Graco 333388B- User's Manual
Contents
1. One line One line up to 24 in 61 cm wide Two lines One line with two line highlight Two lines with three line highlight NI O a A wy N One gun curb Two gun curb ti23154a 17 Driving Instructions Drivi ng Instru ctions To stop Release control lever and allow it to return to center te Perform startup see Setup Startup page 9 Use the handle bars of the LineStriper to control all 2 motion during operation In addition to steering the To turn right and left Turn the handle bar right or left LineStriper the handle bars also control forward and to steer the LineStriper reverse movement by pulling the forward reverse control lever NOTE Make sure wheel motor bypass valve is engaged see page 19 To move forward Disengage brake and slowly pull control lever on right side of handlebar 1i23158a To move in reverse Slowly pull control lever on left side of handlebar ti23159a 1i23156a 18 333388B Operation Parking Emergency Brake This unit is equipped with a parking brake Always engage parking brake when not in operation Brake may also be used to slow machine in an emergency situa tion 1 Step down on the brake lever to engage parking brake Ss 2 Lift brake lever up with foot to disengage parking brake ti18550a 52. ti18975a 2 Remove guns from gun mounts Gun hoses are color coded Gun 1 Blue Gun 2 Green Gun 3 Black 13 Gun Placement 3 Loosen gun mounting wing nut and remove gun 2 Install gun mount onto gun arm assembly and tighten mount gun mount wing nut ti18978a Pw 518979a za ti18984a ti18985a e Install guns into gun mounts 4 Slide gun arm assembly out from gun arm mounting YA slot ti18983a Installation 1 Slide gun arm assembly into gun arm mounting slot ti18982a NOTE Make sure all hoses cables and wires are properly routed through brackets 14 333388B Operation Gun Cable Adjustment Adjusting the gun cable will increase or decrease the gap between the trigger plate and the gun trigger To adjust trigger gap perform the steps below 1 Use wrench to loosen locking nut on cable adjuster 2 Loosen or tighten adjuster until desired result is achieved NOTE More thread exposed means less gap between gun trigger and trigger plate 3 Use wrench to tighten locking nut on the adjuster Adding Gun Cable This line striper is equipped with three gun actuators Each gun actuator is capable of operating two cables For additional 3 to 6 guns gun installation attach cable to the desired actuator rod 1 Select cable end with adjuster 2 Install exposed cable through cable bracket slot ti18997a 3 Insert plastic cabl
3. amp ti18548a ti18565a NOTE Adjust screw for more or less braking force Drive Engagement The wheel motor bypass valve allows the operator to disengage the wheel tension and push the unit around Rotate one complete turn counter clockwise to disengage e ti18576a 0 gt y EN k LAU AA E 333388B Operation Driving Instructions Straight Line Adjustment The front wheel is set to center the unit and allow the operator to form straight lines Over time the wheel may become misaligned and will need to be readjusted To re center the front wheel perform the following steps 1 Loosen two bolts on the wheel alignment plate 2 If striper arcs to the right turn adjuster screw clockwise ti18585a e If striper arcs to the left turn adjuster screw counter clockwise ti18591a 4 Test drive the striper Repeat steps 2 and 3 until striper drives straight Tighten two bolts on wheel alignment plate to lock the new wheel setting 19 Driving Instructions Handle Bar Height Adjustment Platform Storage Position 1 Loosen handlebar height adjuster lock 1 Raise stand and pin self locks ti18560a 2 To lower stand pull pin and lower stand ti18566a Front Pad Adjustment 1 Loosen four bolts 2 Slide pad up or down to desired position 3 Tighten four bolts 20 333388B Operation Smart Control Operation Smart Contr
4. 1 Use to select Setup Information Press to open Marker Layout Mode MARKER LAYOUT MODE 1 8 00 lt lt 2 4 00 mph 3 4 00 4 16 00 4 5 4 00 DISCS 6 4 00 17 8 00 exiT 8 0 00 8 00 gt 4 ti23823a 4 Setgun switch to skip line E 5 Press gun trigger control to start marking dots Press gun trigger control again to stop NOTE An indicator before and after Marker Mode on Ref Description the screen alternately flash when gun trigger control is Exits and returns to Information Menu pressed to signal mode is active 2 Select value to change 3 Adjust spacing value mS AN c gt ZIN ZINC 2 Use arrow keys to set up a marker pattern 3 Marker layout example shows a typical lane layout for reflective markers Set space sizes up to eight consecutive measurements By leaving zeros in any space Marker Layout Mode will skip to the next mea surement in a continuous loop Some other uses of Marker Layout Mode are Multiple spaced handicap stall layout Double line stalls 8 00 i PDP E 4 00 ft 34 4 00 ft A B c D E NA ER MARKER LAYOUT MODE e V MENU MENU gt gt lt l 0 0 D E Exi v 0 48 00 ft 8 00 ft 16 00 ft B OO QD E 4 00 ft 4 00 ft on 333388B Operation World Symbol Key World Symbol Key eyCSECh AAOLNHS Qd33dS
5. 1 gun 2 gun 3 gun Inlet paint strainer 16 mesh 055 039 033 1190 micron Outlet paint strainer Pump inlet size 50 mesh 1 in NSPM m 297 micron Pump outlet size Hydraulic reservoir capacity 1 25 gallons 3 8 NPT f 4 73 liters Maximum hydraulic pressure Maximum working pressure 1825 psi 3300 psi 124 bar 228 bar 22 8 MPa Maximum forward speed Maximum reverse speed 10 mph 6 mph 16 kph 9 7 kph Electrical Capacity 14 A Q 3600 rpm Starting Battery 12V 33Ah Sealed lead acid Wetted Parts PTFE Nylon polyurethane V Max UHMWPE fluoroelastomer acetal leather tungsten carbide stainless steel chrome plating nickel plated carbon steel ceramic 333388B Operation 39 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for gener
6. All units can be changed individually at any time Calibration 1 Check rear tire pressure 55 5 psi 379 34 kpa and fill if necessary 2 Remove and rotate calibration bar oj NE f 1 l X 118713a 3 Insert calibration bar face down ti18715a 333388B Operation 5 Extend steel tape to distance greater than 26 ft 8m 2 ja IE 9 es wi8716a 25 ft 1 6 Press gt to select Setup Information BDOOgBgO 5 Calibration B Units Life Data Information D ENG SPA FRE DEU RUS WORLD Marker Layout Mode 7 Press 1 for Calibration Set TRAVEL DIST to 25 ft 7 6m or longer Longer distances ensure better accuracy depending on conditions CALIBRATION 1 0 TRAVEL DIST E Exi 8 Align calibration bar rear edge with 1 foot 30 5cm on steel tape M uinnblnubulunn ti0021a 333388B Operation Smart Control Operation 9 Push gun trigger control to start calibration tape ti8717a 11 Stop when calibration bar rear edge aligns with 26 ft 8m on steel tape 25 ft 7 6m distance 26 nm 12 Push gun trigger control to complete calibration FT m uli ti10022a e Calibration is not complete when the exclamation symbol i is displayed e Calibration is finished when the check mark symbol is displayed 13 Calibration is now complete Go
7. Check oil level 333388B Operation Hyaraulic Oil Filter Change ti2271a 37 Technical Specifications Technical Specifications LineLazer IV 250DC Models 24U242 2 gun 24U810 3 gun U S Metric Dimensions Height with handle bar down Unpackaged 50 5 in Packaged 63 5 in Unpackaged 128 3 cm Packaged 161 3 cm Width Unpackaged 33 0 in Packaged 45 0 in Unpackaged 83 8 cm Packaged 114 3 cm Length with platform down Unpackaged 73 5 in Packaged 78 0 in Unpackaged 186 7 cm Packaged 198 1 cm Weight dry no paint Unpackaged 752 lbs Packaged 890 Ibs Unpackaged 341 kg Packaged 404 kg Noise dBa Sound Power per ISO 3744 103 1 Sound Pressure measured at 3 3 feet 1m 86 5 Vibration m s 8 hours daily exposure Hand Arm per ISO 5349 1 6 Whole Body per ISO 2631 Power Rating Horse Power 0 4 Power Rating Horse Power per SAE J1349 Maximum Delivery 11 9 HP 3600 rpm 2 5 gpm 8 8 kW 3600 rpm 9 5 Ipm Maximum Tip Size 1 gun 2 gun 3 gun 055 039 033 Inlet paint strainer Outlet paint strainer 16 mesh 50 mesh 1190 micron 297 micron Pump inlet size Pump outlet size 1 in NSPM m 3 8 NPT f Hydraulic reservoir capacity Maximum hydraulic pressure 1 25 gallons 1825 psi 4 73 liters 124 bar Maximum working pressure
8. Maximum forward speed 3300 psi 10 mph 228 bar 22 8 MPa 16 kph Maximum reverse speed 6 mph 9 7 kph Electrical Capacity 14 A Q 3600 rpm Starting Battery 12V 33Ah Sealed lead acid Wetted Parts PTFE Nylon polyurethane V Max UHMWPE fluoroelastomer acetal leather tungsten carbide stainless steel chrome plating nickel plated carbon steel ceramic 38 333388B Operation Technical Specifications LineLazer IV 250DC with Pressurized Bead System Models 24U243 2 gun 24U820 3 gun U S Metric Dimensions Height with handle bar down Unpackaged 55 7 in Packaged 63 5 in Unpackaged 141 5 cm Packaged 161 3 cm Width Length with platform down Unpackaged 33 0 in Packaged 45 in Unpackaged 73 5 in Packaged 78 0 in Unpackaged 83 8 cm Packaged 114 3 cm Unpackaged 186 7 cm Packaged 198 1 cm Weight dry no paint or beads Noise dBa Unpackaged 864 Ibs Packaged 1002 Ibs Unpackaged 392 kg Packaged 455kg Sound Power per ISO 3744 105 9 Sound Pressure measured at 3 3 feet 1m 89 1 Vibration m s 8 hours daily exposure Hand Arm per ISO 5349 2 4 Whole Body per ISO 2631 Power Rating Horse Power 0 4 Power Rating Horse Power per SAE J1349 Maximum Delivery 11 9 HP 3600 rpm 2 5 gpm 8 8 kW 3600 rpm 9 5 Ipm Maximum Tip Size
9. Calculator Exits and returns to Layout Mode Select 8 h or x Adjust the parameter selected aj A O N Calculated offset and dot spacing 2 Dot spacing m and offset z are calculated based on the parameters entered 0 Stall angle h Depth of stall x Stall size width 30 3 Measure and mark the offset distance z calculated for the first stall Angle Aly h size x Dot spacing Tak orse ian ti10059b 4 Press E to return to Layout Mode The dot spacing value m is saved and displayed as stall size on the Layout Mode screen l A B c D E WA gt MENU MENU STALL CALC E EXIT M l 3 YA lt LAYOUT MODE n PUMP 1 PUMP 2 MENU MENU psi psi STALL S STALL CALCULATOR ANGLE CALCULATOR ti23832a 5 Press and release gun trigger control to start marking stall size dots Press and release gun trigger control to stop marking 333388B Operation Setup Information Use 4 9 to select Setup Information Smart Control Operation BOOGOSBA2 ZZ Calibration Units Life Data Information ENG SPA FRE DEU RUS WORLD Marker Layout Mode Baoggggn CALIBRATION 0 TRAVEL DIST UNITS psi bar MPa Gallons Liters Feet Meters Mils Microns g sq meters Exit PAINT SPECIFIC GRAVITY BDOGOO0n2 INFORMATION ERR
10. MOT 31VG ANY AWIL SOILSONSVIG ISVHINOO AGOW d338 S3QOO 340333 Ad8 3HVMLJOS SNOTIVS 1VLO L 3ONVLSIG WLOL SYNOH 3NISN3 ALIAVSO OIdIO3dS JAQON LNOAVI S3PSVIN NOILOATAS SADVNONV1 viva 33118 NOLLVINHONI SLINN 31VH8rivo 1v8015 344 VdS 5N3 D AGO VIVG SONILLAS YOLOATAS 3ZIS LOG ee HLOIM TIVLS SN33H2S nN3W A3M 1O8NAS 1V80O 19 0SCT1 m LU HOLIMS 2 HOLIMS L HOLIMS HLGIM 3NIT HLONAT 39VdS HI9N31 LNIVd SSANMOIHL 3NIT SHalll SNOTIVO JdHnssasdd ACOW SILVWOLNV HO TIVONVIN 35 333388B Operation Cleanup Cleanup A C va 2 This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment 1 Perform Pressure Relief Procedure page 8 2 Remove guard and SwitchTip from all guns TI3371A 3 Unscrew both 2 caps remove filters Assemble without filter ti6269a 36 4 Clean filter guard and SwitchTip in flushing fluid TI3375A 5 Place siphon tube set in grounded metal pail partially filled with flushing fluid Attach ground wire to true earth ground Perform Startup steps 10 16 see page 10 to flush out paint in sprayer Use
11. Marker Layout Mode 333388B Operation m G See Striping Mode page 26 for features Es G See Measure Mode page 27 for features ef gt See Layout Mode page 28 for features EC See Setup Information page 31 for features 23 Smart Control Operation Initial Setup The initial setup prepares the striper for operation based on a number of user entered parameters Language selections and the units of measure selections can be Set before you start or changed later Language From Setup Information select appropriate language by pressing gt until the language is outlined mu BOO Calibration Units Life Data Information D ENG SPA FRE DEU RUS WORLD E Marker Layout Mode ENG English SPA Spanish FRE French DEU German RUS Russian WORLD Symbols see World Symbol Key page 35 NOTE Languages can also be changed later Units Select appropriate units of measure GEBEBE mg psi bar B Gallons Liters Feet Meters D Mils Microns g sq meters Exit PAINT SPECIFIC GRAVITY 2 38 US Units Pressure psi Volume gallons Distance feet Line Thickness mil 24 SI Units Pressure bar MPa available Volume liters Distance meters Line thickness micron g m available Paint Specific Gravity Use UP and DOWN arrows to set specific gravity Required to determine paint thickness NOTE
12. low speed shutoff when in Automatic Mode Use up and down arrows to adjust low speed shutoff value See Information 2 page 33 333388B Operation Information 2 Use to select Setup Information Press to open Data Information Menu Press gt to open Infor mation 2 Menu BOOGOOZ INFORMATION 2 A BEEP MODE SETUP ADJUST CONTRAST DIAG MODE SETUP B E EXIT BGOOGODBZ BEEP MODE SETUP a ENABLE JDISABLE gt Pk P eye 00 E EXIT X 3 0 gt EB G 0520559595 m ADJUST CONTRAST eu 8 FAC RY 1 RESET TO FACTORY DEFAULT EXIT gt Mel 0520590995 DIAGNOSTICS 1 oooo00000 lt gt 8 OO 92 E4 24s O O me OO 05 H H H k iO io BeEegeag sa DIAGNOSTICS 2 mg E CR OR eR T ti23818a 333388B Operation Smart Control Operation Set low speed limit X and high speed limit Y If you travel outside of these speeds while striping the striper will beep Fast beep if traveling above the limit and a slow beep if traveling below the limit Adjust screen contrast to the desired value Used for Troubleshooting g Membrane Switch amp 3 Wheel Sensor Gallon Counter H Gun Switches Used for Troubleshooting CE Clutch C Solenoids A Caution Guns will Spray ti24045a 33 Smart Control Operation Marker Layout Mode The Measure Mode feature sprays a dot or a series of dots to mark an area
13. or sub menus 2 Menu Control Selects preset values or exits and returns to previous menu 3 M A button Selects MANUAL or AUTOMATIC mode 4 Line Width button Input line width for MIL thickness calculation 5 Reset button Resets values to zero 6 MENU arrow buttons Used to switch between menus adjusting values and resetting values Scrolls through Striping Mode Measure Mode Layout Mode and Setup Information Menus 7 Arrow buttons Used in conjunction with the menus to adjust on screen values Adjusts adjacent values displayed Arrow buttons Used in conjunction with the menus to adjust on screen values Adjusts adjacent values displayed 9 Paint gun switches 1 2and3 Enables disables paint guns 1 2 and 3 Up skip line Center off Down continuous line 22 333388B Operation Main Menus Smart Control Operation Use MENU buttons to scroll thorough the four main menus Striping Mode BOgO0O0 4 0 3 0 3 5 3 0 3 0 3 0 2 5 3 0 2 0 3 0 0 0 PUMP 1 PUMP 2 psi psi 0 mph 0 0 gal 0 0 gal PAINT 10 0 MIL SPACE 40 0 gt Measure Mode BDOOGOgO0 MEASURE MODE Layout Mode BDBOBOUBZ LAYOUT MODE PUMP 1 PUMP 2 psi psi 0 mph STALL SIZE 9 00 gt A STALL CALCULATOR ANGLE CALCULATOR ig Setup Information BOOg0O0 Calibration B Units Life Data Information D ENG SPA FRE DEU RUS WORLD
14. IZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids con taining such solvents Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for com patibility ENTANGLEMENT HAZARD Rotating parts can cause serious injury e Keep clear of moving parts Do not operate equipment with protective guards or covers removed Do not wear loose clothing jewelry or long hair while operating equipment Equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts e Keep clear of moving parts Do not operate equipment with protective guards or covers removed Do not wear loose clothing jewelry or long hair while operating equipment Equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatig
15. ON A OY i 13 Set both 2 pump valves ON pumps are now active ti23793a 333388B Operation 14 Increase pressure control enough to start pump Allow fluid to circulate for 15 seconds ti3442a 15 Turn pressure down turn both prime valves horizon tal Disengage gun trigger lock k ti6472a a e amp AL ti3441a wa 16 Hold all guns against a grounded metal flushing pail Trigger guns and increase fluid pressure slowly until pumps run smoothly mja ti3442a 2 To avoid skin injection injury do not stop leaks with your hand or a rag 17 Inspect fittings for leaks If leaks occur turn sprayer OFF immediately Perform Pressure Relief Proce dure Tighten leaky fittings Repeat Startup steps 1 17 If no leaks continue to trigger gun until system is thoroughly flushed Proceed to step 18 333388B Operation Setup Startup 18 Place siphon tube in paint pails PAINT ti3316a 19 Trigger all guns again into a flushing fluid pail until paint appears Assemble tips and guards ti3322b SwitchTip and Guard Assembly 1 Engage trigger lock Use end of SwitchTip A to press OneSeal B into tip guard D with curve matching tip bore C D D e gt e LE O E 6638a Se C 2 Insert SwitchTip in tip bore and firmly thread assem bly onto gun ti3325a C Z 11 Gun Placement Gun Placement Inst
16. ORS I TIME DATE LSS SETUP D MORE Li DATE CODE iae E EXIT SREV 120 00 040 SREV 2 0 00 055 B MARKER LAYOUT MODE 1 8 00 lt lt 12 4 00 um Om 4 16 00 ISI 4 00 aad 6 4 00 7 8 00 exit I8 0 00 ti23816a 333388B Operation Press gt to select Language See Language page 24 m o See Calibration page 24 See Units page 24 a a See Data Information page 32 mg See Marker Layout Mode page 34 31 Smart Control Operation Data Information Use to select Setup Information Press to open Data Information Menu GOOD noa INFORMATION ENGINE HOURS 0 4 ERRORS LIFE MILES LIFE 1 GAL TIME DATE LIFE 2 GAL LSS SETUP MODEL amp D more SERIAL j DATE CODE ME EXIT SREV 1 0 00 040 SREV 2 0 00 055 BEeeees ao ERROR 1 lt gt ERROR 2 ERROR 3 ERROR 4 L8 8 2 8 7 BG TIME amp DATE MARCH 2014 4 E save amp EXIT LE N No NN Ba LOW SPEED SHUTOFF SETUP ENABLE osae gt gt E Exi T 3505909595 KE S lt gt ADJUST CONTRAST DIAG MODE SETUP DO EXIT ti23817a 32 Displays and logs life data and striper information Logs last four error codes that occurred Code Description 02 Over pressure on sensor 1 03 No transducer 1 detected 22 Over pressure on sensor 2 23 No transducer 2 detected Set time and date using arrow keys Use to enable or disable
17. Operation 7 GRACO LineLazer IV 250pc Self Propelled Line Striper 333388B EN For the application of line striping materials For professional use only For outdoor use only Not for use in hazardous locations or explosive atmospheres Maximum Operating Speed 10 mph 16 kph Maximum Operating Pressure 3300 psi 22 8 MPa 228 bar Read all warnings and instructions in this manual and the engine manual e IMPORTANT SAFETY INSTRUCTIONS Be familiar with the controls and the proper usage of the equipment Save these instructions Pressurized Bead Model Guns System Description 24U242 2 No LLIV 250DC 24U243 2 Yes LLIV 250DC 24U810 3 No LLIV 250DC 24U820 3 Yes LLIV 250DC Related Manuals 334053 Repair 334054 Parts 311254 Gun 309277 Pump 312307 Auto Layout Applications Methods 332230 Pressurized Bead System PBS PROVEN QUALITY LEADING TECHNOLOGY Table of Contents Warnings 2 el eee tinea cea eases 3 Component Identification Striper 6 Component Identification Controls 7 Grounding Procedure For Flammable Materials Only 8 Pressure Relief Procedure 8 Setup Startup 9 SwitchTip and Guard Assembly 11 Gun Placement 12 Install GUNS AWA KA 12 Position GUNS sies RR RA neal Us 12 Gun Arm Mounts 13 Ch
18. able Materials Only Grounding Procedure For Flammable Materials Only This equipment must be grounded to reduce the risk of static sparking Static sparking can cause fumes to ignite or explode Grounding provides an escape wire for the electric current 1 Position striper so that the tires are not on pave ment 2 Striper is shipped with a grounding clamp Grounding clamp must attach to grounded object e g metal sign post TESSEN ESSN o ti23146a Pressure Relief Procedure E Gu va 2 This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment 1 Perform Grounding Procedure if using flammable materials 2 Set both 2 pump valves to OFF Turn engine OFF ti23144a 3 Turn pressure control to lowest setting Trigger all guns to relieve pressure ti3441a 4 Engage all gun trigger locks Turn both 2 prime valves down NM ti6473a N A Z NET ti3324a 333388B Operation Setup Startup A Q uw A 2 This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin inject
19. al wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not l
20. all Guns 1 Insert guns into gun holder Tighten clamps ti6550b Position Guns 2 Position guns up down forward reverse left right See Gun Positions Chart page 17 for examples ti6549a 12 3 Use the three gun selector switches to determine which guns are active Each gun selector switch has 3 positions programmed line pattern OFF and con tinuous line OFF position Programmed disengages Continuous line pattern gun line ti23814a 4 Use the gun trigger control to actuate guns ti23751a Gun Gun Gun Gun Gun Gun 1 2 3 1 2 3 a2 ES ti23813a 333388B Operation Gun Arm Mounts This unit is equipped with front and rear gun arm mounts on either side ti18555a Change Gun Position Front and Back 1 Loosen gun arm knob and remove from gun arm mounting slot ti18972a 2 Slide gun arm assembly including gun and hoses out from gun arm mounting slot ti18973a 333388B Operation Gun Placement 3 Slide gun arm assembly into desired gun arm mount ing slot ti18980a 4 Tighten gun arm knob into gun arm mounting slot N N OY ti18974a Make sure all hoses cables and wires are properly routed through brackets and do NOT rub on tire Contact with tire will result in damaged hoses cables and wires Change Gun Position Left and Right Removal 1 Loosen gun arm knob on gun arm mounting slot
21. ange Gun Position Front and Back 13 Change Gun Position Left and Right 13 Gun Cable Adjustment 15 Change Trigger Position 16 Gun Positions Chart 17 Driving Instructions 18 Parking Emergency Brake 19 Drive Engagement 19 Straight Line Adjustment 19 Handle Bar Height Adjustment 20 Platform Storage Position 20 Front Pad Adjustment 20 2 Smart Control Operation 21 Menu Tree 21 Control Features 22 MainMenus 23 Initial Setup r AUIWA 24 Striping Mode 26 Measure Mode 27 Layout Mode uuu u sas 0c eee eee eee 28 Stall Calculator 29 Angle Calculator 30 Setup Information 3i Data Information 32 Information 2 00 as su sns wasapa kes 33 World Symbol Key 35 Cleanup oeccbeIxbe ne ERR usus as 36 Hydraulic Oil Filter Change 37 Removal o dear de hatched RR ec 37 Installation us Luar s kapas tag 37 Technical Specifications 38 Graco Standard Warranty 40 333388B Oper
22. ation Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these sym bols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard sym bols and warnings not covered in this section may appear throughout the body of this manual where applicable o N TRAFFIC HAZARD Being struck by other vehicles may result in serious injury or death Do not operate in traffic Use appropriate traffic control in all traffic areas Follow local highway and transportation regulations for traffic control for example Manual on Uniform Traffic FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Control Devices U S Department of Transportation Use equipment only in well ventilated area Do not fill fuel tank while engine is running or hot shut off engine and let it cool Fuel is flammable and can ignite or explode if spilled on hot surface Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or li
23. e eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer CALIFORNIA PROPOSITION 65 This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling 333388B Operation 5 Component Identification Striper Component Identification Striper Paint Filter both sides Adjustable Pad Engine Fuel Cap Serial Label under operator platform Wheel Motor Bypass Valve Rear Gun Arm Mount both sides Hydraulic Fill Cap Dipstick Prime Drain Valve both sides Straight Line Adjuster Gun Trigger Lock Handle Bar Height Adjustment Knob Displacement Pump both sides Two Paint Hoppers 15 gallon 56 liter Hydraulic Oil Filter CO CO Ni 9 OFF A oj N A Brake Operator Platform Front Gun Mount both sides Steering Handle 333388B Operation Component Identification Controls Component Identification Controls Forward Reverse Lever 6 Hydraulic Pump Valve both sides 1 Gun Trigger Control 7 12V Accessory Jack 2 Gun 1 2 3 Selector 8 Engine Key Switch Off On Start 3 Display X 9 Engine Clutch Switch 5 10 Engine Choke 11 Engine Throttle Pressure Control 333388B Operation 7 Grounding Procedure For Flamm
24. e retainer into cable bracket hole 333388B Operation Gun Placement ti23151a Install cable end onto trigger plate pin and install clip ti18998a Route cable around unit and up through cable holes behind hose mount ZA O Route cable end loop through rectangular hole in bracket and insert plastic cable retainer into the actuator bracket Install cable end onto actuator rod and install clip ti23152a 15 Gun Placement Change Trigger Position Removal 1 Remove both hand grips from handle bar spraying compressed air into end of handle grip works well for this ti23153a 2 Use an allen wrench to loosen bolt on trigger mounting clamp ti18989a 3 Remove trigger assembly from handle bar Ww ti18990a 16 Installation 1 Route trigger wire to other side of handle bar Make sure wire is routed behind steering column through wire slot on steering plate and into wire clamp on handle bar JN A amp ti18993a 2 Install trigger assembly onto desired handle bar 3 Use allen wrench to tighten bolt on trigger mounting clamp ti18992a 4 Replace hand grips ti23153a 333388B Operation Gun Positions Chart 333388B Operation Gun Placement w w 5 5
25. g a dot is marked every 12 inches 30 5cm 27 Smart Control Operation Layout Mode Layout Mode is used to calculate and mark parking lot stalls 1 Use to select Layout Mode LAYOUT MODE PUMP 1 psi PUMP 2 psi STALL CALCULATOR ANGLE CALCULATOR ti23820a Ref 1 Opens Stall Calculator Menu See Stall Calculator page 29 h Description 2 Opens Angle Calculator Menu See Angle Calculator page 30 3 Distance between dots laid by striper Adjust stall size dot spacing width 5 Adjust dot size 28 2 Press and release gun trigger control and move striper forward 3 Striper default is to place a dot every 9 0 ft 2 7m to mark the stall size Stall size is adjustable 4 Dots are laid down until gun trigger control is pressed and released again NOTE An indicator before and after Layout Mode on the screen alternately flash when gun trigger control is pressed to signal mode is active M N BOOg0u0 5 LAYOUT MODE ZIN Vp x Pd m ud cu PUMP 1 PUMP 2 psi psi 0 mph STALL CALCULATOR B ANGLE CALCULATOR e se e 0 ry 333388B Operation Stall Calculator Stall Calculator is used to set the stall size The striper divides the measured length by the stall size to deter mine the number of stalls that will fit in the length mea sured 1 Use to select Layout Mode Press to open Sta
26. ght switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but itis a serious injury that can result in amputation Get immediate surgical treatment Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately CARBON MONOXIDE HAZARD Exhaust contains poisonous carbon monoxide which is colorless and odorless Breathing carbon monoxide can cause death Do not operate in an enclosed area 333388B Operation Warnings PRESSUR
27. imited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserve
28. ion splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment 1 Perform Grounding Procedure For Flammable Materials Only page 8 if using flammable materials 2 Fill both 2 throat packing nuts with Throat Seal Liq uid TSL to decrease packing wear ti3307a 3 Check engine oil level Add SAE 10W 30 summer or 5W 30 winter See engine manual ti3308a 4 ti3309a 5 Set both 2 pump valves to OFF ti23144a 333388B Operation Setup Startup If removed install both 2 strainers ti3430a Turn both 2 prime valves down Turn pressure con trol counterclockwise to lowest pressure NOTE Minimum hose size allowable for proper sprayer operation is 3 8 in x 11 ft 9 5mm x 3 3m ti3441a Place both 2 siphon tube sets in grounded metal pail partially filled with flushing fluid Attach ground wire to true earth ground Use water to flush water base paint and mineral spirits to flush oil base paint and storage oil ti18550a Setup Startup 10 Start engine a Move fuel valve to open A Jy 133120 b Move choke to closed ti18561a c Set throttle to fast ti18568a d Turn engine key switch clockwise to START ti23147a e After engine starts move choke to open ti18563a 10 Set engine clutch switch to
29. ll Calculator Menu 1 2 3 TILT A 4 STALL CALCULATION lt gt 1 0 AX 0 00 MENU MENU ty CALCULATED OF STALLS 0 000 gt 4 ANGLE CALC E exit STALL SIZE 650 gt 2 5 ti23821a 333388B Operation Smart Control Operation h Description Opens Angle Calculator Menu See Angle Calculator page 30 Exits and returns stall size to Layout Mode Measured distance Calculated of stalls Changing the number of stalls will change the stall size Stall size Changing stall size changes the calcu lated of stalls The most recent length measured in Measure Mode is displayed or press gun trigger control to start a new measurement Press again to stop measuring Stall size and calculated number of stalls are both adjustable Press e to return to Layout Mode The Stall size is saved and displayed on the Layout Mode screen Press and release gun trigger control to start marking dots Press and release gun trigger control again to stop 29 Smart Control Operation Angle Calculator Angle Calculator is used to determine the offset value and dot spacing value for a layout 1 Use to select Layout Mode Press to open Angle Calculator Menu f T A B c D E WA a ANGLE CALCULATION gt gt e 70 lt lt MENU menu m 958 8 h 18 00 se 6 55 il x 900 3 d o 4 A STALL CALC E xiv Feet E ti23822a Ref Description Opens Stall
30. n Striping Mode Striper must be running and clutch engaged before acti vating gun trigger control 1 3 Make sure engine is running and clutch switch is engaged Use gun selector switches to select guns and line type Activate gun trigger control to began spraying NOTE In Automatic Mode the striper has a low speed shutoff value of 0 6 MPH 1 0 kilometer hour The low speed shutoff value can be adjusted or disabled See Data Information page 32 NOTE In Automatic Mode the will flash when gun trigger control is pressed to signal mode is active 333388B Operation Measure Mode Measure Mode replaces a tape measure to measure distances when laying out an area to be striped 1 Use to select Measure Mode 1 A B c D E A a MEASURE MODE o 1 0 AJ MENU MENU 4 44 4 gt SD 000 e lt 02005 ti23825a Ref Description 1 Hold to reset values to zero 333388B Operation Smart Control Operation 2 Press and release gun trigger control Move striper forwards or backwards Moving backwards is a neg ative distance ti18564b 3 Press and release gun trigger control to end mea sured length Up to six lengths are viewable NOTE The most recent measured length is also saved as the measured distance in the Stall Calculator display See Stall Calculator page 29 NOTE Press and hold gun trigger control at any time to apply a dot If trigger is held while striper is movin
31. ol Operation Menu Tree Bp 0 688 Bp t 001 OB OL 08 47 B s gt gt 8 3QO0N LNOAV H3 uVM lt 09 o0 T ee x 4 191 4 P 89 8 4 SS0000 7 A3uS 0 0 00 0 A3US xg a ne 300 31Vd i g TINS 380H HEHEHE 1100W d013S SS1 T 149 Z 4411 m Wo 3311 AEN 91 S31 1411 Su0uH3 TE SUNOH 3NIDN3 OIL VWHOJNI 87 6 Z L7 6 U NOILVINITVWI 315NV uo jeJqi e5 1sd amp dWnd 1sd 1 dnd AGOW LNOAV1 EBE 3ZIS T1VLS STIVIS NOII1VIO021V2 TIVIS ALIAVUD 214I23dS LNIVd 41x3 21 ti23801b 11X3 sa4 j u bs 6 suoJ2Iy W 1SIG 13AVUl s1 4 W 1334 slayiq su0 1e9 edW Jeq isd Nn 1x3 3 212 1791Y 8 30 amp Qa31v1n21v5 0 1 0 1 JGOW dunsviW Geo V Su 0 1 NOI1VN8I V2 1ixa 3 H2LIMS ZHILIMS LHI LIMS 0 07 32vds MW 777 lt vo INIVd 188 00 1sd 1856 90 1sd t dWnd dWnd ESZ OFOE OESE 333388B Operation Smart Control Operation Control Features SI ti23788a GRACO PROGRAMMABLE KIPLINE CONTROL Ref Switch Indicator Explanation 1 Menu Controls Provides menu specific commands as displayed on LCD screen Provides skipline paint and space distance storage for instant change Press and hold button to store pattern Selects preset values Favorite
32. ontacting them 333388B Operation Warnings BATTERY HAZARD The battery may leak explode cause burns or cause an explosion if mishandled Contents of an open battery can cause severe irritation and or chemical burns If on skin wash with soap and water If in eyes flush with water for at least 15 minutes and get immediate medical attention Only use the battery type specified for use with the equipment See Technical Data Battery maintenance must only be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from battery Do not dispose of battery in fire The battery is capable of exploding Follow local ordinances and or regulations for disposal Do not open or mutilate the battery Released electrolyte has been known to be harmful to the skin and eyes and to be toxic Remove watches rings or other metal objects Only use tools with insulated handles Do not lay tools or metal parts on top of battery KE Oge BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to Protectiv
33. s the right to make changes at any time without notice Original instructions This manual contains English MM 333388 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revision B June 2014
34. to Measure Mode and verify accuracy by measuring the tape see Measure Mode page 27 25 Smart Control Operation Striping Mode 1 2 3 4 1 M I M l i A B YA i gt J gt A B c D z WA ae 8 3 PUMPET Ene rae ao SWITCH gt gt lt oe psi psi 0 mph SWI TCH2 0 0 gal 0 0 gal PAINT 10 0 gt 4 h gt lt gt 4 2 SWI TCH3 k MIL SPACE 40 0 gt 4 afe E exit amp 2 4 3 8 7 6 Ref Description Ref Description Select a Favorite press for less than one sec ond Save a Favorite press and hold for more than three seconds Cycles between Manual or Automatic Mode Manual Mode Press and hold gun trigger control to stripe Automatic Mode Press and release gun trigger control to start striping Press and release button again to stop Line width button for MIL thickness calculation Resets Job values to zero Total line length sprayed Paint and Space length adjustment buttons NI O O BY O Paint and Space distance that is sprayed if a switch is set to skip line MIL thickness While spraying Instant MIL avg is displayed When stopped total Job MIL avg is displayed Five skip line favorites 26 Exits and returns to the Striping Mode Menu Select switch 1 2 or 3 Line Width Adjustment if switch is operating more than one gun add the line widths together Operating i
35. ued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards e Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment e Keep children and animals away from work area Comply with all applicable safety regulations Do not carry passengers Check work area for reduced overhead clearance e g doorways tree branches parking ramp ceilings and avoid c
36. water to flush water base paint and mineral spirits solvent also called white spirit to flush oil base paint 6 Hold gun against paint bucket and pull trigger until water or solvent appears ti3322b 7 Move gun to solvent or water bucket Hold gun against bucket and pull trigger until the system is thoroughly flushed 8 Fill pump with Pump Armor and reassemble filter guard and SwitchTip 9 Eachtime you spray and store fill throat packing nut with TSL to decrease packing wear 333388B Operation Hydraulic Oil Filter Change Removal e e A G9 SA El AMA This eguipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the eguipment 1 Perform Pressure Relief Procedure page 8 2 Place drip pan or rags under sprayer to catch hydrau lic oil that drains out 3 Remove drain plug Allow hydraulic oil to drain 4 Unscrew filter 227 slowly oil runs into groove and drains out rear Installation 1 Apply a light film of oil on filter gasket Install drain plug and oil filter 227 Tighten oil filter 3 4 turn after gasket contacts base 2 Fill with five quarts of Graco hydraulic oil 169236 5 gallon 20 liter or 207428 1 gallon 3 8 liter 3
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