Graco 345031EN-C User's Manual
Contents
1. Gun Flush Box Kit Solvent Flow Switch Kit Manual to Automatic Conversion Kit 15V826 241787 241803 Manual systems using remote mixing must order an additional solvent flow switch kit Profibus Gateway Manual systems require Modbus Gateway to work with Advanced Web Interface 15V964 11 GHRACO ABOUT GRACO GRACO LOCATIONS SALES DISTRIBUTION SERVICE North America Customer Service 800 328 0211 Fax 877 340 6427 PROVEN QUALITY LEADING TECHNOLOGY Founded in 1926 Graco is a world leader in fluid handling systems and components Graco products move measure control dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication commercial and industrial settings The company s success is based on its unwavering commitment to technical excellence world class manufacturing and unparalleled customer service Working closely with qualified distributors Graco offers systems products and technology that set the quality standard in a wide range of fluid handling solutions Graco provides equipment for spray finishing protective coating paint circulation lubrication and dispensing sealants and adhesives along with power application equipment for the contractor industry Graco s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market MAILING ADDRESS 0 Box 1441 Minneapolis MN 52. Manual Systems Automatic Systems select air spray or air assist and any additional pumps select air spray or air assist and any additional pumps 2 Select pump color change 2 Select pump color change 3 Select remote mixing or mix at belt 3 Select remote mixing 2 Select hose bundles if you select mix at belt Manual systems using remote mixing must order an additional solvent flow switch kit PD2K Expansion Pumps 24R968 Air Spray 70 cc 24R970 Air Spray 35 cc 248969 Air Assist 70 cc 24R971 Air Assist 35 cc Automatic Air Spray up to 300 psi 21 bar Air Assist up to 1500 psi 104 bar Resin Pump 35 Catalyst Pump Module with USB Solvent Valve Communications PD1K Expansion Pumps 24V257 Air Spray 70 cc 24V258 Air Assist 70 cc Modbus TCP e Modbus TCP Modbus TCP Sealed Expansion Pumps 24W159 Air Spray 35 cc 24W160 Air Spray 70 cc Acid applications only 24W277 Air Assist 35 cc 24W278 Air Assist 70 cc 2 Select Pump Color Change 1 Color 2 Color 4 Color 6 Color 8 Color Pump Flush 3 Color Expansion 5 Color Expansion 7 Color Expansion 9 Color Expansion Air Spray Non Circulation 24X316 24R915 24R916 24R917 24R918 Air Spray Circulation 24X317 24R919 24R920 24R921 24R922 Air Assist Non Circulation 24X318 24R959 24R960 24R961 24R962 Air Assist Circulation 24X319 24R963 24R964 24R965 24R966 Air Assist Acid Catalyst 24X320 24
3. GHRACO ProMix PD2K Positive Displacement Proportioning System PROVEN QUALITY LEADING TECHNOLOGY We took the efficiency of an electronic proportioner to a new level of savings with our ProMix PD2K By moving the mixing point closer to the gun the ProMix PD2K can reduce solvent use and mixed material waste by up to 80 compared to traditional electronic proportioners This means lower disposal costs of hazardous waste materials and less wasted paint especially when you have multiple daily color changes or short pot life materials Reduce Solvent and Material Waste by up to 80 The ProMix PD2K saves you time and money by not only making your job easier but by reducing material waste It s efficient convenient and gives you a smooth consistent spray for your most challenging applications Savings Comparison See the savings stack up when you compare the ProMix PD2K to traditional systems e Up to 80 reduction in flushing waste over the most efficient traditional proportioning systems e Limited mixed material in system great for short pot life materials e Faster color changes and less material to flush mean ProMix PD2K System less waste and less downtime Flush zones shown in RED Daily Paint Usage Daily Solvent Usage 70 80 Savings Savings J d EZ ProMix Traditional ProMix Traditional PD2K Systems PD2K Systems Savings based on 7 color changes per d
4. with Plant Automation e Controls color change mixing and flushing and flow control Flow Control e Manages material flow rate to maintain consistent paint application e Reduces material use by applying the right amount for each part feature PD1K e Single component flow control and color change for up to 4 independent spray guns Remote Mix Module e Saves space and weight for mounting on robots and reciprocators Remote Mix Module Communications and Integration Integrate to PLC e ProMix PD2K interfaces with wide array of PLC Robotic controllers through gateways Gateways e Choose between ethernet IP DeviceNet ProfiBus Profinet and Modbus TCP for network automation e Reduces installation time with quick plug and play set up Advanced Web Interface e Set up and monitor your ProMix PD2K system and get reports accessible through corporate intranet e Perform quick and easy system configuration and recipe set up e Manages operations more efficiently by networking multiple ProMix 2K systems includes the Informer ProControl 1KE ProMix 2KS and ProMix PD2K to a single PC Advanced Web Interface screen shot Return on investment Example of Savings Flush Savings with ProMix PD2K Compared to Traditional Electronic Proportioners Paint Cost at example price of 60 gal solvent Cost at example price of 6 gal Disposal Cost at example price of 7 gal Total Material Cost Total Flush Cost pe
5. 1579 241580 10 Air Spray Color Change Valve os Jine Remote Mixing Air Spray Color Change Air Assist Color Change Colors 1 Catalyst Non Circulation 2 Catalysts 4 Catalysts Non Non Circulation Circulation Circulation a Circulation Colors 1 Catalyst Non Circulation 2 Catalysts Non Circulation 4 Catalysts Non irculation Circulation Circulatio Circulation Circulation 24V157 24V158 24V159 24V160 24V161 24V162 24V163 24V166 24V167 24V308 24V309 24V326 24V327 24V328 24V331 24V332 24V333 24V334 24V335 24V336 24V337 24V339 24V340 24V338 24V344 24V345 24V346 24V347 24V348 24V349 24V350 24V359 24V369 24V360 24V370 24V381 24V389 24V361 24V371 24V382 24V390 24V396 24V402 24V362 24V372 24V383 24V391 24V397 24V403 24V363 24V373 24V384 24V392 24V398 24V404 24V364 24V374 24V385 24V393 24V399 24V405 24V164 24V329 24V365 24V375 24V366 24V376 13 30 24V165 24V330 Manual systems using remote mixing must order an additional solvent flow switch kit see accessories Expansion kits use with 1 2 or 4 catalyst kits OR 3b Mix at Belt Select Mix Module one per Color Module Air Spray Module Part No 24R991 24V367 Manual systems using remote mixing
6. 5440 1441 Tel 612 623 6000 Fax 612 623 6777 AMERICAS MINNESOTA Worldwide Headquarters Graco Inc 88 11th Avenue N E Minneapolis MN 55413 EUROPE BELGIUM European Headquarters Graco N V Industrieterrein Oude Bunders Slakweidestraat 31 3630 Maasmechelen Belgium Tel 32 89 770 700 Fax 32 89 770 777 ASIA PACIFIC AUSTRALIA Graco Australia Pty Ltd Suite 17 2 Enterprise Drive Bundoora Victoria 3083 Australia Tel 61 3 9468 8500 Fax 61 3 9468 8599 CHINA Graco Hong Kong Ltd Shanghai Representative Office Building 7 1029 Zhongshan Road South Huangpu District Shanghai 200011 The People s Republic of China Tel 86 21 649 50088 Fax 86 21 649 50077 INDIA Graco Hong Kong Ltd India Liaison Office Room 443 Augusta Point Regus Business Centre 53 Golf Course Road Gurgaon Haryana India 122001 Tel 91 124 435 4208 Fax 91 124 435 4001 JAPAN Graco K K 1 27 12 Hayabuchi Tsuzuki ku Yokohama City Japan 2240025 Tel 81 45 593 7300 Fax 81 45 593 7301 KOREA Graco Korea Inc Shinhan Bank Building Ath Floor 1599 Gwanyang Dong Dongan Ku Anyang si Korea 431 060 Tel 82 31 476 9400 Fax 82 31 476 9801 Call today for product information or to request a demonstration 8 7 84GRACO 1 877 844 7226 or visit us at www graco com Graco Inc is registered to 1 5 EN ISO 9001 2015 Graco Inc 345031 Electronic Version 01 15 All written and visual data contained in this
7. ay and hose length of 50 ft x 1 4 in diameter Graco s unique ProMix PD2K dosing piston pumps Stall Under Pressure and use 100 Positive Displacement Technology so you always get accurate mix ratios and consistent performance every time you spray PD2K Expansion Pumps PD2K has the ability to add additional dosing pumps so that you can maximize your savings Applications include Dedicated Colors Reduce Waste e Dedicate up to three colors with their own pumps to achieve the most waste reduction possible One Machine Does MORE e Use one pair of dosing pumps for epoxy primers and another pair for urethane top coats One machine will do both Save Time on Color Changes e n automatic systems stage the next color while One is being sprayed to reduce color change time The ProMix PD2K is easy to set up and maintain It handles various inbound pressures and viscosities without touchy fine tuning and pumps can be rebuilt in less than 20 minutes N Neu EEE VE Onl I Nr S e Set and maintain optimal spray pressures Get Heal lime Data e Save paint by keeping spray guns running at peak efficiency e Easily manage ratios colors alarms pressure and flow rates e Detect leaks and send alerts when maintenance is due e Download reports onto a flash drive with the convenient USB Port Spend Less Time on Maintenance e No fluid regulators to flush or maintain Stalls under pr
8. document are based on the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice All other brand names or marks are used for identification purposes and are trademarks of their respective owners
9. essure for consistent on ratio results within 1 accuracy Proportion both epoxy and urethane with ONE system Manage up to 30 colors and 4 catalysts with 2 or 4 dosing pumps Pumps can be dedicated to colors or color families Change color in one pump while another pump is proportioning to Maintair Field serviceable in less than 20 minutes No costly factory rebuilds like gear pumps Manual 5 3 CL ULT ERE Prom PUAN 4 I N This new features saves you time and material when you make a color change or flush your system There are now two options for mixing Wear on your belt or hold in your hand 80 reduction in flushing waste Faster color changes Consistent Spray PD2K has electronic fluid pressure regulation which means you can set and manage your spray pressure right on the PD2K interface e Set upper and lower pressure adjustment limits to keep consistent quality across all of your painters e Reduce your down time because there are no mechanical regulators to flush or maintain Flexible Installation Mix Remotely Mix at Wall for Painting Smaller Parts Convenient e Usein either manual or automatic applications e Consolidates all colors to one mix and color change block Compact e Fits in small areas e ideal for automatic spray robots and reciprocators e Great for finishing small parts Add a gun flush box to change colors with ease e Automated flushing system for manual sp
10. f 30 micron clean dry Mix ratio range Mix 0 0 1 1 to 50 1 1 Fluids handled One or two component solvent and waterborne paints polyurethanes epoxies acid catalyzed varnishes moisture sensitive isocyanates Viscosity range 20 to 5000 centipoise Fluid filtration user supplied 100 mesh minimum Fluid outlet SIZE TT 0 0 1 4 npt m External power supply requirements 90 to 250 Vac 50 60 Hz 7 amps maximum draw 15 amp maximum circuit breaker required 8 to 14 AWG power supply wire gauge Operating temperature 36 to 122 F 2 to 50 C Storage temperature 4 to 158 F 20 to 70 C Weight 300 Ib 136 kg SOUNE EMEA i ely ll ee nl Rc nn below 75 dBA Wetted parts 17 4 PH 300 series SST tungsten carbide with nickle binder PTFE PPS perfluoroelastomer UHMWPE Manuals installati n PRETI 332457 coord b bx bb ba Cacao CEP Pd ta ES 332562 Repair 3A2800 332339 Mix ull ym 3A2801 Color change valves seen 332454 Color 332455 3rd and 4th Pump expansion kits 332456 Ordering Information Build Your System in 4 Easy Steps
11. must order an additional solvent flow switch kit see accessories 24V377 Expansion kits use with 1 2 or 4 catalyst kits Whip Hose Hose between Static Mixer and gun Whip Hose 1 8 in Air Spray Air Assist Fluid 6 ft 236135 Quick Disconnect it needed Quick Disconnect Air Electrostatic Part No 245004 Air Assist Module 24R992 1 8 in Air Spray Air Assist Fluid 3 ft 236134 Air Assist Acid 241273 1 4 in Air Spray Fluid 6 ft 24N305 1 4 in Air Assist Fluid 6 ft H52506 1 4 in Air Spray Air Assist Fluid 3 ft H52503 5 16 in Air Whip Hose for conventional air spray use Select One Hose Bundle per Color for vix at Bett Bundle includes 1 4 in resin hose 1 4 in catalyst hose 1 4 in solvent hose air hose Hose Bundle Air Spray 25 ft 7 m 247140 50 ft 15 m 247141 16F537 Fluid 241873 Air Spray Electrostatic 247138 247139 Air Assist 247247 247248 Air Assist Electrostatic 241245 241246 Separate Hoses 25 ft 7 m 50 ft 15 m Air Spray 3 8 inch Fluid Hose 241763 241764 Accessories Other Items Gun Air Shut Off Kit 15V823 Communication Kits Advanced Web Interface 15V337 Cable 100 ft CAN Booth Control 16V430 Modbus Gateway 24R910 Solvent Meter Kit 16D329 Ethernet I P Gateway 15V331 Bracket Belt 16W557 DeviceNet Gateway 15V963
12. r Day Total Material Cost x 7 color changes day Total Flush Cost per Year 250 working days Flush SAVINGS year 0 18 gal x 60 00 ProMix PD2K 0 04 gal x 60 00 10 80 2 40 Traditional 1 03 gal x 6 00 0 15 gal x 6 00 6 18 0 90 1 21 gal x 7 00 0 19 gal x 7 00 8 47 1 33 25 45 4 63 178 15 32 41 944 537 8102 36 435 Transfer Efficiency Savings with ProMix PD2K SAVE up to 10 in transfer efficiency with PD2K electronic fluid management Paint Cost per day based on 20 gal day paint use at 60 gal Paint Cost per year 250 working days Transfer Efficiency SAVINGS year Traditional ProMix PD2K 1200 1200 1096 1080 300 000 270 000 30 000 Savings based on 7 color changes per day and hose length of 50 ft x 1 4 in diameter Technical Specifications Flow rate 20 to 800 cc min Maximum fluid working pressure MC1000 AC1000 Air Spray Systems 300 psi 21 bar 2 1 MPa MC2000 AC2000 Air Assist Systems 1500 psi 105 bar 10 5 MPa Maximum working air pressure 100 psi 7 bar 0 7 MPa Air 85 to 100 psi 6 to 7 bar 0 6 to 0 7 MPa Ait Ater INIELSIZE errire eee ee hehehehehe eh hehe bees 3 8 npt f Air filtration Air logic Graco supplied minimum of 5 micron clean dry Air for atomizing user supplied minimum o
13. ray guns e Eliminates manual gun triggering for more accurate flushing and filling and less waste Complete Your System AirPro Air Spray Guns Ergonomically designed for easy handling AirPro spray guns have a soft controlled adjustable spray pattern with less overspray Whether you have a custom shop or a high volume manufacturing facility you ll get superior finishes every time you spray Pro Xp Electrostatic Spray Guns Now with greater spraying flexibility for your ever changing production needs our i Pro Xp electrostatic spray guns are smaller and lighter offer excellent finish quality and are designed to maximize your profits G15 Air Assist Spray Guns Designed to maximize efficiency our 615 spray guns give you great finishes and long lasting reliable performance Paired with our AAF tip line you get less overspray and increased transfer efficiency For more information about Graco spray guns visit www graco com Finishing Automatic Systems ProMix PD2K and PD1K Locate the main unit of the ProMix PD2K outside the hazardous area for easier maintenance access ProMix PD2K Automation PD2K Automatic delivers precise flow control to spray the perfect amount when you need it otep changes are faster and more accurate with the dosing pumps beaker calibrations are not needed And the remote mixing module allows you to mix near the gun to minimize flushing waste Integration
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