Graco 3A0244G User's Manual
Contents
1. 33a Ref S 88b Ref 33 See page 12 fs As Ko T eS Im LA a See page 10 ti14911b 4 3A0244G Description FRAME cart PREMIUM hose reel STANDARD cart WASHER flat WHEEL pneumatic CLIP retaining TUBE hydraulic GMAX 5900 7900 SCREW shoulder WIRE ground assembly w clamp SCREW thread forming hex HD CAP leg ENGINE gas 5 5 HP Honda SCREW flange hex NUT lock KEY parallel HOUSING clutch mach 5900 7900 SCREW cap hex HD WASHER lock COLLAR shaft SCREW hex socket head WASHER lock spring hi collar ARMATURE clutch 5 in HUB armature ROTOR clutch 5 in SCREW cap sch HOUSING pinion 5900 WASHER thrust WASHER thrust GEAR combination 5900 HOUSING drive 5900 MAGNET SCREW cap flng HD WASHER lock spring SCREW mach hex wash hd SWITCH reed w connector HOUSING bearing 5900 SCREW cap socket head WASHER lock hi collar ROD connecting 5900 COVER front 5900 includes 45 SCREW mach slot hex wash HD PUMP displacement 5900 includes 86 89 90 Parts List Ref Part A 24D047 287370 2 156306 3 119509 4 15E891 5 16C381 10 119250 11 237686 12 112798 14 276974 15 114530 16 110837 17 110838 18 183401 19 15E277 20 108842 21 100214 22 193680 23 108803 241 105510 25T 26t 271 28 101682 29 287465 30 114672 31 114699 32 287460 33 287469 34 116618 35 112395 37 104008 382. PD ok ok l ok c A A SH P AH AS Aa a a A Replacement Danger and Warning Labels Tags and Cards are available at no cost T Included in Clutch Replacement Kit 241113 Premium units only GMAX II 7900 TexSpray 7900 HD GMAX II 7900 TexSpray 7900 H See page 8 See page 12 5 Ref 68 Ref See page 10 V i 132 D 87 Ref ti14912b 3A0244G Description FRAME PREMIUM hose reel STANDARD cart WASHER flat WHEEL pneumatic CLIP retaining TUBE hydraulic GMAX 5900 7900 SCREW shoulder WIRE ground assembly w clamp SCREW thread forming hex HD CAP leg ENGINE gas 6 5 HP Honda SCREW flange hex NUT lock KEY parallel HOUSING clutch mach 5900 7900 SCREW cap hex HD WASHER lock COLLAR shaft SCREW hex socket head WASHER lock spring ARMATURE clutch 5 in HUB armature ROTOR clutch 5 in SCREW cap sch HOUSING pinion 7900 WASHER thrust WASHER thrust GEAR combination 7900 HOUSING drive 7900 MAGNET SCREW cap flng HD SCREW cap sch WASHER lock spring SCREW mach hex wash HD SWITCH reed w connector HOUSING bearing 7900 LABEL GMAX warning fire amp skin ROD connecting 7900 COVER front 7900 includes 45 SCREW mach slot hex wash HD PUMP displacement 7900 includes 86 89 90 PUMP displacement 7900 HD includes 86 90 Parts List Ref
3. tib755b N N Used on 3900 5900 lA cl 590 O RING 115099 3900 5900 1 119566 7900 1 3A0244G 9 Filter and Control Box Filter and Control Box ti15029a 3A0244G 10 Filter and Control Box Filter Control Box and Pressure Control Parts List 57 60 66 67 70 70a 70b 70c 70d 70e 70f 70g 70h 70 70k 70m 70n 70r 71 72 87 Part 16C381 16C384 15C765 117285 15C766 244067 24E234 257352 122533 164672 162485 243222 111457 249583 249584 24E359 117317 256219 198650 116752 119541 116167 195428 15E857 287515 15E855 119545 116585 15E284 287419 289282 3A0244G Description TUBE GMAX 5900 7900 TUBE GMAX 3900 CAP filter PACKING o ring TUBE diffusion FILTER fluid KIT handle 2 position KIT HD dump valve FITTING 45 deg elbow all hose reel units FITTING adaptor 8900 5900 non hose reel FITTING adaptor 7900 TexSpray 5900HD 7900HD non hose reel TRANSDUCER pressure control PACKING o ring CONTROL BOX BOX premium BOX standard CONTROL board SCREW plastite pan head POTENTIOMETER SPACER shaft SWITCH rocker SWITCH toggle KNOB potentiometer BOOT toggle LABEL identification DISPLAY LCD GMAX LABEL Smartcontrol GMAX II BUSHING strain relief SCREW pan X recess sst HOUSING filter HOSE coupled HOSE coupled TexSpray 7900HD Qty ok ok l
4. PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to
5. ti14910b 3A0244G Parts List Ref Part Description Qty 2 119250 SCREW shoulder 3 237686 WIRE ground assembly w clamp 4 112798 SCREW thread forming hex hd 5 16C384 TUBE 3900 7 110837 SCREW flange hex 10 183401 KEY parallel 11 15E535 HOUSING clutch machine 12 193680 COLLAR shaft 13 287463 HOUSING pinion 3900 14 287467 HOUSING drive 3900 15 112395 SCREW cap flng HD 16 119426 SCREW mach hex washer HD 1 17 287521 COVER front 3900 includes 18 18 118444 SCREW mach slot hex wash hd 19 287512 PUMP displacement 3900 includes 85 92 and 95 24 104008 WASHER lock spring 27 189920 STRAINER 1 11 1 2 NPSM 29 15C871 CAP leg 30 108879 ENGINE gasoline 4 0 HP 33 113467 SCREW cap socket hd 34 111457 PACKING o ring 36 114678 BUSHING strain relief 39 119790 PACKING o ring 40 287932 HOUSING bearing 3900 424 194126 LABEL warning 45 116618 MAGNET 46 114699 WASHER thrust 47 114672 WASHER thrust 48 108842 SCREW cap hex hd 49 100214 WASHER lock 50t 108803 SCREW hex socket head 51t HUB armature 52 105510 WASHER lock spring hi collar 53 287653 GEAR combination 3900 55Tt ROTOR clutch 4 in 56t 101682 SCREW cap sch 64 241920 DEFLECTOR threaded 65A 15F638 LABEL GMAX warning fire 8 skin 66t ARMATURE clutch 4 in 67 244240 HOSE coupled includes 64 69 110838 NUT lock A O Ss pp S gt ROS osa aaa a Gey ELO SES IN a a a SI
6. 15C753 39 119562 40 287933 41 114666 42 106115 43 287472 44 287511 45 118444 47 287513 3A0244G Qty a PO PNM a JA YO N R AR PR OO RAH HSB a a as HO jH Ra ASB S OOD BRK 120A 121A 122A 125A 127 130 132 133 134 143 146 160 308 308a 310 Part 287579 111457 244240 241920 114678 278204 189920 15E802 287419 248215 118494 287253 118852 113161 278083 117633 15F110 114528 15E854 15E852 15E980 15F638 194126 290228 195119 119569 287554 256000 119778 114687 15F354 116038 15F584 119790 108795 100020 287489 GMAX II 5900 5900HD Description 5900HD includes 86 PACKING o ring HOSE coupled includes 69 DEFLECTOR threaded BUSHING strain relief CLIP drain line STRAINER 1 11 1 2 NPSM FITTING HOSE coupled TUBE intake PACKING o ring TOOL BOX includes 94 SCREW THD forming hex washer HD SCREW flange hex HD GUIDE hose SCREW slot hex wash HD PIN pump 5900 SCREW mach phillips pnhd LABEL identification LABEL front GMAX II 5900 5900 5900HD LABEL GMAX warning fire amp skin LABEL warning LABEL caution LABEL warning BUSHING strain relief BOX control PREMIUM STANDARD SPRING retaining CLIP retainer FUNNEL oil WASHER wave spring LABEL Proconnect PACKING o ring SCREW mach pnh WASHER lock 3900 only HANDLE cart standard only Qty aa PO N W OO Sa
7. 67 GMAX II 5900 287469 GMAX II 7900 287470 TexSpray 7900HD 287470 Ref Part 433 433a 116191 116192 433b 107089 194173 tib494c AN Pinion housing 29 includes clutch field Premium models Description DRIVE HOUSING WASHER thrust steel 3900 5900 7900 TexSpray 7900HD WASHER thrust brass 3900 5900 7900 TexSpray 7900HD 38 Ref 34 Ref 109 Ref A 108 Ref AA 39 Ref Qty 3A0244G LoBoy Suction Set Kits Kits include suction set and drain hose LoBoy Suction Set Kits Kits include suction set and drain hose GMAX II 3900 5900 7900 5 Gallon Kit 287631 GMAX II 3900 5900 7900 55 Gallon Kit 287541 Qty Ref Part Description i 509 288038 HOSE suction 3900 5900 287988 includes 582 509 suction hose 1 510 511 512 514 515 558 559 288039 HOSE suction 7900 288114 includes 582 509 suction hose 1 557 510 511 512 514 515 558 559 510 15C980 NUT jam 1 511 15H854 O RING 2 512 150981 WASHER suction swivel 1 514 118505 RING retaining external 1 515 CLIP drain line 15D000 3900 5900 1 196723 7900 1 553 SCREW 108795 3900 5900 2 NONE 7900 and Hose Reel 3900 5900 555 241920 DEFLECTOR 1 556 HOSE drain includes 155 287654 3900 5900 1 246331 7900 1 557 TUBE suction 15F149 3900 5900 15F171 7900 558 15F909 TUBE angle 559 120330 CLAMP hose 560 HOSE suction 15H393 3900 5900 15H787 7900 561 176450 GUARD hose 582 189920 STRAINER 1 11 1 2 npsm
8. Part A 24D047 287370 2 156306 3 119509 4 15E891 5 16C381 10 119250 11 237686 12 112798 14 276974 15 116080 16 110837 17 110838 18 183401 19 15E277 20 108842 21 100214 22 193680 23 108803 241 105510 25T 26t 271 28 101682 29 287466 30 114672 31 114699 32 287459 33 287470 34 116618 35 112395 36 102962 37 104008 38 15C753 39 119562 40 287934 41A 15F638 43 287473 44 287520 45 118444 47 249122 289590 63 112600 3A0244G WASHER lock spring Qty a PO PND a AINO PO N La oA PR SH SB ae se 4s HH SH RAS S S OOD S ALK Ref 64 67 68 69 70 75 76 82 86 87 89 90 93 94 106 107 108 109 110 114 115 1214 122 126 129 1324 133 134 146 149 308 308a 310 Part 112599 111457 109450 244240 241920 287554 256000 15F584 114678 189920 15E802 15G509 287419 289282 248215 118494 C20195 287253 118852 113161 278083 117633 15F947 119677 15F097 114528 194126 15E854 15E853 290228 195119 114687 119569 116038 119790 109450 108795 100020 287489 GMAX II 7900 TexSpray 7900 HD Description SCREW cap socket head O RING 7900 TexSpray 7900HD HOSE coupled includes 69 DEFLECTOR threaded BOX control PREMIUM STANDARD LABEL Proconnect BUSHING strain relief STRAINER 1 11 1 2 NPSM FITTING pump 7900 TexSpray 7900HD HOSE coupled 7900 TexSpray 7900HD TUBE intake PACKING
9. Parts G GRACO GMAX II 3900 5900 7900 TexSpray 5900HD 7900HD Airless Sprayers 3A0244G Korean patent 10 0647761 EN For Portable Airless Spraying of Architectural Coatings and Paints For professional use only Not for use in explosive atmospheres 3300 psi 22 8 MPa 228 bar Maximum Working Pressure Read all warnings and instructions in this e IMPORTANT SAFETY INSTRUCTIONS manual Save these instructions GMAX 3900 Model Hi Boy Hi Boy Lo Boy Lo Boy Premium Standard Premium Standard QuikReel QuikReel 248683 v 248684 v 249335 v 258731 P4 258736 v GMAX 5900 Model Hi Boy Hi Boy Lo Boy Lo Boy Premium Standard Premium Standard QuikReel QuikReel 248687 v 248688 v 258732 4 258737 4 TexSpray 5900 HD Model Hi Boy Hi Boy Lo Boy Lo Boy Premium Standard Premium Standard QuikReel QuikReel 258734 v GMAX 7900 ti14916a Model Hi Boy Hi Boy Lo Boy Lo Boy Premium Standard Premium Standard QuikReel QuikReel 248700 v 248701 v 258733 V 258738 7 Related Manuals GMAX 7900 Operation 3A0242 Repair 340243 Model Hi Boy Hi Boy Lo Boy Lo Boy Gun 311861 Premium Standard Premium Standard QuikReel QuikReel 258735 V CE PROVEN QUALITY LEADING TECHNOLOGY GMAX II 3900 GMAX II 3900 See page 8 128 Ref m See page 12 67 Ref
10. RO IS ERO cag 3A0244G Ref 72 79 80 119 1224 126 128 129 130 131 132X 133 134 135X 136 137 147 149 308 308a 310 Part 15F250 287253 118852 15F109 15E807 24D045 287411 118494 287471 117633 15E802 156306 119420 113161 287554 256000 15E891 290228 116038 287419 119579 119676 119569 119562 114528 278204 15F354 15E851 114687 15E854 15F584 109032 100020 287489 GMAX II 3900 Description WASHER thrust TOOL BOX includes 94 SCREW thd forming hex washer hd PIN pump 3900 TUBE intake FRAME PREMIUM hose reel STANDARD cart PACKING o ring ROD connecting 3900 SCREW slot hex wash hd FITTING WASHER flat WHEEL pneumatic SCREW flange hex hd BOX control PREMIUM STANDARD CLIP retaining LABEL caution WASHER wave spring HOSE coupled CONDUCTOR ground SPRING retaining BUSHING strain relief SWITCH reed w connector SCREW mach phillips pnhd CLIP drain line FUNNEL oil LABEL front GMAX II 3900 CLIP retainer LABEL identification LABEL Proconnect SCREW mach pnh WASHER lock 3900 only HANDLE cart standard only Qty Co OO NN N gt SRS Ss Se as es Pp SB SB AH Nh A Replacement Danger and Warning Labels Tags and Cards are available at no cost T Included in Clutch Replacement Kit 241109 Premium units only GMAX 11 5900 5900HD GMAX II 5900 5900HD See page 8
11. ex wash hd LATCH RECEIVER latch 3900 RECEIVER latch 5900 7900 TexSpray 7900HD SCREW shoulder sch 3900 SCREW shoulder sch 5900 7900 TexSpray 7900HD CLIP spring Included in Bearing Housing ref 40 NO NO ll l2 13 Notes Notes 14 3A0244G Graco Standard Warranty Graco Standard Warranty Graco warrants all eguipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the eguipment determined by Graco to be defective This warranty applies only when the eguipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadeguate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco eguipment with structures accessories egui
12. identify the nearest distributor 3A0244G 15 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 3A0244 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2011 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised G August 2014
13. l l l ok c N OAH Se a mma Ref 91 92 96 104 120 130 Part Description 15D541 SEAL washer 248314 PLUG auto clean 104813 PLUG pipe 15C972 PIN grooved 15E925 GASKET transducer 119545 BUSHING strain relief Included in Filter Replacement Kit 287510 Premium units only Pressure Control Wiring Diagram CLUTCH TEST POINTS TO GROUND JA 3900 Aopo TO ENGINE 5900 7900 M WATCHDOG CONTROL BOARD o o J2 E K n lt 5 c E c a TRANSDUCER 88888 PREMIUM DISPLAY BOARD POTENTIOMETER Qu xw ST Qty DRIVE 1is496a PUMP STROKE COUNTER ok ok ok cl 11 Hose Reel Hose Reel Parts List Ref Part 6 121311 8 260212 9 16C975 201 24E016 203 122607 204 122534 205 24B691 206 122524 208 24B248 209 122347 210 122787 211 24E400 212 278085 213 122518 214 122542 215 122669 216 15X618 221 164672 12 211 ti14917a Description at FITTING connector NPT x JIC SCREW hex washer HD PLATE pivot mount TUBE hose reel pivot WASHER flat SPRING wave REEL hose RING retaining external CAP swivel complete RING retaining external CAP PIN pop lock out HANDLE swivel SCREW shoulder sch SPRING die WASHER flat NUT s
14. o ring 7900 PACKING o ring 7900 HD TOOL BOX includes 94 SCREW THD forming hex washer HD SCREW flange hex HD GUIDE hose SCREW slot hex wash HD SHIELD magnetic SPRING retaining PIN pump 7900 SCREW mach phillips pnhd LABEL warning LABEL identification LABEL identification LABEL caution LABEL warning CLIP retainer BUSHING strain relief WASHER wave spring O RING 7900 TexSpray 7900HD SCREW mach pnh WASHER lock 3900 only HANDLE cart Qty A o NNN N a 0 O SRS A gt A Replacement Danger and Warning Labels Tags and Cards are available at no cost T Included in Clutch Replacement Kit 241113 Premium units only Pinion Housing and Drive Housing Pinion Housing and Drive Housing Ref 429 Pinion Housing GMAX II 3900 287463 GMAX II 5900 287465 GMAX II 7900 287466 TexSpray 7900HD 287466 Ref 429 429a 429b 429c 429d 433a Part 287474 287476 287477 287525 241114 113094 112770 105489 165295 114683 116191 116192 Description KIT repair field 3900 5900 7900 TexSpray 7900HD GEAR driving first 3900 5900 7900 TexSpray 7900HD RING retaining large 3900 5900 7900 TexSpray 7900HD PIN dowel O RING 3900 5900 7900 TexSpray 7900HD WASHER thrust steel 3900 5900 7900 TexSpray 7900HD 28 Ref Qty Ref 433 Drive Housing GMAX II 3900 2874
15. pment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories eguipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the eguipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
16. wivel handle ADAPTER ck i oe ee ek ee AS eR cx 3A0244G Sprayers RAC X Tip Gun 8 Hose Ref 602 604 605 606 Part 240794 240797 288420 241705 159841 241735 3A0244G Description HOSE grounded nylon 1 4 in ID cpld 1 4 npsm fbe 50 ft 15 m spring guards both ends 3300 psi 228 bar 22 8 MPa 3900 5900 HOSE grounded nylon 3 8 in ID cpld 1 4 npsm fbe 50 ft 15 m spring guards both ends 3300 psi 228 bar 22 8 MPa 5900HD 7900 TexSpray 7900HD CONTRACTOR II SPRAY GUN Includes RAC X 517 size SwitchTip and HandTite Guard See 311861 for parts 3900 5900 7900 TEXTURE SPRAY GUN Includes LTX531 SwitchTip and Guard See 308491 for parts 5900HD TexSpray 7900HD BUSHING 3 8 x 1 4 in 5900HD 7900 HOSE whip 1 4 in x 3 ft TexSpray 7900HD Qty 1 Sprayers RAC X Tip Gun 8 Hose Ref 40 Bearing Housing Ref 704 705 706 740 7414 7424 745 763 765 766 779 763 741 Part 15E779 15E625 15G930 15G890 102040 111040 15F503 15F498 119250 15F116 15G840 15G584 108859 116942 278204 Description PIN housing bearing 3900 5900 7900 TexSpray 7900HD LATCH housing bearing 3900 5900 7900 TexSpray 7900HD NUT lock hex 3900 5900 7900 TexSpray 7900HD HOUSING bearing 3900 HOUSING bearing 5900 HOUSING bearing 7900 TexSpray 7900HD SCREW set socket hd SCREW adjustment SCREW mach h
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