395 HARNESS power 1 valve 33 100015 NUT hex 3 3 3 3 3 3 3 3 3 34 100985 WASHER lock 4 4 4 4 4 4 4 4 4 35 1116610 SCREW mach pan 4 4 4 4 4 4 4 4 36 123452 HOLDER anchor 4 4 4 4 4 4 4 4 37 100020 WASHER lock 4 4 4 4 4 4 4 4 38 100016 NUT full hex 4 4 4 4 4 4 4 4 41A 196548 LAB
8. 410 121116 ELBOW 3 4 npt m 411 122770 VALVE ball 3 4 npt f 2k sst 412 15T005 ADAPTER 5 8 18 to 3 4 npt sst 413 244910 VALVE endure 414 054130 TUBE PET 0 25 OD 12 ft 415 112698 ELBOW swivel male 416 112268 SWIVEL union 417 121022 ELBOW 1 4 npt m 62 Qty 1 High Flow Supplied Feed Refill Kit 24P673 Refill kit for customer supplied feed systems 502 503 4 503 5 505 507 lt 24 24 673 Ref Part Description Qty 501 V1M350 VALVE ball 3 4 1 502 054106 TUBE plyeth 375 OD 503 121018 FITTING elbow male swivel 2 1 4 NPT 504 112268 SWIVEL union 2 505 122763 FITTING elbow str 3 4 NPT 90 1 3K sst 506 122770 VALVE ball 2way 3 4 NPT female 1 2k sst 507 123111 FITTING nipple hex 3 4 1 sst 3A0395R Insulator Blanket Assembly 257757 For use with heated 46 liter tanks Part 15U022 121208 Description BLANKET insulation LABEL warning TAPE ADHESIVE Qty 1 1 2 1 A Replacement Danger and Warning labels tags and cards are available at no cost Insulator Blanket Assembly 257758 For use with heated 75 liter tanks Part 15U023 121208 Description BLANKET insulation LABEL warning TAPE ADHESIVE Qty 1 1 2 1 A Replacement Danger and Warning labels tags and cards are available at no cost Agitator with Heat Blanket Kits The following kits are only for
9. 3 4 nps x 3 4 npt 327 119992 FITTING pipe nipple 3 4 x 3 4 npt 328 121686 CABLE m8 x m8 4P 1 3A0395R 59 Parts Transfer Pump Valve 24C157 Ref 331 332 333 334 60 Part 120900 121021 121018 100721 333 r 24C157 3A0395Aa 1b Description VALVE solenoid 3 way MUFFLER 1 4 npt ELBOW male swivel 1 4 npt PLUG pipe Qty 3A0395R Accessories and Kits Level Switch Assembly 24D271 Third level sensor proximity switch option Qty 1 1 1 6 410 we x 403 240271 3A0395Aa 1 401 402 Ref Part Description 401 16 511 HOUSING well proximity 402 121511 SENSOR capacitive 18 mm 403 16A512 NUT well proximity 410 123394 HARNESS sensor level tank 3 High Temperature Level Sensor 24F519 ti17779a Ref Part Description 461 125325 HARNESS M12 M12 462 16H657 SENSOR level vibrating 3A0395R Ref Qty Accessories and Kits Vacuum Tree Kit 257746 Connection kit to add vacuum to the tank op 407 406 pe 1 gt 405 r 257746 3A0395Aa 1a Ref Part Description Qty 405 122844 FITTING tee 3 4 npt m 3k sst 1 406 122770 VALVE ball 3 4 npt f 2k sst 2 407 122769 COUPLING full 3 4 npt sst 1 408 121116 ELBOW 3 4 npt m 1 61 Accessories and Kits Supplied Feed Refill Kit 257770 Refill kit for customer supplied feed systems 413 t_257770_3A0395Aa_1b Ref Part Description
10. C and lightly tighten with a crescent wrench Measure the amount of the level sensor well hous ing that is visible beyond the day tank hole then perform the following equation P L1 L2 L3 P Protrusion length inside of day tank L1 Length of level sensor well A10 L2 Visible length of level sensor well L3 Length of well threads in day tank The protrusion length must be at least 1 8 in 3 2 mm If not remove the level sensor well and restart at step 7 Rotate level sensor to optimal position for wire rout ing and connect cable to connector 29 Electrical Schematics Electrical Panel Tank Stand with Agitator Heater Chiller Electrical Schematics ANNON 21901 GNVIS DIMGNNOYD aNVISJNVLOL 11 3 SS3NUVH vo MITIIHD LDINV TB 4734 gt z a 2 DM GNNOUD QNVISINVLOL 806 INV WOU aMOd MOT OL 1 8 LyLavc Be 5 gt e lt SS3NuVH E gt Er seen E SChUW 21 000 ieee 6 2 5 185 55 F SSaNuVH 2 T eel 0007 im HOLMS HOIVLIOV oad SSaNuvH 88 N d so 4000 ENW
11. Disconnect pressurized air supply hose from water separator 4 Open the pressure relief valve on top of each day tank to bleed air pressure from system Pressur Gauge Fic 13 Tank Pressure Relief 5 Ensure there is no air pressure in the tanks look at the pressure gauges 17 Maintenance Maintenance Daily Maintenance Desiccant Dryer Replace silica gel units when the desiccant color or moisture indicator has changed color from Blue mean ing dry to Pink meaning wet 1 Turn off and depressurize the line containing the dryer unit 2 Loosen the camp ring and remove the bowl from the top housing 3 Pour out used desiccant Open new container and refill bowl 5 Shake or tap bowl to settle desiccant Add or remove desiccant until it is 1 8 in below the inner step of the bowl Air Filter 123377 1 Drain water separator if necessary 2 Pressurize the air system 3 If desired place a container underneath water sepa rator to catch water 4 Push purge valve 5 Release valve when filter is empty eekly Maintenance Material Filter 213062 The red alert filter indicator provides gradual warning of a dirty element When the indicator displays as 3 4 red clean the element If the element is not cleaned promptly the filter bypass valve opens and fluid will not be filtered To clean the element 1 Clean the filter element with a small paint brush
12. flush the equipment mul tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility Most materials use ISO on the A side but some use ISO on the B side Epoxies often have amines on the B hardener side Polyureas often have amines on the B resin side 3A0395R Important Two Component Material Information Component Identification Component Identification Tank Feed System 246317 0395 1c Fic 1 Component Identification Tank Feed System Key Air Pressure Gauge and Valve Lid or Lid with Agitator Tank Material Valve Recirculation Probe Assembly Ball Valve Assembly Heat Exchanger Assembly Enclosure Level Sensors not shown gt 8 3A0395R Component Identification Electrical Panel Components The electrical panel is located on the inside of the tank stand enclosure and includes the circuit breakers a fluid control module and a low power temperature con trol module Circuit Breakers 115 CB130 6 L1 13 1 G 0 0 9 C e 87 Fic 2 Component Identification Circuit Breakers Ref Size Component CB115 5A Ag
13. 1 257606 PLATE slinger 38L 75L 1 29 15G476 LABEL identification 1 1 1 1 1 1 1 1 30 123395 HARNESS power 1 1 1 1 valve 33 1100015 NUT hex 3 3 3 3 3 3 3 3 34 100985 WASHER lock 4 4 4 4 4 4 4 4 35 116610 SCREW mach pan 4 4 4 4 4 4 4 36 1123452 HOLDER anchor 4 4 4 4 4 4 4 37 100020 WASHER lock 4 4 4 4 4 4 4 38 1100016 NUT full hex 4 4 4 4 4 4 4 41A 196548 LABEL caution 1 1 1 1 1 1 1 1 43A 15M511 LABEL warning 1 1 1 1 1 1 1 1 Not shown A Replacement Danger and Warning labels tags and cards are available at no cost 40 3A0395R 38L and 75L Tank Module Parts continued Ref Part Description Tank Module and Quantity 24D572 24D573 24D574 24D575 24D576 24D577 24D578 24D579 24P091 TANK assy 38L sst TANK assy 75L sst TANK assy heat 38L sst TANK assy heat 75L sst LID assy 38L 75L rim LID assy agitator vac degas fill ENCLOSURE frame LID assy plug 38L 75L rim LID assy 38L agitator rim LID assy 75L agitator rim 10 240852 VALVE assy ball 1 1 2 npt sst COVER assy tank stand EXCHANGER assy heat tank single COVER enclosure slotted assy PANEL assy electric tank agit heat 24 157 PANEL assy electric tank agit VALVE assy power tank transfer pump FILTER dryer assy tank 11 24F519 SWITCH assy level 2 prox
14. 1707 1708 1709 Part 257605 124744 16K267 158223 108803 100021 122775 15Y358 15V746 122760 122761 101885 122774 15Y360 122772 15Y357 15Y363 15Y355 105510 112222 100985 15R328 111307 102598 120910 120916 121172 115142 125008 121013 120993 24H375 24H376 15X092 257608 257604 15M625 122776 124436 124437 124442 24K356 116876 102598 Description HOUSING agitator MOTOR agitator ADAPTER plate agitator motor WASHER SCREW hex SCREW cap NUT eye 1 4 20 HOUSING upper agitator SPACER agitator COUPLING alignment HOSE alignment SCREW cap BEARING ball SPACER seal shaft SEAL HOUSING lower GASKET NUT shaft WASHER lock SCREW cap WASHER lock JUNCTION BOX motor switch WASHER lock SCREW cap SOCKET electrical SCREW GRIP cord FUSE 5 0 amp time lag LABEL earth ground SCREW socket head NUT hex HARNESS ground HARNESS power LABEL 240 volts BLADE assy BLADE assy 38L 75L SHAFT blade assy TERMINAL ring CAP splice CONNECTOR splice TERMINAL ring COVER motor WASHER SCREW cap Parts Qty i ak gt gt Replacement Danger and Warning labels tags and cards are available at no cost 47 Parts Lid Assembly 154 Gc ae 155 153 148 2 B c 149 i _ 150
15. 191 Sew PT VB SO 152 al 142 143 Ec 245967 3A0395a 1 Ref Part Description 141 15M621 LID agitator 142 111384 PLUG pipe 143 159239 NIPPLE pipe 144 189016 MANIFOLD air inlet 145 100030 BUSHING 146 110475 FITTING street tee 147 101759 FITTING drain 148 110476 ADAPTER union straight swivel 149 151519 NIPPLE reducing 150 110341 REGULATOR air 151 112307 ELBOW street 152 164724 HOSE coupled 153 124339 GAUGE pressure air 154 100840 ELBOW street 155 100139 PLUG pipe 156 208390 VALVE ball 157 123256 FITTING tee 1 4 npt 158 123257 NIPPLE hex 1 4 npt 159 123258 VALVE bleed 1 4 npt 160 121021 MUFFLER 1 4 npt 161 103347 VALVE safety 100 psi 162 104813 PLUG pipe 163 100361 PLUG pipe 164 121089 COUPLING 1 4 npt f f 165 121018 ELBOW male swivel 1 4 npt 166 125848 VALVE check 1 4npt 9 lt lt 2 48 0395 Parts Plug Assembly for Lid Vacuum Degas Lid Assembly 171 185 A 183 172 182 173 BM ee 248967 3 03958 15 257756 3A0395a 1 Ref Part Description Qty 187 171 16A354 PLUG 1 172 15Y363 GASKET mounting 1 Apply thread sealant and PTFE thread tape 173 15Y355 NUT 1 Ref Part Description Qty 181 15M621 LID agitator 182 122767 BUSHING 1 2 x 1 4 183 103347
16. 20 gal 75L tank stands For additional information and parts breakdown refer to Related Manuals on page 3 Part 24K346 24K347 Description Heat blanket with pneumatic agita tor Heat blanket with electric agitator Insulator Blankets Part 125390 125388 125389 125391 3A0395R Description For use with 2 gal 7 5L tanks For use with 20 gal 75L tanks For use with 10 ga 38L tanks 2 2 port cover Qty 1 1 Accessories and Kits Single Nitrogen Harness 257778 Ref 421 422 423 424 425 426 427 428 429 430 Part 122647 122649 122654 122773 122758 122759 122762 122766 122768 123249 425 r 257778 3A0395Aa Description REGULATOR nitrogen 1 4 npt 1 15 psi NUT FERRULE GLAND spiral 1 4 in HOSE air 0 25 ID 0 53 OD nylon 10 ft FITTING 3 16 hose x 1 8 npt m COUPLER 1 8 npt f COUPLER 1 8 npt x 1 4 BUSHING 1 4 npt x 1 8 npt ELBOW street 90 deg 1 4 npt 1a Qty 1 62 Accessories and Kits Double Nitrogen Harness 257779 wee 436 437 436 ue cA 432 435 QN 433 439 440 441 436 441 438 5 439 440 257779 3A0395Aa 1 Ref Part Description Qty 431 122647 REGULATOR nitrogen 1 4 npt 1 1 15 psi 432 122771 CONNECTOR Y 1 433 122649 NUT 2 434 122654 FERRULE 2 435 122773 GLAND spiral 1 4 in 2 436 122758 HOSE air 0 25 ID 0 53 OD nylon 20 ft 437 122759 FITT
17. Parts 55 Parts Heat Exchanger Assembly A Apply thread sealant and PTFE thread tape to all male npt threads as needed Ref 251 252 253 254 256 257 261 262 264 266 267 268 56 255 Part 123072 123071 123073 123028 123998 513299 123093 123996 111800 123997 221170 Description EXCHANGER heat tank 0 50 plates COUPLING pipe 1 in npt ff NIPPLE hex 1 in npt x 3 4 in npt VALVE solenoid 240V ELBOW 3 4 in npt x 3 4 in nps mxf BUSHING reducer HARNESS valve chiller 230V COVER enclosure heat exchange COUPLING 1 in npt sst SCREW cap hex head ADAPTER 1 in npt x 3 4 in npt m x f sst HOSE coupled 3 ft 268 261 r 257968 3A0395Aa 1a 3A0395R Air Dryer Filter 290 289 292 293 Parts 285 287 24 159 0395 1 A Apply thread sealant and PTFE thread tape to all male npt threads as needed Ref Part 281 121019 282 123377 283 123379 284 104984 285 156971 286 287 121018 288 123376 289 123380 290 112944 291 107194 292 100214 293 111303 295x 054106 Not shown 0395 Description ELBOW male swivel 3 8 npt FILTER air 3 8 npt FITTING reducer 3 8 npt x 1 4 npt FITTING tee pipe NIPPLE short DRYER air with desiccant 1 4 npt ELBOW male swivel 1 4 npt FITTING tee run 1 4 tube x 1 4 npt BRACKET filter air 3 8 npt SCREW cap button head WASHER plain WASHER lock NUT
18. Use air to blow out lodged particles Inspect for damage Replace if ruptured See manual 307283 Replacement Filters 108111 30 stainless steel mesh 108112 60 stainless steel mesh 108113 100 stainless steel mesh 108114 200 stainless steel mesh 108115 150 stainless steel mesh Install Upgrade Tokens NOTE The Fluid Control Module and Temperature Con trol Module connection to the system is temporarily dis abled during the installation of upgrade tokens To install software upgrades 1 Use correct software token stated in the table See Graco Control Architecture Module Programming manual for instructions NOTE Upgrade all modules in the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible data in the module System Settings USB Logs Recipes Maintenance Counters may be reset to factory default settings Download all settings and user preferences to a USB before the upgrade for ease of restoring them following the upgrade See manuals for locations of specific GCA compo nents The software version history for each system can be viewed in the technical support section at www graco com Token 16G584 Tank Stand Fluid Control Module Low Power Temperature Control Module Application Fic 14 Remove Access Cover 3A0395R Troubleshooting Troubl
19. VALVE safety 100 psi 184 257746 vacuum tree 185 124400 GAUGE pressure vac 186 257602 VALVE 55 ball fill 3 4 SST 187 FITTING assy inner fill port 3A0395R 49 Parts Electrical Panel 230V for Heat 207 3A0395R 0 NM 2 co z N 9 0 228 N N N h N o N N e N d N E 3 e is 51 o co N 9 TO 4 5 N ul 9 2 4 4 4 oq N 2 4 8 2 N N e 2i N o N q o N N ki D N Q N e Parts Electrical Panel 230V for No Heat 203 202 236 234 201 Ref 210 219 240 229 p Tw 208 Le CER gt 5 5 27 230 P d YY 219 T i4 224 24C307_3A0395_1b r 24C307 3 a 219 228 3A0395R 51 Parts Electrical Panel 230V for Heat Parts Electrical Panel 230V for No Heat Parts Ref 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 218 219 220 221 222 223 224 225 226 227 228 229 52 Part 117
20. hex TUBE PET 0 375 OD Qty 1 1 1 1 1 1 2 1 57 Parts Ball Valve Assemblies Ball Valve Assembly Apply thread sealant and PTFE thread tape to all male npt threads as needed Ref 301 302 303 304 305 306 307 308 309 309 310 311 58 Part 121136 123001 123003 123000 121135 123002 123348 123349 24 024 24 094 123346 213062 301 302 UVP 4 Description BUSHING hex 2 in npt x 1 1 2 in npt NIPPLE 1 1 2 x 6 in sst ELBOW 1 1 2 x 1 1 2 f x f sst NIPPLE 1 1 2 x 10 in sst VALVE ball 1 1 2 npt full port BUSHING 1 1 2 npt x 1 1 4 npt BUSHING 1 1 4 npt x 1 npt mf FITTING union swivel 1 npt mf sst HOSE tank to system HOSE coupled 72L 110 1NPT SST Assembly 24P091 only NIPPLE close 1 1 4 npt sst with filter version only FILTER fluid with filter version only Qt l lt lana Ball Valve Assembly with Filter 306 310 311 6 4 257742 3A0395Aa 1 r 24 107 3A0395Aa 1 3A0395R Parts Recirculation Probe Assembly A Apply thread sealant and PTFE thread tape 325 327A 321 328 322A r_24C156_3A0395A_2 Ref Part Description Qty 321 166466 FITTING tee pipe female 1 322 124280 BUSHING 3 4 npt x 1 4 npt 1 324 121478 FITTING compression 3 16 x 1 4 1 npt 325 124233 SENSOR RTD 4 1 4 25 1 in 326 123082 FITTING swivel
21. inside of day tank L1 Length of level sensor well L2 Visible length of level sensor well L3 Length of well threads in day tank 15 The protrusion length must be at least 1 8 in 3 2 mm If not remove the level sensor well and restart at step 10 16 Rotate level sensor to optimal position for wire rout ing 17 Plug the sensor connector CD into the level sen sors Ensure the level sensors are installed in the sensor well housings before pressurizing the tank Failing to do so could cause the well housings to rupture which may result in serious injury and material leakage 18 Plug the sensor connector into the connector on the FCM 19 Calibrate the sensor See Calibrate Barrel Style Level Sensors page 16 13 Installation Install Ultrasonic Level Sensor Wize NOTE The ultrasonic level sensor is only used on two gallon tanks 1 Turn main power off 2 Relieve tank air pressure See Pressure Relief Pro cedure page 17 3 Drain tank 4 Remove the tank lid DA 5 Insert the o ring DB and sensor well housing DC into the tank port ti17772a Fic 9 Ultrasonic Level Sensor Install Chiller customer supplied The following instructions apply to tank modules 24C317 24D562 24D564 24D565 that include the heat exchanger assembly G NOTE Graco does not supply the chiller assembly 1 Connect incoming water to inlet heat
22. machine for 30 min utes to circulate material 3A0395R Level Sensor and Well NOTE For proper level sensor function the tip of the level sensor well must protrude at least 1 8 in into the tank C CD r 24b969 3A0395a 7a Fic 17 Level Sensor Assembly Turn main power off Relieve tank air pressure See Pressure Relief Pro cedure page 17 Drain tanks to below level sensor well Unscrew level sensor harness cable CD from level sensor well housing CA Use a crescent wrench to remove level sensor well housing from tank C Remove the old level sensor CB from well housing Measure the length of the level sensor well housing and then measure the depth of the hole in the tank where the well is inserted Note these measure ments as they will be needed later Being careful to not cross threads thread assem bled level sensor CB into well housing until it bot toms out against the bottom of the well The bottom of the level sensor will be slightly visible through the bottom of the well NOTE In the following step do not allow PTFE paste or tape to cover the tip of the level sensor well If paste comes in contact with the tip of the level sensor well thoroughly wipe it clean 3A0395R 9 10 11 12 13 Apply PTFE paste and PTFE tape to the male threads of the level sensor well housing Being careful to not cross threads thread the level sensor well into the tank
23. symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regula tions PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury e Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or ser vicing equipment e Tighten all fluid connections before operating the equipment e Check hoses tubes and couplings daily Replace worn or damaged parts immediately 9 TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed the eyes skin inhaled or swal lowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable gu
24. the tank lid assembly on Remove pressurized air supply tubing from tank air pressure inlet Press on locking collar and pull out the tube Use a crescent wrench to loosen all of the bolts CE on the tank lid B in a cross wise pattern 27 6 Lift the tank lid assembly B off of the tank and set on the drop cloth Damage to the level sensors may occur when there is an agitator installed and the lid is removed To avoid damage to level sensors remove the tank lid assembly while keeping the agitator away from the level sensor assemblies r 24c317 3A0395a 6a Fic 16 Tank Lid 28 Use an air tight plastic sheet and removable tape to cover the day tank opening Tape the sheet in place Use a screwdriver to remove the tank lid gasket CG part 117571 from the groove on the bottom of the tank lid Apply lithium grease to the new tank lid gasket and press the gasket into the groove Remove air tight plastic sheet and tape from tank Replace the tank lid B and new gasket onto the day tank Hand tighten the bolts onto the lid Then use a cres cent wrench to tighten the bolts CE in a cross wise pattern Re attach pressurized air supply tubing by pressing in on locking collar and sliding in the tube With air pressure now supplied to the tank purge the moist air from the tank by opening the air purge valve on the tank lid for 60 seconds Turn on main power and run the
25. 18 122770 243004 248179 240157 257965 240159 240228 107016 117663 100079 100072 123398 123590 16 221 124334 123452 Description TANK pressure assy 2 gal PACKING o ring ADAPTER sensor ultrasonic NUT jam hex PIPE nipple MANIFOLD air inlet BUSHING ADAPTER union straight Swivel FITTING street tee FITTING drain cock FITTING nipple reducing REGULATOR air GAUGE press 0 160psi FITTING elbow street PLUG pipe VALVE ball PLUG pipe FITTING tee 1 4npt FITTING nipple hex FITTING valve bleed MUFFLER VALVE safety 100 psi ELBOW street HOSE coupled FITTING nipple FITTING elbow male swivel TEE male branch pipe NIPPLE VALVE check BUSHING hex ADAPTER reducer SWIVEL union VALVE check FITTING swivel FITTING nipple FITTING elbow 90 degrees FITTING nipple VALVE ball SENSOR ultrasonic pro grammed PANEL gms tank levels only VALVE assy pwr tank xfer pump ENCLOSURE frame painted FILTER dryer assy tank FITTING assy bulkhead WASHER plain SCREW mach WASHER lock spring NUT hex mscr PLUG hole 1 5 dia PLUG hole 2 dia BRACKET anchor PLUG hole 1 375 dia blk HOLDER anchor wire tie nylon 2 l l cl lll 1 1 1 4 2 2 2 5 4 4 3 4 Qty 558 116610
26. 559 100020 560 100166 561 123395 564 24D847 565 16D782 A567 196548 A568 15M511 569 111800 570 24D852 571 16H696 572 125221 573 112689 574 100016 575 100527 4577 150476 578 100015 580 123673 581 123424 582 185531 583 235208 584 155665 585 24C656 586 166866 587 124962 590 125848 591 121907 592 126135 593 24N437 594 100057 595 112904 596 217430 597 100081 598 156971 599 6311 381 500A 6312 74 500B 126302 500C 16F259 500D 122327 500E 123376 500F 100615 Not shown SCREW mach phil pan 10 WASHER lock NUT full hex HARNESS pwr valve tank HARNESS ground tank BLANK label kit 3x3 LABEL caution LABEL warning eng span fre SCREW cap hex hd COVER assy tank stand blank PLATE mtg tank 2gal BOLT 1 4 20 SCREW button hd WASHER lock WASHER plain LABEL a b identification NUT hex mscr HARNESS ext m12xm12 GUARD trim edge TUBE siphon FITTING union swivel UNION adapter HOSE coupled 10 ft sst FITTING elbow street sst FITTING tee VALVE check 1 4 npt 250 psi brass FITTING nipple hex 1 4 npt stainless steel swivel HARNESS M12xM12 8 pin x 5 pin female x male 1 5 meter BRACKET filter 2 gallon tank SCREW cap hex head WASHER lock spring FITTING swivel union 90 degree BUSHING pipe FITTING nipple short VALVE 1 4 ball valve with relief MUFFLER silencer VALVE chemical relief FITTING run tee 3 4 npt FITTING elbow stree
27. 644 102556 123352 102410 289697 256270 289696 121597 121226 24D747 124064 114993 102063 113003 100015 112776 123296 123297 123363 123381 121612 100985 123351 100166 240292 Description COVER enclosure LATCH spring slotted RIVET blind PLUG inlet electric SCREW cap socket head MODULE cube base MODULE low power temp MODULE fluid control CABLE CAN 90 female 90 female 0 4 meter CABLE CAN male female 0 4m HARNESS power cube heat chiller FILTER SCREW machine pan head WASHER lock ext SCREW cap socket head NUT hex RAIL mounting din 35mm 6 in WASHER plain ENCLOSURE CIRCUIT breaker 2P 5A CIRCUIT breaker 2P 10A BLOCK terminal ground 10mm TRIM serrated CONNECTOR thru m12 m xf WASHER lock ext COVER inlet NUT full hex HARNESS ground strap cube 0 3 Ref Part Description Qty 230 240748 HARNESS power cube 1 231 240847 HARNESS ground tank 1 232 123944 HARNESS power cord tank 1 stand 20A 233 124338 CLAMP harness 3 8 in nylon 3 234 24 278 HARNESS filter power in 2 235 24E277 HARNESS power in ground 2 236 24 279 HARNESS filter oreaker 2 T24E346 HARNESS filter breaker single 237 LABEL identification 1 238 24E236 HARNESS filter ground 1 2394 196548 LABEL caution 1 240 124337 NUT allen 2 Not shown Replacement Danger and Warning labels t
28. DER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original Instructions This manual contains English MM 340395 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2010 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revised June 2013
29. EL caution 1 1 1 1 1 1 1 1 1 434 15 511 LABEL warning 1 1 1 1 1 1 1 1 1 44 123394 HARNESS sensor 1 level tank 3 Not shown A Replacement Danger and Warning labels tags and cards are available at no cost 42 3A0395R Parts 2 Gallon Tank Module 24J243 516 526 500d 5990 599 4 518 520 y 526 519 Y 511 500A 24 Y 515 s98 5005 500B 548 1 b y KES wv A Y 536 AO ti17775b 3A0395R 43 Parts 2 Gallon Tank Module continued 544 572 575 578 573 575 574 571 575 578 573 567 547 549 550 545 549 551 552 561 ti7774a 2 563 577 3A0395R 44 2 Gal Tank Module continued Ref 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 532 533 534 536 539 540 541 542 543 544 545 546 547 548 549 550 551 552 553 554 555 556 557 3A0395R Part 236086 125312 16H698 188784 156849 189016 100030 110476 110475 101759 151519 110341 124339 100840 100139 208390 104813 123256 123257 123258 121021 103347 112307 164724 121089 121018 111928 191931 114243 125214 125213 112268 501867 262206 125217 102325 1252
30. ING 3 16 hose x 1 8 npt m 2 438 122762 COUPLER 1 8 npt f 2 439 122766 COUPLER 1 8 x 1 4 2 440 122768 BUSHING 1 4 npt x 1 8 npt 2 441 123249 ELBOW street 90 deg 1 4 npt 2 64 Vacuum Pump Assembly 257916 257916 3A0395Aa 1 451 Ref Part Description Qty 451 123029 PUMP vacuum 6 9 cfm 1 ph 1 452 123030 FILTER mist 1 453 123031 FILTER trap 1 454 123032 RING 1 455 123033 CLAMP 3 Desiccant Dryer Adapter LC0097 Desiccant dryer 3 8 mpt with adapter and cartridge Desiccant Dryer LC0098 Desiccant dryer refill cartridge 3A0395R Accessories and Kits 3A0395R 65 Dimensions Dimensions i Bolt Mounting Pattern and Dimensions D 24 0 in 609 6 mm E 13 0 in 330 2 mm D Right 83 0 in 2108 mm 38L 75L tanks with agitation A 69 4 in 1763 mm 38L 75L tanks without agitation A 54 0 in 1372 mm 7 5L tanks without agitation B 26 0 in 661 mm C 34 6 in 879 mm depth without hose to system 66 3A0395R Technical Data Maximum material working Maximum feed supply Maximum air working pressure Maximum fluid working temperature with level sensors without level sensors Line voltage requirements
31. Instructions Parts Stainless Steel Tank Stands For supplying material to HFR plural component proportioners For professional use only Not approved for use in European explosive atmosphere locations 100 psi 0 7 MPa 7 0 bar Maximum Working Pressure 100 psi 0 7 MPa 7 0 bar Maximum Air Pressure Read all warnings and instructions in this manual Save these instructions e Important Safety Instructions See page 3 for model information 240317 3A0395a 16 PROVEN QUALITY LEADING TECHNOLOGY Contents ol ERE 3 Related Manuals 3 Warnings 4 Important Two Component Material Information 6 Isocyanate Conditions 6 Material Self ignition 6 Keep Components A and B Separate 6 Moisture Sensitivity of Isocyanates 6 Foam Resins with 245 fa Blowing Agents 6 Changing 5 7 Component Identification 8 Tank Feed System 8 Electrical Panel Components 9 Installation 12 GhOUNGING caged 12 Install Tank Stand 12 Install Barrel Style Level Sensors 12 Install Ultrasonic Level Sensor 14 Install Chiller customer suppl
32. LID assy 38L agitator rim LID assy 75L agitator rim VALVE assy ball 1 1 2 npt sst VALVE assy ball 1 1 2 npt sst 24D852 COVER assy tank stand EXCHANGER assy heat tank single COVER enclosure slotted assy PANEL assy electric tank agit heat 240157 PANEL assy electric tank agit VALVE assy power tank transfer pump 10 11 FILTER dryer assy tank SWITCH assy level 2 prox 12 117683 SCREW mach pan head 13 107016 WASHER plain 14 100072 NUT hex mscr 15 100079 WASHER lock spring 3A0395R 39 Parts Tank Module and Quantity Ref Part Description 24C317 24D562 24D564 24D565 24D568 24D569 24D570 24D571 16 FITTING assy 1 1 1 1 1 1 1 1 bulkhead 1 4 npt 17 GUARD trim edge 29 29 29 29 29 29 29 29 18 PROBE assy recircula 1 1 1 1 tion heat exchange 19 1240021 BRACKET anchor 4 4 4 4 4 4 4 4 20 1111800 SCREW cap hex head 8 8 8 8 8 8 8 8 22 1123398 PLUG hole 1 5 in dia 5 5 5 5 6 5 5 5 23 123679 BUSHING wire protec 3 3 3 3 2 2 2 2 tor snap in 24 123590 PLUG hole 2 in dia 25 1123944 HARNESS power cord 1 1 1 tank stand 20A 26 124003 CABLE CAN 1 1 1 1 1 1 1 1 male female 5 27 122005 BUSHING strain relief 1 1 1 1 1 1 1 1 28
33. ags and cards are available at no cost Included in electrical panel for heat only T ncluded in electrical panel for no heat only 3A0395R Parts 3A0395R 53 Parts Electrical Panel 230V for 2 Gallon Tanks Only ti7778a 54 3A0395R Ref 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519A 520 521 522 523A 524 525 A Replacement Danger and Warning labels tags and Part 24C116 117644 102556 121612 289697 289696 24H240 102063 114993 102598 100985 24C115 112776 123381 100166 121226 121000 124005 16D656 24H241 15U075 100015 196548 277674 24D847 Description COVER enclosure electrical tank LATCH spring slotted RIVET blind CONNECTOR thru m12 mxf MODULE cube base MODULE gca cube fcm HARNESS wire ground term 9 WASHER lock ext SCREW mach pan wash hd SCREW cap socket head WASHER lock ext ENCLOSURE elec tank stand WASHER plain TRIM serrated NUT full hex CABLE can male female 0 4m CABLE can female female 0 5m BUSHING strain relief LABEL identification electronics COVER electrical SCREW cap bh 8 32 x 37 NUT hex mscr LABEL caution ENCLOSURE cube door HARNESS ground tank cards are available at no cost 3A0395R Qty HS AM RH fH AH
34. alfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale
35. cal Schematics 519171 TINGOW rem MOT 2 5 gt E t ra wo4asn i gt 1n018MOd li 7 t lt lt 3 em gt OHK 1 t lt ella lt n JIDNVISIVSH gt z t 10 02081 14597 Nid E SW ES 81987 I Eee SO eee eene 1 ei SSANUVH 10 02091 129261 665171 SsaNuvH sinem 2 _ 165121 77 E lt wen cl Nasziw s yeti ls pect A A 58 11 5 11 L L tWODONYVO 41 FINGOW YaMOd NEMOJ E lt t t lt Ors JWW 3 vi2 0ccoal 8 suu sw ssa 5 Nid SZLW gt gt S gt gt gt gt gt gt gt gt gt E ED gt E E gt gt t t gt t gt g
36. e outgoing air line to determine if air is flowing Check FCM A red LED indicates a problem with the module See elec trical schematic in either the HFR Repair Parts manual Replace air solenoid valve Replace level sensor Replace fill valve Replace feed pump Replace FCM 3A0395R Troubleshooting Problem Cause Solution System is not circulating material 3A0395R Bypass valve damaged or not oper ating Material hoses incorrectly con nected Material hose leakage Ensure the system main power is ON Ensure the main air to tank connec tions are secure Ensure the air lines from the bypass air solenoid valve to the bypass valve are securely connected and that there are no leaks Ensure all electrical connections to the bypass air solenoid valve are secure See electrical schematic in either the HFR Repair Parts man ual Ensure the bypass air solenoid valve is operating by removing the outgoing air line to determine if air is flowing Check FCM A red LED indicates a problem with the module See elec trical schematic in either the HFR Repair Parts manual Check tank stand circuit breaker in GMS power distribution box to see if it has tripped See electrical sche matic in either the HFR Repair Parts manual Replace bypass valve Replace bypass air solenoid valve 25 Troubleshooting Problem Cause Solution Tank stand module is n
37. eact with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts NOTE The amount of film formation and rate of crystal lization varies depending on the blend of ISO the humidity and the temperature To prevent exposing ISO to moisture e Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container e Keep the ISO lube pump reservoir if installed filled with Graco Throat Seal Liquid TSL Part 206995 The lubricant creates a barrier between the ISO and the atmosphere e Use moisture proof hoses specifically designed for ISO such as those supplied with your system e Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use e Never use solvent on one side if it has been contam inated from the other side e Always lubricate threaded parts with ISO pump oil or grease when reassembling Foam Resins with 245 fa Blowing Agents Some foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitated To reduce frothing minimize preheating in a circulation system 3A0395R Changing Materials When changing materials
38. eshooting Problem Cause Solution No agitation Agitator motor is not turning Ensure the system main power is ON Intermittent electrical connections Ensure all electrical connections to the motor are secure See electrical schematic in either the HFR Repair Parts manual Check fuse at agitator switch Check if motor circuit breaker in base cube has tripped See electri cal schematic in either the HFR Repair Parts manual Check if tank stand circuit breaker in power distribution module has tripped See electrical schematic in either the HFR Repair Parts man ual Replace motor No vacuum suction in tank Vacuum pump is not functioning Check power cord from wall Vacuum lines damaged or leaking Ensure vacuum pump power is ON Ensure connections from vacuum line to tank lid are secure Ensure there are no kinks or links in vacuum line to tank lid Replace vacuum pump 3A0395R 19 Troubleshooting Problem Cause Solution Material is not heating Blanket heater not working Intermittent electrical connections Material temperature variations FCM errors Ensure the system main power is ON Ensure all electrical connections to the blanket heater are secure See electrical schematic in either the HFR Repair Parts manual Ensure the tank RTD connections are secure See electrical sche matic in either the HFR Repai
39. exchanger port 2 Connect outgoing water to outlet heat exchanger port N 240317 3 03958 1c Water Inlet Water Outlet Fic 10 Level Sensor Assembly 6 Tighten the jam nut DD to ensure there will not be any air leakage 7 Hand tighten the level sensor DE 8 Plug the sensor connector into the connector on the FCM 14 3 Configure the advanced display module ADM for the chiller option See the HFR Setup Operation manual for instructions 3A0395R Auto Refill Installation customer supplied feed system NOTE The auto refill assembly is not assembled when shipped 1 2 Material is Valve Air Solenoid Valve Empty tank C Remove plug from lower rear of tank Install auto refill assembly in 3 4 npt port Connect hose not supplied to 1 2 npt port on material valve Air Line r_24C317_3A0395a_10b Fic 11 Tank Assembly Connect air lines from air valve A to material valve D Connect main air line to air valve 3A0395R Installation Auto Refill Installation Graco supplied feed system NOTE The auto refill assembly is not assembled when shipped 1 Empty tank C 2 Remove plug from lower rear of tank 3 Connect feed pump outlet hose to tank 4 Connect air lines from air valve to feed pump 5 Connect main air line to air valve 15 Setup Setup Calib
40. extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system com ponent See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufac turer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 4 BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment 3A0395R Im
41. idelines e Always wear chemically impermeable gloves when spraying dispensing or cleaning equipment 2 PERSONAL PROTECTIVE EQUIPMENT Sy You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer 4 3A0395R Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent FIRE AND EXPLOSION HAZARD fire and explosion Warnings Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire
42. ied 14 Auto Refill Installation customer supplied feed SYSTEM hee 15 Auto Refill Installation Graco supplied feed system 15 Setup cui hee ea ee A ee RAE 16 Calibrate Barrel Style Level Sensors 16 Vacuum 16 Operation 17 Startup ps RIVE 17 Pressure Relief Procedure 17 Maintenance 18 Daily Maintenance 18 Weekly Maintenance 18 Install Upgrade Tokens 18 Troubleshooting 19 Repal VEDI 27 Replace Agitator Fuse 27 Tank Lid Gasket 27 Level Sensor Well 29 Electrical Schematics 30 Electrical Panel Tank Stand with Agitator Heater Chiler 30 Electrical Panel Tank Stand with Agitator 34 2 37 38L and 75L Tank Modules 37 2 Gallon Tank Module 24J243 43 Heated Tank Assemblies 46 Tank Lid Assemblies 47 Electrical Panel 230V for Heat 50 Electrical Panel 230V for No Heat 51 Electrical Panel 230V for 2 Gallon Tanks Only 54 Heat Exchanger Assembly 56 Air Dryer Filter
43. itator CB130 10 Low power temperature control module heat blanket chiller 3A0395R Component Identification Fluid Control Module FCM ti12336a AD Fic 3 Component Identification FCM Key AA Fluid Control Module FCM AE Module Status LEDs AB Base AF CAN Connectors AC Module Connection Screws AG Level Sensor Input AD Access Cover AH Fill Solenoid Signal Low Power Temperature Control Module 356a ti12357a Fic 4 Component Identification Low Power Module Key BA Low Power Module BD Input Power Connection BB RTD Temperature Sensor Connection for chiller or for BE CAN Connectors RTD in bottom of tank when using a heated blanket BF Base BC Output Power Connection BG RTD Temperature Sensor Connection for RTD under heated blanket 10 3A0395R Heat Zone and Fluid Control Selection The tank feed system supports independent tempera ture control by utilizing a low power temperature control module The system also supports fluid control by utiliz ing an FCM Both the low power temperature control module and the FCM are located on the electrical panel within the enclosure NOTE Tank stands are configured for the A Red side Adjust rotary switch setting if tank is being used on B Blue side FCM Low Power Temp Control 24C169 3A0395 1 5 Electrical Pa
44. level sensor well must protrude at least 1 8 in into the tank C 3A0395R 9 Route each level sensor wire J1 2 J3 through the corresponding well nut CC See Fic 8 for wire location on tank r 24b969 3A0395a 7a Fic 7 Level Sensor Assembly Installation 13 Being careful to not cross threads thread the level sensor well CA into the corresponding tank port and lightly tighten with a crescent wrench 3 56 2 6 J1 M Fic 8 Tank Ports 10 Measure the length of the level sensor well housing and then measure the depth of the hole in the tank where the well is inserted Note these measure ments as they will be need later 11 Being careful to not cross threads thread assem bled level sensor CB into well housing until it bot toms out against the bottom of the well The bottom of the level sensor will be slightly visible through the bottom of the well NOTE In the following step do not allow PTFE paste or tape to cover the tip of the level sensor well If paste comes in contact with the tip of the level sensor well thoroughly wipe it clean 12 Apply PTFE paste and PTFE tape to the male threads of the level sensor well housing 3A0395R 14 Measure the amount of the level sensor well hous ing that is visible beyond the day tank hole then perform the following equation 1 12 13 P Protrusion length
45. lt lt lt VOJ BSYI SESRESERSESSEAERES 6 81 Lc 9 sic vic uc 0 35 3A0395R Electrical Schematics Continued RERERRRBRBHHRARRRRRBREHR RAREIBRS3222122223218 3A0395R 36 Parts Parts 38L and 75L Tank Modules Mounting screws supplied with assembly Front View Shown ti17773a 3 41 22 43 5 19 4 8 20 21 24 33 34 240317 3A0395a 115 3A0395R 37 Parts 38L and 75L Tank Modules Mounting screws supplied with assembly Rear View Shown t_24C317_3A0395a_12b 27 35 36 37 38 38 3A0395R 38L and 75L Tank Module Parts Parts The following tables on this and the next three pages list the varying part numbers common part numbers and quan tities by tank module assembly Ref Part Description Tank Module and Quantity 24 317 240562 240564 240565 240568 240569 240570 240571 TANK assy 38L sst 1 1 1 1 1 1 TANK assy 75L sst TANK assy heat 38L sst TANK assy heat 75L sst LID assy 38L 75L rim LID assy agitator vac degas fill ENCLOSURE frame LID assy plug 38L 75L rim
46. manual Replace tank RTD Replace chiller control solenoid Replace FCM 21 Troubleshooting Problem Cause Solution Level sensor is not sensing material Level sensors out of calibration Ensure the system main power is when material is present ON Level sensors blocked inside tank Level sensor is sensing material Calibrate level sensor when material is not present Intermittent electrical connections Check inside tank to ensure there is nothing blocking the level sensor FCM errors Ensure all electrical connections to the level sensor are secure See electrical schematic in either the HFR Repair Parts manual Check FCM circuit breaker in base cube to see if it has tripped See electrical schematic in either the Repair Parts manual Check tank stand circuit breaker in GMS power distribution box to see if it has tripped See electrical sche matic in either the HFR Repair Parts manual Check FCM A red LED indicates a problem with the module See elec trical schematic in either the HFR Repair Parts manual Replace level sensor Replace FCM 22 3A0395R Troubleshooting Problem Cause Solution Tank is not refilling 3A0395R Air solenoid valve not operating Leaking or damaged air lines Intermittent electrical connections Level sensors out of calibration Supply feed system is off or empty Check the material supply feed to the tank
47. nel Component Identification Low Power Temperature Control Module Rotary Switch Settings Setting Zone 0 4 Not Used 5 B Blue Tank Heater 6 A Red Tank Heater 7 B Blue Chiller 8 A Red Chiller 9 F Not Used FCM Rotary Switch Settings Setting Zone 0 2 Not Used 3 B Blue Tank Refill 4 A Red Tank Refill 5 F Not Used Adjust Rotary Switch The rotary switch setting indicates which zone the tem perature control module will control in the system The low power module and FCM use a 16 position rotary switch to make selections Set the rotary switch to the specific selection according to the settings listed in the following tables Rotary Switch ti12361a Fic 6 Adjust Rotary Switch 3A0395R 11 Installation Installation Grounding Products that include heated tanks must be grounded Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit Improper installation of the grounding plug increases the risk of electric shock Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician Only connect the product to an outlet having the same configuration as the plug Do not use an adapter with this product Install Tank Stand
48. o de gas the material 10 Close bottom ball valve of the vacuum tree manifold 11 Turn off the vacuum pump 12 Open the top ball valve of the vacuum tree manifold Operating the tank after the vacuum de gas proce dure without the top ball valve open will result in pump cavitation off ratio conditions and possible collapse of the tank NOTE Only perform the following procedures for tank volumes other than two gallons 1 Shut down the system Refer to the Setup Operation manual for instructions 16 13 Open the shutoff valves at the base of the tanks 3A0395R Operation See HFR Setup Operation manual for system operation instructions Startup Ls Start System See HFR Setup Operation manual for system startup instructions Start Agitation Press agitator manual switch on and off to start agita tion Switch ti17620a Fic 12 Agitator Switch 3A0395R Operation Pressure Relief Procedure 5 NOTE Relieving air pressure the machine means that the supplied dry air will be replaced by moist air Do not leave the machine exposed to moist air for more than 30 minutes If the machine must be left without air pressure for more than 30 minutes the day tanks must first be emptied and thoroughly flushed 1 Turn off main power 2 Close day tank incoming air supply valve 3
49. ot communi cating with system 26 Intermittent electrical connections FCM errors Ensure the system main power is ON Ensure power disconnect on base cube is ON Ensure all power and communica tion connections from the GMS sys tem to the tank stand are secure See electrical schematic in either the HFR Repair Parts manual Check tank stand circuit breaker in GMS power distribution box to see if it has tripped See electrical sche matic in either the HFR Repair Parts manual Check FCM A red LED indicates a problem with the module See elec trical schematic in either the HFR o Repair Parts manual Replace power cable Replace communications cable 3A0395R Replace Agitator Fuse wA 1 Turn off main power 2 Slide open the fuse drawer 3 Remove old fuse and replace with new fuse Fuse Drawer and Fuse ti17620a Fic 15 Agitator Fuse 3A0395R Repair Tank Lid Gasket 52 NOTE If the tank includes an agitator use capable hoist to lift the tank lid and agitator assembly out of the day tank Tools Supplies Required Hoist if an agitator is installed Drop cloth Crescent wrench 3 ft x 3 ft air tight plastic sheet and removable tape Screwdriver Lithium o ring grease Turn off main power Relieve tank air pressure See Pressure Relief Pro cedure page 17 Use a drop cloth to set
50. portant Two Component Material Information Important Two Component Material Information Isocyanate Conditions Spraying or dispensing materials containing isocya nates creates potentially harmful mists vapors and atomized particulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition uw Some materials may become self igniting if applied too thickly Read material manufacturer s warnings and material MSDS Keep Components A and B Separate 9 Cross contamination can result in cured material fluid lines which could cause serious injury or dam age equipment To prevent cross contamination of the equipment s wetted parts never interchange component A isocyanate and component B resin parts Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will r
51. r Parts manual Check if FCM circuit breaker has tripped See electrical schematic in either the HFR Repair Parts man ual Check if tank stand circuit breaker in GMS power distribution box has tripped See electrical schematic in either the HFR Repair Parts man ual Check FCM A red LED indicates a problem with the module See elec trical schematic in either the HFR Repair Parts manual Replace tank RTD Replace blanket heater RTD Replace blanket heater Replace FCM 20 3A0395R Troubleshooting Problem Cause Solution Material is not cooling 3A0395R Chiller control solenoid not working Intermittent electrical connections Material temperature variations FCM errors Ensure the system main power is ON Ensure all electrical connections to the chiller control solenoid are secure See electrical schematic in either the HFR Repair Parts man ual Ensure the tank RTD connections are secure See electrical sche matic in either the HFR Repair Parts manual Check FCM circuit breaker in base cube to see if it has tripped See electrical schematic in either the Repair Parts manual Check tank stand circuit breaker in GMS power distribution box to see if it has tripped See electrical sche matic in either the HFR Repair Parts manual Check FCM A red LED indicates a problem with the module See elec trical schematic in either the HFR Repair Parts
52. rate Barrel Style Level Sensors NOTE Calibration is not required for ultrasonic style level sensors or high temperature level sen sors 1 Locate the calibration button on the sensor 11 closest to the electrical connector through one of the four holes of the sensor well housing CA 2 Ifthe calibration button cannot be seen through one of the four holes in the sensor well rotate the sen sor a Loosen the sensor well nut CC b Rotate sensor until the calibration button can be seen through one of the four holes in the sensor well housing c Tighten sensor well nut d Press and hold the button down with the ball end of an allen wrench for two seconds The light will flash slowly and then go out 3 Test for proper sensor function a Loosen the sensor well nut b Back the sensor out of the well The sensor should sense the tank wall Vacuum De gas 2 Close the shut off ball valves at the base of the tanks 3 If the tank lid has a fill port turn off any systems that might refill the tank during the vacuum de gas pro cedure 4 Close the fill port ball valve 5 If the tank lid requires a desiccant dryer install it into the top ball valve of the vacuum tree manifold 6 Close the top ball valve of the vacuum tree manifold 7 Attach vacuum pump to the bottom ball valve of the vacuum tree manifold Open the ball valve 8 Turn on the vacuum pump 9 Continue t
53. t FITTING tee run 1 4 tube x 1 4 npt brass BUSHING hex steel Parts Replacement Danger and Warning labels tags and cards are available at no cost 45 Parts Heated Tank Assemblies 38L and 75L Heated Tank Assemblies 58 ti7043a 46 Ref Part Description Qty 50 TANK assy 1 257762 38L SST 9257772 75L SST 51 INSULATOR blanket assy 1 257757 38L 257758 75L 52 BLANKET assy heat 1 257760 38L 240V 257761 75L 240V 53 257759 SENSOR thermowell assy RTD 1 54 256611 SENSOR assy 1 5 in RTD 4 pin 1 m8 55 256558 SWITCH assy thermal 125c 3p 1 m8 56 121615 HARNESS splitter m8 4 pin ffm 1 3m 57 121682 CABLE m8 3 pin mf 3 meter 1 molded 58 121599 CORD power v lock c14 c13 10A 1 59 24D847 HARNESS ground tank 1 60 124270 TAPE fiberglass 6 ft 61 261076 TIE hose lacing 6 ft V 38L heated tank assemblies only 75L heated tank assemblies only 3A0395R Tank Lid Assemblies Lid with Agitator ti17777a 3A0395R Lid with agitator for 38L tanks Lid with agitator for 75L tanks Ref 101 101a 101b 101c 101d 101e 101f 101g 101h 1011 101j 101k 1011 101m 101n 1010 101p 101q 101r 101s 101t 101u 101v 101w 101x 101y 1012 101aa 101abA 101ac 101ad 101ae 101af 101agA 1702 102a 102b 1703 1704 1705 1706
54. t t 21 gt t L gt 2 3A0395R 32 Electrical Schematics Continued 300 301 302 303 304 TANKLID 385 4 308 80 PSIG 3A0395R 33 Electrical Schematics Electrical Panel Tank Stand with Agitator 3A0395R 34 TINGOW IVAH MOTOL s 1873 465121 Electrical Schematics 9 lt gi 1 lt e 4 JVW Nid S ZIW 31000W 1041402 AIM omn 3NMW33 Nid SZIW ANANA 8 8 1 Continued NYD LWOD ly E lt 1 1 Ix ja Nid 8W Nid 8W rc FINGOW lt lt sx WEK TE 6 Or nom t tx ls 1 cl cc lt WW TWWH e lt NidSZLW Nid SZIW SS3NuVH SsaNuvH

Graco 3A0395R User's Manual

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