Graco 332709B User's Manual
Contents
1.2. NOBLE 15V206 12345 COLOR CHANGE 51 MODULE 1 rh MANIFOLD j COLORS e e MANIFOLD FLUSH Zi mo HS imus 8 DUMP 2voc CH 4 _ CO u couri TA Has Lal J cotor1 COLOR2 pa ANT S ZC COM COLOR 2 6 MT 1 BI E COLOR 3 EH 2 oMa COLOR3 coora 1428 ab J16 3 Sac Cl Toma COLOR 5 ar AE He TH Bic CN COLOR 5 OM 1 6 COM caosi L_ On 12 gt Hr DJ Icas HAC COLOR 7 ON aj 14 Im See S cotor7 COLOR 8 aT H LC Br COLOR 8 A 12375 a ERIE 12345 COLOR CHANGE MODULE 2 Pa MANIFOLD
3. 2 T KS k gt SES 2 RAN i S 065161 065159 Ass we SUN OWER MODULE INTEGRATION SATGI 1 24R257 GATEWAY S ES MS w l yd y aa A D Bai Brel Eca Eea 167658 1 lt 5 3 3 539 GE E S ponen 48 V 10A POWER SUPPLY EN yg SES FE 8 ges SE y D RISE suppiy 160820 8 S 3 S 8 D 8 S S g 161660 a E B CABLE Y i CABLE 164078 1 E 24R910 AG j A Sr A Ke TERMINAL BLOCK lt pime 114095 d TERMINAL BLOCKS WITH FUSES 2 B mea INPUTS T EI RE Ee 38 as i A 1959 POWER IN 19059 i s 61072 R i L CAN f KI SOLENOID 121324 e 24485 GCA PRESSURE SW 121323 INTERFACES 2 d i HA SOLVENT CUTOFF 121324
4. LJ CONTINUEDONPAGE3 CONTINUED ON PAGE 3 UNUSED 5 UNUSED 2 3 10 UNUSED 11 lt AZ 1 SE H DE y 9 Hl Palta Kal HE 3 a EE E 8 5 a TT av aa g E si A 5 3 Ge A Gren CEN GCA MODULE KJ LE Sa H A A EFCM S Al ames 1 2 12345 12345 GT L E 24N913 Es senp a R pi i 5 SPLITTER 515 ae uses SOLVENT CUTOFF a MN e 8 54321 BARRIER e SG WET 8 5 z H a Ed Sen TFET SE TE TT ELE NEED ESA DAS TTT SETE TD TEENE ET EEEE 33 3 A T RED WRE 065161 GROUND BAR L BLACK WIRE 065159 S B 25 PIN D SUB CABLE a E 16T659 283 2 2 POWER lt JII III 135935789 TEET 17515575 TEET 21222 1 1 a BREAKOUT MODULE PUMP 1 24527 BREAKOUT MODULE PUMP 2 24N527 _ J all 2 3 4 5 6 T 8 2 3 4 5 6 7 8 l BAUJA ee LEE in LE A IT UI UI 14 A ELL LI 5598 III Mi 3 3 NL GRND gs Ba BD e D S gi i POWER SUPPLY ar k A A RSC A A EA S El j 22 Q 8 EPI s 1 womb EEE E e ee ka 7 n t SEE DETAILAORB za E Suz Nu E 28 SEE DETALAORB za 8 s 28 A it rl t SE z E Kai S ech A Be wou
5. EFCM FLOWRATE ANALOG IN 1 21 FLOWRATE ANALOG COMMON 1 1 FLOWRATE ANALOG COMMON 2 a o AN915 87 FLOWRATE ANALOG COMMON 4 10 8S gt I SOVENT FLOWSWITCH2 120278 BA O e SAFETY INTERLOCK SWITCH 7 ADVANCED 3 9 3 DISPLAY MODUE 12 3 4 245451 El 12345678 9 DRDEMELVBEDADEUE RRR HTT EEEE 238 SEH S lt P CELL gt LELE 1 BREAKOUT MODULE PUMP 3 24N527 E BREAKOUT MODULE PUMP 4 24N527 2 3 4 5 6 7 8 2 3 4 5 6 8 che O ce II UI pon LELLE LL Le a TIIT DLL LLL EI LIL LE d 5 96 a 5 96 le L TH A Li A A E i i WIRE HARNESS amp T gt 582 WARE HARNESS 5 Tr Sus DSZ 2 5 a 2 5 ESE f T Ee S rl Ee SS 9 5 AA EI FE maan mran So an GE oe ga ZE qa T yon o TWSTED PAIR CABLE 16159 M J TWISTED PAIR CABLE 164159 Figure 14 Electrical Schematic Sheet 2 Part 2 CONTINUED ON THE NEXT PAGE 332709B 29 Electrical Schematics FROM CANIS BOARD 241485 ON PAGE 2 FROM CAN IS BOARD 24485 ON PAGE 2
6. CATALYST CHANGE MANIFOLD PODIE S MANIFOLD P 1 CATALYST com neu L ZAN PE 2 3THRU4 5 HAc SL DUMP cavayst3 L AM a8 J93 Poe e CATALYST 3 manc IS 20 OM CATALYST4 Val COM 8 A 1 ME CATALYST 4 UNUSED 1 6 UNUSED UNUSED 2 5 UNUSED UNUSED 13 15 J16 419 UnuseD UNUSED 4 3 UNUSED UNUSED 15 2 UNUSED UNUSED 6 TL UNUSED UNUSED 1 6 7 UNUSED AP a SS RET WE JUAN UNUSED 16 1 7 UNUSED Bo aE E 2 54321 CATALYST CHANGE MANIFOLD VOIES MANIFOLD A 1 CATALYST le Sek rus LL Fhe mwa tee ST ce Ti Zz CATALYST 1 Z COM 4 8 J93 jan S CATALYST 1 4 a EE e E CATALYST2 A wa E i GE ey AN CATALYST2 UNUSED 1 6 UNUSED NE LS AH UNSER sip play 12 J16 3H UNED UNUSED 15 2 UNUSED UNUSED 16 117 UNUSED UNUSED 1 6 1 UNUSED S He a UNUSED 141 14 J 10 34 unuseb UNUSED 15 2 UNUSED UNUSED 16 1 1 UNUSED ko e 12345 COLOR CHANGE MODULE 4 COLORS 25 THRU 32 Figure 16 Electrical Schematic Sheet 3 Alternate Configuration for Catalyst Change Control CONTINUED ON THE NEXT PAGE 332709B 31
7. Figure 15 Electrical Schematic Sheet 3 May be unused in some configurations CONTINUED ON THE NEXT PAGE 30 Lp 15V206 CATALYST CHANGE aake n MODULE 5 R MANFOLD anne a AST gon MANIFOLD A COM 2 1 THRU 4 3 Ze S DUMP C p anne SIE 193 E lT OMALVSTI HNDC cm C a an 8 A t VT lu CATANYST2 4 H1 6 7 ja D er 2 sr ape ES j caraysrs ea a Ip ECH PSC caravsta UNUSED _ 5 2 UNUSED UNUSED 16 1 7 UNUSED We ni SHINS UNUSED 13114 4 7 UNUSED E wE UNUSED 16 1 1 UNUSED 0 12345 ED 2 SE 12345 COLOR CHANGE MODULE 4 A MANFOLD ul coors Jett an MANFOLD L Hae 2 25THRUX 5 manc EN Dume ae 3 4 COM i COM 208 J93 zac RL _ Color 25 LE HS d A i oM LS 1 COLOR 26 HAC 1 6 COM 2 3 E N COLOR 27 Ll e Aa Bb EIS re COLOR 28 ee 5 20 COM y L com C 1 COLOR 29 HA AN 1 6 C cou Pi a EST oua UNUSED 21 14 J 10 3 UNUSED UNUSED 5 2 C UNUSED UNUSED 76 1 FI UNUSED rena 12345 Se T 332709B Electrical Schematics
8. 332709B 53 Parts Parts Proportioner Parts Part No AC1000 Low Pressure Proportioner Part No AC2000 High Pressure Proportioner ti21667a 332709B 54 Part No AC1000 Low Pressure Proportioner Part No AC2000 High Pressure Proportioner Ref Part 1 2 3 i 4 5 24T790 24T791 6 24T788 24T789 7 i 8 247771 9 247770 10 277853 332709B Description FRAME CONTROL BOX electrical see Control Box Parts page 57 PANEL fluid BRACKET mounting PUMP 70 cc A side low pressure for Model MC1000 see manual 332339 PUMP 70 cc A side high pressure for Model MC2000 see manual 332339 PUMP 35 cc B side low pressure for Model MC1000 see manual 332339 PUMP 35 cc B side high pressure for Model MC2000 see manual 332339 BRACKET mounting pump COVER includes 2 of item 56 KIT fan BRACKET mounting Qty Ref 11 12 12a 14 15 16 17 18 19 27 28 29 Part 24U602 16X039 2471772 C19798 160655 104641 111763 241787 Description SCREW machine pan head M5 x 0 8 10 mm MODULE display advanced includes item 12a TOKEN latest version of software for the Advanced Display Module not shown MANIFOLD solenoid see Solenoid Manifold Parts page 60 SCREW cap socket head 1 4 20 x 3 8 in 10 mm BRACKET mounting valve FITTING bulkhead ELBOW 1 4 npt mbe SWITCH solvent
9. 38 Servicing the Fluid Section 48 Notes 42 24 ee lee A Ae ee ee ER Sx 53 PANSE r 54 Proportioner Parts 54 Control Box Parts 57 Solenoid Manifold Parts 60 Technical DACA bi kone dan sie AL sid aal A 61 Graco Standard Warrantv eene eene eeren 62 332709B Models Models See Figs 1 7 for component identification labels including approval information and certification Maximum Air Working Pressure Maximum Fluid Working Location of PD2K and Electrical Control Box ECB Labels Pressure AC1000 100 psi 0 7 MPa 300 psi 2 068 MPa 20 68 bar 7 0 bar 100 psi 0 7 MPa 7 0 bar AC2000 ProMix PD2K PD1K Electronic Proportioner Us Intrinsically safe equipment for Class l IECEx FMG 13 0011 Div 1 Group D T3 2 Ta 2 C to 50 C TP MAX AIR WPR MPa bar PSI MAX FLUID WPR MPa bar PSI MAX TEMP 50 C 122 F Figure 1 Model AC1000 Low Pressure Identification Label Artwork No 294021 Rev D ProMix PD2K PD1K PART NO SERIES NO MFG YR 1500 psi 10 34 MPa 103 4 bar ti21937a APPROVED Intrinsically Safe IS System Install per IS Control Drawing No 16P577 Control Box IS Associated Apparatus for use in non hazardous location with IS Connection to color change and booth control modules Apparatus for use in Class Division 1 Group D T3 Hazardous Locations Read Instruction Manual Warning Substitution of componen
10. GRACO INC P O Box 1441 D Minneapolis MN C eraco 55440 U S A Figure 4 Non Intrinsically Safe Color Change Control Accessory Identification Label Artwork No 294057 Rev C ProMix PD2K PD1K COLOR CHANGE CONTROL PART NO SERIES SERIAL MFG YR MAX AIR WPR 7 7 100 Intrinsically safe equipment 1126 MPa bar PSI for Class 1 Div 1 Group D T3 Ex ia IIA T3 Gb a GRACO INC t US Ta 2 C to 50 C FM13 ATEX 0026 APPROVED Install per 16P577 IECEx FMG 13 0011 P O Box 1441 VA Minneapolis MN Artwork No 294055 Rev B 0359 eraco 55440 U S A Figure 5 Intrinsically Safe Color Change Control Accessory Identification Label ProMix PD2K PD1K EXPANSION PUMP PART NO SERIES SERIAL MFG YR MAX AIR WPR 7 7 100 MPa bar PSI o GRACO INC C MAX TEMP MAX FLUID WPR P O Box 1441 Gen CE SST Ladla see 10 USA Artwork No 294116 Rev C MPa bar PSI Figure 6 Pump Expansion Kit Accessory Identification Label ProMix PD2K PD1K Intrinsically Safe IS System Install T 332709B Related Manuals Related Manuals Current manuals are available at www graco com Manual No Description 332458 PD2K Proportioner Installation Manual Automatic Systems 332564 PD2K Proportioner Operation Manual Automatic Systems 332455 Color Change Kits Instructions Parts Manual 333282 Remote Mix Manifold Instructions Parts Manual 332456 3rd and 4th Pump Kits Instructions Parts Manu
11. Lifetime BID Advi Volume sory Rollover Pump 332709B Batch counter for material A rolled over Grand total counter for material A rolled over Batch counter for material B rolled over Grand total counter for material B rolled over Grand total counter for pump rolled over The totalizer has reached maximum capable value and started over at zero The totalizer has reached maximum capable value and started over at zero The totalizer has reached maximum capable value and started over at zero The totalizer has reached maximum capable value and started over at zero The totalizer has reached maximum capable value and started over at zero 17 Troubleshooting n a B9S0 Advi sory B9SX i Advi sory o o 12 Volume Rollover Solvent Current Volume Rollover Solvent Lifetime Comm Error Color Change Comm Error ADM Comm Error Fluid Module Duplicate Color Change Batch counter for solvent rolled over Grand total counter for solvent rolled over System does not detect the Color Change Module System does not detect the Advanced Display Module System does not detect the Enhanced Fluid Control Module EFCM System detects two or more identical Color Change Modules The totalizer has reached maximum capable value and started over at zero The totalizer has reached maximum capable value and started over at zero Th
12. 19 mm FITTING connector 1 8 npt m x 1 4 in 6 mm OD tube SCREW machine pan head 8 32 x 0 25 in 6 mm SCREW machine binding head 6 32 x 0 25 in 6 mm CABLE CAN fbe 3 0 m MANIFOLD air MODULE control pump CABLE splitter MUFFLER PLUG pipe 1 8 npt f STRAIN RELIEF cord MODULE control enhanced fluid SCREW machine pan head 1 4 20 x 0 5 in 13 mm SCREW cap socket head 8 32 x 0 625 in 16 mm SCREW machine pan head 10 32 x 0 25 in 6 mm SCREW machine pan head 10 32 x 1 5 in 38 mm Parts Qty Ref Part Description Qty 1 144 172953 LABEL ground symbol 1 A 3 145 CLAMP for 3 8 in 10 4 mm OD cable 4 147 15W598 LABEL warning 1 A 4 148 HARNESS CAN 1 isolation power not shown 2 150 167072 ADAPTER CAN cable 1 IS to non IS 151 121227 CABLE CAN fbe 0 6 1 3 m 152 HARNESS 3 wire 1 153 HARNESS 2 wire 1 1 154 16T659 CABLE D SUB 25 pin 2 2 5 ft 155 SCREW self sealing 2 8 163 16V429 CABLE CAN LS fbe 1 50 ft 15 25 m 4 168 16U600 LABEL isolation board 1 169 NUT hex self locking 4 1 4 20 4 170 SCREW machine pan 4 head 8 32 x 0 312 in 4 8 mm 173 15W776 LABEL warning 1 2 A electrical shock 176 WASHER flat 2 1 177 WASHER 10 sst 1 1 178 289697 MODULE base 1 4 179 SCREW machine pan 1 4 6 32 x 1 1 2 1 180 SCREW pan 6 32 4 1
13. CTT 85 meras 7 i EA R 5 m CABLE PENES A a CS LRU S AS BA d emer L N i HHH ga kl LINE ES Ke TI ai 4 E a FILTER TWISTED PAR CABLE 16159 gt 16v446 J TWISTED PAIR CABLE 16159 L GRND N daoa DETAILA LOW PRESSURE DETAIL B HGH PRESSURE PUMPS 24706 24M714 A PUMPS 24M707 240715 L N GRND BREAKOUT MODULE BREAKOUT MODULE E E P 2 EC 114095 1 12325 1237 L N GRAD apse i kat Zas A I e 3 L SR a 888 888 8 El 81828888 888 e 888 88 El 2333 222 3 E E senos loza 2 233 23 LI IT IILI LITI Tareh Teler X ll lll PUMP ENCODER AND MOTOR Dee PUMP ENCODER AND MOTOR Mame 16P037 soe 16P036 Figure 13 Electrical Schematic Sheet 2 Part 1 CONTINUED ON THE NEXT PAGE 28 3327098 Electrical Schematics GUNTRIGGER INPUTS S see a 3 OM e a d E SIG n 4 Sa oF A n 5 E COM o Ai Du SIG li R OU Zao 19 COM ae o GFB PRESSURE SWITCH 121323 SG AA GCA MODULE 27 com vo SOLVENT FLOWSWITCH 1 120278
14. Electrical Schematics FROM CAN IS BOARD 24485 ON PAGE 2 NON HAZARDOUS LOCATION HAZARDOUS LOCATION 12345 COLOR 8 CHANGE MANIFOLD ce MANIFOLD COLOR FLUSH Z ne 2 33 THRU 20 8 CNE CATALYST FLUSH CM COLOR 1 A SDS Ee RS CATALYST 1 COLOR 2 A T D 2 come CATALYST 2 1 AA 6 COLOR3 _ PV COM 2 3 E caraYsT3 COLOR 4 cou Al 15 J16 E N CATALYST 4 COLORS UC Let ME Hi 7 COLOR 9 1 SL com caos C D O 2 BEE SL cotor10 COLOR 7 _ COM 41114 1102 manc K coLoR H COLOR 8 A A Ha THO Bic LN COLOR 12 XC 12345 gt 12345 COLOR CHANGE 8 MANIFOLD PEN MANIFOLD COLOR 13 OM 1 a E COM COLOR 22 A pi aS an E COLOR 14 L BI 19 3 Beer COLOR
15. This alarm is active only during Mix mode High differential pressure This alarm is active only during Mix mode Disconnected transducer Outlet pressure transducer has failed or the pressure is above the readable range Inlet pressure transducer has failed or the pressure is above the readable range There is a leak on the B side The B side pump is cavitating There is a leak on the A side The A side pump is cavitating Decrease inlet pressure Relieve system pressure Decrease inlet pressure Verify transducer is connected properly Replace if reconnecting does not eliminate the alarm Relieve system pressure Verify connections or replace if reconnecting does not eliminate the alarm Relieve system pressure Verify connections or replace if reconnecting does not eliminate the alarm Check the system for internal and external leaks on all catalyst manifolds and plumbing Check paint supply on the B side increase paint supply pressure Check the system for internal and external leaks on all color manifolds and plumbing Check paint supply on the A side increase paint supply pressure 332709B Troubleshooting QPD1 Devia Potlife Potlife time has Purge process was not Make sure purge tion Expired expired before the completed process is completed system has moved Solvent su A pply shut off Verify solvent supply the required amount or empty
16. flow 1 4 npt f ports GUSSET LEG floor stand PLUG tube square Part Qty S 55 Parts Ref 30 31 32 33 34 43 45 50 51 53 54 56 15F741 115287 Description WASHER 3 8 SCREW cap hex head 3 8 16 x 2 75 in 70 mm SCREW cap hex head 3 8 16 x 7 8 in 22 mm NUT lock 3 8 16 SCREW cap hex head 3 8 16 x 3 in 76 mm WIRE HARNESS for Model MC1000 not shown WIRE HARNESS for Model MC2000 not shown FITTING adapter 1 4 npt m x 1 4 npt f FITTING Y tube for 1 4 in 6 mm OD tubing TUBE polyethylene 1 4 in 6 mm OD x 3 ft TUBE nylon green for control air to turn valves on 5 32 in 4 mm OD x 20 ft cut to length required TUBE nylon red for control air to turn valves off 5 32 in 4 mm OD x 20 ft cut to length required Qty 40 A R A R A R Ref Part Description Qty 55 223547 GROUND WIRE 1 56 SCREW cap socket 2 head 1 4 20 x 3 4 in 19 mm 69 GROMMET cable 1 70 16V429 CABLE CAN 1 intrinsically safe 5 pin for booth control fbe 50 ft 15 m 73 247302 KIT cup TSL 2 includes items 73a 73e 73a BRACKET 1 73b 24U617 KIT barbed fittings 1 includes o rings package of 12 Z TUBE polyurethane 1 1 4 in 6 mm OD 10 ft 3 05 m cut to fit 73d PLUG screw 10 32 4 to replace unused item 73b at TSL cup not shown 73e GASKET for item 4 73
17. 23 H2VDC COLOR 15 A vx He A HSS COLOR 24 Br ii COLOR 16 A GE 2 sH rr cotor 25 COLOR 17 woe Ha 15 J163 Q COLOR 26 E H5 2 COLOR O We He 1H M S COLOR 27 1 gL com coLor19 L 7 com 2 HEN NN lcoloR28 COLOR20 __ COM 4 14 J103 cotor29 COLOR 21 A We De tt LR SO caora PE A ET en ai ES 54321 BOOTH CONTROL 24M731 Figure 17 Electrical Schematic Sheet 3 Hazardous Location 32 332709B Optional Cables and Modules Electrical Schematics NOTE The total length of all cable used in the system must not exceed 150 ft 45 m See the Electrical Schematics page 27 A M12 CAN Cables for Hazardous Locations NOTE The total length of cable used in the hazardous location must not exceed 120 ft 36 m 16V423 6V424 6V425 6V426 6V427 6V428 6V429 6V430 0 0 6 0 1 0 0 2 0 0 0 3 0 5 0 5 0 5 0 8 0 al 211 1 5 a a DJ ak a 3 L lM gt t o Pan o o SIS 100 0 32 0 ch XA gt gt O w ZS O D D a Z o A M12 CAN Cables for Non Hazardous Locations Only 0 0 16 0 00 0 32 0 5U531 5U532 5V205 5V206 5V207 5V208 5U533 15V213 OD Wy HS o N ETE 150532 18v207 it 15V213 AN CAN Cables for Non Hazardous Locations Only enath ft m 0 0 3 3 0 4 6 0 5 0 0 6 0 1 0 0 1 5 0 0 3 0 3 0 4 0 0 0 6 0 5 0 8 0 0 0 15 0 Cable Part No 25306
18. Module safe J2 non intrinsically Optional Non IS Color safe Change Module J3 intrinsically safe J4 intrinsically safe Optional IS Color Change Module To reduce the risk of fire or explosion be certain that the barrier board is connected to J3 on the IS side of the isolation board If connected incorrectly the intrinsic safety of your system is compromised Remove the screws 128 holding the isolation board 111 to the barrier cover 107 Remove the isolation board Install the new isolation board using the screws 128 Install the brackets 110 Reconnect the cables to the positions as noted above Turn on power at the main circuit breaker Turn on the control box power switch Check that the two green LEDs D7 D8 and two yellow LEDs D6 D14 are on See Figure 24 Reinstall the cover 117 and tighten the screws 124 117 ti23772a 332709B IS ti21938a Figure 24 Detail of Isolation Board Cable Connections 332709B Repair 39 Repair Replacing the Barrier Board NOTICE To avoid damaging the circuit boards when servicing the control box wear Part No 112190 grounding Strap on your wrist and ground appropriately To avoid electrical component damage remove all system power before plugging any connectors 1 Follow the steps in Before Servicing page 34 2 Loosen the screws 124 and remove the
19. USB drive Custom Language was uploaded from USB drive Data logs were downloaded to USB drive User installed USB device in ADM USB port User installed USB device in ADM USB port User installed USB device in ADM USB port User installed USB device in ADM USB port ES00 Advi Factory Record of defaults n a sory Defaults being loaded EVUX Advi sory i 16 USB Disabled USB drive has been inserted downloading is disabled There has been no low Fill Pump flow during a fill pump Flow Low Purge Pump Press Sens Removed Inlet operation There has been no flow or low flow during a pump purge operation No inlet pressure transducer is detected when the system is expecting one Configuration of system is blocking data transfer There is a restriction on the outlet side of the pump or color stack Thick viscosity paint requires more pressure to pump Restriction in the outlet side of the pump or color stack resulting in the solvent flow being too low Disconnected transducer Change configuration to enable USB download function Make sure there are no restrictions in the color stack and that the dump valve is actuating Increase non mix pressure if necessary to create flow during the fill function Make sure there are no restrictions in the system Increase non mix pressure if necessary to create flow during the purge function
20. Verify transducer is connected properly Replace if reconnecting does not eliminate the alarm 332709B Troubleshooting l i i MMUX Advi sory 8 P2F Devia tion Devia tion P3D 332709B Flow Detected Pump Flow Detected Solvent Gun Flow Detected Solvent Mix Flow Not Detected Flow Unstable Pump Maint USB Logs Full Pressure Low Inlet Pump Pressure Low Inlet Pump Pressure High Outlet Pump The pump flow exceeded 20 cc min flow coming into Idle mode One of the solvent flow switches is indicating unexpected solvent flow The system detects both solvent flow switches open at the same time No Flow while mixing The pump flow rate did not stabilize while entering Idle mode USB memory is more than 90 full The inlet pressure on pump is less than the user entered alarm limit The inlet pressure on pump is less than the user entered deviation limit The outlet pressure on pump is greater than the user entered deviation limit There is a leak in the system or the gun was open when the system went into Idle mode Verify there are no leaks in the system Make sure the air flow switch is actuating properly Do not trigger the gun without atomizing air Solvent flow switch is Clean or replace stuck in flow position switch There is a leak through the solvent cutoff valve The EFCM is damaged One or bot
21. aan Aa ners ey FLUSH vor da uw IB DUNP HADC 3 4 COM COLOR 9 i Ha J8 J9 SH oc COLOR9 COLOR 10 aan 73 D 294 COLOR 10 AADC 6 COLOR 11 COM 3 3 SE N COLOR 11 car Le PA Hb J16 3 C COLOR 12 COLOR 13 Le AMA Hi IHM Sl aaa L aoc D 6 D cou y COLOR 14 L cov 2 2 gone L IcoLoR14 COLOR 15 _ COM a 14 J10 31 avec COLOR 15 COLOR 16 A We Hea tHe SW TKL loon 16 12345 A 12345 COLOR CHANGE MODULE 3 Pa MANIFOLD oe J COLORS D MANFOLD FLUSH aros gt 17 THRU 2 DUMP 3 4 COM COLOR 17 ARPA rajjs IER Me COLOR 17 COLOR 18 ar ane 2 OM nd COLOR 18 A A DC INDC 6 COLOR 19 lack aw ES 5 A COLOR 19 3 COLOR 20 2 bib J18 3 M COLOR 20 COLOR 21 La cb LI H Cp COLOR 21 L ac EI 6 COM COLOR 22 com 12 a Satz COLOR 22 COO 33 a 41114 J103 Banc coLoR23 COLOR 24 mt 28 Ha THI Oy LEN COLOR 24 gt 54321 A FLUSH CATALYST1 CATALYST 2 CATALYST 3 CATALYST 4 FLUSH COLOR 25 COLOR 26 COLOR 27 COLOR 28 COLOR 29 COLOR 30
22. enclosure cover 117 3 Loosenthe screws 125 and remove the barrier cover 107 leaving the isolation board 111 attached to the cover 4 Note the position of the barrier board input and output cables See Electrical Schematics page 27 Disconnect the cables from the barrier board 106 5 Remove the two screws 108 and the three screws 109 spacers 105 and lockwashers 104 Remove the barrier board 106 6 Install the new barrier board using the screws spacers and lockwashers 7 Reconnect the cables to the barrier board as noted above 8 Installthe barrier cover 107 and isolation board 111 9 Turn on power at the main circuit breaker 10 Turn on the control box power switch Check that the system is operating NOTE The two green LEDs D4 D5 on the barrier board will light if the board has power 40 11 C MO a e lalala EE e 2 MA Y a 8 o 3 ge 222 amp KEE H a o a ne eee D g 8 S Nd U Se e O a Mo s 9 e so q je e f Ue x eat e A 9 RG e D m Sie 5 ale s g ee e e 8 S E pen S Re D4 g S e e 2 e ale el 2 F3 a e o eje d D KW e e e D d e 2 e e o a 8 H Sg J3 J1 e 1
23. key token NOTE The blue key token is required for proper operation Replace the token access panel 332709B Replace the Battery A lithium battery maintains the ADM clock when the power is not connected Sparking can occur when changing the battery Replace the battery only in a non hazardous location away from flammable fluid or fumes 1 Turn off the PD2K power switch 2 Remove the rear access panel 332709B Repair ti21698a Figure 22 Remove Battery Panel Remove the old battery and replace with a new CR2032 battery Replace the rear access panel Turn the power switch on Dispose of the old battery according to your federal state and local waste regulations 37 Repair Servicing the Control Box Replacing the Isolation Board NOTICE To avoid damaging the circuit boards when servicing the control box wear Part No 112190 grounding strap on your wrist and ground appropriately To avoid electrical component damage remove all system power before plugging any connectors 1 2 3 38 Follow the steps in Before Servicing page 34 Loosen the screws 124 and remove the enclosure cover 117 Note the position of the isolation board cables See the following table Electrical Schematics page 27 and Figure 24 Disconnect the cables from the isolation board 111 Remove the brackets 110 Isolation Board Cable Destination Connector J1 non intrinsically Gateway
24. 1 mo Ga e it lus ti23829a D5 Reinstall the cover 117 and tighten the screws 124 117 ti23773a Figure 25 Replacing the Barrier Board 332709B Repair Replacing the Barrier Board Fuses 1 Follow steps 1 4 under Replacing the Barrier Board page 40 NOTICE 2 Remove the fuse F3 or F4 from its fuseholder To avoid damaging the circuit boards when 3 Snap the new fuse Graco PN 15D979 into the servicing the control box wear Part No 112190 fuseholder grounding strap on your wrist and ground appropriately 4 Follow steps 7 11 under Replacing the Barrier Board page 40 To avoid electrical component damage remove all system power before plugging any connectors Replacing the Enhanced Fluid Control Module EFCM 9 Turn on the control box power switch Check that the green is on the orange and yellow LEDs are blinking and the red LED is off NOTICE To avoid damaging the circuit boards when servicing the control box wear Part No 112190 grounding strap on your wrist and ground appropriately To avoid electrical component damage remove all system power before plugging any connectors ti23830a PS SEET SE 10 Reinstall the cover 117 and tighten the screws 2 Loosen the screws 124 and remove the 124 enclosure cover 117 not shown 139 130 Pa ao 3 Note the position of the EFCM input and output cables See Electrical Schematics page 27 Disco
25. 23422 21000 21227 21001 21002 21003 20952 21201 21004 21228 ala r KA Wj N gt De De NINI gt l ll ch al wa al 332709B AN 25 Pin D SUB Cables for Non Hazardous Locations Only 167659 2 5 0 8 16V659 6 0 1 8 A Alternates for Communication Module 24R910 for Non Hazardous Locations Only Module Part No Module Part No CGMDNO DeviceNet CGMPBO Profibus CGMEPO Ethernet IP CGMPNOS Profinet You must purchase Map Token Kit 17C087 for use with these kits A Alternates for Color Change Modules by Part Number Factory Configuration for Non Hazardous Locations Only AN Alternates for Color Change Modules by Part Number Factory Configuration for Hazardous Locations Only 247571 2 color 2 catalyst 247572 4 color 2 catalyst 247573 6 color 2 catalyst 247574 8 color 2 catalyst 13 24 color 241778 12 color 4 catalyst 13 30 color 247779 13 18 color 33 Repair Repair 1 Flush the system as explained in your PD2K Operation Manual if service time may exceed pot life time Follow the Pressure Relief Procedure page 35 before servicing fluid components 2 Close the main air shutoff valve on the air supply line 3 Shut off the power switch P at the electrical control box 4 If servicing the electrical control box shut off Servicing the electrical control box exposes you power at the main circuit breaker before opening to high voltage To avoi
26. 24P 658 24P E We Weg 3 S DS SAT souvan AA g F S EFCM non OW PUMP INLET PUMP INLET ANS L oi gt 1231820 e la 16 29 7 SPLITTER BARRIER 2 13 SOLVENT METER 258718 BOARD 16P243 TRANSDUCER TRANSDUCER a 248192 SAFETY INTERLOCK SWITCH 16P 289 16P290 a 2 16P289 16P290 8 2 A ANCED UGHT wpa LI ES EES S KLL E We 3 So gt gt 3 859 LEZ ggg cea pip IA 5 NG S pila NG S pila z z zE l ge S Ee pa 88118118 l Dee deg 3 3 3 3 i OLOR CHANGE MODULE 7 l OR G3000 METER lor G3000 METER G l R29 AN lt l ce ce 2 5 5 5 3 8 CABLE 167659 SISI SI Z S NOCABLE 167659 zolle l COLOR CHANGE MODULE 8 1 CABLE 167659 l 24R219 A l n CABLE 161659 i Me l l FAN FAN IS ten 242658 ZA cee neve i Be ORRO ORRO i BOOTH CONTROL 24M731 l 16P036 16P037 16P036 16P037 I RE HARNESS m s lt 1 EH 24264 24P6E5 e 1 I i l meel S Seel 5 ___ HAZARDOUS LOCATION __ 16P289 16P290 a 16P289 16P290 a POP OUTLET an e EEN NON HAZARDOUS LOCATION 16P289 16P290 16P289 16P290 PUMP V P FOR 8 2 PUMP V P FOR 2 FLUIDREG a FLUIDREG 5 a 89 Laz 2 2B SC S S H S H K el 598 ila mn se 8 FLOWSENSOR FLOWSENSOR OR GTR CR exe 29715 258718 29715 258718 16510 16V519 16V510 160519 Figure 12 Electrical Schematic Sheet 1 3327098 27 Electrical Schematics
27. 81 SCREW pan 8 32 4 2 182 24W777 MODULE modbus tcp 1 183 277674 ENCLOSURE cube 1 2 door 184 BRACKET mount 1 modbus 10 185 121901 SUPPRESSOR box 3 snap ferrite 186 121001 CABLE CAN fbe 1m 1 Items marked are not available separately 4 Replacement Danger and Warning labels tags and cards are available at no cost 332709B 59 Parts Solenoid Manifold Parts Part No 24T772 Solenoid Manifold 303 302 308 i21529a 60 Ref Part Description Qty 301 PLATE 1 302 MANIFOLD 1 303 SCREW cap socket 4 head 1 4 20 x 0 375 in 10 mm 304 115671 CONNECTOR 1 8 1 npt m x 1 4 in 6 mm OD tube 305 16P812 VALVE solenoid 2 307 114151 FITTING elbow 4 swivel 1 8 npt m x 5 32 in 4 mm OD tube 308 114263 FITTING straight 4 1 8 npt m x 5 32 in 4 mm OD tube 309 C06061 MUFFLER 2 Items marked are not available separately 332709B Technical Data Technical Data Positive Displacement U S Metric Proportioner Maximum fluid working pressure AC1000 Air Spray 300 psi 2 1 MPa 21 bar Systems AC2000 Air Assisted 1500 psi 10 5 MPa 105 bar Spray Systems Maximum working air 100 psi 0 7 MPa 7 0 bar pressure Air supply 85 100 psi 0 6 0 7 MPa 6 0 7 0 bar Air filter inlet size 3 8 npt f Air filtration for air logic 5 micron minimum filtration required clean and dry air user supplied Air filtration for
28. Recipe 0 to flush solvent from the pumps and to purge to the spray device Command the system to Standby after just a couple of second to avoid getting a Purge Incomplete alarm 6 If pressure remains in the solvent line between the solvent supply pump and the solvent valve VERY SLOWLY loosen a fitting to relieve pressure gradually Loosen the fitting completely 7 Verify on the ADM Home Screen that neither pump is showing any pressure NOTE If pressure remains in the solvent line between the solvent supply pump and the solvent valve VERY SLOWLY loosen a fitting to relieve pressure gradually 35 Repair Repairing the Advanced Display Module ADM Replace the ADM To replace the Advanced Display Module disconnect the cable from the module and remove the module from the bracket Install the new module on the bracket and attach the cable ti21741a Figure 19 Replace the Advanced Display Module Install Key Token or Upgrade Token 1 Shut off the PD2K power switch 2 Remove the token access panel ti21699a Figure 20 Remove Token Access Panel 36 Remove blue key token Insert and press black upgrade token T firmly into slot NOTE There is no preferred orientation of the token ti21700a Figure 21 Insert Token Turn the power switch back on The red indicator light L will flash until the new firmware is completely loaded Remove the token T Replace the blue
29. Repair Parts ProMix PD2K Proportioner for Automatic Spray Applications 2921998 Electronic positive displacement proportioner for fast setting two component materials System for automatic dispense with Advanced Display Modules For professional use only Important Safety Instructions Read all warnings and instructions in this manual and in your installation operation and associated component manuals Save these instructions See page 3 for model part numbers and approvals information ti23768a PROVEN QUALITY LEADING TECHNOLOGY Contents ee TTT 3 Related Manuals esse eee ee eee ee eee eee 5 WalninGS ti ad 6 Important Isocyanate ISO Information 9 Troubleshooting AANEREN ENNER 10 System Troubleshooting 10 Error Code Troubleshooting 11 Power Barrier Board Diagnostics 21 Isolation Board Diagnostics 22 Enhanced Fluid Control Module EFCM Diagnostics 23 Pump Module Diagnostics 24 Advanced Display Module Diagnostics 25 le 26 Electrical Schematics see ee ee eee ee ee ee eee 27 Optional Cables and Modules 33 Repair Tad Ries deed RUN ad da 34 Before Servicing sese eee ee eee eee 34 Pressure Relief bDrocedure 35 Repairing the Advanced Display Module ADM viii a 36 Servicing the Control Box
30. TNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of meir manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant he
31. XUU Advi USB An error occurred User installed Repeat process with sory Upload Err while uploading from incompatible USB compatible USB the USB drive device in ADM USB device port 332709B 19 Troubleshooting Maintenance Error Codes Perform the required maintenance if the following codes occur code Type neme Lou n END Calibration Pump A calibration test was run on the pump ENSO Record Calibration Solvent A calibration test was run on the solvent meter Meter ENT Calibration Stall Test A stall test was completed successfully on pump Pump MAD Maint Outlet Pump Maintenance is due on pump MAT Advisory Maint Stall Test Maintenance stall test is due on pump Pump MEB Maint Valve Catalyst Maintenance is due on catalyst valve B MED Maint Valve Outlet Maintenance is due on outlet valve MEF Maint Valve Inlet Maintenance is due on inlet valve MEG Maint Valve Gun Maintenance is due on gun valve MES Maint Valve Solvent Maintenance is due on solvent valve 20 332709B Troubleshooting Power Barrier Board Diagnostics me 5 ese 5 0 Figure 7 Power Barrier Board Table 1 Power Barrier Board Diagnostics LED green LED green iD If either F3 or F4 is blown there is no power 332709B 21 Troubleshooting Isolation Board Diagnostics N ios A nr Be S
32. afe terminals must be rated for Intrinsic Safety This includes DC voltage meters onmmeters cables and connections Remove the unit from the hazardous area when troubleshooting SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources TOXIC FLUID OR FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in app
33. al 332339 Pump Repair Parts Manual 332454 Color Change Valve Repair Parts Manual 332709B 5 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the proble
34. atomizing 30 micron minimum filtration required clean and dry air air user supplied Mixing ratio range 0 1 1 50 1 1 Fluids handled one or two component solvent and waterborne paints polyurethanes epoxies acid catalyzed varnishes e moisture sensitive isocyanates Viscosity range of fluid 20 5000 centipoise Fluid filtration 100 mesh minimum user supplied Maximum fluid flow 800 cc minute depending on material viscosity Fluid outlet size 1 4 npt m External power supply 90 250 Vac 50 60 Hz 7 amps maximum draw requirements E Liras A q 15 amp maximum circuit breaker required 8 to 14 AWG power supply wire gauge Operating temperature 36 to 122 F 2 to 50 C range Storage temperature 4 to 158 F 20 to 70 C range Weight of base model 195 Ib 88 kg approximate Sound data Less than 75 dB A Wetted parts 17 4PH 303 304 SST Tungsten carbide with nickel binder perfluoroelastomer PTFE PPS UHMWPE 332709B 67 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and peng its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warran
35. d not shown 74 166421 NIPPLE pipe 1 4 1 npt Items marked are not available separately 332709B Control Box Parts Electrical Control Box ti23781a 332709B Parts 57 Parts Electrical Control Box continued Ref 101 102 103 104 105 106 106 a 107 108 109 58 ti21564a 255786 15D979 Description ENCLOSURE PANEL back POWER SUPPLY 48 Vdc 10 A 480 W WASHER lock no 6 SPACER standoff BOARD barrier includes item 106a FUSE 400 mA quick acting COVER barrier SCREW machine pan head 6 32 x 1 5 in 38 mm SCREW machine pan head 6 32 x 0 375 in 10 mm Ref 110 111 112 113 114 115 116 117 118 119 120 24M485 16U725 16T660 Description BRACKET board BOARD isolation IS SWITCH selector 2 position DUCT wire COVER duct FILTER line 10A BLOCK terminal COVER enclosure GROMMET LIGHT POWER SUPPLY 24 Vdc 4 A 96 W Qty 332709B Ref 121 122 123 124 125 126 127 128 129 130 131 132 133 134 137 138 139 140 141 142 143 121003 24N527 16P243 Description CONNECTOR bar ground SCREW ground M5 x 0 8 NUT hex flange head 1 4 20 SCREW flanged hex head 1 4 20 x 0 75 in 19 mm SCREW machine pan head 10 24 x 0 375 in 10 mm SCREW machine pan head 10 32 x 0 75 in
36. d Fluid Control Module Diagnostics s onomea ato purpose O Sane muge puposevo n Ef in connector 24 Ve Power CAN Communication Bare GET Display Mode ERR D38 LED red Blinks an error code If the LED is on steady the system is down Cycle power 332709B 23 Troubleshooting Pump Module Diagnostics ti21743a Figure 10 Pump Module Table 4 Pump Module Diagnostics e kon ou co n COMMON oneone O ee n ET connector L H a Spin connector Melor encoder connection Spin connector amen Trans 5 Spin connector Rasa Te connector osa n fe pn cornector Vide put Power and fan sonnecion fe GT E ave Out CED ree 24 332709B Troubleshooting Advanced Display Module Diagnostics ti21939a Figure 11 Advanced Display Module Table 5 Advanced Display Module Diagnostics LED yellow green Green USB inserted Yellow USB communication LED red yellow green Green Power Yellow Communication Red Error 332709B 25 Notes Notes 26 332709B Electrical Schematics Electrical Schematics NOTE The electrical schematic illustrates all possible wiring expansions in a ProMix PD2K system Some components shown are not included with all systems NOTE See Optional Cables and Modules page 33 for a list of cable options
37. d electric shock turn off the enclosure power at the main circuit breaker before opening the enclosure All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Do not substitute or modify system components as this may impair intrinsic safety NOTICE To avoid damaging the circuit boards when servicing the control box wear Part No 112190 grounding strap on your wrist and ground appropriately Figure 18 Control Box Power Switch Y ti19582a To avoid electrical component damage remove all system power before plugging any connectors 34 332709B Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol AAAO This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment Without Color Change NOTE The following procedure relieves all fluid and air pressure in the system Use your control interface to issue the necessary commands to your system 1 Turn off the supply pumps Open the drain valve on the supply line fluid filter to relieve pressure in the supply line NOTE If your system does not include a drain valve on the supply line command the system to Mix Cycle th
38. e A and B dosing pumps a couple of times to drain the pumps through the spray device 2 Command the system to Standby Trigger the spray device to relieve pressure Flush the remote mix manifold and spray device Shut off the solvent supply pump To relieve pressure command the system to Purge and trigger the spray device When the pressure is relieved command the system to Standby to avoid getting a Purge Incomplete alarm 5 If pressure remains in the solvent line between the solvent supply pump and the solvent valve VERY SLOWLY loosen a fitting to relieve pressure gradually 332709B Repair Loosen the fitting completely With Color Change NOTE The following procedure relieves all fluid and air pressure in the system 1 Turn off the supply pumps Open the drain valve on the supply line fluid filter to relieve pressure in the supply lines Do this for each color If using an electrostatic gun shut off the electrostatics before flushing the gun 2 Trigger the gun to relieve pressure From Maintenance Screen 4 on the ADM check the box in the field labeled Gun for each color in the system 3 Command the system to Purge Hold the gun trigger open after the solvent valve shuts off to relieve all pressure 4 Set the system to Recipe 0 to flush the pumps and to purge to the spray device When flushing is complete the system will go to Standby 5 Shut off the solvent supply pump Set the system to
39. e terminal 8 pins 3 and 4 See Electrical Schematics page 27 50 CH wo ti23831a Replace the covers 8 117 332709B Repair GA Ay EE a DE TS S S L ti23780a Figure 35 Replacing a Fan 57 332709B Repair Replacing a Solvent Flow Switch 1 2 10 11 12 13 52 Follow the steps in Before Servicing page 34 Remove the screws 56 holding the cover 8 to the front of the unit Disconnect the solvent flow switch wires from J6 pins 11 12 Switch 1 or J7 pins 9 10 Switch 2 on the EFCM See Electrical Schematics page 27 Disconnect the solvent lines Unscrew the adapter 45 from the solvent flow switch 19 Unscrew the solvent flow switch from the elbow 18 Remove the solvent flow switch 159 Screw the new solvent flow switch onto the elbow 18 Screw the adapter 45 into the solvent flow switch 19 Connect the wires to J6 pins 11 12 Switch 1 or J7 pins 9 10 Switch 2 Reconnect the solvent lines Install the cover 8 to the front of the unit with the screws 56 Open the main air shutoff valve on the air supply line Restore power to the unit Turn on the power switch P at the electrical control box ti23783a 332709B Notes Notes
40. equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 332709B Important Isocyanate ISO Information Important Isocyanate ISO Information Isocyanates ISO are catalysts used in two component materials Isocyanate Conditions GA COS Spraying or dispensing materials containing isocyanates creates potentially harmful mists vapors and atomized particulates Read and understand material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Keep Components A and B Separate C
41. es special attention to avoid equipment damage and downtime e When changing materials flush the equipment multiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility When changing between epoxies and urethanes or polyureas disassemble and clean all fluid components and change hoses Epoxies often have amines on the B hardener side Polyureas often have amines on the A resin side Troubleshooting Troubleshooting NOTE Check all possible remedies before disassembling the system System Troubleshooting Unit will not operate Inadequate power supply Power switch is off Turn switch on Main power is shut off Clogged fluid outlet line valves etc Fluid dried on piston rod Disassemble and clean pump See pump manual In future stop pump at bottom of stroke Pump output low on both strokes Inadequate power supply See Technical Data page 61 Exhausted fluid supply Refill and reprime pump Clogged fluid outlet line valves etc Worn piston packings Replace See pump manual Pump output low on only one Held open or worn dosing valves Check and repair See pump stroke manual Worn piston packing Replace See pump manual No output Improperly installed dosing valves Check solenoid connections to valves See pump manual Pump operates erratically Exhausted fluid supply Ref
42. f changing setup variables Valve failure seal failure worn rod or cylinder Valve failure seal failure worn rod or cylinder Indicates USB port is uploading or downloading data Indicates system stop key on ADM was pressed An indication on the display that the pump completed the home function Downloading upload ing data on USB was interrupted by the USB device being removed Indicates date and time when setup values were changed Replace inlet and outlet valve and seal for down stroke Replace piston and throat seals Replace rod and cylinder as necessary Replace inlet and outlet valve and seal for up and down strokes Replace piston and throat seals Replace rod and cylinder as necessary Re enable pump power to reset pump Make sure inlet supply pressure is not too high Wait for USB Idle No action required Replace the USB device and begin process again 332709B EMIX Advi sory EQUO Advi sory 8 332709B Timeout Startup Pump Timeout Shutdown Pump System Power On System Power Off USB Idle USB Sys Settings Down loaded Pump tried but was not able to move to the home position within a specified amount of time Pump tried but was not able to move to the park position within a specified amount of time Record of power cycle ON Record of power cycle OFF The pumps are not powered and are unable to move USB do
43. h of the solvent flow switches are stuck in the flow position Restriction in the outlet side of the pump or color stack Check for leaks and repair valve Unplug both connectors on the EFCM If alarm clears replace the EFCM Clean or replace switch Make sure there are no restrictions in the system Target flow rate is set Set a target flow rate to zero Potential leak in the system Configuration parameter on system is enabled to generate this advisory Check the system for leaks and run manual stall test Complete download to ensure no data is lost Increase inlet pressure Increase inlet pressure Relieve system pressure 17 Troubleshooting P3F Devia tion 8 8 ki i i 18 Pressure High Inlet Pump Pressure High Outlet Pump Pressure High Inlet Pump Press Sens Removed Outlet Press Sens Failed Outlet Press Sens Failed Inlet Differential Pressure A Over B Differential Pressure B Over A The inlet pressure on pump is greater than the user entered deviation limit The outlet pressure on pump is greater than the user entered alarm limit The inlet pressure on pump is greater than the user entered alarm limit No outlet pressure transducer is detected when the system is expecting one Outlet pressure transducer has failed Inlet pressure transducer has failed Low differential pressure
44. ill and reprime pump Held open or worn dosing valves Check and repair See pump manual Worn piston packing Replace See pump manual 10 332709B Error Code Troubleshooting System errors alert you of a problem and help prevent off ratio spraying There are three types Advisory Deviation and Alarm An Advisory records an event in the system and will clear itself after 60 seconds A Deviation records an error in the system but does not shut down the equipment The deviation must be acknowledged by the user If an Alarm occurs operation stops If any of the three types occur Alarm buzzer sounds unless in silent mode Alarm popup screen shows the active alarm code e Status bar on the Advanced Display Module shows the active alarm code Alarm is saved in the date time stamped log Troubleshooting NOTE When an error occurs be sure to determine the code before resetting it If you forget which code occurred the Errors screen displays the 200 most recent errors with date time and description NOTE In some error codes listed below a symbol is shown as the last digit This symbol represents the applicable pump number which can vary The unit s display will show the applicable pump number as the last digit in the code B9A0 Advi Volume sory Rollover A Current B9AX Advi Volume sory Rollover A Lifetime B9BO Advi Volume sory Rollover B Current B9BX Advi Volume sory Rollover B
45. ing the Power Switch 6 Reconnect the wires to the positions as noted above 332709B 47 Repair Servicing the Fluid Section Removing a Pump 7 1 2 1 Follow the steps in Before Servicing page 34 2 Remove the screws 56 holding the cover 8 4 to the front of the unit Disconnect the cable from the pump driver 101 4 Disconnect the air lines from the dosing valves V a 5 Disconnect the fluid inlet and outlet lines from the pump manifolds IN OUT 8 6 Remove the screws 15 and pump bracket 7 y ti23782a Figure 33 Installing a Pump 48 8 Loosen the jam nuts holding the pump to the mounting bracket 4 Remove the pump See manual 332339 to repair the pump Installing a Pump Slide the pump into the mounting bracket 4 Tighten the jam nuts to secure Install the pump bracket 7 and screws 15 Connect the fluid inlet and outlet lines to the pump manifolds IN OUT Connect the air lines to the dosing valves V Connect the cable to the pump driver 101 Install the cover 8 to the front of the unit with the screws 56 Open the main air shutoff valve on the air supply line Restore power to the unit Turn on the power switch at the electrical control box 332709B Repair Replacing a Solenoid NOTICE To avoid damaging the circuit boards when servicing the control box wear Part No 112190 grounding strap on your wrist and ground appropriate
46. is available and on SND1 SPD1 completed Valve stuck or broken Replace valve of material potlife supply valves are WSUX Advi USB USB configuration A software update Reinstall software sory Config Err file does not match was not completed Restrictions in mixer Fix restrictions manifold or spray gun Target flow rate is set Set a target flow rate to zero Alarm Gun Purge The system timed out Solvent flow switch not Replace switch Incomplete without reaching the working RE SE Solvent flow is too low Increase solvent of solvent tor a purge to actuate the solvent pressure to drive a switch high purge flow rate Gun is not triggered Operator must continue flushing for configured time until the booth control indicates purge is volume through the open mixed material line expected checked on successfully startup Alarm Mix Fill The system timed out Mix manifold not set to Set manifold to spray Incomplete before the mix fill cycle spray position triggered during fill process until WX00 Alarm Software An unexpected Call Graco Technical Errors software error has Support occurred loaded the gun with mixed materiai Spray gun was not Allow flow through gun the fill complete LED stops flashing WXUD Advi USB An error occurred User installed Repeat process with sory Download while downloading to incompatible USB compatible USB Err the USB drive device in ADM USB device port W
47. is communication error indicates that the network has lost communication with the Color Change Module This communication error indicates that the Network has lost communication with the Advanced Display Module This communication error indicates that the Network has lost communication with the EFCM More than one Color Change Module with the same address is connected in the system Check CAN cable connections to the Color Change Module and any interconnected modules Check CAN cable connecting ADM to the EFCM Check CAN cables connecting ADM to the EFCM Replace Cable or EFCM as necessary Check the system and remove the extra color change module Re address one ofthe color change boards 332709B Troubleshooting 332709B Duplicate Fluid Module Exceeded Max Flow Pump tt Leak Detected Pump tt System sees two or more identical Enhanced Fluid Control Modules EFCM Pump was driven to its maximum allowed speed This is a manual stall test failure when the pump cannot build pressure to the target Stall Test Pressure Will fault after 30 seconds No Stall Up Pump failed the stall test did not stall on the failure worn rod or upstroke More than one EFCM is connected in the system System has a leak or open valve that is allowing unrestricted flow Pump is cavitating cycling without restriction Viscosity of material is t
48. lectrical Schematics page 27 Disconnect the wires from the line filter 115 4 Remove the screws 142 holding the line filter to the enclosure Remove the line filter 5 Install the new line filter using the screws 142 Reconnect the wires to the positions as noted above NOTICE Failure to follow the electrical schematic could result in damage to the electrical components 7 Reinstall the cover 117 and tighten the screws 124 8 Turn on power at the main circuit breaker 46 332709B Repair Replacing the Power Switch NOTICE Failure to follow the electrical schematic could result in damage to the electrical components 7 Reinstall the cover 117 and tighten the screws NOTICE 124 To avoid damaging the circuit boards when 8 Turn on power at the main circuit breaker servicing the control box wear Part No 112190 bag grounding strap on your wrist and ground kk P appropriately To avoid electrical component damage remove all system power before plugging any connectors 1 Follow the steps in Before Servicing page 34 2 Loosen the screws 124 and remove the enclosure cover 117 3 Note the position of the power switch input and output wires See Electrical Schematics page 27 Disconnect the wires from the power switch 112 4 Remove the switch terminal blocks T unscrew the retaining nut N and remove the switch installithe new switch Figure 32 Replac
49. ly To avoid electrical component damage remove all system power before plugging any connectors Follow the steps in Before Servicing page 34 2 Remove the screws 56 holding the cover 8 302 to the front of the unit 3 Loosen the screws 124 and remove the enclosure cover 117 208 4 Disconnect the 2 solenoid wires from oda J1 on the pump control module See Figure 34 Solenoid Replacement Electrical Schematics page 27 5 Remove 2 screws 303 and the solenoid 305 Install the new solenoid 305 with the screws 303 7 Connect the 2 solenoid wires to J1 on the pump control module See Electrical Schematics page 27 8 Replace the covers 8 117 332709B 49 Repair Replacing a Fan NOTICE To avoid damaging the circuit boards when servicing the control box wear Part No 112190 grounding strap on your wrist and ground appropriately To avoid electrical component damage remove all system power before plugging any connectors Follow the steps in Before Servicing page 34 2 Remove the screws 56 holding the cover 8 to the front of the unit 3 Loosen the screws 124 and remove the enclosure cover 117 4 Disconnect the 2 fan wires from the pump control module See Electrical Schematics page 27 5 Remove the 4 screws nuts and washers to remove the fan 9 Install the new fan 9 and attaching hardware Connect the 2 fan wires to the pump control module Us
50. m Keep a working fire extinguisher in the work area ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 6 332709B A A MPa bar PSI 332709B Warnings INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non intrinsically safe equipment will create a hazardous condition and can cause fire explosion or electric shock Follow local regulations and the following safety requirements e Be sure your installation complies with national state and local codes for the installation of electrical apparatus in a Class 1 Group D Division 1 North America or Class 1 Zones 1 and 2 Europe Hazardous Location including all of the local safety fire codes for example NFPA 33 NEC 500 and 516 OSHA 1910 107 etc To help prevent fire and explosion Do not install equipment approved only for a non hazardous location in a hazardous location See model ID label for the intrinsic safety rating of your model e Do not substitute system components as this may impair intrinsic safety Equipment that comes in contact with the intrinsically s
51. n Gateway Module 6 Turn on the control box power switch Check that the three status indicator lights are green 7 Reinstall the cover 117 and tighten the screws 124 NOTICE To avoid damaging the circuit boards when servicing the control box wear Part No 112190 grounding Strap on your wrist and ground appropriately system power before plugging any connectors 1 Follow the steps in Before Servicing page 34 Q Os 2 Loosen the screws 124 and remove the Ma To avoid electrical component damage remove all ka enclosure cover 117 3 Remove the screws 182b holding the communication gateway module CGM to the module base Remove the CGM You do not 182b 124 have to disconnect the cables 4 Install the new CGM 182a using the screws ET 182b Figure 30 Replacing a Communication Gateway 5 Turn on power at the main circuit breaker Module 3327098 45 Repair Replacing the Line Filter NOTICE To avoid damaging the circuit boards when servicing the control box wear Part No 112190 grounding strap on your wrist and ground appropriately To avoid electrical component damage remove all system power before plugging any connectors Follow the steps in Before Servicing page 34 Loosen the screws 124 and remove the ti23779a enclosure cover 117 Figure 31 Replacing the Line Filter 3 Note the position of the line filter input and output wires See E
52. nn eg ou OR oli oe ad no E SHE Pi ce S D a 5 y des L EEE zm D ES 55 00 S ES SE D e EE N_N oe ENE e Ren C 9 panye N ZIJEa S Ebeu a ZER EE les loo O E oll 6 Ge Mis omar o 5 u CR eso n ma CMS o e 6 m mm99 o 32 E OS AA a a ES Bes S SS How 72 e e x my M 5 loo of o e PE ma RX ST S 533 RE E R H 22 ES s ST Ss LO a6 ori N RR A ERES EES MES Dies L d Gl A E E ATT SS ERE 3 ge m EER Figure 8 Isolation Board Table 2 Isolation Board Diagnostics pe LED yellow IS Communication Non IS Communication Non 1S Optional Color Change Module Intrinsically Safe Barrier Board Intrinsically Safe Optional Color Change Module S1 Pushbutton Switch For Non IS connectors If switch S1 is off yellow LED D14 is steady on Push switch to turn switch on 2 Pushbutton Switch For Intrinsically Safe connectors If switch S2 is off yellow LED D6 is steady on Push switch to turn switch on 22 3327098 Troubleshooting Enhanced Fluid Control Module EFCM Diagnostics o T 4 ARAAARAAARAFIMI PANN ARIA N A ti21742a Figure 9 Enhanced Fluid Control Module Table 3 Enhance
53. nnect the cables from the EFCM 139 4 Loosen the screws 142 holding the EFCM to the enclosure Remove the module Install the new EFCM using the screws 142 Reconnect the cables to the positions as noted above Turn on power at the main circuit breaker Load the software to the ADM See Install Key Token or Upgrade Token page 36 Figure 26 Replacing the EFCM Control Module ti23774a 332709B 41 Repair Replacing the 24 Vdc Power Supply 7 Reinstall the cover 117 and tighten the screws 124 8 Turn on power at the main circuit breaker 9 Turn on the control box power switch NOTICE NOTE The green LED on the barrier board 106 the green power LED on the EFCM module 139 and the 24V green LED on each of the pump control modules 132 will light when operating To avoid damaging the circuit boards when servicing the control box wear Part No 112190 grounding strap on your wrist and ground appropriately 139 To avoid electrical component damage remove all system power before plugging any connectors 1 Follow the steps in Before Servicing page 34 2 Loosen the screws 124 and remove the enclosure cover 117 not shown 3 Note the position of the power supply input and output wires See Electrical Schematics page 27 Disconnect the wires from the power supply 120 4 Remove the screws 129 holding the power supply to the side of the enclosure Remove the power
54. oo thin for nozzle size No material in the pump or line Leak in the system Valve failure seal cylinder Check the system and remove the extra EFCM Inspect system for leaks Verify that the pump is being supplied with material Reduce nozzle size to create more restriction Reduce paint pressure to lower the flow rate Make sure the pump and down stream color line are loaded with material Determine if leak is external or internal by visually inspecting the system for fluid leakage Fix all loose or worn hoses fittings and seals Inspect all valve seats and needles for wear and replace worn piston or throat seals Replace inlet and outlet valve and seal for up stroke Replace piston and throat seals Replace rod and cylinder as necessary 13 Troubleshooting i EAUX Advi sory Mi 8 8 8 14 No Stall Down Pump No Stall Pump Position Pump USB Busy Stop Button Pressed Home Complete Pump USB drive was removed Setup Value s Changed Pump failed the stall test did not stall on the downstroke Pump failed the stall test did not stall on either the upstroke or the downstroke The pump was detected to be out of position USB drive has been inserted download is in progress Record of a stop button press Record of pump homing is complete USB drive was removed while downloading or uploading Record o
55. pply 6 Reconnect the wires to the positions as noted above NOTICE Failure to follow the electrical schematic could result in damage to the electrical components 332709B 43 Repair Replacing a Pump Control Module NOTICE To avoid damaging the circuit boards when servicing the control box wear Part No 112190 grounding strap on your wrist and ground appropriately To avoid electrical component damage remove all system power before plugging any connectors Follow the steps in Before Servicing page 34 2 Loosen the screws 124 and remove the enclosure cover 117 3 Note the position of the pump control module cables See Electrical Schematics page 27 Disconnect the cables from the pump control module 132 4 Remove the screws 143 and washers 177 holding the pump control module to the enclosure Remove the pump control module 5 Install the new pump control module using the screws 143 and washers 177 6 Reconnect the cables to the positions as noted above 44 oo N Turn on power at the main circuit breaker Turn on the control box power switch Check that the 48V green LED and the 24V green LED on each of the pump control modules 132 are on NOTE If the pumps do not work recheck the wiring Reinstall the cover 117 and tighten the screws 124 ti23778a Figure 29 Replacing a Pump Control Module 332709B Repair Replacing a Communicatio
56. reto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com To place an order contact your Graco Distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original Instructions This manual contains English MM 332709 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision B September 2014
57. ross contamination can result in cured material in fluid lines which could cause serious injury or damage equipment To prevent cross contamination Never interchange component A and component B wetted parts Never use solvent on one side if it has been contaminated from the other side Moisture Sensitivity of Isocyanates Exposure to moisture such as humidity will cause ISO to partially cure forming small hard abrasive crystals which become suspended in the fluid 332709B Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity NOTICE Partially cured ISO will reduce performance and the life of all wetted parts Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Keep the ISO pump wet cup or reservoir if installed filled with appropriate lubricant The lubricant creates a barrier between the ISO and the atmosphere Use only moisture proof hoses compatible with ISO Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use Always lubricate threaded parts with an appropriate lubricant when reassembling NOTE The amount of film formation and rate of crystallization varies depending on the blend of ISO the humidity and the temperature Changing Materials NOTICE Changing the material types used in your equipment requir
58. roved containers and dispose of it according to applicable guidelines Always wear chemically impermeable gloves when spraying dispensing or cleaning equipment Warnings PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify
59. supply 5 Install the new power supply using the screws 129 6 Reconnect the wires to the positions as noted Figure 27 Replacing the 24 Vdc Power Supply above ti23776a NOTICE Failure to follow the electrical schematic could result in damage to the electrical components 42 332709B Repair Replacing the 48 Vdc Pump Power Supply 7 Reinstall the cover 117 and tighten the screws 124 8 Turn on power at the main circuit breaker 9 Turn on the control box power switch Press NOTICE ch To avoid damaging the circuit boards when servicing the control box wear Part No 112190 NOTE The 48V green LED on each of the pump grounding strap on your wrist and ground control modules 132 will light when operating appropriately to turn pump power on To avoid electrical component damage remove all system power before plugging any connectors 1 Follow the steps in Before Servicing page 34 2 Loosen the screws 124 and remove the enclosure cover 117 3 Note the position of the power supply input and output wires See Electrical Schematics page 27 Disconnect the wires from the power supply 103 4 Remove the screws 128 and washers 176 holding the power supply din rail to the enclosure Remove the entire assembly mounted to the din rail 5 Install the new power supply assembly using the tesrrra screws 128 and washers 176 Figure 28 Replacing the 48 Vdc Power Su
60. ts may impair intrinsic safety PARTNO SERIES GRACO INC P O Box 1441 Minneapolis MN GRACO 55440 U S A SERIAL MFG YR POWER REQUIREMENTS VOLTS Intrinsically safe connections for vines L Div 1 Group w GRACO INC P O Box 1441 Minneapolis MN eraco 55440 U S A Us APPROVED Figure 2 24M672 Control Box Identification Label 332709B Ta 2 C to 50 C Install per 7 16P577 Um 250 V AMPS 7 AMPS MAX 50 60 Hz ma TEX 0025 IECEx FMG 13 0011 0359 Continued on the next page Artwork No 294024 Rev C Models Electronic Proportioner per IS Control Drawing No 16P577 Control Box IS Associated Ex C W Apparatus for use in non hazardous 0359 P location with IS Connection to color 126 APROVE change and booth control modules Ex ia IIA T3 Intrinsically safe S FM13 ATEX 0026 equipment for Class l Apparatus for use in EE Div 1 Group D T3 Class Division 1 Group D T3 Ta 2 C to 50 C s C ZAN Ke Hazardous Locations Read Instruction Manual MAX AIR WPR Warning Substitution of components 21 7 100 may impair intrinsic safety GC Ser j PART NO SERIES SERIAL MAX FLUID WPR P O Box 1441 5 Minneapolis MN GRACO 55440 U S A MPa bar PSI MAX TEMP 50 C 122 F Figure 3 Model AC2000 High Pressure Identification Label Artwork No 294022 Rev D ProMix PD2K PD1K COLOR CHANGE CONTROL PART NO SERIES SERIAL MFG YR MAX AIR WPR
61. ty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect Ifthe claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FI
62. wnload process completed drive may be removed Settings were downloaded to USB drive Pump dose valves did not actuate Motor could not drive pumps and linear actuator Pump stroke length is shortened by mechanical system tolerance Pump dose valves did not actuate Pump is filled with thick paint and could not drive piston to end of stroke Motor or drive is worn or damaged Indicates date and time when system was started Indicates date and time when system was turned off Pump power was turned off or an error occurred Data transfer is completed to the USB device User installed USB device in ADM USB port Troubleshooting EFO Alarm Verify air pressure to solenoid valves Verify the valves are actuating Verify motor is driving the pump Verify correct assembly of linear actuator and pump piston rods See pump manual Visually inspect valves to ensure they are operating properly verify they have air pressure above 85 psi 0 6 MPa 6 0 bar Observe motor and drive assembly to verify that the motor is generating force Start pumps by pressing pump start key on Advanced Display module Remove USB device from ADM 15 Troubleshooting ll 8 8 8 USB Sys Settings Uploaded USB Cus tom Lang Down loaded USB Custom Lang Uploaded USB Logs Down loaded Settings were uploaded from USB drive Custom Language was downloaded to
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