Graco 332989A User's Manual
Contents
1. 5 Use a flathead screwdriver to pry out the old battery NOTICE To avoid damaging the circuit board wear a Ea grounding strap ti18o47a NOTE Dispose of battery properly in an iy Disconnect PONET approved container and according to applicable 2 Remove the module from the bracket local guidelines 3 Attach grounding strap 6 Replace with new battery Ensure battery fits under connector tabs before snapping other end 4 Remove 4 screws and then remove the access in place cover Se ti18948a NOTE Use only Panasonic CR2032 batteries for replacement Reassemble access cover and screws 8 Snap the module back into the bracket 24 S32Z9BIA Repair Fiber Optic Cable Repair NOTE Fiber optic repair kit 24W875 includes fittings for one double strand fiber optic cable and a cutter tool Cutter tool 24W823 may also be purchased separately 1 Make aclean cut to the ends of the cable using fiber optic cutter tool 8 Ensure the ends of the cable are equal length 2 Add fiber optic fitting parts 2 to cable as shown Keep track of mounting ends using fiber optic markers 4 5 3 For the end of the cable that connects to the Pro Xp Auto Control Module or to a bulkhead thread on fiber optic nut 3 to length A equaling 31 in 5 16 7 9 mm 4 For the end of the cable that connects to the Pro Xp Auto gun the length must be adjusted for your gun model For rear2. mm in mm Technical Data tri Operating Temperature 32 to 122 F 0 to 50 C Storage Temperature 22 to 140 F 30 to 60 C Weight Power Connection Straight IEC 320 C13 male connector and a North American NEMA 5 15P male plug are provided External Power Requirements 100 240 Vac 50 60 Hz 0 8 amps Humidity O to 95 percent non condensing Display housing is solvent resistant 332989A 29 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures acces
3. 12 14 Je CR Fi KK Operation Setup Screen 6 page 20 Cafe ZA NI S Ei C Bm v 0 02 013 S3Z9BIA 15 Run Screens Run Screens When in Run Mode the display shows the gun parameters and the most recent 20 events The active gun preset can also be changed Run Screen 1 Use this screen to view the gun spraying voltage in kilovolts kV the spraying current in microamps uA and turbine frequency in hertz Hz The active maximum spraying voltage is shown under the gun icon The active gun preset is operator settable to presets 1 4 The maximum voltage setting for the presets can be changed on setup screen 1 If the device is in remote mode the remote mode icon shows up next to the preset select control When the gun has turbine power the numbers will show non zero When in two gun mode the information for both guns is shown NOTE Only one preset is selected Make sure your presets are properly set up for both guns Uu i 55 LA Uu Ce Figure 5 Run Screen 1 in Manual Mode gun system gt lt oe Uu 1 45 OuA One Figure 6 Run Screen 1 in Remote Mode 1 gun system 16 Figure 7 Run Screen 1 in Manual Mode 2 gun system Figure 8 Run Screen 1 in Remote Mode 2 gun system Run Screen 1 Key Enter the screen to edit manual mode Voltage Preset operator selectable Changes the maximum spraying voltage of the gun Presets 1 4 Electrostatic Gun The number b
4. 24X216 Pro Xp Auto Control Module Module Only Overview The Pro Xp Auto Control Module is for use only with Pro Xp Auto Electrostatic Gun smart models The control module provides a user interface for up to two guns Remote I O allows communication with a Programmable Logic Controller PLC The display control module performs the following functions e Display the spraying voltage and current e Change the gun voltage setting e Display the gun turbine speed e Store spray presets e Communicate equipment faults to a PLC e Display and set maintenance totalizers e Use a PLC to select a spray profile Related Manuals Wed fe 333010 Pro Xp Auto Air Spray Gun 333012 Pro Xp Auto Waterborne Air Spray Gun 333013 Pro Xp Auto Waterborne AA Spray Gun 333011 Pro Xp Auto AA Spray Gun 332989A 5 Installation Installation Cable Connections Ports 1 through 4 of the Pro Xp Auto Control Module are used in an automatic electrostatic gun installation Figure 1 Pro Xp Auto Control Module Remote Mode UC Fiber Optic 1 Gun 2 Fiber Optic 2 Gun 2 ti24621a 332989A Fiber Optic Connections Operational on Smart models only NOTE Only use Graco supplied fiber optic cable See Fiber Optic Cables For Gun page 28 The fiber optic cable connects the fiber optic ports on the gun manifold to Ports 1 and 2 on the Control Module For a 1 Gun System 1 Connect Port 1 of the gun 1 manifold to Port 1 of the Co
5. 28 Control Module I O Cable Accessory FRITS eelere tbe 28 Mounting Dimensions eee eeeeeeeeees 29 RK nit RE 29 Graco Standard Warrantv 30 332989A Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable 332Z9B9A CD FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static spark
6. An 85kV gun s normal high voltage reading when all digits are correct is 60 70 kV If a ball end high voltage measurement probe is used the gun voltage will rise to about 85 kV This will happen with all resistive electrostatic guns rey Set the maximum voltage setpoint for l l i the preset e In two gun operation a second screen is shown for Gun 2 as indicated by the gun icon in the upper Set the minimum voltage for the low left portion of the screen voltage alarm for the preset Exit data editing i Denotes which gun the settings belong to 18 S32Z9BIA Setup Screens 3 and 4 Use this screen to view and reset the maintenance totalizers Maintenance totalizer units shown on this Setup Screen are always in elapsed calendar days An Advisory is issued when the maintenance totalizer reaches zero To restart the timer navigate to this screen edit the setpoint and then clear the advisory using the Error Reset button As these timers are based on the display date the maintenance totalizers must be reset if the date is changed In two gun operation a second screen is shown for Gun 2 as indicated by the gun icon in the upper left portion of the screen fl ze az AS DU VR g ooj o s ES ooj Oo lt DOS coo P d LU F ZS se o AS DU 000 S e VR d d F DOS ooo 7 onoj ooo Ri 332989A Setup Screens Setup Screen 3 and 4 Key Enter the screen Press to activate a field for editing or to acce
7. Screens He SCH Gen is vee to 7 SS GE H Pew za EA Eu if desired and to set parameters for controlling and monitoring the electrostatic gun See l 1 oam EE Eal Screen Navigation and Editing page 13 for 2 ouis Fik Je information on how to make selections and enter 3 edd OOF data A adol Figure 11 Setup Screen 1 ap by Setup Screens 1 and 2 Use this screen to view and change preset f Paw aw er T parameters Presets can be used to store gun parameters Four presets are available for each gun l 1 of GOs ESE Els 2 ed mis lt e The first column shows the preset number 1 4 3 ads 00 3 lg e The second column shows the minimum voltage d dp 00 s Ce setpoint for the preset settable in increments of 5 Figure 12 Setup Screen 2 2 gun system only between 0 and 50 kV for an 85 kV gun and between 0 and 40 for a 60 kV gun If the spraying voltage falls below the set value the system will alarm Setup Screen 1 Key Setting the control to zero disables the alarm Enter the screen e The third column shows the maximum voltage for the preset settable between 40 kV and 85 kV in increments of 5 Setting to anything other than Press to activate a field for editing or to 85 kV puts the gun into a low voltage mode For accept the highlighted selection on a waterborne guns voltage is settable between 30 dropdown menu kV and 60 kV Move to the right when editing number fields Press again to accept the entry e NOTE
8. disconnected power Tighten or connect cable cable Gun is on but no numbers are Incorrect fiber optic cable Check connections See showing connections Fiber Optic Connections page 7 Bad fiber optic cable Check cable for damage Replace or repair fiber optic cable See Fiber Optic Cable Repair page 25 Gun board error Turn off turbine air then turn back on to cycle power to gun board Clock stops functioning Dead battery Replace battery See Replace Battery page 24 Display has power but does not Hardware failure Replace display module function Diagnostic Information The LEDs on the bottom of the control module give important information about system function LED Signals Green On Control module is powered up Yellow Internal communication in progress Red solid Control module failure See Troubleshooting page 23 Red flashing Software is updating Red flashing slowly Token error remove token and upload software token again S3Z9BIA 23 Maintenance Maintenance Update Software Manual 3A1244 will accompany any necessary software updates Follow all instructions in Manual 3A1244 to update your control module software Replace Battery Replace the battery only if the clock stops functioning after disconnecting power or a power failure ye de AS ti24650a Sparking can occur when changing the battery Replace the battery only in a non hazardous location away from flammable fluids or fumes
9. the number of guns for the system 1 or 2 en Eh e al E O E E HES ell Ii Y 1 01 001 Ce Figure 16 Setup Screen 6 Setup Screen 6 Key Enter the screen Press to activate a field for editing or to accept the highlighted selection on a dropdown menu Move to the right when editing number fields Press again to accept the entry when all digits are correct Enable Disable the password with the Enter the desired rei checkbox control password if enabled Enable Disable remote voltage preset gt control Exit data editing Choos 1 for a 1 gun system 2 for a 2 gun system Display ID setting For advanced installations only 332989A Event Code Troubleshooting Event codes can take four forms e Alarm A critical event must be addressed immediately e Deviation ff critical event requires attention e Advisory A non critical event requires attention e Record Useful information for troubleshooting To clear an event code press ei V1D1 V1D2 CBD Gun 1 CBD2 Gun 2 CAI1 Gun 1 CAI2 Gun 2 MD11 Gun 1 MD21 Gun 2 Gun 1 Gun 2 MD12 Gun 1 MD22 Gun 2 MD13 Gun 1 MD23 Gun 2 MD14 Gun 1 MD24 Gun 2 S3Z9BIA Low kV Alarm The low kV alarm displays when the spraying voltage drops below the user set minimum Fiber Optic Communication Deviation The fiber optic communication alarm displays when the display receives bad data from the gun Power Supply Commu nication Lost Devia
10. 1 K2D2 er 1 Turbine Frequency Low Advisory Turbine frequency below 400Hz at Gun 2 K3D1 Gun 1 Turbine Frequency High Advisory Turbine frequency above 750Hz at i K3D2 Geo 85kV or above 675Hz at lower voltage H WMC1 Invalid Hardware The invalid hardware alarm displays when the display control module is not the correct version to work with the Pro Xp Auto Preset 1 Activated Record This record shows when preset 1 was activated 8 E EAD2 E Preset 2 Activated Record This record shows when preset 2 was activated Preset 3 Activated Record This record shows when preset 3 was activated EAD3 EAD4 Preset 4 Activated Record This record shows when preset 4 was activated 22 85kV or below 325Hz at lower voltage How to Correct and Clear Increase turbine air pressure Press clear button to clear alarm Decrease turbine air pressure Press clear button to clear alarm Verify the proper display control module part number is being used See parts page for valid part numbers No action required Shown on the event log for information only No action required Shown on the event log for information only No action required Shown on the event log for information only No action required Shown on the event log for information only 332989A Troubleshooting Troubleshooting a a Display is completely dark Power is noton is not on Turn power Turn power supply on on Loose or
11. Instructions d g GRACO Pro Xp Auto Control Module 3329J09A User Interface for Pro Xp Auto Electrostatic Spray Guns For professional use only Important Safety Instructions Read all warnings and instructions in this manual and the Graco Automatic Electrostatic Gun manuals Save these instructions ti24622a PROVEN QUALITY LEADING TECHNOLOGY Contents AV AIG EE 3 WIOGEIS EE 5 OVE GW aena eege e ten 5 Related Man als ontana n n a a a 5 JEE te EE 6 Cable Connechons 6 Fiber Optic Connections ee ees 7 Remote Mode I O Connection 8 Power Cord Connection c0cceeeeeeeeeees 8 Ground WEE 9 ODCEAUOM sate waster eae 10 Module SCrEONnS EEN 10 POS OU eebe tee 10 Module bes 10 Lee 12 screen Navigation and Editing 000000nna 13 Screen MAD egene 14 Run ScreenS axe eco steak ah asta ean a pewetieeats 16 FROM SOCIOS WEE 16 RUN Screens ZA 17 Password Gcreen 17 Setup Berl EN 18 Setup Screens 1 and Ze 18 Setup Screens 3 and A 19 Setup Screen 3 20 SGUN OCICEM rrinin nE wae E EE 20 Event Code Troubleshootmg 21 ge Bleu eet EEN 23 Diagnostic Information ccccccceceeeeeeeee seen ees 23 Male NANCE E 24 Update Software nnann0nannannannnnannnnnnnnnnne 24 Replace Battery A 24 STEE 25 Fiber Optic Cable ena 25 Fiber Optic Bulkhead Installanon 26 Se EE 27 ACCESSONGS E 28 Fiber Optic Cables for Gun 28 Fiber Optic Cable Repair and Lee e EE
12. NESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires executes donn s ou intentes a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents To place an order contact your Graco Distributor or ca
13. The first data field on the screen will highlight 3 Use to highlight the data you wish to change 4 Press i to edit Drop Down Field 1 Use to highlight the correct choice from the dropdown menu 2 Press l to select 3 Press to cancel S3Z9BIA Operation Number Field 1 The first digit will be highlighted Use to change the number 2 Press s to move to the next digit 3 When all digits are correct press s again to accept 4 Press to cancel Check Box Field A check box field is used to enable or disable features in the software 1 Press i to toggle between hl and an empty box 2 The feature is enabled if a Mi is in the box 13 Operation Screen Map 14 Run Screen 1 page 16 Run Screens 2 5 page 17 RS A e j 6 Run Screens 2 5 page 17 RS amp ben Run Screens 2 5 page 17 RS A ji esch Run Screens 2 5 page 17 RS A Setup Screen 1 page 18 fl Sea KV 1 s B5 eda OOIS ols oane Gos e eda OOIS GES SH Setup Screen 2 page 18 Zo ky oda DOS ji oM 2 oda ME le ch OO SH 2 gun systems only Setup Screen 3 SS EI Fe d 000 000 000 000 Setup Screen 5 page 20 Fa og
14. attach nut 7 on either side Thread in fiber optic cable fitting 2 until it bottoms out Do not force cable further Make sure cable marker numbers match to ensure proper communication Repeat for second side of communications ti25031a Plastic Bulkhead Accepts bare fiber optic cable Fits 5 15 8 mm panel hole 24W8 77 Plastic Bulkhead Installation 1 N SS ti25 96a Drill a 5 16 in to 3 8 in 7 9 mm to 9 5 mm hole in booth wall or panel to allow bulkhead to pass through Make a clean cut to the ends of the cable using fiber optic cutter tool 8 Ensure the ends of the cable are equal length Insert bulkhead 6 into hole and attach nut 7 on either side Insert cable into bulkhead and tighten cinch nut down to a snug fit Repeat for second side of communications 332989A Parts Parts 24W035 Pro Xp Auto Control Module Kit ti24675a Figure 17 1 24x216 Pro Xp Auto Control Module ni 277853 Mounting Bracket to waa 24W880 Power Supply with Cord Set Gd 244524 Ground Wire Assembly not shown Gd A Replacement Danger and Warning labels tags and cards are available at no cost NOTE The power supply has a IEC 320 C13 male connector for a power cord A North American power cord with a NEMA 5 15P plug is included A US power cable is provided with kits 24W035 and 34W880 Contact your local sales person if a global power cable is required S3Z9BIA 2 A
15. ccessories Accessories Fiber Optic Cables for Gun Models With Rear Manifolds Model numbers LA1xxx or HA1xxx Kit Number Descriptor 24X003 Fiber Optic Cable Rear Manifold 25 ft 24X004 Fiber Optic Cable Rear Manifold 50 ft 24X005 Fiber Optic Cable Rear Manifold 100 ft Models With Bottom Manifolds Model numbers LA2xxx or HA2xxx Kit Number Descriptor 24X006 Fiber Optic Cable Bottom Manifold 25 ft 24X007 Fiber Optic Cable Bottom Manifold 50 ft 24X008 Fiber Optic Cable Bottom Manifold 100 ft 28 Fiber Optic Cable Repair and Accessories Kit Number I eege 24W875 Fiber Optic Repair Kit Includes fittings for one double strand fiber optic cable and a cutter tool 24 W876 Fiber Optic Bulkhead Fitting SST Qty 2 Accepts Graco fiber optic cable fittings Fits 1 2 inch 13 mm panel hole 24W877 Fiber Optic Bulkhead Plastic Qty 2 Accepts bare fiber optic cable Fits 5 16 inch 8mm panel hole 24W823 Fiber Optic Cutter Tool Qty 3 24X009 Marker Numbers for Fiber Optic Cable Ends Pack of 30 1 and 2 Control Module I O Cable Accessory Kits Kit Number pe 24W881 I O cable 50 ft 24W882 I O cable 100 ft 332989A Mounting Dimensions Mounting Dimensions ti17985a E A B Overall Mounting Dimensions Mounting Overall Width Overall Height Depth Width C x Height D Hole Size in mm in mm in mm in
16. eneath the icon is the active maximum spraying voltage Also displays spraying voltage kV and spraying current UA NOTE The number shown inside the gun is the gun number T Electrostatic Gun Active Exit the screen manual mode only 332989A Run Screens 2 Use Run Screens 2 5 to view the log of recent events The latest 20 events are viewable with date and time NOTE Run Screen 2 is shown as an example Use to scroll through the screens RS A Ge ern d Z T e e the arrow keys f f UI Co Por nn en Figure 9 Run Screen 2 Run Screen 2 Key Date the event occurred ty Time the event occurred A Indicates an event occurred S3Z9BIA Run Screens Password Screen lf a password has been set the Password Screen displays when is pressed from any Run screen Enter password to enable entry to the Setup screens Set the password to 0000 to disable password protection See Setup Screens 3 and 4 page 19 to set or change the password NOTE If you forget your password use 1492 to gain access and enter a new password A d e E T Figure 10 Password Screen Press to activate a field for editing or to accept the highlighted section on a dropdown menu Move to the right when editing number fields Press again to accept the entry when all digits are correct 17 Setup Screens Setup
17. ghted selection on a dropdown menu or decrement the digits in a settable field Softkeys Use varies by screen Right Move to the right when editing number fields Press see columns at right again to accept the entry when all digits are correct S3Z9BIA 11 Operation Icons As you move through the screens you will notice that most information is communicated using icons rather than words to simplify global communication The detailed screen descriptions in Run Screens page 16 and Setup Screens page 18 explain what each icon represents Screen Icons i Alarm M Deviation A Advisory Display ID gt Electrostatic Gun Gun 1 Gun 2 Number of Guns Ka Remote Mode Preset 1 Active 12 Preset Number Ki kiloVolts Voltage HA microAmperes Current Hz Hertz Frequency Dees Electrostatic Gun Active du Remote Mode Enabled Preset 2 Active Screen Icons Preset 3 Active Fey Low kV Alarm Setpoint Target Days Tip Nozzle G Turbine Calendar dP Units Password Wal Preset 4 Active perl Maximum kV Setpoint 2 Remaining Days Ei Aircap d Check Mark Optional Clock x Maintenance S32Z9BIA Screen Navigation and Editing Refer to this section if you have questions about screen navigation or about how to enter information and make selections All Screens 1 Use to move between screens 2 Press ie to enter a screen
18. ing occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable vapors To help prevent fire and explosion e Clean plastic parts only in well ventilated area e Do not clean with a dry cloth ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source Use only 3 wire extension cords Ensure ground prongs are intact on power and extension cords All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Do not expose to rain Store indoors Warnings MPa bar PSI PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or
19. larm Out pin 3 is at 0 V When a low voltage alarm occurs Low kV Alarm Out pin 3 is at 24 VDC This occurs regardless of remote mode setting NOTE Low kV Alarm Out pin 3 will read 18 V when inactive in an unloaded measurement Power Cord Connection 1 Connect the adapter cord supplied to Port 3 on the control module 2 Connect the 3 wire power cord supplied to the adapter 3 Plug the 3 wire power cord into a grounded electrical outlet S32Z9BIA Installation Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock Electric F or static sparking can cause fumes to ignite or explode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current The Pro Xp Auto Control Module is grounded by an adapter and a 3 wire power cord supplied connected to a grounded electrical outlet If the module is mounted to a bracket connect a separate ground wire to the bracket using a screw Connect the other end to a true earth ground ti24643a Pro Xp Auto Control Module Wl Power Supply Fiber Optic Cable a Pro Xp Auto Electrostatic Gun Non Hazardous Area S3Z9BIA 9 Operation Operation Module Screens The Pro Xp Auto Control Module has two sets of screens Run and Setup For detailed information see Run Screens page 16 and Setup Screens page 18 Press to toggle between the Run screens and the Setup scree
20. ll to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original Instructions This manual contains English MM 332989 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc is registered to ISO 9001 www graco com
21. manifold gun models model numbers LA1xxx or HA1xxx adjust length A to 31 in 7 9 mm For bottom manifold gun models model numbers LA2xxx or HA2xxx adjust length A to 1 02 in 25 9 mm When using a Graco provided cable Dimension A is set at the factory S3Z9BIA Repair Fiber Optic Cable Connector Adjustment Kit 24X003 Fiber Optic Cable Rear 0 31 in Manifold 25 ft 7 9 mm 24X004 Fiber Optic Cable Rear 10 31 in Manifold 50 ft 7 9 mm 24X005 Fiber Optic Cable Rear 0 31 in Manifold 100 ft 7 9 mm 24X006 Fiber Optic Cable Bottom 1 02 in Manifold 25 ft 25 9 mm 24X007 Fiber Optic Cable Bottom 1 02 in Manifold 50 ft 25 9 mm 24X008 Fiber Optic Cable Bottom 1 02 in Manifold 100 ft 25 9 mm Cutter tool 24W823 is included in these cable kits NOTICE Fiber optic cable ends must be cut clean and square to ensure proper function Dimension A must be adjusted for the gun model used to ensure proper function ti25030a 25 Repair Fiber Optic Bulkhead Installation Stainless Steel Bulkhead Accepts Graco fiber optic cable fittings Fits 1 2 inch 13 mm panel hole 24W876 Stainless Steel Bulkhead Installation zech N Ga 4 Drill a 1 2 in to 9 16 in 12 7 mm to 14 2 mm hole in booth wall or panel to allow bulkhead to pass through Make sure fiber optic cables meet dimensions as outlined in fiber optic repair instructions Insert bulkhead 6 into hole and
22. ns Preset The presets can be used to store gun parameters Four presets are available for each gun See Setup Screens 1 and 2 page 18 to view and change preset parameters 70 Module Keys The control module display and keys are displayed below Table 1 explains the function of the membrane keys on the control module As you move through the screens you will notice that most information is communicated using icons rather than words to simplify global communication The detailed screen descriptions in Run Screens page 16 and Setup Screens page 18 explain what each icon represents The two softkeys are membrane buttons whose function correlates with the screen content to the immediate left of the button NOTICE To prevent damage to the softkey buttons do not press the buttons with sharp objects such as pens plastic cards or fingernails ti22420a Figure 4 Control Module Keypad and Display S32Z9B9A Operation Table 1 Module Keys Membrane Keys a Enter Screen Highlight data that can be edited and Setup screens arrows so they move between data fields on the screen rather than between screens Error Reset Use to clear event after cause 7 has been fixed Also used to cancel data Exit Screen Exit data editing entered and return to original data Up Down Arrows Use to move between Enter Press to activate a field for editing or to accept screens or fields on a screen or to increment the highli
23. ntrol Module 2 Connect Port 2 of the gun 1 manifold to Port 2 of the Control Module For a 2 Gun System 1 Connect Port 1 of the gun 2 manifold to Port 5 of the Control Module 2 Connect Port 2 of the gun 2 manifold to Port 6 of the Control Module Non Hazardous Area Hazardous Area 1 bm 28 e mm Ma mfe bm 28 A l 2 A2 ti22376a S3Z9BIA ti22401a Installation 2 Port 2 5 H Pro Xp Auto Smart Gun 24 Volt Power Supply Connection ional Connection Module U Bulkhead optional V Fier Optic Cable ES ES H v EA Installation Remote Mode I O Connection The use of the Remote Mode I O capability is optional Connector 4 on the Control Module is the remote mode I O port Gu y Sea SEE D Q SS Figure 2 Connector 4 I O Pinouts Remote mode I O cables are available separately See Control Module I O Cable Accessory Kits page 28 5 E 1 2 Figure 3 Cable Pin Information Preset Select 1 Low kV Alarm Out Preset Select 2 When remote mode is enabled a Preset can be selected by applying the following signals to Preset Select 1 pin 2 and Preset Select 2 pin 4 of connector 4 Selected Preset Preset Preset Select 2 Select 1 State State eno eno 0 GND 24 VDC 01 2 or Floating 24 VDC GND 10 3 or Floating 24 VDC 24 VDC 11 4 or Floating or Floating During normal operation Low kV A
24. pt the highlighted selection on a dropdown menu Move to the right when editing number fields Press again to accept the entry when all digits are correct Maintenance setpoint in calendar days e Maintenance totalizer Counts down from setpoint to zero Aircap maintenance totalizer Tip Nozzle maintenance totalizer Alternator maintenance totalizer Check Optional maintenance totalizer Exit data editing a Denotes which gun the settings belong to 19 Setup Screens Setup Screen 5 Use this screen to set date format date time and backlight timeout Ei MMOD fe a 0912 14 OF d UI gd d MA Figure 15 Setup Screen 5 Setup Screen 5 Key Enter the screen Press to activate a field for editing or to l accept the highlighted selection on a dropdown menu Move to the right when editing number fields Press again to accept the entry when all digits are correct Select your preferred date format from the dropdown menu MM DD YY DD MM YY YY MM DD Ces Set the current date o Set the current time set the display backlight timeout in minutes A setting of zero means that Exit data editing the backlight is on continuously 20 Setup Screen 6 Use this screen to activate or change a password that will be required to access the Setup screens and to enable disable remote voltage preset control This screen also displays the software version This screen is also used to select
25. sories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT
26. tion The gun fiber optic board loses com munication with the gun power supply Turbine Maintenance Advisory The turbine maintenance totalizer target value was reached Tip Nozzle Maintenance Advisory The tip nozzle maintenance totalizer target value was reached Aircap Maintenance Advisory The aircap maintenance totalizer target value was reached Check Optional Main tenance Advisory The check optional maintenance totalizer target value was reached Event Code Troubleshooting Decrease conductivity of paint or increase distance to part Press clear button to clear alarm Check fiber optic cables and gun power Press clear button to clear alarm Check internal gun connections and verify turbine air pressure Press clear button to clear alarm Perform maintenance and reset maintenance totalizer Press clear button to clear alarm Alarm will not clear until maintenance totalizer has been reset Perform maintenance and reset maintenance totalizer Press clear button to clear alarm Alarm will not clear until maintenance totalizer has been reset Perform maintenance and reset maintenance totalizer Press clear button to clear alarm Alarm will not clear until maintenance totalizer has been reset Perform maintenance and reset maintenance totalizer Press clear button to clear alarm Alarm will not clear until maintenance totalizer has been reset 27 Event Code Troubleshooting K2D
27. under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations S32Z9B9A Models Models 24W035 A Pro Xp Auto Control Module with software mounting bracket and power supply included Fiber optic cables must be purchased separately
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