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Graco 332562B User's Manual

1. Current Ratio 11 z Total Volume for the Current ii LOU 1 h J U ce min Job E 44 mn Ae CC ti22008a W Potlife Time Remaining psi Current Flow Rate d UIT Current Pressure ED 33253562B 33 Run Mode Screens opray Screen The Spray screen displays the following information UBr10 13 25 06 Hore Fill Usage hale C Mo Active Errors e Active Recipe can be changed on this screen e Target Ratio mya L Target Ratio 1 00 1 Actual Ratio Actual Ratio 1 00 1 Target Pressure psi Target Pressure can be changed on this screen Actual Pressure Actual Pressure 1 psi Actual Flow Actual Flow 852 cc min e Potlife Remaining Potlife Remaining d min e Gun Animation 1 Figure 18 Spray Screen in Mix Mode 8 10 13 23 077 Horne Fill Usage Standby C Mo Active Errors a Recipe Target Ratio 1 00 1 Target Pressure psi 06 10 13 2306 Home Fill Usage Target Ratio 1 00 1 Target Pressure psi e Figure 17 Spray Screen in Standby Mode e Figure 19 Spray Screen in Idle Mode 34 332562B Fill Screen The Fill screen displays the following information for the pump assigned to the current color Material Select Color A Catalyst B or Solvent The pump animation at the top of the screen will show the selected material If solvent is selected enter the pump number in the box to the right Flush Line only for systems with
2. Advanced Recipe C Mo Active Errors Diagnostic Made Color Pumps 3 Catalyst Pumps 1 Mon Mix Pressure psi Solvent Meter X solvent K Factor L 71 cc pulse d Gun Flush Boxe Standby c l Figure 29 System Screen 1 During Standby 510 13 zZ3 17 Advanced Recipe No Active Errors Figure 30 System Screen 1 During Idle 332562B Setup Mode Screens Diagnostic Mode Select this box to display flow rate and pressure for each pump on the Home Screen page 31 Color Pumps Enter the number of color pumps in your system Catalyst Pumps Enter the number of catalyst pumps in your system Non Mix Pressure Enter a lower pressure for use when not mixing and spraying for example during fill or flushing NOTE Low pressure systems may be set 100 psi 0 7 MPa 7 bar lower than target pressure high pressure systems may be set 300 psi 2 1 MPa 21 bar lower than target pressure Solvent Meter Select this box if your system uses a solvent meter The Solvent K Factor field will then become active Solvent K Factor Enter the solvent meter K Factor Select Gun Flush Box Select this box if your system uses a gun flush box The Autodump function will then become selectable Autodump Select this box to activate the Autodump function 39 Setup Mode Screens System Screen 2 System screen 2 sets the following system operating Mix Pressure Tolerance parameters The p
3. Control Box IS Associated Apparatus for use in non hazardous location with IS Connection to color change and booth control modules Apparatus for use in Class I Division 1 Group D T3 Hazardous Locations Read Instruction Manual Warning Substitution of components may impair intrinsic safety PART NO SERIES SERIAL MFG YR Ye GRACO INC GG P O Box 1441 Minneapolis MN GRACO 55440 U S A POWER REQUIREMENTS VOLTS AMPS 7 AMPS MAX 50 60 Hz Il 2 G Ex ia IIA Gb C FM13 ATEX 0026 IECEx FMG 13 0011 0359 Continued on the next page Artwork No 294024 Rev C Models ProMix PD2K PD1K Intrinsically Safe IS System Install Electronic Proportioner per IS Control Drawing No 16P577 Control Box IS Associated C C lt M Apparatus for use in non hazardous 0359 MERI location with IS Connection to color dee Mp change and booth control modules x ia IIA T3 Intrinsically safe FM13 ATEX 0026 equipment for Class Apparatus for use in sree bL Div 1 Group D T3 Class Division 1 Group D T3 Ta 2 C to 50 C C L Hazardous Locations Read Instruction Manual MAX AIR WPR Warning Substitution of components 7 7 100 may impair intrinsic safety bai PSI PART NO SERIES SERIAL MAX FLUID WPR bom LL GESE inn is MAX TEMP 50 C 122 F GRADO 55440 U S A Figure 3 Model MC2000 High Pressure Identification Label Artwork No 294022 Rev D ProMix PD2K PD1K Intrinsi
4. Monitor to track inlet pressure 468 Select Color Change Select this box if your system uses color change Materials Enter the number of materials used in your system Each color change module controls 8 colors Total Hose Length Compute the length of the hoses from the supply stack to the pump and from the pump to the outlet stack Enter the total length Pump Hose Diameter Enter the diameter of the supply and output hoses Valve Mapping Remote Valve Map NOTE This valve mapping dropdown menu displays if the pump is a resin pump with Color Change selected on this screen and Mix at Wall enabled on System Screen 3 page 42 Select whether to use the standard color change valve mapping or one of two alternate color change valve mappings for the remote valve stack See the Color Change and Remote Mix Manifold manual 333282 for more information Valve Map NOTE This valve mapping dropdown menu displays if the pump is a catalyst pump with Color Change selected on this screen Select whether to use the standard color change valve mapping or the alternate color change valve mapping for the catalyst pump s See the Color Change and Remote Mix Manifold manual 333282 for more information Available Colors The module displays the number of colors available in your system This field is not editable 332562B Pump Screen 2 Pump screen 2 sets the pressure transducer settings for the pump B 10 13 23 53
5. PART NO DATE SERIES MFG YR SERIAL NO FIRMWARE www greco com patents T AD 12 AN Intrinsically safe equipment for 2G 0359 class Div 1 Ex ia IIA T3 Gb Group D T3 FM13 ATEX 0026 Install per 16P577 GRACO IECEx FMG 13 0011 Ta 2 C to 50 C Figure 7 Booth Control Identification Label ProMix PD2K PD1K EXPANSION PUMP PART NO SERIES SERIAL MFG YR MAX AIR WPR o 7 100 MPa bar PSI MAX FLUID WPR Q GRACO ING C MAX TEMP Gr m 50 C 122 F MPa bar PSI eraco 55440 U S A Artwork No 294116 Rev C Figure 8 Pump Expansion Kit Accessory Identification Label 332562B Related Manuals Related Manuals Manual No Description Manual No Description 3A2800 PD2K Proportioner Repair Parts 332455 Color Change Kits Instructions Manual Manual Systems Parts Manual 332457 PD2K Proportioner Installation 332456 3rd and 4th Pump Kits Manual Manual Systems Instructions Parts Manual 3A2801 Mix Manifold Instructions Parts 334512 PD1K Pump Expansion Kits Manual Instructions Parts Manual 332339 Pump Repair Parts Manual 332454 Color Change Valve Repair Parts Manual 6 332562B Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risks When these symbols appear in the body of this manua
6. controller calculates the new solvent meter K factor and displays it on the screen The standard meter K factor is 0 021 cc pulse 12 Press to accept the calibration Press d to cancel the calibration and retain the previous K factor 59 Color Change Color Change Color Change Module Kits are available as an accessory See manual 332455 for complete information Single Color Systems 1 Follow the procedure under Flush the System page 28 2 Load the new color See Prime and Fill the System page 25 3 Press the Mix key Oro to start spraying 60 Multiple Color Systems 10 Press Standby Qro Set the current mix manifold to FLUSH Select the new recipe at the Booth Control or on the Spray Screen page 34 This will change colors in the pump and initiate a gun purge The Standby and Purge indicators should be blinking NOTE The booth control only displays enabled recipes If an invalid recipe is entered the display will show 4 dashes See Recipe Screen page 45 to enable a recipe NOTE If Mix at Wall is enabled on oystem Screen 3 page 42 the system will purge Material B first then Material A out of the gun Each material will purge for the amount of time designated by the Flush Sequence selected for that material on the Recipe Screen page 45 Hold a metal part of the gun firmly to a grounded metal pail Trigger the gun Make sure there is enough flow to open the sol
7. Stall test Make sure atomizing air is shut off before purging or filling the spray gun Use an AA cutoff valve on the atomizing air supply 65 System Errors Pressure Errors NOTE In some error codes listed below a symbol is shown as the last digit This symbol represents the applicable component number which can vary The unit s display will show the applicable number as the last digit in the code For example the P6F code listed in this table will be displayed as P6F1 if the affected component is pump 1 P6F2 for pump 2 and so on i P1F Alarm P2F Devi ation P3D Devi ation P3F Devi ation P4D Alarm P4F Alarm P6D Alarm POD Alarm Press Sens Removed Inlet Pressure Low Inlet Pump Pressure Low Inlet Pump Pressure High Outlet Pump Pressure High Inlet Pump Pressure High Outlet Pump Pressure High Inlet Pump Press Sens Removed Outlet Press Sens Failed Outlet No inlet pressure transducer is detected when the system is expecting one The inlet pressure on pump is less than the user entered alarm limit The inlet pressure on pump is less than the user entered deviation limit The outlet pressure on pump is greater than the user entered deviation limit The inlet pressure on pump is greater than the user entered deviation limit The outlet pressure on pump is greater than the user entered
8. The Events screen displays the 200 most recent Event Codes in a log with date time and description 05 10 13 23 17 4 Errors Horne Spray Idle m Mo Active Errors E 5 i 8 10 13 2232 ECOO R Setup Valueis Changed 5 10 13 22 31 EVUx Vv USE Disabled D8 10 13 22 48 EBUX R LISB Drive Removed 5 10 13 22 48 EVUX Vv USE Disabled 5 10 13 z2 45 EBUX R USE Drive Removed 8 10 13 22 385 ELDOC R Setup Valuets Changed 8 10 13 22 335 EQUI V LISB Idle Oe 10 13 22 33 EGLI T R Sys Settings Downloaded 0S 1ON 13 4245 EGLUIG R Custom Lang Cownloacded 8 10 13 245 EQUS R Logs Downloaded Figure 27 Events Screen 3 Setup Mode Screens Setup Mode Screens Press C on any Run screen to enter the Setup screens NOTE Selection fields and buttons that are grayed out on the screens are not currently active If the system has a password lock the Password screen displays See Password Screen page 38 38 Password Screen 05 15 12 0341 0255 Mi System Off e EMIX Pump Power Off Password EMEMI Figure 28 Password Screen Enter the 4 digit password then press e System screen 1 will open allowing access to the other Setup screens Entering an incorrect password clears the field Reenter the correct password To assign a password see Advanced Screen 1 page 55 332562B System Screen 1 System screen 1 includes the following fields which define your system 510 13 z3 18
9. number not the material number Inlet 10 cycles Outlet B cycles Gun B cycles Figure 59 Maintenance Screen 4 Color Valve Resets 34 33253562B Advanced Screen 1 Advanced screen 1 sets the following display parameters 8 10 13 23 18 4 Maint System Recipe Standby m Mo Active Errors T a arguse Te Date Format mrm dd w Date 08 10 13 j Time 23 18 Password D000 2 Screen Saver 0 minutes Silent Mode a Figure 61 Advanced Screen 1 Language Defines the language of the screen text Select English default Spanish French German Japanese Chinese Korean Dutch Italian Portuguese 332562B Setup Mode Screens e Swedish e Russian Date Format Select mm dd yy dd mm yy or yy mm dd Date Enter the date using the format selected Use two digits for the month day and year Time Enter current time in hours 24 hour clock and minutes Seconds are not adjustable Password The password is only used to enter Setup mode The default is 0000 which means no password is required to enter Setup If a password is desired enter a number from 0001 to 9999 NOTE Be sure to write down the password and keep itin a secure location Screen Saver Select the desired screen timeout in minutes 00 99 5 is the default Select zero 0 to disable the screen saver Silent Mode Select Silent Mode to disable the alarm buzzer and audible feed
10. Air Hose accessory Components A through F are included with the base unit Material A Color Pump Material B Catalyst Pump Booth Control Electrical Control Box Advanced Display Module Intrinsically Safe CAN Cable to connect booth control to electrical control box Gun Fluid Hose accessory 14 332562B Overview Typical Installation MCO0500 HAZARDOUS CLASSIFIED LOCATION NON HAZARDOUS LOCATION ONLY ti24763a Components G through K are included in optional color change kits Color Change Valves accessory Color Change Module accessory J Catalyst Change Valves accessory K Catalyst Change Module accessory Components L through S are accessories and must be ordered separately L Fluid Air hose Bundle accessory Mix Manifold accessory Air Spray Gun accessory PP Gun Air Hose accessory Components D E and F are included with the base unit Booth Control Electrical Control Box Advanced Display Module separately for system design flexibility Intrinsically Safe CAN Cable to connect booth control to electrical control box Gun Fluid Hose accessory 332562B 15 Advanced Display Module Advanced Display Module ADM Display The ADM display shows graphical and text information related to setup and spray operations For detail on the display and individual screens see Run Mode Screens page 31 or Setup Mode Screens page 38 Keys are used to inp
11. Booth Control Display 22 Booth Control Keys and Indicators 23 OO SFA OM tud disset tende cipe acids tM biosedies du 24 Pre operation Checklist 24 Flush Before Using Equipment 24 POW Oca nissiethasus civis Vu eint deed atb i uias 24 Initial System Setup 25 Prime and Fill the System 20 NAY ING eet REMO M 26 PUPON tetera testa eset geuloebh EU tote desti Te seated 2f Pressure Relief Procedure 29 Valve Seluligs maheni eiaa se oe nee an eed a 30 SIC OW i scene Feelodqr a reEReU sU saweley A 30 Run Mode Screens cccecececececeeeeeeeneeeesenees 31 Splash SCI CON eerie edited tive eode vba rd Eu bee 31 HOME Scree annsira rper Rue EU FR 31 SPV SCIEN REN d 34 miele isis MENU RR 35 Usage OSereellauscidseietisretuiect cse et deadd iR dee Odd 36 JODS SCEE casos riti walls e tube n REND ET I edes 37 EITOIS SCTOOL usura odere reduc cu d avs eR NERA 37 Events SCOE aceto eet bere pdecia b Reino 37 Setup Mode Screens cc cece ee eeeeececececeaeeeeees 38 Password SCIre n ccceecceceeeeeeeeeeeeueeneens 38 System Screen 1 sese 39 SYSTEM Screen 2 20 cece cecececececececeeeeeeeeneeeaees 40 SYSTEM Screen 3 ccccececececececeeeeeeeeeeanaees 42 Information for Systems with Multiple GUNNS oasis ete Pea
12. Graco Standard Warranty ssuse 76 332562B Models oee Figs 1 7 for component identification labels including approval information and certification i Maximum Air Working Pressure 100 psi 0 7 MPa 7 0 bar MC1000 ProMix PD2K PD1K Electronic Proportioner amp CC E 2 APPROVED Ex ia IIA T3 Intrinsically safe FM13 ATEX 0026 IECEx FMG 13 0011 Div 1 Group D T3 i Ta 2 C to 50 C TP MAX AIR WPR bar MAX FLUID WPR 2 068 20 68 300_ MPa bar PSI MAX TEMP 50 C 122 F Figure 1 Model MC1000 Low Pressure Identification Label Artwork No 294021 Rev D ProMix PD2K PD1K PART NO SERIES NO MFG YR Lo s 1 Intrinsically safe connections GRACOINC ip or Cass b Diy 1 Group D P O Box 1441 Minneapolis M Graco 55440 U S A APPROVED N Figure 2 24M672 Control Box Identification Label 332562B 100 psi 0 7 MPa 7 0 bar MC2000 100 psi 0 7 MPa 7 0 bar equipment for Class I 2 C to Install per 16P577 Um 250 V Models Location of PD2K and Electrical Control Box ECB Labels Maximum Fluid Working Pressure With low pressure pumps 300 psi 2 068 MPa 20 68 bar With high pressure pumps 1500 psi 10 34 MPa 103 4 bar 300 psi 2 068 MPa 20 68 bar 1500 psi 10 34 MPa 103 4 bar ti21937a C US APPROVED Intrinsically Safe IS System Install per IS Control Drawing No 16P577
13. and Gateway fields will not be editable and will display the addresses supplied by the DHCP TCP IP Use the remaining fields to set the IP address subnet mask Gateway DNS1 and DNS2 332562B Recipe Screen Setup Mode Screens 10 50 14 11 18 System Flush Pump 1 Standby E Mo Active Errors Recipe Ratio 1 Enabled X Potlife 120 min Color amp x 1 Press Low Limit 5 psi E Flus 1 Target Pressure psi n Catalyst By 1 Press High Lirnit psi ul Figure 40 Valid Recipe Screen Recipe Enter the desired recipe number 1 60 Recipe 0 Use Recipe 0 to flush the system e f a recipe 1 60 is loaded Select Recipe 0 to flush the previously active pumps and purge the gun e f Recipe O or 61 is loaded Select Recipe 0 to flush all pumps and purge the gun Enabled Selecting Enabled makes the selected recipe accessible from the booth control in addition to the ADM The booth operator can then quickly select a desired recipe without scrolling through all 60 Color A Valve Enter the desired color valve number 1 30 NOTE If you enter a number which is not valid in your system configuration the field will be highlighted and the recipe becomes invalid For example if your configuration has 8 color valves and you enter 30 the field will appear as shown below 332562B LOMS0 14 11 19 Systern Flush Pump 1 Standby m Mo Active Errors Recipe Ratio 3i Enab
14. applicable component number which can vary The unit s display will show the applicable number as the last digit in the code For example the ENT code listed in this table will be displayed as ENT1 if the affected component is pump 1 ENT2 for pump 2 and so on cde nw neme Description END Calibration Pump A calibration test was run on the pump ENSO Record Calibration Solvent Meter A calibration test was run on the solvent meter ENT Record Calibration Stall Test Pump A stall test was completed successfully on pump 72 332562B System Errors Maintenance Errors NOTE In some error codes listed below a symbol is shown as the last digit This symbol represents the applicable component number which can vary For example the MAD code listed in this table will be displayed as MAD1 if the affected component is pump 1 MAD2 for pump 2 and so on Because some components are assigned a 2 digit number the last digit of the code is displayed as an alphanumeric character The second table below correlates the alphanumeric digit to its component number For example code MEDZ represents outlet valve 30 Coe Type Name pesson MAD Maint Outlet Pump Maintenance is due on pump MAT Advisory Maint Stall Test Maintenance stall test is due on pump Pump MEBZ Maint Valve Catalyst Maintenance is due on catalyst valve B MED Maint Valve Outlet Maintenance is due on outlet valve MEF Maint Va
15. gun firmly to a grounded metal pail Trigger the gun until clean solvent dispenses On the ADM go to the Fill screen Set the Material to Catalyst B Press gt The system will pump solvent through pump B all the way to the gun Relieve the pressure See Pressure Relief Procedure page 29 Color Change System 10 11 Relieve the pressure See Pressure Relief Procedure page 29 Attach regulated solvent supply lines as follows Multiple color single catalyst system On the color side do not disconnect the color supply line from the inlet manifold of Pump A Instead connect a regulated solvent supply line to the designated solvent valve on the color valve manifold On the catalyst side disconnect the catalyst supply line from the inlet manifold of Pump B and connect a regulated solvent supply line Multiple color multiple catalyst system Connect regulated solvent supply lines to the designated solvent valves on the color and catalyst valve manifolds Do not connect solvent supply lines directly to the inlet manifolds of the pumps Set the solvent supply pressure regulator at the lowest pressure possible to avoid splashing or an injection injury Generally a setting of 25 50 psi 0 18 0 35 MPa 1 8 3 5 bar is sufficient Set the mix manifold to the SPRAY position On the ADM go to the Fill screen Select Color A Enter the color number in the box to the right Select the Flush Line box If
16. into Idle mode No flow while mixing The pump flow rate did not stabilize while entering Idle mode Air flow switch is active while solvent diluted material or an unknown material is in the gun There is a restriction on the outlet side of the pump or color stack Thick viscosity paint requires more pressure to pump The pumps do not have to move for the system to build enough pressure to meet the setpoint Restriction in the outlet side of the pump or color stack resulting in the solvent flow being too low There is a leak in the system or the gun was open when the system went into Idle mode Restriction in the outlet side of the pump or color stack Potential leak in the system Atomizing air supply was not shut off before purging or filling spray gun Make sure there are no restrictions in the color stack and that the dump valve is actuating Increase non mix pressure if necessary to create flow during the fill function Increase non mix pressure if necessary to create flow during the fill function Make sure there are no restrictions in the system Increase non mix pressure if necessary to create flow during the purge function Verify there are no leaks in the system Make sure the air flow switch is actuating properly Do not trigger the gun without atomizing air Make sure there are no restrictions in the system Check the system for leaks and run manual
17. line NOTE If pressure remains in the solvent line between the solvent supply pump and the solvent between the solvent supply pump and the solvent valve VERY SLOWLY loosen a fitting to relieve valve VERY SLOWLY loosen a fitting to relieve pressure gradually pressure gradually 33253562B 29 Operation Valve Settings Shutdown Dose valves and purge valves are factory set with the 1 Flush out the mixed material to avoid potlife errors hex nut E 1 1 4 turns out from fully closed and fluid setup in the lines See Purging page 27 2 Follow the Pressure Relief Procedure page 29 3 Close the main air shutoff valve on the air supply line and on the control box 4 Press on the Display Module to turn off power to the pumps 5 Shut off system power 0 position ti21998a Figure 14 Valve Adjustment 30 332562B Run Mode Screens Run Mode Screens NOTE Selection fields and buttons that are grayed out on the screens are not currently active Splash Screen At power up the Graco logo will display for approximately 5 seconds followed by the Home GRACO screen L L Figure 15 Splash Screen Home Screen The Home screen displays the current status of the To view pump flow rates and pressures system The following table details the information as shown select Diagnostic Mode on shown System Screen 1 page 39 A d8 10 13 22 33 m Errors Events Horne EEEN Fill gt B C us No Active Er
18. recipe These actions also can be done using the Booth Control Use the normal procedure to change the active recipe or to purge the active gun See Booth Control page 22 To purge a gun that is not active currently scroll Up or Down to the desired recipe Then press Purge Of If Purge is not pressed within 5 seconds the system Will revert to the active recipe number 10 3014 10 32 Fill Potlife Standby Potlife Remaining 116 min e Figure 38 43 Setup Mode Screens System Screen 4 oystem screen 4 sets the following system operating parameters This screen is needed only for systems that use AWI 41714 14 46 Advanced Recipe C Mo Active Errors Gateway Enable DHCP 3 F subnet oll ol Gateway DN51 1 DNS2 Figure 39 System Screen 4 Standby vA Gateway ID Select the desired Gateway ID from the dropdown menu 44 Enable Uncheck Enable while setting the IP Address Subnet mask Gateway DNS1 or DNS2 When the settings are loaded check the Enable box to write the new settings to the selected Gateway Check this box to enable the selected Gateway so that the PLC can communicate with it DHCP Select this box if your system has a Dynamic Host Configuration Protocol DHCP This protocol assigns unique IP addresses to devices then releases and renews these addresses as devices leave and rejoin the network If selected the IP Address Subnet
19. the home function Pump dose valves did not actuate Motor could not drive pumps and linear actuator Pump stroke length is shortened by mechanical system tolerance Pump dose valves did not actuate Pump is filled with thick paint and could not drive piston to end of stroke Motor or drive is worn or damaged Replace inlet and outlet valve and seal for up and down strokes Replace piston and throat seals Replace rod and cylinder as necessary Re enable pump power to reset pump Make sure inlet supply pressure is not too high No action required Verify air pressure to solenoid valves Verify the valves are actuating Verify motor is driving the pump Verify correct assembly of linear actuator and pump piston rods See pump manual Visually inspect valves to ensure they are operating properly verify they have air pressure above 85 psi 0 6 MPa 6 0 bar Observe motor and drive assembly to verify that the motor is generating force 332562B System Errors F1F F1S F D F8D1 FOD SAD1 332562B Alarm Alarm Alarm Alarm Alarm Alarm Flow Low Fill Pump Flow Low Purge Pump Flow Detected Pump Flow Not Detected Flow Unstable Pump Atomizing Solvent There has been no flow or low flow during a pump fill operation There has been no flow or low flow during a pump purge operation The pump flow exceeded 20 cc min flow coming
20. the same time This feature will track the pot life of up to 60 different guns See Information for Systems with Multiple Guns page 43 NOTE If Multiple Guns is enabled the Gun Hose Length Gun Hose Diameter and Mix at Wall fields are disabled 10 30 14 10 13 4 Advanced Recipe Flush Standby Mo Active Errors a Multiple Guns Mix At Wall Figure 34 42 Gun Hose Length Enter the length of the hose from the mix manifold to the gun Gun Hose Diameter Enter the diameter of the hose from the mix manifold to the gun The minimum diameter is 1 8 in 3 mm Mix At Wall Select this box if a remote mix manifold is used in your system 10 30 14 10 14 Advanced Recipe Flush C Mo Active Errors Standby z Gun Hose Length 4 ft Gun Hose Dirameter 0 250 in Mix At Wall Hose Length A 1 ft 4 Hose Diameter A 0 117 in Hose Length B 1 ft i Hose Diameter B In r Figure 35 Hose Length and Diameter Enter the length and diameter of the hose from the remote color stack to the remote mix manifold for both A and B hoses NOTE These fields are enabled only if Mix at Wall is enabled 332562B Setup Mode Screens Information for Systems with Multiple Guns The Multiple guns feature enables the ability to simultaneously track up to 60 different mixed material recipes each loaded into a dedicated gun This feature is enabled on System Screen 3 page 42 Recipe Scr
21. to determine the error code before resetting it If you forget which code occurred go to the Errors Screen page 37 to view the last 200 errors with date and time stamps If an alarm has occurred correct the cause before resuming operation To acknowledge a deviation or clear an alarm press e on the Booth Control Air Flow Switch AFS Function on the Advanced Display Module or ao The air flow switch AFS detects air flow to the gun and signals the controller when the gun is triggered The gun icon on the Advanced Display Module shows spray when the AFS is activated If a pump fails pure resin or catalyst could spray indefinitely if the unit does not detect the condition and intervene which is why the AFS is so important If the unit detects through the AFS signal that the gun is triggered yet one or both of the pumps are not running a Flow Not Detected Alarm F8D1 occurs after 10 seconds default and the system goes into Standby 67 System Errors Error Codes NOTE When an error occurs be sure to determine the code before resetting it If you forget which code occurred use the Errors Screen page 37 to view the last 200 errors with date time and description Purge Errors F7P1 Alarm Air Flow The air flow switch is Air flow switch is stuck Clean or replace switch owitch On indicating unexpected in flow position atomizing air flow Leak downstream in air Check for leaks and line or fitting t
22. 2 49 Flush Pump 2 Pump 3 No Active Errors Transducer Settings Standby lal Use Default Settings X Figure 45 Pump Screen 2 Default Settings Enabled D8 11 13 01 18 Flush Pump 2 Pump 3 No Active Errors Transducer Settings Standby vA Use Default Settings Inlet Offset Factor ee 01 20 rv Inlet Sensitivity Factor 18 80 rv v Outlet Offset Factor we 1 00 mv v 3 Outlet Sensitivity Factor 21 20 riv nv Figure 46 Pump Screen 2 Default Settings Disabled 332562B Setup Mode Screens Default Settings Selected When the Use Default Settings box is selected default settings are used for the calibration values and the fields are grayed out Default Settings Not Selected When the Use Default Settings box is not selected the following calibration values must be entered Invalid values will be over ridden and the system will automatically select the default settings e Inlet Offset Factor This field is only used if Inlet Pressure in Pump Screen 1 page 48 is set to Monitor it is grayed out if set to Disabled The valid range is 01 20 to 01 20 mV V nlet Sensitivity Factor This field is only used if Inlet Pressure in Pump Screen 1 page 48 is set to Monitor it is grayed out if set to Disabled The valid range is 18 80 to 21 20 mV V Outlet Offset Factor The valid range is 01 20 to 01 20 mV V Outlet Sensitivity Factor The vali
23. 2562B Jobs Screen The Jobs screen displays the 200 most recent job numbers recipes and A B volumes in a log with date time and User ID 8 25 13 DD 24 4 Fill Usage Errors Everts ES Ed o ogy 13 00 23 ogy 13 00 23 Ooo 13 00 23 ogy iaza gz y 13 00 23 Ooo 13 00 23 ogy 13 00 23 9 23 13 00 23 E 23 13 00 23 ogy 13 00 23 iz John Doel John Doel John Doel John Doel John Doel John Doel John Doel John Doel John Doel John Doel Figure 25 Jobs Screen 332562B fay Mo Active Errors HE f O04 0021 OO20 0015 uia 001 0016 uis 0014 0013 1 ii 1 1 1 1 1 1 1 1 t JJ CE 168 cc TEE 11 cc 10 cc 1 B CE 3A CE 184 cc 1ra cc 219 cg Run Mode Screens Errors Screen The Errors screen displays the 200 most recent Error Codes in a log with date time and description 08 10 13 23 17 lobs Events Home Idle m Mo Active Errors E T a 8 10 13 22 44 DkD4 A Position Pump 4 Uo 1013 22 44 0K05 A Position Pump 3 Uef 1013 22 44 OK02 A Position Pump 2 UB 10 13 22 44 Dk01 A Position Pump 1 8 10 13 22 44 CAU X A Comm Error ADM 5 10 13 22 34 PaO Fress Sens Removed Outlet 4 8 10 13 22 34 PEDI3 Press Sens Removed Outlet 3 5 10 13 244 Pela Press Sens Removed Outlet 2 5 10 13 22 34 PED Fress Sens Removed Outlet 1 U8 10 13 22 34 DKD3 A Position Purn 4 Figure 26 Errors Screen Events Screen m I
24. 62B Setup Mode Screens Calibrate Screen 2 Calibrate Screen 2 initiates a volume test for the selected pump During the test the Volume Check screen will appear The pump and lines must be primed with color or catalyst before doing the Volume Check See Pump Volume Check page 58 for complete test instructions To initiate the test press the Volume Check button for the desired pump The screen displays the volume dispensed Press g to end the test T lcc Pump 1 Pump Size Color A 3 Pump 2 Pump Size Sacer Catalyst Ej 1 Pump 3 Pump Sie rcc Color A 1 Purnia 4 Pump Size rcc Color Aj 25 Figure 51 Calibrate Screen 2 810 13 Z3 Calibrate Pump 4 Maint No Active Errors Pump 1 Volume 3 cc Figure 52 Volume Check Screen 57 Setup Mode Screens Calibrate Screen 3 Calibrate Screen 3 initiates a calibration of an accessory solvent meter During the test the Volume Verification screen will appear The meter and lines must be primed with solvent before doing the calibration See Solvent Meter Calibration page 59 for complete instructions To initiate the calibration press the Volume Check button The screen displays the volume dispensed Enter the amount of solvent om in the Measured Volume field or press to end the test After the Measured Volume is entered the Accept Calibration window will appear Press to accept E the ca
25. 7 O07 OTS USE Configuration jek 464 0 034 002 Fluid Plate TS 460 006 001 Booth Control JENSTs 0 02003 Color Change 1 16914 0 01009 Color Change 2 160914 0 01 0077 Color Change 5 16914 0 01009 Figure 64 Advanced Screen 4 33253562B Calibration Checks Pump Pressure Check NOTE Enter the transducer calibration data before doing the pressure check Perform the pressure check The first time the system is operated Whenever new materials are used in the system especially if the materials have viscosities that differ significantly At least once per month as part of regular maintenance Whenever a pump is serviced or replaced During each pressure test the dose valve will close during an up stroke and a down stroke in either order This test is to verify that the valves are seating properly and not leaking If leaking occurs the system will alarm after the test for that particular pump direction NOTE Do not trigger the gun during the pressure check 1 oet the mix manifold to the SPRAY position 332562B Calibration Checks The pump and lines must be primed with color or catalyst before doing the Pressure Check See Prime and Fill the System page 25 If the display is on a Run Mode screen press to access setup screens scroll to Calibrate to display Calibrate Screen 1 page 51 Press the Pressure Check button for the desired pump The pump will build pressure in the line to a minimum
26. Operation gt ProMix amp PD2K Electronic Proportioner n Positive displacement proportioning of 2 component materials helps reduce waste Manual system with Advanced Display Module For professional use only Important Safety Instructions Read all warnings and instructions in this manual and in your PD2K Installation and Repair Parts manuals Save these instructions See page 3 for model part numbers and approvals information ti19581a PROVEN QUALITY LEADING TECHNOLOGY Contents Models ote oa tote a Geotdt 3 Related Manuals eseseseeeeseeeeee 6 NV ANDINGS vets deu dudes bare pad eus uua tus dotted ebore tud f Important Isocyanate ISO Information 10 Glossary of Terms ccccececeeeeeeeeeeeeaeseeeaeaes 12 OVOFVIOW sexe E Ernie ein AS t E cord Lua usta add 13 SAIS sientes de eese edunimdce tone E n Men du EMT Dn 13 Component Identification and JC FID OT is doo oe es tier be e udi tun 13 Advanced Display Module 16 ADM DIS lay scudo aratra LED FEE Fa eta EF 16 USB Download Procedure 16 USB Upload Procedure 17 ADM Keys and Indicators 18 SOK M oro qM NNI NEU 19 Navigating the Screens sss 21 oGLee CONS sees noiteirestontutivn a atus 21 BOOTH GODLUOLs cisruncs samet rct nw pP Sv A ue tutae ca 22
27. THER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of Ud DRE Graco will provide purchaser with reasonable assistance in making any claim for breach of ese warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document
28. adjust purge electrostatic gun shut off the atomizing air sequence times so only one cycle is required 8 Trigger the gun to relieve pressure Engage the trigger lock 9 Ifthe spray tip was removed reinstall it 10 Adjust the solvent supply regulator back to its If you are using a high pressure qun engage y J oe g gag normal operating pressure the trigger lock Remove the spray tip and clean it separately NOTE The mix manifold and gun remain full of solvent after purging If using an electrostatic gun shut off the electrostatics before flushing the gun 332562B 27 Operation Flush the System Follow this procedure before e the first time material is loaded into the equipment Servicing shutting down equipment for an extended period of time putting equipment into storage Single Color System 26 Relieve the pressure See Pressure Relief Procedure page 29 Disconnect the color and catalyst supply lines from the pump inlet manifolds and connect regulated solvent supply lines Set the solvent supply pressure regulator at the lowest pressure possible to avoid splashing or an injection injury Generally a setting of 25 50 psi 0 18 0 35 MPa 1 8 3 5 bar is sufficient Set the mix manifold to the SPRAY position On the ADM go to the Fill screen Set the Material to Color A Press gt The system will pump solvent through pump A all the way to the gun Hold a metal part of the
29. alarm limit The inlet pressure on pump is greater than the user entered alarm limit No outlet pressure transducer is detected when the system is expecting one Outlet pressure transducer has failed Disconnected transducer Disconnected transducer Outlet pressure transducer has failed or the pressure is above the readable range Verify transducer is connected properly Replace if reconnecting does not eliminate the alarm Increase inlet pressure Increase inlet pressure Relieve system pressure Decrease inlet pressure Relieve system pressure Decrease inlet pressure Verify transducer is connected properly Replace if reconnecting does not eliminate the alarm Relieve system pressure Verify connections or replace if reconnecting does not eliminate the alarm 332562B i 33253562B Press Sens Failed Inlet Differential Pressure A Over B Differential Pressure B Over A Inlet pressure transducer has failed Low differential pressure This alarm is active only during Mix mode High differential pressure This alarm is active only during Mix mode Inlet pressure transducer has failed or the pressure is above the readable range There is a leak on the B side The B side pump is cavitating There is a leak on the A side The A side pump is cavitating System Errors i Relieve system pressure Verify connections or replace
30. amount in the graduated cylinder NOTE If the value is substantially different repeat the test If the dispensed volume and measured volume still do not match check that the A and B pump positions are not reversed NOTE Stop triggering the gun and press g to cancel the test 33253562B Solvent Meter Calibration Set the mix manifold to the FLUSH position The meter and lines must be primed with solvent before doing the calibration See Prime and Fill the System page 25 If the display is on a Run Mode screen press to access setup screens Scroll to Calibrate in the menu bar Scroll to Calibrate Screen 3 page 52 Press the soft key Mi to initiate the calibration NOTE For maximum accuracy use a gravimetric mass method to determine the actual volumes dispensed NOTE Verify that the fluid line is filled and at the proper pressure before calibrating Air in the line or pressure that is too high may cause incorrect calibration values 332562B Calibration Checks Trigger the gun into a graduated cylinder Dispense a minimum of 500cc of material The volume that the unit measured displays on the screen Compare the amount on the screen to the amount in the graduated cylinder NOTE If the value is substantially different repeat the calibration process Enter the amount of solvent dispensed in the Measured Volume field on the screen After the measured volume is entered the
31. and remove the extra Enhanced Fluid system EFCM Control Modules EFCM 69 System Errors c D UJ ITI O 9 o Code EAUX Type Advisory USB Busy USB Drive Removed EBUX Record EQUO Advisory USB Idle EQU1 Record USB Sys Settings Downloaded USB Sys Settings Uploaded USB Custom Lang Downloaded USB Custom Lang Uploaded USB Logs Downloaded EQU2 Record EQU3 Record EQUA _ Record EQU5 Record EVUX Advisory USB Disabled MMUX Maint USB Logs Full Advisory WSUX Advisory USB Config Err WXUD USB Download Err Advisory WXUU Advisory USB Upload Err USB drive is inserted download is in progress USB drive was removed while downloading or uploading USB download completed drive may be removed Settings were downloaded to USB drive Settings were uploaded from USB drive Custom language was downloaded to USB drive Custom language was uploaded from USB drive Data logs were downloaded to USB drive USB drive has been inserted downloading is disabled USB memory is more than 90 full USB configuration file does not match expected checked on startup An error occurred while downloading to the USB drive An error occurred while uploading from the USB drive Indicates USB port Wait for USB Idle is uploading or downloading data Downloading upload ing data on USB was interrupted by the USB device be
32. as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com To place an order contact your Graco Distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original Instructions This manual contains English MM 332562 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revision B January 2015
33. back o5 Setup Mode Screens Advanced Screen 2 Advanced screen 2 sets display units US or metric 08 10 13 23 21 4e Maint System Recipe No Active Errors Standby a Units o Grand Total zal v 2 Pressure fpsi I Length 3 ul Figure 62 Advanced Screen 2 Display Units Select the desired display units e Grand Total Volume US gallon or liter Pressure psi bar or MPa Length ft or m Advanced Screen 3 Advanced screen 3 enables USB downloads and uploads 8 10 13 23 21 4e Maint System Recipe Standby m Mo Active Errors Enable USB Downloads Uploacs 3 Log 90 Full Advisory Enablect z 1 Figure 63 Advanced Screen 3 56 Enable USB Downloads Uploads Select this box to enable USB downloads and uploads Enabling USB activates the Download Depth field Download Depth Enter the number of days for which you want to retrieve data For example to retrieve data for the previous week enter 7 Log 90 Full Advisory Enabled This selection is enabled by default When enabled the system will issue an advisory if the memory log has reached 90 of capacity Perform a download to avoid loss of data Advanced Screen 4 Advanced screen 4 displays the software part numbers and versions for the system components This is not an editable screen 12 18 01 18 437 4 Purnp 2 Recipe No Active Errors Standby Modue o Softwar Advanced Display 6K S6
34. cally Safe IS System Install Control Box IS Associated Apparatus for use in non hazardous location with IS Connection to color intensi change and booth control modules ntrinsically safe ia IIA T3 M13 equipment for Class I Apparatus for use in cas L Div 1 Group D T3 Class I Division 1 Group D T3 E Ta 2 C to 50 C i C Hazardous Locations MAX AIR WPR Read Instruction Manual 27 7 100 Warning Substitution of components MPa bar PSI may impair intrinsic safety POWER REQUIREMENTS PART NO SERIES SERIAL VOLTS AMPS 90 250 7 AMPS MAX Um 250 V MAX TEMP 50 C 122 F Figure 4 Model MC0500 Identification Label We GRACO INC P O Box 1441 F Minneapolis MN GRACO 55440 U S A Artwork No 294280 Rev B ProMix PD2K PD1K COLOR CHANGE CONTROL PART NO _ SERIES SERIAL MFG YR MAX AIR WPR GRACO INC P O Box 1441 Minneapolis MN GRACO 55440 U S A Artwork No 294057 Rev C Figure 5 Non Intrinsically Safe Color Change Control Accessory Identification Label 4 332562B Models ProMix PD2K PD1K COLOR CHANGE CONTROL PART NO SERIES SERIAL MFG YR MAX AIR WPR bar PSI Intrinsically safe DT E G Sa e I ene c roup D T3 x ia P FM13 ATEX 0026 o APPROVED install de IGP577 IECEx FMG 13 0011 U Box I Minneapolis MN 0359 eraco 55440 U S A Artwork No 294055 Rev B Figure 6 Intrinsically Safe Color Change Control Accessory Identification Label
35. character at a time Backspace Appears on the User ID Keyboard screen o change case upper lower Upper Case Lower Case 20 332562B Navigating the Screens There are two sets of screens e The Run screens control mixing operations and display system status and data e The Setup screens control system parameters and advanced features Press E on any Run screen to enter the Setup screens If the system has a password lock the Password screen displays If the system is not locked password is set to 0000 System Screen 1 displays Press E on any Setup screen to return to the Home screen Press the Enter soft key tal to activate the editing function on any screen Press the Exit soft key to exit any screen Use the other softkeys to select the function adjacent to them 332562B Advanced Display Module Screen Icons As you move through the screens you will notice that icons are used frequently to simplify global communication The following descriptions explain what each icon represents Screen Icons mz ER User ID Job Number 1 1 Potlife Target Ratio Lae Recipe Number Flow Rate Es Pressure Volume Material A Material B m Material A B Solvent Eg D Calendar Time Alarm Advisory Deviation 21 Booth Control Booth Control Booth Control Display The booth control is the main control device used by the operator for daily painting functions including changing recipes signalin
36. cle activates the pump with the valves closed to use pumping motion to thoroughly clean the pump Enter the desired number of wash cycles 0 to 99 Entering a number will make the Strokes per Cycle field active Strokes per Wash Cycle Enter the desired pump strokes per wash cycle 0 to 99 Default is 1 4 Setup Mode Screens Pump Screen 1 NOTE Your system may include 2 3 or 4 pumps Information for each pump is accessible under a separate tab in the menu bar at the top of the screen Select the tab for the desired pump Each pump has three screens Only the screens for Pump 1 are shown here but the same fields appear on all Pump screen 1 includes the following fields which define the pump IEEE Pump 2 No Active Errors Pump Size T cc J Inlet Pressure Disabled E Color Change X Materials Total Hase Lenath O ft Pump Hase Diameter 0 000 in Remote Valve Map Standard Avallable Colors 1 1 Figure 43 Pump Screen 1 Resin Pump Standby vA 12 01 14 10 39 4 Purp 1 Calibrate No Active Errors Pump Size S5cec J Inlet Pressure Disabled E Color Change X Materials Total Hase Lenath Q ft Pump Hase Diameter 0 000 in Valve Map Standard Available Catalysts 1 1 Figure 44 Pump Screen 1 Catalyst Pump Standby vA Pump Size Select 35cc or 70cc as appropriate Inlet Pressure Select one of the following Disabled
37. color change Select this box if you want to flush the specified material line with solvent The system uses flush sequence 1 To prime the pumps and fill the lines first read Prime and Fill the System page 25 1 Press the Edit softkey cal to open the screen for editing 2 Select Color A Enter the color number in the box to the right 4 If the selected material is not already loaded press the Prime softkey SA The system will prime Color A into the selected pump through the selected color valve and out the outlet dump valve 5 Press the Fill softkey gt The system will attempt to fill the Color A lines until the user presses Stop Trigger the gun into a waste container 6 Repeat for Catalyst B To flush the system pump and fluid lines see Flush the System page 28 To flush only the pump 1 Press the Edit softkey tal to open the screen for editing 2 Select Solvent 3 Enter the pump number in the box to the right 4 Press the Prime softkey IBS The system will flush solvent through the selected pump and out the dump valve 332562B Run Mode Screens ce rin Material Eolor A wl Flush Line Figure 20 Fill Screen Color A Selected 06 10 13 23 11 Spray sage jobs Standby m Mo Active Errors Material Es Figure 21 Fill Screen Solvent Selected 35 Run Mode Screens Usage Screen The first Usage screen displays the current j
38. d range is 18 80 to 21 20 mV V 49 Setup Mode Screens Pump Screen 3 Pump screen 3 sets the pressure alarm limits for the pump When Inlet Pressure in Pump Screen 1 page 48 is set to Disabled the inlet limit fields are grayed out and only the outlet limit fields are active See Pressure Alarm and Deviation Limits page 50 DB 10 13 23 532 4 Flush Pump 2 Pump 3 No Active Errors Pressure Limits Standby lal 3 Outlet Deviation 0000 0 psi 1 Outlet Alarm 0300 0 psi r Figure 47 Pump Screen 3 Pressure Monitoring Disabled When Inlet Pressure in Pump Screen 1 page 48 is set to Monitor all fields are active See Pressure Alarm and Deviation Limits page 50 50 06 11 13 00 03 4 Flush Pump EXTERNE No Active Errors Pressure Limits Standby vA Inlet Alarm Lowes 0020 0 psi Inlet Deviation Low 0046 0 psi Inlet Deviation High 004 7 0 psi Inlet Alarm High 0100 0 psi Outlet Deviation 0100 0 ps 1 Outlet Alarm 0300 0 psi Figure 48 Pump Screen 3 Pressure Monitoring Enabled Pressure Alarm and Deviation Limits Inlet fields are only active if Inlet Pressure in Pump Screen 1 page 48 is set to Monitor they are grayed out if set to Disabled Outlet fields are active at all times e Alarm and Deviation ranges are 0 300 psi for low pressure systems and 0 1500 psi for high pressure systems e Setting to 0 will disable the alarm The Inlet Alarm High a
39. e by a qualified electrician and comply with all local codes and regulations 332562B Warnings INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non intrinsically safe equipment will create a hazardous condition and can cause fire explosion or electric shock Follow local regulations and the following safety requirements Be sure your installation complies with national state and local codes for the installation of electrical apparatus in a Class Group D Division 1 North America or Class Zones 1 and 2 Europe Hazardous Location including all of the local safety fire codes for example NFPA 33 NEC 500 and 516 OSHA 1910 107 etc To help prevent fire and explosion Do not install equipment approved only for a non hazardous location in a hazardous location See model ID label for the intrinsic safety rating of your model Do not substitute system components as this may impair intrinsic safety Equipment that comes in contact with the intrinsically safe terminals must be rated for Intrinsic Safety This includes DC voltage meters ohmmeters cables and connections Remove the unit from the hazardous area when troubleshooting SKIN INJECTION HAZARD Ope High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immedia
40. e fill complete LED mixed material stops flashing Restrictions in mixer Fix restrictions manifold or spray gun 62 332562B System Errors Pumping Errors NOTE In some error codes listed below a symbol is shown as the last digit This symbol represents the applicable component number which can vary The unit s display will show the applicable number as the last digit in the code For example the F1S code listed in this table will be displayed as F1 S1 if the affected component is pump 1 F1S2 for pump 2 and so on DAO Alarm Exceeded Pump was driven to System has a leak Inspect system for Maximum its maximum allowed or open valve that is leaks Flow Pump speed allowing unrestricted flow Pump is cavitating Verify that the pump cycling without is being supplied with restriction material Viscosity of material is Reduce nozzle size to too thin for nozzle size create more restriction Reduce paint pressure to lower the flow rate System pressure or Reduce the pressure or Flow Setpoint is too the Flow Setpoint high causing the pump to work too hard DEO Alarm Leak This is a manual stall No material in the pump Make sure the pump Detected test failure when the or line and down stream color Pump pump cannot build line are loaded with pressure to the target material oy ESLT TESSU Leak in the system Determine if leak is Will fault after 30 external or internal Seconds by visually i
41. e mode Purge Mode Key and Indicator Green LED blinks when gun needs to be purged and is waiting for purge to begin Scrolls recipe numbers up s Scrolls pressure value up in Pressure Change mode Up Key Scrolls recipe numbers down 3 Scrolls pressure value down in Pressure Change mode Down Key Enters selected recipe and starts color change sequence s Accepts pressure value change Enter Key 332562B 23 Operation Operation Pre operation Checklist Flush Before Using Equipment Go through the Pre Operation Checklist daily before The pump fluid section was tested with lightweight each use oil which is left in the fluid passages to protect parts To avoid contaminating your fluid with oil flush the equipment with a compatible solvent before using System grounded the equipment Verify all grounding connections Power On were made See Grounding in the wee 1 Tum the AC Power Switch ON I ON 0 OFF All connections tight and correct 2 The Graco logo will display while the system Verify all electrical fluid air and initializes followed by the Home screen system connections are tight and installed according to the Installation 3 Press the Start key J The system status will manual change from System Off to Startup Once the pumps are powered and are in the Home Fluid supply containers filled position the system status will change from Check component A and B and S
42. e shown on the opray screen is the combined total of component A and B out of the gun NOTE See Run Mode Screens page 31 for further screen information if needed If the fluid flow rate is too low increase the spray pressure setting on the Spray screen or 1 Set the desired mix manifold to the SPRAY booth control position 2 Press Mix The system will load the correct mixed material volume The Mix Mode e If the fluid flow rate is too high decrease the spray pressure setting on the Spray screen or booth control LED and the recipe display on the booth control will blink during the mix fill If the gun is loaded with one recipe G xx and the pumps with another P xx the display will alternate between the two recipes When the mix fill is completed the display will show R xx and the system will NOTE If spray pressure is adjusted at the ADM or booth control while spraying it is not saved in the recipe until the system is put in Standby This changes the pressure in the desired recipe Turn on atomizing air to the gun Check the spray pattern as instructed in your spray gun manual go into Standby Mode NOTE Do not use the first 4 5 oz 120 150 cc of material as it may not be thoroughly mixed due to errors while priming the system The Spray LED must be on NOTE The system will automatically run a Mix Fill if the recipe is not currently loaded into the system The Mix Fill volume calculation i
43. ed Spray 1500 psi 10 5 MPa 105 bar oystems Maximum working air pressure 100 psi 0 7 MPa 7 0 bar Air supply 85 100 psi 0 6 0 7 MPa 6 0 7 0 bar Air filter inlet size 3 8 npt f Air filtration for air logic 5 micron minimum filtration required clean and dry air user supplied Air filtration for atomizing air 30 micron minimum filtration required clean and dry air user supplied Mixing ratio range 0 1 1 50 1 1 Fluids handled one or two component solvent and waterborne paints polyurethanes epoxies acid catalyzed varnishes moisture sensitive isocyanates Viscosity range of fluid 20 5000 centipoise Fluid filtration user supplied 100 mesh minimum Maximum fluid flow 800 cc minute depending on material viscosity Fluid outlet size 1 4 npt m External power supply 90 250 Vac 50 60 Hz 7 amps maximum draw requirements 15 amp maximum circuit breaker required 8 to 14 AWG power supply wire gauge Wetted parts 17 4PH 303 304 SST Tungsten carbide with nickel binder perfluoroelastomer PTFE PPS UHMWPE 332562B 75 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from
44. een Because the system has a dedicated gun for each recipe the associated hose length and diameters could be unique Therefore these parameters are disabled on System Screen 3 page 42 and now appear on the Recipe Screen page 45 Enter the hose length and diameter for a gun that will spray a particular recipe 10 30 14 10 26 Swsterm Flush Pump 1 gt Standby m Mo Active Errors tal Recipe Ratio 1 Enablect Potlife 0 min Color amp x 1 Press Low Limit 5 psi Flus 1 Target Pressure 20 psi 1 Catalyst By 1 Press High Lirnit psi Gun Hose Length 4 ft Gun Hose Diameter 0 11 in r Figure 36 Potlife Screen In Run mode the Potlife Screen appears in the menu bar between Fill and Usage This screen displays how much time remains in the potlife of any given recipe gun Recipes are highlighted and show remaining potlife time only if that gun is filled with mixed material and has a non zero potlife 10 30 14 10 30 4 Spray Fill Usage jobs No Active Errors Standby amp e ir e it 5 t 1 11 min il Figure 37 332562B Changing Recipes or Purging When Multiple Guns is enabled the Spray Screen allows the user either to change the active recipe the recipe that is loaded in the pumps or to purge a particular gun recipe Select either Recipe or Purge from the dropdown menu and enter the recipe number Use the Purge soft key to purge the active
45. equipment PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you a
46. er the lowest target pressure which the operator is allowed to enter from the Spray screen or booth control The default is 5 psi 035 MPa 0 35 bar Target Pressure Enter the desired target spray pressure This is the pressure the pumps will maintain at the outlet The default is 20 psi 0 14 MPa 1 4 bar 46 Pressure High Limit Enter the highest target pressure which the operator is allowed to enter from the Spray screen or booth control The default is 300 psi 2 1 MPa 21 0 bar NOTE If you enter an invalid pressure for your system s parameters the field will be highlighted and the recipe is invalid For example if you enter 1500 psi 10 5 MPa 105 bar in a low pressure system the field will be highlighted and the recipe becomes invalid 332562B Flush Screen 10 30 14 11 20 4 Recipe Pump 1 ue Standby E Mo Active Errors t a Flush 1 El Gun Purge Tire 10 second 3 Initial Flus ac 1 Final Flush Jec Wash Cycles 0 Figure 42 Flush Screen Flush Number Enter the desired flush sequence 1 5 For hard to flush colors select a longer sequence 1 is the default and should be designated for the longest most thorough flush duration 332562B Setup Mode Screens Gun Purge Time Enter the gun purge time 0 to 999 seconds Initial Flush Enter the initial flush volume 0 to 9999 cc Final Flush Enter the final flush volume 0 to 9999 cc Wash Cycles A Wash Cy
47. g job complete reading clearing alarms and placing the system in Standby Mix or Purge mode It is typically mounted inside the booth or near the painter The booth control displays the recipe in the following formats e R xx active recipe P xx recipe loaded in the pumps G xx recipe loaded in the gun The booth control display circulates through the recipe and error status Displays the recipe number R xx when ready to spray the pumps and gun are loaded with the same recipe If the display is on steady and does not show recipe 0 or 61 the system is ready to spray Recipe 61 indicates an unknown material e If the gun is loaded with one recipe G xx and the pumps with another P xx the display will alternate between the two recipes If an alarm occurs the alarm code is displayed and the red Alarm indicator will flash until acknowledged After the alarm is acknowledged the LED will be on steady and the recipe number will alternate with the code Press and hold the Standby key Oro for 2 seconds to turn the pumps on or off To select a new recipe scroll Up 40 or Down to the desired recipe then press Enter If Enter is not pressed within 5 seconds the system will revert to the existing recipe 22 Figure 12 Booth Control 332562B Booth Control Booth Control Keys and Indicators Key Indicator Definition and Function Cao Red LED is solid when an alarm condition is present Red LED blinks w
48. hen an event requiring user acknowledgement occurs at Alarm Reset Key and any level Indicator Press key to acknowledge LED shuts off after alarm is cleared Oro Starts Standby mode Green LED remains lit while in Standby mode Standby Mode Key and Indicator Green LED blinks when the system is on and is not mixing or purging In Idle mode the Standby LED and the Mix LED both blink Green LED blinks during pump maintenance checks Press and hold the key to startup or shutdown the pumps ro Starts Mix mode Green LED remains lit while in Mix mode Mix Mode Key and Indicator Green LED blinks during a mix fill If there is no fluid flow for 30 sec after starting mix fill the process must be restarted In Idle mode the Mix LED and the Standby LED both blink Signals that job is complete and resets A B and solvent totalizers Press to display the current job number on the booth control Press a second Job Complete Key time to log the current job and increment to the next job number Times out after 5 seconds of inactivity Starts Pressure Change mode Green LED blinks while in Pressure Change mode Pressure Control Key and Indicator To change the pressure press the Pressure Control key and use the Up Down keys to select the desired pressure Pressure Change mode times out after 5 seconds of inactivity Stored recipe is only updated at the end of a spray mode Ogo Starts Purge mode Green LED remains lit while in Purg
49. if reconnecting does not eliminate the alarm Check the system for internal and external leaks on all catalyst manifolds and plumbing Check paint supply on the B side increase paint supply pressure Check the system for internal and external leaks on all color manifolds and plumbing Check paint supply on the A side increase paint supply pressure 67 System Errors System Errors n a EBOO Rec Stop Button Record of a stop button Indicates system stop ord Pressed press key on ADM was pressed ECOO Rec Setup Record of changing Indicates date and time ord Value s setup variables when setup values Changed were changed ELOO Rec System Record of power cycle Indicates date and ord Power On ON time when system was started EMOO Rec System Record of power cycle Indicates date and ord Power Off OFF time when system was turned off EMIX Advi Pump Off The pumps are not Pump power was Start pumps by sory powered and are turned off or an error pressing pump start unable to move occurred key on Advanced Display module ES00 Advi Factory Record of defaults n a sory Defaults being loaded Communication Errors NOTE In some error codes listed below a symbol is shown as the last digit This symbol represents the applicable component number which can vary The unit s display will show the applicable number as the last digit in the code For example the CAC code listed in thi
50. igger lock Remove the spray tip and NOTE The following procedure relieves all fluid and clean it separately air pressure in the system 1 Turn off the supply pumps Open the drain valve on the supply line fluid filter to relieve pressure in the supply line NOTE If your system does not include a drain If using an electrostatic gun shut off the valve on the supply line set the mix manifold electrostatics before flushing the gun to SPRAY and press 0 Cycle the A 2 Setthe mix manifold to SPRAY Trigger the gun and B dosing pumps a couple of times to drain to relieve pressure Repeat for each color the pumps Cfo Oro 3 Press Purge Repeat for each color Press Standby Trigger the gun to pa Hold the gun trigger open after the solvent valve relieve pressure shuts off to relieve all pressure 3 Set the mix manifold to FLUSH 4 Set the system to Recipe 0 to flush the system Flush the mix manifold and gun See from the pumps to the gun When flushing is Flush Mixed Material page 27 complete the system will go to Standby 4 Shut off the solvent supply pump To relieve 5 Shut off the solvent supply pump To relieve pressure press Purge Ofo and trigger pressure press Purge and trigger the gun Press Standby Oro when the gun Press Standby Oro when pressure is relieved to avoid getting a Purge pressure is relieved to avoid getting a Purge Incomplete alarm Incomplete alarm NOTE If pressure remains in the solvent
51. ighten fittings Air supply pressure Eliminate pressure fluctuation fluctuations SPD1 Alarm Gun Purge The system timed out Solvent flow switch not Replace switch Incomplete without reaching the working sdb VSIMIME Solvent flow is too low Increase solvent ESO ean RS pelis to actuate the solvent pressure to drive a switch high purge flow rate Gun is not triggered Operator must continue flushing for configured time until the booth control indicates purge is completed Mix manifold was not Set manifold to flush set to flush position position blocking solvent flow to the spray gun Mix Errors F7S1 Alarm Flow The solvent flow Solvent flow switch is Clean or replace switch Detected switch is indicating stuck in flow position en Aa solvent There is a leak through Check for leaks and a din the solvent cutoff valve repair valve QPD1 Potlife Potlife time has expired Purge process was not Make sure purge Expired before the system has completed process is completed moved the required Solvent supply shut off Verify solvent supply panels M duces or empty is available and on potlife volume throug supply valves are open the mixed material line SND1 Alarm Mix Fill The system timed out Mix manifold not set to Set manifold to spray Incomplete before the mix fill cycle spray position CACEN Mie gH AN opray gun was not Allow flow through gun triggered during fill process until th
52. ing removed Data transfer is completed to the USB device User installed USB device in ADM USB port User installed USB device in ADM USB port User installed USB device in ADM USB port User installed USB device in ADM USB port User installed USB device in ADM USB port Configuration of system is blocking data transfer Configuration parameter on system is enabled to generate this advisory A software update was not completed successfully Replace the USB device and begin process again Remove USB device from ADM n a n a n a n a n a Change configuration to enable USB download function Complete download to ensure no data is lost Reinstall software User installed incompatible USB device in ADM USB port User installed incompatible USB device in ADM USB Repeat process with compatible USB device Repeat process with compatible USB device port 332562B Miscellaneous Errors System Errors NOTE In some error codes listed below a symbol is shown as the last digit This symbol represents the applicable component number which can vary The unit s display will show the applicable number as the last digit in the code For example the B9D code listed in this table will be displayed as B9D1 if the affected component is pump 1 B9D2 for pump 2 and so on B9A0 Advi SOry B9AX Advi sory B9BO Advi sory B9BX Advi sory B9D Z Advi sory B9SO Advi sor
53. ion set the main air pressure as close to 100 psi 0 7 MPa 7 0 bar as possible Do not use less than 85 psi 0 6 MPa 6 0 bar If this is the first time starting up the system or if lines may contain air purge as instructed under Purging page 27 The equipment was tested with lightweight oil which should be flushed out to avoid contaminating your material 332562B 10 Operation If the system is powered down press on the ADM Make sure that the system is in Standby mode Verify that the recipes and the flush sequences are programmed correctly by checking the Recipe Screen page 45 and the Flush Screen page 47 Go to the Fill Screen page 35 Select the desired color to load Press the Prime e Pump key SE The color will load the pump through the color stack and out the outlet stack dump valve NOTE In a single color system skip step 7 and prime the pump out to the gun Press the Fill Line key gt to run color out to the mix manifold The pump will run until you press the Stop key g to stop the pump Trigger the gun into a grounded metal until the line is full then press the Stop key Repeat for all material lines 25 Operation Spraying To spray in a multiple color system also see ro Multiple Color Systems page 60 3 Press Mix again The Mix Mode LED will turn on solid to indicate the system is mixing Adjust the flow rate by changing the target pressure The fluid flow rat
54. l or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source All electrical wiring must be don
55. ld to update to make a selection to save a selection or value to enter a screen or to acknowledge an event 4 Ente 18 33253562B ooft Key Icons The following icons appear in the ADM display directly to the left or right of the soft key which activates that operation Table 2 Soft Key Functions 332562B Advanced Display Module NOTICE To prevent damage to the softkey buttons do not press the buttons with sharp objects such as pens plastic cards or fingernails Press to enter screen for editing Highlights editable data on a screen Use Up Down arrows to move between data fields on the screen Press to exit screen after editing Press to accept calibration value Press to cancel or reject calibration value Press to start a pump priming procedure Press to start a line fill procedure Press to start a spray procedure Press to start a gun purge procedure 19 Advanced Display Module Press to stop all pumps and put system in Standby Press to start a pump pressure check Pressure Check Press to start a pump volume check Press to log the material usage and increment the job number Press to reset the current usage counter Appears on the User ID Keyboard screen move cursor to the left Appears on the User ID Keyboard screen move cursor to the right Appears on the User ID Keyboard screen erase all characters Appears on the User ID Keyboard screen erase one
56. led X Potlife 120 min Color Ay 80 Press Low Limit 5 psi 3 Flus 1 Target Pressure psi n Catalyst By 1 Press High Lirnit psi ul Figure 41 Invalid Recipe Screen Catalyst B Valve Enter the desired catalyst valve number 1 4 NOTE If you enter a number which is not valid in your system configuration the field will be highlighted and the recipe is invalid For example if your configuration has 1 catalyst valve and you enter 4 the field will be highlighted and the recipe is invalid Flush Sequence Enter the desired flush sequence 1 5 For hard to flush colors select a longer sequence 1 is the default and should be designated for the longest most thorough flush duration If Mix at Wall is enabled on System Screen 3 enter the desired flush sequence 105 for the color A valve and the catalyst B valve The gun purge time for each material depends on the flush sequence assigned to each See Flush Screen page 47 If materials A and B require different purge times assign separate flush sequences Set the necessary gun purge time for each For hard to flush colors select a longer sequence Flush sequence 1 is the default and should be designated for the longest most thorough flush duration Mix Ratio Enter the desired mix ratio 0 to 50 0 1 Potlife Time Enter the potlife time 0 to 999 minutes Entering 0 disables this function 45 Setup Mode Screens Pressure Low Limit Ent
57. libration Press 9M to cancel the calibration and retain the previous K factor Press and hold the Reset button seconds to reset the volume counter Pump 4 Maint 0a 10 13 23 20 Standby C Mo Active Errors vil Solvent Meter K Factor 021 cce pulse p Figure 53 Calibrate Screen 3 52 e10 13 25545 Pump 4 Maint No Active Errors Solvent Value fcc Measured Volume O cc Figure 54 Enter Measured Volume of Solvent 06 10 13 23 30 Pump 4 Maint No Active Errors Solvent Meter K Factor 0 021 cc pulse M Meter K Factor D U1 ccfoulse 4i Figure 55 Accept Calibration 332562B Maintenance Screen 1 Use this screen to set maintenance intervals Set to O to disable the alarm NOTE The Pump Stall Test cannot be disabled You must enter a value other than O LHer10 13 23 23 Standby H Mo Active Errors Maintenance Intervals Calibrate Advanced vA Fluid Filter days Aur Filter days Pump Stall Test S0 days 2 Purnia LOOO0 gal Valve 1000000 cycles E Solvent Meter 10000 gal Figure 56 Maintenance Screen 1 Interval Settings Maintenance Screen 2 Maintenance screen 2 shows the current interval status of the solvent meter fluid filter and air filter Maintenance Resets 1 Solvent Meter Ogal 2 Fluid Filter 150 days i we 4 Air Filter 137 days Figure 57 Maintenance Screen 2 Current Status 332562B Setup Mode Screen
58. lve Inlet Maintenance is due on inlet valve MEG Maint Valve Gun Maintenance is due on gun valve MES Maint Valve Solvent Maintenance is due on solvent valve Alphanumeric Last Digits Ig B 0 LEE AMEN UMEN MEN Ko S es Eee Mo 2 Noo o R Po OB Ro oO OA ee NNNM Ce 0 Yooo OA Woe No 28 0 30 332562B 73 Maintenance Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed and then determine a regular schedule for checking your system Flushing Flush before changing fluids before fluid can dry in the equipment at the end of the day before storing and before repairing equipment 74 Flush at the lowest pressure possible Check connectors for leaks and tighten as necessary e Flush with a fluid that is compatible with the fluid being dispensed and the equipment wetted parts Cleaning the ADM Use any alcohol based household cleaner such as glass cleaner to clean the ADM 332562B Technical Data Technical Data Positive Displacement U S Metric Proportioner Maximum fluid working pressure MCO500 Systems with 300 psi 2 1 MPa 21 bar Low Pressure Pumps MCO500 Systems with 1500 psi 10 5 MPa 105 bar High Pressure Pumps MC1000 Air Spray Systems 300 psi 2 1 MPa 21 bar MC2000 Air Assist
59. mount of material that is required to move through the mix manifold hose and applicator before the potlife timer is reset Pump Calibration Factor the amount of material dispensed per revolution of the motor Purge when all mixed material is flushed from the mix manifold hose and gun Purge Time the amount of time required to flush all mixed material from the gun Run Screens The Run screens provide a graphical depiction of system operation and current status See Run Mode Screens page 31 Setup Screens The Setup screens allow the user to define the system setup recipes and establish system operating parameters See Setup Mode Screens page 38 Standby refers to the status of the system 332562B Overview Overview Usage This electronic two component paint proportioner e Can proportion at ratios from 0 1 1 to 50 0 1 can blend most two component paints including depending on material flow rate pump size quick setting paints those with a pot life of 5 minutes selection and mix point and greater E Will display the last 200 jobs 200 errors and 200 The system dispenses Material A monitors fluid events with date time and description flow and continually dispenses Material B at ratio Component Identification and Definition Electrical Control Box Enhanced Fluid Control Module EFCM 24 V Power Supply for the barrier board and the EFCM 48 V Power Supply for pump motors Solenoid Valves fo
60. n fluid lines which could cause serious injury or damage equipment To prevent cross contamination Never interchange component A and component B wetted parts e Never use solvent on one side if it has been contaminated from the other side Moisture Sensitivity of Isocyanates Exposure to moisture such as humidity will cause ISO to partially cure forming small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity NOTICE Partially cured ISO will reduce performance and the life of all wetted parts Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Keep the ISO pump wet cup or reservoir if installed filled with appropriate lubricant The lubricant creates a barrier between the ISO and the atmosphere Use only moisture proof hoses compatible with ISO Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use Always lubricate threaded parts with an appropriate lubricant when reassembling NOTE The amount of film formation and rate of crystallization varies depending on the blend of ISO the humidity and the temperature 332562B Changing Materials NOTICE Changing the material types used in your equipment requires special attention to avoid equipment damage and d
61. ncludes the mix manifold volume and the mixed material hose volume The mixed material hose volume is determined by the gun hose length and diameter entered in System Screen 2 page 40 NOTICE Do not allow a fluid supply tank to run empty This can damage the pumps and lead to the proportioning of fluid and air that meets the ratio and tolerance settings of the equipment This can further result in spraying uncatalyzed or poorly catalyzed material 26 33253562B Operation Purging To purge one color and fill with a new color see Color Change page 60 Flush Mixed Material Trigger the gun to relieve pressure 4 Setthe solvent supply pressure regulator at the lowest pressure possible to avoid splashing or an injection injury Generally a setting of 25 50 There are times when you only want to purge the mix psi 0 18 0 35 MPa 1 8 3 5 bar is sufficient Hino ang gp DOR 5 Setthe mix manifold to the FLUSH position e end of potlife breaks in spraying that exceed the potlife 6 Press Purge Ofo Trigger the gun into a grounded metal pail until the purge sequence is complete When done purging the system overnight shutdown or end of shift before servicing the mix manifold hose or gun automatically switches to Standby mode signalling the user to release the trigger 1 Press Standby Oro 7 Ifthe system is not completely clean repeat 2 Ifyou are using a high pressure gun or an NOTE For optimal efficiency
62. nd Outlet Alarm High cannot be disabled e Alarms and Deviations will display when the inlet or outlet pressure drops below the low limit or exceeds the high limit 33253562B Calibrate Screen 1 Calibrate Screen 1 initiates a pump pressure check stall test for the selected pump During the test the Stall Test screen will appear The pump and lines must be primed with color or catalyst before doing the stall test See System Screen 2 page 40 to set test parameters oee Pump Pressure Check page 5 for complete test instructions To initiate the test press the Pressure Check button for the desired pump The pump will build pressure in the line to a minimum of the Stall Test Pressure The pump will then move to the center stroke position and stall test the upstroke followed by the downstroke NOTE The Last Passed log can only be reset by successfully completing the test The screen displays the number of days since the last stall test was passed for each pump Pump 4 Maint No Active Errors Purnp 1 Last Passed 5 days EM Color A 3 Purnp z EN Catalyst Bj 1 08101 23 26 Last Passed 3 day 1 Purnp 3 Last Passed 5 days WA Color Al 1 Pump 4 Last Fassed 5 days i FE Color A 23 r Figure 49 Calibrate Screen 1 081013 255246 Stall Test Pump 4 Maint No Active Errors Pump 1 Stall Test In Progress 100 psi Flow 0 15 cc min Pressure Figure 50 Stall Test Screen 3325
63. nspecting the system for fluid leakage Fix all loose or worn hoses fittings and seals Inspect all valve seats and needles for wear and replace worn piston or throat seals piston and throat seals Replace rod and cylinder as necessary DGO Alarm No Stall Pump failed the stall Valve failure seal Replace inlet and outlet Down Pump test did not stall on the failure worn rod or valve and seal for downstroke cylinder down stroke Replace piston and throat seals Replace rod and cylinder as necessary 332562B 63 DFO Alarm No Stall Up Pump failed the stall Valve failure seal Replace inlet and outlet test did not stall on the failure worn rod or valve and seal for upstroke cylinder up stroke Replace System Code DHO DKO EBH EFO EF1 Errors Type Alarm Alarm Rec ord Alarm Alarm No Stall Pump Position Pump Home Complete Pump Timeout Startup Pump Timeout Shutdown Pump Pump failed the stall test did not stall on either the upstroke or the downstroke Pump was detected to be out of position Record of pump homing is complete Pump tried but was not able to move to the home position within a specified amount of time Pump tried but was not able to move to the park position within a specified amount of time Valve failure seal failure worn rod or cylinder An indication on the display that the pump completed
64. nt data download 11 Open log file Log files open in Microsoft Excel amp by default if the program is installed They also can be opened in any text editor of Microsoft Word NOTE All USB logs are saved in Unicode UTF 16 format If opening the log file in Microsoft Word select Unicode encoding 12 Always reinstall the USB cover after removing the USB to keep the drive free of dirt and dust 332562B USB Upload Procedure Use this procedure to install a system configuration file and or a custom language file 1 If necessary follow the USB Download Procedure to automatically generate the proper folder structure on the USB flash drive Insert the USB flash drive into the USB port of the computer The USB flash drive window automatically opens If it does not open the USB flash drive from within Windows Explorer Open the Graco folder Open the system folder If working with more than one system there will be more than one folder within the Graco folder Each folder is labeled with the corresponding serial number of the ADM The serial number is on the back of the module 332562B Advanced Display Module 6 If installing the system configuration settings file place SETTINGS TXT file into UPLOAD folder 7 If installing the custom language file place DISPTEXT TXT file into UPLOAD folder 8 Remove the USB flash drive from the computer 9 Install the USB flash drive into the USB port of
65. ob usage and grand total usage of component A B A B and solvent S The second Usage screen displays the total volume pumped for all available materials 1 Press the Edit softkey to open the screen for editing 2 To enter or change the User ID select the field to open the User ID Keyboard screen and enter the desired name 10 characters maximum 3 To log the current job press the Job Complete L3 fields and increment to the next job number The Grand Totals cannot be cleared See the Jobs Screen page 37 to review past jobs 4 Press the Edit softkey to close the screen 0925 13 00 37 Spray Fill Jobs softkey This will clear the current usage A Mao Active Errors amp s John Doel By O25 Grand Total 13298 4 gal B 13291cC bo 16 cc A B Figure 22 Usage Screen 4 gal f gal zal 36 09 25 13 00 20 Spray Fill Jobs standby ny Mo Active Errors ser ID phn Bet 15817 napa ear hit eis ele teh EL m e xf fe EIC GANE E Figure 23 User ID Keyboard Screen 16 10 13 23 15 4 Spray Fill Jobs Errors Standby C Mo Active Errors Puro o Type Material Volume 1 Color A 1 21790 cc 1 Color A 2 ac 1 Color A 3 cc 1 Color A 4 cc 1 Color A J J3g4z cc 2 1 Color A b cc 1 Color A E cc 1 Color A B Ucc IK z Catalyst B 1 JiB8347 cc 3 Color A 17 a2U03 cc E Figure 24 Usage Log 33
66. of the Stall Test Pressure The pump will then move to the center stroke position and stall test the upstroke followed by the downstroke The pressure and flow that the unit measured are displayed on the screen Compare with the maximum leak rate entered on System Screen 2 page 40 If the values are substantially different repeat the test NOTE The stall test pressure set point is a minimum The system may stall at a higher pressure depending on hose lengths and fluid composition 57 Calibration Checks Pump Volume Check 58 Set the mix manifold to the SPRAY position The pump and lines must be primed with color or catalyst before doing the Volume Check See Prime and Fill the System page 25 If the display is on a Run Mode screen press to access setup screens Scroll to Calibrate in the menu bar Scroll to Calibrate Screen 2 page 51 Press the soft key to check for the pump you want NOTE For maximum accuracy use a gravimetric mass method to determine the actual volumes dispensed Verify that the fluid line is filled and at the proper pressure before checking Air in the line or pressure that is too high may cause incorrect values 10 The volume counter Press the Reset key will reset to O Trigger the gun into a graduated cylinder Dispense a minimum of 500cc of material The volume that the unit measured displays on the screen Compare the amount on the screen to the
67. owntime When changing materials flush the equipment multiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility When changing between epoxies and urethanes or polyureas disassemble and clean all fluid components and change hoses Epoxies often have amines on the B hardener side Polyureas often have amines on the A resin side 332562B Important Isocyanate ISO Information 11 Glossary of Terms Glossary of Terms Advanced Display Module ADM the user interface for the system See Advanced Display Module page 16 Enhanced Fluid Control Module EFCM the fluid controller for the system Grand Total a non resettable value that shows the total amount of material dispensed through the system Idle if the gun is not triggered for a user settable value the system enters Idle mode Trigger the gun to resume operation Intrinsically Safe IS refers to the ability to locate certain components in a hazardous location Job Total a resettable value that shows the amount of material dispensed through the system for one job A job is complete when the user presses the Job Complete key on the Booth Control or ADM Mix when cross linking of the resin A and catalyst B occurs 12 Potlife Time the amount of time before a material becomes unsprayable Potlife Volume the a
68. r solvent valve and gun flush box if present Air Flow Switch Relay Optional Pressure Switch for gun flush box if present Pump Control Modules 2 one for each pump CAN Isolation Board Intrinsically Safe Power Barrier Board Fluid Components Mix manifold accessory which can be attached to the operator s belt Color catalyst valve stacks including pneumatically operated valves for Material A and B as well as solvent valves Solvent Flow Switch Pumps Pressure transducers Advanced Display Module Use to set up display operate and monitor the system Use for daily painting functions including choosing recipes reading clearing errors and placing the system in Spray Standby or Purge mode Locate in the non hazardous area Booth Control Use for daily painting functions including choosing recipes reading clearing errors and placing the system in Spray Standby or Purge mode Locate in the hazardous area 332562B 13 Overview Typical Installation MC1000 MC2000 HAZARDOUS CLASSIFIED LOCATION NON HAZARDOUS LOCATION ONLY ti21739a Components G through K are included in optional color change kits Color Change Valves accessory Color Change Module accessory J Catalyst Change Valves accessory K Catalyst Change Module accessory Components L through S are accessories and must be ordered separately Fluid Air hose Bundle accessory Mix Manifold accessory Air Spray Gun accessory Po Gun
69. re using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations Important Isocyanate ISO Information Important Isocyanate ISO Information Isocyanates ISO are catalysts used in two component materials Isocyanate Conditions opraying or dispensing materials containing isocyanates creates potentially harmful mists vapors and atomized particulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition Some materials may become self igniting if applied too thick Read material manufacturer s warnings and material MSDS 70 Keep Components A and B Separate Cross contamination can result in cured material i
70. ressure of one component must be within a percentage of the pressure of the other EC _ No Active Errors component during spray or mix Set the desired Mix 11 26 14 13 27 Advanced Recipe Mix Pressure Tolerance 5 t Pressure Tolerance in this field The default is 75 L Stall Test Pressure psi Mix Idle Timeout Purnp Stall Test 10 seconds 1 The air flow switch AFS detects air flow to the gun Max Leak Rate 1 000 cc min 2 and signals that the gun is triggered If you are not Mix Idle Tirneout 10 seconds using an air flow switch the system does not know if Mix No Flow Timeout 5 seconds E the gun is spraying If a pump failed you could spray E pure resin or catalyst without knowing This should Mix FilSetPoit D os 4 be caught by the Mix No Flow Timeout the default r is 5 seconds The Mix Idle Timeout will trigger Idle l l mode which will run a pump stall test to check for Figure 31 System Screen 2 in Standby Mode leaks then put the pumps in Standby holding their current position after the designated period of time 1 86 15 11 05 Advanced Recipe Enter the desired Mix Idle Timeout in this field No Active Errors See Air Flow Switch AFS Function page 61 Mix No Flow Timeout The air flow switch AFS detects air flow to the gun 9 and signals that the gun is triggered If the air flow switch indicates that the gun is triggered but there is D no fluid flow through a pump you could spra
71. rors D e Te atit ccernin U 44 rnin EUR I cc rnin 1 S T ti22006a Figure 16 Home Screen in Mix Mode with Diagnostics On 332562B 31 Run Mode Screens Home Screen Key Date and Time oee Advanced Screen 1 page 55 to set Menu Bar Run Screens Use left and right arrow keys to scroll through the different Run screens Home shown in Diagnostic Mode opray see Spray Screen page 34 Fill see Fill Screen page 35 Potlife present only when Multiple Guns is se lected on System Screen 3 page 42 See also Information for Systems with Multiple Guns page 43 Usage see Usage Screen page 36 Jobs see Jobs Screen page 37 Errors see Errors Screen page 37 Events see Events Screen page 37 Pump Off Change Recipe Standby Idle Startup Prime Pump Mix Calibrate Fill Stall Test Purge Maintenance Test e Shutdown D gt Error Status Displays any active error code 32 332562B Run Mode Screens Diagnostic Information K Pump Imet Presse N Pump Outlet Pressure Pump Indicator Light Ar Z ti22007a e Clear power off e Yellow standby e Green active Solvent Flow Rate Shows solvent flow rate if a solvent meter is attached T Gun Animation Shows mixed material in gun and displays active recipe at gun Gun animation changes to show 1 Gun Purge in GFB r 0 Purged Gun in Standby in GFB 0 Solvent Standby 1 N Mix With No Air Flow Active Recipe l
72. s Maintenance Screen 3 Maintenance screen 3 shows the current interval status of the pump maintenance tests Press and hold the Reset button for 1 2 seconds to clear the alarm and reset the counter NOTE The Pump Stall Test can only be reset by successfully completing the test 0810 13 23 24 4 Calibrate Advanced Standby m Mo Active Errors Maintenance Resets t Purnp 2 Pump Stall Test 5 days 4 Pump Volume 152 gal E 1 Figure 58 Maintenance Screen 3 Current Pump Status 53 Setup Mode Screens Maintenance Screen 4 Maintenance screen 4 displays cycle counts for a Uoz3r14 bse Calibrate Advanced selected color catalyst or solvent valve standby C Mo Active Errors Valve Reset and Test Pump Bolvent w Press and hold the Reset button seconds to reset the counter Open Inlet A cycles C 4 If the system is in Standby valves can be opened or closed by selecting or deselecting the box for the 1 corresponding valve Dump 5 cycles L NOTE Gun valves are available only if Mix at Wall is 2 enabled on System Screen 3 page 42 Gun 2 cycles E 052314 16514 Calibrate eta Actvancec SEER Maint Figure 60 Maintenance Screen 4 Solvent Valve standby Ma Active Errors arn m 0 active Errar Resets Valve Reset and Test NOTE When Solvent is selected in the Material Material olor Ay w field the number to the right of Solvent is the pump
73. s table will be displayed as CAC1 if the affected component is color change board 1 CAC2 for board 2 and so on CAOX Alarm Comm Error System does not This communication Check CAN cable ADM detect the Advanced error indicates that connecting ADM to Display Module the Network has lost the EFCM ADM communication with the Advanced Display Module CAC Alarm Comm Error System does not This communication Check CAN cable Color Change detect the Color error indicates that connections to Change Module the network has lost the Color Change communication with Module and any the Color Change interconnected Module modules CADX Alarm Comm Error System does not This communication Check CAN cables Fluid Module see the Enhanced error indicates that connecting ADM to Fluid Control Module the Network has lost the EFCM Replace EFCM communication with Cable or EFCM as the EFCM necessary 68 332562B System Errors o i o 33253562B Comm Error Gateway Duplicate Color Change Duplicate Fluid Module System does not detect a CGM that was registered as being connected at power up System detects two or More than one Color Check the system more identical Color Change Module with and remove the extra Change Modules the same address color change module is connected in the system System sees two More than one EFCM Check the system or more identical is connected in the
74. se rege tau dece QU 43 System Screen 4 20 cece cececececececeeeeeeeeeaees 44 Recipe Screen cc cece cece sence cececeaeeeeeeeneeees 45 Flusm Sereen teats crete TIT 47 Pump Screen Toiora 48 Pump Screen 2 cc cece cece ee ecececeeeeeeeeeeeneeees 49 POMP Sereen 9 ca E eii Dee ONE D eo ES i 50 Calibrate Screen 1 oomini 51 Calibrate Screen 2 eoi tees tet re Pa Poe oy aan 51 Calibrate Screen 3 eese 52 Maintenance Screen 1 esee 53 Maintenance Screen 2 eese 53 Maintenance Screen 3 eeeeeesee 53 Maintenance Screen 4 seeeesee 54 Advanced Screen Treserien ese eon 55 Advanced Screen 2 cccceccecceeeeeeeeeeneeueeaes 56 Advanced SOIe8r Zenerio Ter isis an 56 Advanced Screen 4 eene 56 Calibration Checks seeennnnmme 57 Pump Pressure Check 57 Pump Volume Check esss 58 Solvent Meter Calibration 59 Color Change 1 aerea na oed ER e Dvd teas 60 Single Color Systems esesseses 60 Multiple Color Systems 60 SVEM ETOS orina toe a 61 Malbiterialit e aranna aa aa aa T4 Preventive Maintenance Schedule 14 FS MING mesira rcp 14 Cleaning the ADM eseeeeeeeeeee 74 Technical Dalai ete P et te pet see iiec 15
75. tartup to Standby solvent supply containers c Q Dose valves set Check that dose valves are set 1 1 4 turns open Start with the settings recommended in Valve Settings page 30 then adjust as needed Fluid supply valves open and pressure set The recommended component A and B fluid supply pressures are 1 2 to 2 3 of the target spray pressure NOTE Low pressure systems may be set within a range of 100 psi 0 7 MPa 7 bar high pressure systems may be set within a range of 300 psi 2 1 MPa 21 bar If the inlet pressure is higher than the outlet pressure ratio accuracy may be affected Figure 13 Power Switch Solenoid pressure set Y 1i19582a 85 100 psi inlet air supply 0 6 0 7 MPa 6 7 bar 24 332562B Initial System Setup 1 Change optional setup selections to desired parameters as described in Setup Mode Screens page 38 Set recipe and flush information as described in Recipe Screen page 45 and Flush Screen page 47 Prime and Fill the System NOTE See Run Mode Screens page 31 for further screen information if needed NOTE Be sure the mix manifold is set to the SPRAY position NOTE You must prime the input lines to the pumps or the inputs to the color change valves before priming the pump and filling the entire system If using an electrostatic gun shut off the electrostatics before filling the lines Adjust the main air pressure To ensure proper operat
76. te surgical treatment Do not spray without tip guard and trigger guard installed e Engage trigger lock when not spraying Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts A A MPa bar PSI e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources MPa bar PSI 8 332562B MPa bar PSI 332562B Warnings TOXIC FLUID OR FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wear chemically impermeable gloves when spraying dispensing or cleaning
77. the ProMix PD2K system USB port 10 During the upload USB BUSY displays on the screen 11 Remove the USB flash drive from the USB port NOTE If the custom language file was installed users can now select the new language from the Language drop down menu in the Advanced Setup Screen 1 17 Advanced Display Module ADM Keys and Indicators NOTICE To prevent damage to the softkey buttons do not press the buttons with sharp objects such as pens plastic cards or fingernails Table 1 ADM Keys and Indicators Press to startup or shutdown the pump motor e Solid green indicates that power is applied to the motor e Solid yellow indicates that power to the motor is off Startup Shutdown i e Blinking green or yellow indicates that the system is in Setup mode Key and Indicator Press to immediately stop the system and remove motor power Press to select the specific screen or operation shown on the display directly next to each key The top left soft key is the Edit key which allows access to any settable fields on a screen e Left Right Arrows Use to move from screen to screen e Up Down Arrows Use to move among fields on a screen items on a dropdown menu or multiple screens within a function Navigation Keys Numeric Keypad Use to input values See ADM Display page 16 Use to cancel a data entry field Cancel Press to enter or exit Setup mode Setup Press to choose a fie
78. the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY O
79. the solvent is not already loaded press the e Prime softkey IE The system will prime solvent into the selected pump and out the outlet dump valve Press the Fill softkey gt The system will flush the selected Color A line with solvent until the user presses Stop Hold a metal part of the gun firmly to a grounded metal pail Trigger the gun until clean solvent dispenses Repeat for each color line Relieve the pressure See Pressure Relief Procedure page 29 332562B Operation Pressure Relief Procedure With Color Change NOTE The following procedure relieves all fluid and Follow the Pressure Relief Procedure air pressure in the system veaa Y Whenever you see this symbol 1 Turn off the supply pumps Open the drain valve on the supply line fluid filter to relieve pressure in the supply lines Do this for each color NOTE If your system does not include a drain valve on the supply line set the mix manifold to This equipment stays pressurized until pressure SPRAY and press Cycle the A and B dosing pumps a couple of times to drain the pumps Repeat for each color is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment Without Color Change If you are using a high pressure gun engage the tr
80. ut numerical data enter setup screens navigate within a screen scroll through screens and select setup values NOTICE To prevent damage to the softkey buttons do not press the buttons with sharp objects such as pens plastic cards or fingernails Figure 11 Advanced Display Module 16 USB Download Procedure Use the USB port on the ADM to download or upload data 1 Enable USB downloads See Advanced Screen 3 page 56 2 Remove the cover from the USB port on the bottom of the ADM Insert the USB drive 3 During the download USB BUSY appears on the screen 4 When the download is complete USB IDLE appears on the screen The USB drive may then be removed NOTE If the download operation takes longer than 60 seconds the message disappears To determine if the USB is busy or idle check the Error Status bar on the screen If idle remove the USB 5 Insert the USB flash drive into the USB port of the computer 6 The USB flash drive window automatically opens If it does not open the USB flash drive from within Windows Explorer 7 Open Graco folder 8 Open system folder If downloading data from more than one system there will be more than one folder Each folder is labeled with the corresponding serial number of the ADM The serial number is on the back of the ADM 9 Open DOWNLOAD folder 10 Open LOG FILES folder labeled with the highest number The highest number indicates the most rece
81. vent flow switch Release the trigger when the solvent flow stops and the Purge indicator stops blinking NOTE If you are using quick disconnects at the mix manifold disconnect the gun from the purged mix manifold and connect it to the new color line Wait for the color change to complete the Standby indicator is on solid Set the mix manifold to SPRAY Press the Mix key Oro on the booth control The Mix indicator will be blinking Trigger the gun to complete the Mix Fill NOTE There is a 30 second delay without flow before the system will fault Wait for atomizing air and for the Mix indicator to be on solid then resume spraying 332562B System Errors System errors alert you of a problem and help prevent off ratio spraying There are three types Advisory Deviation and Alarm An Advisory records an event in the system and will clear itself after 60 seconds A Deviation records an error in the system but does not shut down the equipment The deviation must be acknowledged by the user If an Alarm occurs operation stops If any of the three types occur e Alarm buzzer sounds unless in silent mode e Alarm popup screen shows the active alarm code see Error Codes page 62 e Status bar on the Advanced Display Module shows the active alarm code Alarm is saved in the date time stamped log 332562B System Errors To Clear Error and Restart NOTE When a deviation or alarm occurs be sure
82. y B9SX Advi sory i 332562B Volume Rollover A Current Volume Rollover A Lifetime Volume Rollover B Current Volume Rollover B Lifetime Volume Rollover Pump Volume Rollover Solvent Current Volume Rollover Solvent Lifetime Software Errors Batch counter for material A rolled over Grand total counter for material A rolled over Batch counter for material B rolled over Grand total counter for material B rolled over Grand total counter for pump rolled over Batch counter for solvent rolled over Grand total counter for solvent rolled over An unexpected software error has occurred The totalizer has reached maximum capable value and started over at zero The totalizer has reached maximum capable value and started over at zero The totalizer has reached maximum capable value and started over at zero The totalizer has reached maximum capable value and started over at zero The totalizer has reached maximum capable value and started over at zero The totalizer has reached maximum capable value and started over at zero The totalizer has reached maximum capable value and started over at zero la la la la la la la all Graco technical support n n n n n n n C 7 1 System Errors Calibration Errors NOTE In some error codes listed below a symbol is shown as the last digit This symbol represents the
83. y pure resin or catalyst without knowing The Mix No Flow Timeout will cause the system to shutdown after the 4 designated period of time The default is 5 seconds Enter the desired shutdown time in this field 40 332562B Stall Test Pressure oet the minimum stall test pressure The setting should be approximately 50 psi 0 35 MPa 3 5 bar higher than the highest inlet pressure Pump Stall Test oet the duration for the pump stall test See Calibrate Screen 1 page 51 Maximum Leak Rate Enter the maximum allowable leak rate for a pump stall test 332562B Setup Mode Screens Mix Fill Set Point Set a higher pressure for use while mix filling This higher pressure decreases the time needed to fill the gun Once the gun is filled the system uses the recipe s target pressure setpoint set on Recipe Screen page 45 for mixing The default value is 0 When set to 0 the system ignores the Mix Fill Set Point and instead uses the Non Mix Pressure set on System Screen 1 page 39 while mix filling 41 Setup Mode Screens System Screen 3 oystem screen 3 sets the following system operating parameters 10 30 14 10 11 4 Advanced Recipe Flush No Active Errors Standby T a Multiple Guns Gun Hose Length 4 ft B Gun Hose Diameter 0 230 in Mix At Wall ul iu Figure 33 System Screen 3 Multiple Guns Enable this option if multiple guns will be loaded with mixed material at

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