Graco 3A0019J User's Manual
Contents
1. 8 Pump Disassembly 9 Pump 11 Paris ov 14 23 Outlet Housing Mounting Hole Layout 24 Technical Data 25 Graco Standard Warranty 26 Graco Information 26 3A0019J Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static2. dnos tette eds SST tungsten carbide acetal PTFE UHMWPE 0019 25 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for ve
3. 21 Remove rod installation tool RT 22 Gently place inlet housing 6 on main cylinder 3 and crossover tube 4 To prevent damage to o rings do not press inlet housing down on main cylinder and crossover tube r_257891_3a0019_19h 0019 13 Parts Parts 5cc 10cc and 15cc Pumps 1 Lubricate seals o rings lead in s and moving parts with grease Apply one stripe of removable strength anaerobic sealant threads Specification sheets and Graco testing indicate that anaer obic sealant requires three days to fully cure Failure to allow three days for full cure may result in parts coming loose during operation If faster cure time is needed Rapid Sealant Cure Kit is available 24N985 A Torque to 50 ft Ibs 67 5 Nem Assemble and torque after displacement rod 15 is assembled through throat retainer 19 See table on page 13 for torque specification 14 pn 9 1d A5 A Torque evenly to 50 200 ft lbs 60 270 Nem all to the same torque value Fully tighten with a wrench A See table on page 11 for torque specification A Must be pressed straight into housing A Apply anti seize lubricant to threads Ensure u cup 26 springs face throat cartridge 18 AN Ensure u cup 17 springs face displacement rod 15 AX Fully assemble seal 17 and bearing 16 onto displacement rod 15 before tightening piston retainer 14 3A0019J 20 25
4. 160cc 258773 86cc 24E557 100cc 120cc 258788 Table 2 Cylinder Kits 160cc 24E556 See figure below for inlet types Bar Stock Inlet Cast Inlet Pump Size Cylinder Kit 5 262557 10 258925 15 258931 20 258937 25 258943 30cc 258949 40cc 258795 50 258801 60 258807 65 24 998 75 244821 80 258813 86 24 999 100 258819 120 258825 160 258831 18 3A0019J Table 4 Throat Cartridge Kits Pump Size Throat Cartridge Kit 5 262558 10 258928 15 258934 20 258940 25 258946 30 258952 40 258798 50 258804 60 258810 65 240007 75cc 24N819 80cc 258816 86cc 24J008 100cc 258822 120cc 258828 160cc 258834 Table 5 Throat Retainer Kits Pump Size Throat Retainer Kit bcc 262559 10cc 258927 15 258933 20 258939 25 258945 30cc 258951 40cc 258797 50 258803 60 258809 65 240010 75cc 24N818 80cc 258815 86cc 244011 100 258821 120 258827 160 258833 3A0019J Table 6 Piston Retainer Kits Pump Size Piston Retainer Kit 5 262560 10 258926 15 258932 20 258938 25 258944 30cc 258950
5. 30 40 50 Parts 1 Lubricate seals o rings lead in s and moving parts with grease A Apply one stripe of removable strength anaerobic sealant on threads Specification sheets and Graco testing indicate that anaer obic sealant requires three days to fully cure Failure to allow three days for full cure may result in parts coming loose during operation If faster cure time is needed Rapid Sealant Cure Kit is available 24N985 A Torque to 50 ft Ibs 67 5 Nem Assemble and torque after displacement rod 15 is assembled through throat retainer 19 See table on page 13 for torque specification 3A0019J r 257891 3a0019 20h A Torque evenly to 50 200 ft lbs 60 270 Nem all to the same torque value Fully tighten with a wrench A See table on page 11 for torque specification A Must be pressed straight into housing A Apply anti seize lubricant to threads 4 Ensure 26 springs face throat cartridge 18 N Ensure u cup 17 springs face displacement rod 15 AX Fully assemble seal 17 and bearing 16 onto displacement rod 15 before tightening piston retainer 14 15 Parts 60cc 65cc 75cc 80cc 86cc 100cc 120cc and 160cc Pumps 1 Lubricate seals o rings lead in s and moving parts with grease Apply one stripe of removable strength anaerobic sealant threads Specification sheets and Graco testing indicate that anaer
6. e Do not touch hot fluid or equipment e Wait until equipment fluid has cooled completely PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 3A0019J Isocyanate Conditions Ie ttt Spraying materials containing isocyanates creates potentially harmful mists vapors and atomized partic ulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition Some materials may become self igniting if applied too thickly Read material manufacturer s war
7. ensure u cup springs face throat car tridge Set bearing 16 or 25 on top of u cup 17 or 26 2 7 ew ub 16 25 17 26 7 r_257891_3a0019_10h 9 Apply anti seize lubricant to throat retainer 19 threads and place on throat cartridge 18 above bearing 16 or 25 NOTE Do not thread retainer 19 into throat car tridge 18 10 Install rod installation tool RT on displacement rod 15 Insert the displacement rod 15 through the throat retainer 19 bearing 16 or 25 and u cup 17 or 26 NOTE The displacement rod 15 guides the bearing 16 or 25 and u cup 17 or 26 into the throat car tridge bore 18 11 By hand thread throat retainer 19 into throat car tridge 18 to gradually press bearing 16 or 25 and u cup 17 or 26 into bore 12 When fully engaged torque throat retainer 19 to 50 ft lbs 67 5 Nem 13 Remove displacement rod 15 14 Clamp throat cartridge 18 in vise with outlet hous ing 7 facing up 15 Install o rings 1 on main cylinder 3 and o rings 2 on crossover tube 4 Lubricate o rings 1 2 with grease 12 257891 0019 15 16 Install main cylinder 3 and crossover tube 4 outlet housing 7 with a rubber mallet t_257891_3a0019_16h 17 Lubricate piston u cup seal 17 and bearing 16 with grease 18 For 60cc 160cc pumps Apply grease to coupler end of displacement rod
8. obic sealant requires three days to fully cure Failure to allow three days for full cure may result in parts coming loose during operation If faster cure time is needed Rapid Sealant Cure Kit is available 24N985 Ay Torque to 50 ft Ibs 67 5 Nem A Torque evenly to 50 200 ft lbs 60 270 Nem all to the same torque value 16 257893 3a0019 21h A5 A Fully tighten with a wrench A See table on page 11 for torque specification Must pressed straight into housing A Apply anti seize lubricant to threads A Ensure u cup 17 springs face throat cartridge 18 AN Ensure u cup 17 springs face displacement rod 15 AX Fully assemble seal 17 and bearing 16 onto displacement rod 15 before tightening piston retainer 14 3A0019J Pump Parts Ref Part 1 Yrs 2 LOH 3 4x 5 258790 6 258792 7 258791 891 258775 258776 91 101 11 258784 12 258785 13 258787 145 15 160 179 18x 19 20x 117286 21 258786 258966 258967 250 260 28 29 333 34 247167 244819 35 197340 3A0019J Description O RING cylinder O RING crossover tube CYLINDER pump TUBE crossover pump BOLT tie HOUSING inlet HOUSING outlet O RING inlet KIT package of 4 KIT package of 16 SEAT carbide BALL sst SPRING ball check HOUSING ball cage CAP inlet valve RETAINER piston ROD displacement BEARING piston SEAL piston CARTRIDGE throat RETAINER th
9. 15 before installing the rod installation tool RT NOTE The grease will hold the rod installation tool RT in place while assembling the displacement rod into the cylinder 19 Install rod installation tool RT on displacement rod 15 3A0019J 20 Install displacement rod 15 main cylinder 3 23 and throat cartridge 18 Gently tap displacement rod with a rubber mallet until piston is flush or below the surface of the main cylinder 24 25 Repair Lubricate tie bolt 5 threads and install Tighten tie bolts evenly in a star pattern until they are flush with the inlet housing 6 Tighten tie bolts 5 evenly in a star pattern to the outlet housing 7 Ensure the inlet housing is evenly seated onto the main cylinder 3 and crossover tube 4 Torque tie bolts 5 evenly to 50 200 ft lbs 60 270 Nem all to the same torque value For 10cc 50cc pumps only Clean rod adapter 21 threads with a wire brush and apply removable strength thread locker to displacement rod 15 threads Install rod adapter 21 on displacement rod 15 See Torque Specification table for rod adapter 21 torque according to pump size r 257891 3a0019 17h Pump Size Torque 5 38 in Ibs 3 2 ft lbs 4 3 Nem 10cc 8 5 ft lbs 11 5 Nem 15cc 8 5 ft lbs 11 5 Nem 20cc 30 ft lbs 40 6 Nem 25 30 ft lbs 40 6 Nem 30cc 30 ft lbs 40 6 Nem 40cc 45 ft lbs 60 75 Nem 50cc 45 ft lbs 60 75 Nem
10. 3A0019 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised July 2012
11. 40cc 258796 50 258802 60 258808 65 243012 75cc 24N822 80cc 258814 86cc 24J013 100cc 258820 120cc 258826 160cc 258832 Parts 19 Parts Seal Kits 5cc 30cc Throat Seals 33 25 AAG 26 Table 7 Seal Kits 40cc 160cc Throat Seals Piston Seals Reference Number and Quantity Included in Kit Pump Size Seal Kit 1 2 8 16 17 25 26 5 262561 2 2 4 1 1 1 1 10 258923 2 2 4 1 1 1 1 15 258929 2 2 4 1 1 1 1 20 258935 2 2 4 1 1 1 1 25 258941 2 2 4 1 1 1 1 0 258947 2 2 4 1 1 1 1 40cc 258793 2 2 4 1 1 1 1 50cc 258799 2 2 4 1 1 1 1 60cc 258805 2 2 4 2 2 65cc 24J002 2 2 4 2 2 75 24N820 2 2 4 2 2 80 258811 2 2 4 2 2 86 24 003 2 2 4 2 2 100 258817 2 2 4 2 2 120 258823 2 2 4 2 2 160 258829 2 2 4 2 2 20 3A0019J Displacement Rod Kits 3A0019J Parts 60cc Displacement Rod Shown 16 40cc Displacement Rod Shown AA S iM J ae 16 25 ng 2 14 10 Displacement Rod Shown 16 ag 14 17 21 Parts Table 8 Displacement Rod Kits Reference Number and Quantity Included in Kit Pump Size 1 2 14 15 16 17 20 21 25 26 5 262562 2 2 1 1 1 1 1 1 1 7 10 258924 2 2 1 1 1 1 1 1 1 1 15 258930 2 2 1 1 1 1 1 1 1
12. cause the pump to cycle edly which could result in serious injury from splash ing or moving parts 1 Select Park on Pump Control Switch if available or turn off 2 Turn off feed pumps 3 Trigger gun to relieve pressure 4 Close gun inlet valves 5 Close fluid supply inlet valves 6 Open all fluid drain valves in the system having a waste container ready to catch drainage Leave drain valve s open until you are ready to spray again 7 If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved after follow ing the steps above VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen completely Clear hose or tip obstruction 3A0019J Pressure Relief Procedure Flushing LJO 4 Flush equipment only in a well ventilated area Do not spray flammable fluids Do not turn on heaters while flushing with flammable solvents e Flush with a fluid that is compatible with the fluid being dispensed and the equipment wetted parts e Flush out old fluid with new fluid or flush out old fluid with a compatible solvent before introducing new fluid e Use lowest possible pressure when flushing Repair 3 a Remove upper ball cage 12 spring 11 ball AM N AA A 10 o ring 8 and seat 9 b Press lower ball 10 off seat 9 from fl
13. in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Toll Free 1 800 746 1334 Fax 330 966 3006 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM
14. sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just E a cut but it is a serious injury that can result in amputation Get immediate surgical treatment DE Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use e Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do
15. 1 20 258936 2 2 1 1 1 1 1 1 1 1 25 258942 2 2 1 1 1 1 1 1 1 1 0 258948 2 2 1 1 1 1 1 1 1 1 40cc 258794 2 2 1 1 1 1 1 1 1 7 50 258800 2 2 1 1 1 1 1 1 1 1 60 258806 2 2 1 1 2 2 1 65 24J004 2 2 1 1 2 2 1 75 24N823 2 2 1 1 2 2 1 80 258812 2 2 1 1 2 2 1 86 240005 2 2 1 1 2 2 1 100 258818 2 2 1 1 2 2 1 120 258824 2 2 1 1 2 2 1 160 258830 2 2 1 1 2 2 1 Table 9 Throat Spacer Kits Pump Size Throat Spacer Kit 5 16E364 10cc 16D188 15 160189 20 160190 25 160191 0 160192 22 3A0019J Dimensions All pump sizes have the same dimensions A B Length Inlet Outlet in mm in npt f SAE f 13 36 339 34 3 4 14 3 4 16 0019 Dimensions 257891 3a0019 22h 23 Outlet Housing Mounting Hole Layout Outlet Housing Mounting Hole Layout All pumps have the same outlet housing mounting hole layout a B X 57 H NZ 257891 3a0019 23h 24 3A0019J Technical Data Technical Data Maximum working 3500 psi 24MPa 241 bar Maximum operating temperature 180 F 82 C Maximum cycle 65 cycles per minute Minimum feed pressure 50 psi 0 35 MPa 3 5 bar Weighting iro tid sora ardet sad obe las 30 Ibs 13 6 kg
16. 5 from inlet housing 6 clamp here clamp here r_257891 3a001 9 7h 8 Pull main cylinder 3 and displacement rod 15 away from outlet housing 7 Be careful not to scratch the displacement rod 15 place it on a smooth working surface Damage to the displacement rod will shorten pump life r 257891 3a0019 6h 9 Remove displacement rod 15 from cylinder 3 4 For 40cc and 50cc pumps only Use wrench to remove rod adapter 21 5 Remove pump assembly from vise and lay on flat surface with towels or in catch pan 6 Fully unthread and remove tie bolts 5 r 257891 3a0019 8h 10 Remove two o rings 1 from main cylinder 3 r 257891 3a0019 9h 11 Place outlet housing 7 in vise so throat cartridge 18 is facing up r 257891 3a0019 30h 3A0019J 9 12 Remove throat retainer 19 16 or 25 17 or 26 20 d 257891 3a0019 10h 13 Use screwdriver and carefully press bearing 16 or 25 and u cup 17 or 26 out of outlet housing 7 NOTICE To prevent damage to seals carefully press seals with a screwdriver 14 If o ring 20 is leaking remove throat cartridge 18 and o ring 20 15 Clamp flats on seal end of displacement rod 15 in vise Remove piston retainer 14 bearing 16 and u cup 17 For 5cc 10cc and 15cc pumps 17 46 x a p oe For 20cc 50cc pumps 16 Thoroughly clean all metal part
17. Instructions Parts gt GRACO Z Series Chemical Pumps ou For pumping plural component materials For professional use only Not for use in explosive atmospheres 3500 psi 24 MPa 241 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual and all supplied manuals Save all instructions See page 2 for model information 257891 0019 1 PROVEN QUALITY LEADING TECHNOLOGY Models Contents Models eI Aha evened eee WarningS Isocyanate Conditions Material Self ignition Moisture Sensitivity of Isocyanates Keep Components A and B Separate Foam Resins with 245 fa Blowing Agents Changing Materials Component Identification Pressure Relief Procedure Flushing e erora Models Model Pump Size L005S1 5 101051 10 101551 15 102051 20 102551 25 103051 30cc 104051 40cc 105051 50 106081 60 106581 65 107551 75 108051 80 108651 86 110051 100 112051 120 116051 160 Due to a small seal cross section use unfilled catalysts to achieve the best seal life results eee eee oe 8 Inlet Housing Disassembly 8 Inlet Housing
18. ent s wetted parts never interchange component A iso cyanate and component B resin parts Foam Resins with 245 fa Blowing Agents Some foam blowing agents will froth at temperatures above 90 F 33 when not under pressure especially if agitated To reduce frothing minimize preheating in a circulation system Changing Materials When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean e Always clean the fluid inlet strainers after flushing e Check with your material manufacturer for chemical compatibility e Most materials use ISO on the A side but some use ISO on the B side e Epoxies often have amines on the B hardener side Polyureas often have amines on the B resin side Component Identification Component Identification 40cc pump shown E if D L S 257891 3a0019 2h Fic 1 Component Identification U J H Outlet Housing D ey Displacement Rod inside main cylinder Throat Retainer Throat Cartridge Outlet Housing Main Cylinder Crossover Tube Tie Bolt Inlet Housing Inlet Cap Fluid Outlet Fluid Inlet bottom of inlet housing Pump Mounting Holes Pressure Transducer Port Linear Transducer Mounting Hole Identification Tag Rod Adapter not on all models Pump Coupler Coupler Cover gt 3A0019J Pressure Relief Procedure 9 2 Trapped air can
19. nings and material MSDS Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts NOTE The amount of film formation and rate of crystallization varies depending on the blend of ISO the humidity and the temperature 3A0019J Isocyanate Conditions To prevent exposing ISO to moisture e Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Keep the ISO lube pump reservoir if installed filled with Graco Throat Seal Liquid TSL Part 206995 The lubricant creates a barrier between the ISO and the atmosphere e Use moisture proof hoses specifically designed for ISO such as those supplied with your system e Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use e Never use solvent on one side if it has been contam inated from the other side e Always lubricate threaded parts with ISO pump oil or grease when reassembling Keep Components A and B Separate To prevent cross contamination of the equipm
20. not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations v 3A0019J 3 Warnings MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply D TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swal lowed Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment e If this equipment is used with isocyanate material see additional information on isocyanates in Isocy anate Conditions Section of this manual BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns
21. reads and install piston retainer 14 2068 6 Clamp flats seal end of displacement rod 15 4 For 20cc 50cc pumps Apply one stripe of remov Specification sheets and Graco testing indicate that anaerobic sealant requires three days to fully cure Failure to allow three days for full cure may result in parts coming loose during operation If faster cure vise See Torque Specification table for piston retainer 14 torque according to pump size time is needed Rapid Sealant Cure Kit is available 24N985 5 38 3 2 ft lbs 4 3 Nem 10 5 5 ft lbs 7 4 Nem 15 5 5 ft lbs 7 4 Nem 20 30 ft Ibs 40 6 Nem 25 30 ft lbs 40 6 Nem 30cc 30 ft lbs 40 6 Nem 40cc 50 ft lbs 67 5 Nem 50 50 ft lbs 67 5 Nem 60cc 80 ft Ibs 108 Nem 65cc 80 ft lbs 108 Nem 75cc 80 ft lbs 108 Nem 80cc 80 ft lbs 108 Nem 86cc 80 ft lbs 108 Nem 100cc 160 ft lbs 216 Nem 120cc 160 ft lbs 216 Nem 160cc 160 ft lbs 216 Nem 0019 11 7 Ifthe throat cartridge 18 was removed install o ring 20 on throat cartridge 18 and lubricate with grease Apply anti seize lubricant to throat car tridge 18 threads and install in outlet housing 7 Fully tighten throat cartridge 18 with a wrench 8 Apply grease to u cup 17 or 26 and set in throat cartridge 18
22. rification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance
23. roat O RING throat cartridge ADAPTER rod 40cc and 50cc ADAPTER rod 10 and 15cc ADAPTER rod 20cc 30cc BEARING throat SEAL throat PLATE identification SCREW drive SPACER throat 10cc 30cc only COUPLER pump 10cc 80cc COUPLER pump 100cc 160cc COVER coupler 2 aan aNhNiniupnnwn 7 9 lt Parts Refer to Table 1 Cylinder O ring Kits for kit number Refer to Table 2 Cylinder Kits for kit number Refer to Table 3 Crossover Tube Kits for kit number Refer to Table 4 Throat Cartridge Kits for kit number Refer to Table 5 Throat Retainer Kits for kit number Refer to Table 6 Piston Retainer Kits for kit number Refer to Table 7 Seal Kits for kit number Refer to Table 8 Displacement Rod Kits for kit num ber Refer to Table 9 Throat Spacer Kits for kit number Included in Kit 258783 Clip coupler cable before installing on to proportioner pumpline 17 Parts Table 1 Cylinder O ring Kits Pump Size Cylinder O ring Kit Table 3 Crossover Tube Kits 5cc 10 15 20 25 30cc 40cc 50cc 60cc 65cc 75cc 80cc 86cc 258774 Pump Size Bar Stock Inlet Cast inlet 5 10 15 20 25 30cc 40cc 258789 50cc 60cc 65cc 75cc 80cc 100cc 120cc
24. s in a compatible sol vent 10 3A0019J Repair Pump Assembly 5 For 5cc 10 15 and 60cc 160cc pumps Apply one stripe of removable strength thread locker to piston retainer 14 threads and assemble To prevent cross contamination of the equipment s NOTICE wetted parts never interchange component A isocy Specification sheets and Graco testing indicate that anate and component B resin parts anaerobic sealant requires three days to fully cure Failure to allow three days for full cure may result in parts coming loose during operation If faster cure time is needed Rapid Sealant Cure Kit is available To prevent damage to seals always use piston 24N985 assembly tool PT and rod installation tool RT from repair kit when assembling the piston seals and dis 5cc 10cc and 15cc pumps placement rod 17 NA 16 NOTE Piston assembly tool is NOT needed for zt 14 10cc 15cc pump sizes 15 CO AC 1 Install piston seal installation tool PT from pump repair kit on displacement rod 15 Hand tighten 2 Apply grease to seal and bearing surface of dis placement rod 15 3 Install u cup 17 and bearing 16 Ensure u cup springs face displacement rod Remove piston seal installation tool PT prevent displacement rod damage do not clamp able strength thread locker to displacement rod 15 directly onto displacement rod surface male th
25. uid inlet Required Tools and drain the inlet housing 7 Large vise Set of adjustable wrenches c Remove o ring 8 lower ball cage 12 spring O ring pick 11 ball 10 seat 9 and o ring 8 1 2 in bit socket Rubber mallet Torque wrench 2 in and 3 in sockets Anti seize lubricant Removable strength thread locker Inlet Housing Disassembly 1 Relieve pressure and flush system See Pressure Relief Procedure and Flushing page 7 2 Removeinlet hose and drain inlet housing 7 r 257891 3a0019 5h Clean all parts compatible solvent Lay 9 77 them in order for easier reassembly Inspect each ball and seat for nicks or scratches 3 Remove inlet cap 13 from inlet housing 6 and replace as required remove o ring 8 r 257891 3a0019 4h Inlet Housing Assembly 1 Install inlet housing components in inlet housing 6 2 Install o ring 8 on inlet cap 13 and apply anti seize lubricant to inlet cap 13 threads Fully tighten inlet cap 13 with a wrench 8 3A0019J Repair Pump Disassem bly 7 Remove inlet housing 6 from main cylinder 3 Remove crossover tube 4 and o rings 2 1 Relieve pressure and flush system See Pressure Relief Procedure and Flushing page 7 2 Remove inlet hose and drain inlet housing 7 3 Horizontally clamp pump on outlet housing 7 in vise use 1 2 in hex bit socket to loosen all four tie bolts
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