Graco 332458B User's Manual
Contents
1. NOBLE 15V206 12345 COLOR CHANGE 51 MODULE 1 rh MANIFOLD j COLORS e e MANIFOLD FLUSH ari mo HS imus 8 DUMP 2voc 13 4 _ CO u couri Lo Has Lal J cotor1 COLOR2 pa H S ZC COM COLOR 2 6 MT 1 BI a COLOR 3 EH 2 oMa COLOR3 coora 1428 ab J16 3 Sac Cl Toma COLOR 5 ar A He He Bic AN COLOR 5 AND 1 6 COM caosi L_ Got 12 gt Hr DJ Icas HAC COLOR 7 ON aj 14 410 3 amo S coion7 COLOR 8 aT H LC Br COLOR8 A 12375 ERIE 12 345 COLOR CHANGE MODULE 2 IN MANIF2. 12345 12345 L 24N913 ES o As 7 SPLITTER SOLVENT CUTOFF 1213241 SC 7 2 UNUSED 14 8 S man SE p I 2 n po SOVENT TD RW BB e 258718 33 3 A T RED WRE 065161 BLACK VIRE 05155 Deh A z S 8 25 PIN D SUB CABLE a 6 av 167659 NSS POWER Ga UTT III 123756739 TEET 123156759 daa 7227 a BREAKOUT MODULE PUMP 1 24N527 BREAKOUT MODULE PUMP 2 24N527 1 Se J all 2 3 4 5 6 T 8 2 3 4 5 6 7 8 l BAJA von LEE III A IT UI UI 14 A ELL LI A 5 96 LL Mi 3 3 NL GAID ss 118 lt s sll S E i POWER SUPPLY TT R d On A G EA dl U 0 Z e z UN pom mere E EJE pee
3. EFCM FLOWRATE ANALOG IN 1 21 FLOWRATE ANALOG COMMON 1 2H FLOWRATE ANALOG COMMON 2 2 EE AN915 87 FLOWRATE ANALOG COMMON 4 19 35 77 e SOVENT FLOWSWTCH 2 120278 BA O e SAFETY INTERLOCK SWITCH 7 ADVANCED 3 213 DISPLAY MODUE 12 3 4 2 246451 a G IHI EEEE 238 138 S E CELL z LELE 1 BREAKOUT MODULE PUMP 3 24N527 i BREAKOUT MODULE PUMP 4 24N527 2 3 4 5 6 7 8 2 3 4 5 6 L 8 fann O CE II UI pon pou OI Le TIIT A lT DOL II LE d 5 96 a 5 96 olla EE III if IER Eee EES SEE DETAILAOR B E 8 d 8 s L 389 58 GE 2 3 3 S Nu gzan A cat 15985 Ed rl HH 298 z 9 5 AA WE TEE FE maan mran So an GE 0 ga ZE qa EE g la TWISTED PAIR CABLE 16 159 M T TWISTED PAR CABLE 16159 Figure 19 Electrical Schematic Sheet 2 Part 2 CONTINUED ON THE NEXT PAGE 332458B 37 Electrical Schematics FROM CANIS BOARD 241485 ON PAGE 2 FROM CAN IS BOARD 24485 ON PAGE 2
4. CATALYST CHANGE MANIFOLD PODIE S MANIFOLD P 1 CATALYST com neu L ZAN PE 2 3THRU4 5 HAc SL ouvP cavayst3 ARPA Ha 8 1915 Poe 5 CATALYST3 aao 5 20 COM y CATALYST4 Val COM 8 A i ME CATALYST 4 UNUSED 1 6 UNUSED UNUSED 2 DL UNUSED UNUSED 13 15 J16 419 UnuseD UNUSED 4 3 UNUSED UNUSED 15 2 UNUSED UNUSED 6 TL UNUSED UNUSED 1 6 7 UNUSED AP a EE RET Hl In UNUSED 16 1 7 UNUSED Bo aE E 2 54321 CATALYST CHANGE MANIFOLD PEQUES MANIFOLD A 1 CATALYST Sek rus Te moa tee ST ce Ti Ee CATALYST 1 Z COM 4 8 J93 jan S CATALYST 1 4 a EE e TE CATALYST2 A wa E i GE ey AN CATALYST2 UNUSED 1 6 UNUSED NE LS AH UNSER sip play 12 J16 3H UNED UNUSED 15 2 UNUSED UNUSED 16 117 UNUSED UNUSED 1 6 1 UNUSED S He a UNUSED 141 14 02 unuseb UNUSED 15 2 UNUSED UNUSED 16 1 1 UNUSED Ke 12345 COLOR CHANGE MODULE 4 COLORS 25 THRU 32 Figure 21 Electrical Schematic Sheet 3 Alternate Configuration for Catalyst Change Control CONTINUED ON THE NEXT PAGE 332458B
5. Figure 20 Electrical Schematic Sheet 3 May be unused in some configurations CONTINUED ON THE NEXT PAGE 32 Lp 15V206 CATALYST CHANGE aake n MODULE 5 la MANFOLD anne a AST gon MANIFOLD A COM 2 1THRU4 3 Ze S DUMP C p anne 4 8 193 E lT OMALVSTI HNDC cm C a an 8 A t AR 1 CATANYST2 4 H1 6 7 ja D er 2 sr ape LS j caraysrs ea pa Bo Ip 3 ec PSC caravsta UNUSED 715 2 _ UNUSED UNUSED 16 1 7 UNUSED We ni SHINS UNUSED 13114 2 UNUSED S I He UNUSED 16 LL UNUSED 0 12345 ED 2 SE 12345 COLOR CHANGE MODULE 4 A MANFOLD ul coors Jett an MANFOLD L Hae 2 25THRUX 5 manc EN Dume ae 3 4 COM i COM 208 J93 zac PJ _ COLORZS EF HS d A i oM LS 1 COLOR 26 HAC 1 6 COM 2 3 E N COLOR 27 L_ e HD EIS re COLOR 28 ee 5 20 Con y L L com C 1 COLOR 29 HA AN 1 6 cou Pi a EST oua UNUSED 21 14 J 10 3 UNUSED UNUSED 115 2 C UNUSED UNUSED 116 1 UNUSED Eege 12345 Se T Electrical Schematics
6. Keep Components A and B Separate Cross contamination can result in cured material in fluid lines which could cause serious injury or damage eguipment To prevent cross contamination Never interchange component A and component B wetted parts e Never use solvent on one side if it has been contaminated from the other side Moisture Sensitivity of Isocyanates Exposure to moisture such as humidity will cause ISO to partially cure forming small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity NOTICE Partially cured ISO will reduce performance and the life of all wetted parts Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Keep the ISO pump wet cup or reservoir if installed filled with appropriate lubricant The lubricant creates a barrier between the ISO and the atmosphere Use only moisture proof hoses compatible with ISO Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use Always lubricate threaded parts with an appropriate lubricant when reassembling NOTE The amount of film formation and rate of crystallization varies depending on the blend of ISO the humidity and the temperature Changing Materials NOTICE Changing the material types
7. 160519 Figure 17 Electrical Schematic Sheet 1 332458B 29 Electrical Schematics LJ CONTINUEDONPAGE3 CONTINUED ON PAGE 3 UNUSED ls UNUSED 4 3 10 UNUSED 11 lt Ap 1 y CABLE y 1 CABLE 1 MT ee B 12345 12345 24R910 GATEWAY A CABLE 16420 a E Ell LA EFCM
8. Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area ELECTRIC SHOCK HAZARD This eguipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 332458B Warnings INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non intrinsically safe equipment will create a hazardous condition and can cause fire explosion or electric shock Follow local regulations and the following safety requirements e Be sure your installation complies with national state and local codes for the installation of electrical apparatus in a Class 1 Group D Division 1 North America or Class 1 Zones 1 and 2 Europe Hazardous Location including all of the local safety fire codes for example NFPA 33 NEC 500 and 516 OSHA 1910 107 etc To help prevent fire and explosion Do not install equipment approved only for a non hazardous location in a hazardous location See model ID label for the intrinsic safety rating of your model e Do not substitute system components as this may impair intrinsic safety Eguipment that comes in contact w
9. 33 Electrical Schematics FROM CAN IS BOARD 24485 ON PAGE 2 NON HAZARDOUS LOCATION HAZARDOUS LOCATION 12345 COLOR A CHANGE MANIFOLD ce MANIFOLD COLOR FLUSH Z ne 2 3BTHRU40 8 CNE CATALYST FLUSH CM COLOR 1 A SDS 192 we RS CATALYST 1 COLOR 2 A e D HSS CATALYST2 1 AA 6 COLOR3 _ PV COM 2 3 E caraysr3 COLOR 4 cou 4 15 J16 E N CATALYST4 COLORS zon ME Hi 7 COLOR 9 1 6 com caos C D O 2 BEE Pl cotor10 COLOR7 _ COM 41114 1102 manc K coLoR H COLOR 8 A A Ha THO Bic LN COLOR 12 XC 12345 gt 12345 COLOR CHANGE 8 MANIFOLD A MANIFOLD COLOR 13 OM 1 a E COM COLOR 22 A aS an 4 COLOR 14 L BI 19 3 hoc COLOR 2
10. Apparatus for use in a EA Div 1 Group D T3 Class l Division 1 Group D T3 Ta 2 C to 50 C s C ZAN Ke Hazardous Locations Read Instruction Manual MAX AIR WPR Warning Substitution of components 21 7 100 may impair intrinsic safety GC Ser j PART NO SERIES SERIAL MAX FLUID WPR P O Box 1441 G Minneapolis MN GRACO 55440 U S A MPa bar PSI MAX TEMP 50 C 122 F Figure 3 Model AC2000 High Pressure Identification Label Artwork No 294022 Rev D ProMix PD2K PD1K COLOR CHANGE CONTROL PART NO SERIES SERIAL MFG YR MAX AIR WPR GRACO INC P O Box 1441 D Minneapolis MN C eraco 55440 U S A Figure 4 Non Intrinsically Safe Color Change Control Accessory Identification Label Artwork No 294057 Rev C ProMix PD2K PD1K COLOR CHANGE CONTROL PART NO SERIES SERIAL MFG YR MAX AIR WPR 7 7 100 Intrinsically safe equipment 1126 MPa bar PSI for Class 1 Div 1 Group D T3 Ex ia IIA T3 Gb a GRACO INC t US Ta 2 C to 50 C FM13 ATEX 0026 APPROVED Install per 16P577 IECEx FMG 13 0011 P O Box 1441 VA Minneapolis MN Artwork No 294055 Rev B 0359 eraco 55440 U S A Figure 5 Intrinsically Safe Color Change Control Accessory Identification Label ProMix PD2K PD1K EXPANSION PUMP PART NO SERIES SERIAL MFG YR MAX AIR WPR 7 7 100 MPa bar PSI o GRACO INC C MAX TEMP MAX FLUID WPR P O Box 1441 Gen CE SST Ladla see 10 USA Artwork No 294116 Re
11. at the time of publication Original Instructions This manual contains English MM 332458 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision B September 2014
12. not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of meir manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents To place an order contact your Graco Distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data ALA GE available
13. range Storage temperature 4 to 158 F 20 to 70 C range Weight of base model 195 Ib 88 kg approximate Sound data Less than 75 dB A Wetted parts 17 4PH SST 303 SST 304 SST Tungsten carbide with nickel binder perfluoroelastomer PTFE PPS UHMWPE 332458B 37 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and peng its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures acc
14. risk of static sparking and electric shock Electric or static sparking can cause fumes to ignite or explode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current Electrical Control Box The electrical control box has two ground points Both connections must be made e Connect the ground wire Y to the ground screw on the electrical control box Connect the clamp end to a true earth ground e The power supply must be grounded according to local codes Connect the power supply ground wire to the Ground terminal in the electrical control box See Electrical Connections page 25 Y ti19582a Figure 15 Ground Screw and Power Switch 26 Fluid Supply Container Follow local code Color Change Module Connect a ground wire from the color change module to a true earth ground Intrinsically safe color change modules located in the hazardous area must be connected to a true earth ground in the hazardous area Feed Pumps or Pressure Pots Connect a ground wire and clamp from a true earth ground to the pumps or pots See pump or pressure pot manual Air and Fluid Hoses Use grounded hoses only Spray Gun Follow the grounding instructions in your gun manual e Non Electrostatic Ground the spray gun through connection to a Graco approved grounded fluid supply hose Electrostatic Ground the spray gun through connection to a Graco approved grounded air
15. signals the controller when the gun is being triggered NOTE If there is more than one gun for example a separate gun for each color the atomizing air outlet 159c must be branched to each gun For ease of maintenance install a ball valve at all air line tees ti19583a Figure 11 Atomizing Air and Air Manifold Connections Key C Air cutoff output plugged Exhaust muffler Solvent cutoff output plugged 332458B Fluid Supply Fluid Supply Fluid Requirements Install a 100 mesh minimum fluid filter in the fluid supply line with a drain valve The supply line should be sized to avoid pressure loss of greater than a few psi between the E circulation header and the proportioner fluid inlet ort To reduce the risk of eguipment i overpressurization and rupture which can NOTE The fluid supply must be free of pressure cause injury including skin injection do not spikes which are commonly caused by pump stroke exceed the pressure rating of the lowest rated changeover Read the supply pressure on the gauge system component See the identification P see figure on next page Supply capability for label for the maximum working pressure of the each pump must be at least 2 times the maximum equipment operating flow rate Supply pressure must be as close as possible to the pressure setpoint To reduce the risk of injury including skin injection you must install a shutoff valve e For low pressure
16. supply hose Connect the air hose ground wire to a true earth ground 332458B Grounding HAZARDOUS LOCATION NON HAZARDOUS LOCATION ti23784a 5 True Earth Ground check local code for reguirements e Non Intrinsically Safe cable Figure 16 System Grounding Key Electrical Control Box ground screw Electrical Control Box ground wire 3 Color Change Module CC ground wires Intrinsically Safe IS cable 7 Remote Mix Control Module ground wire 332458B 27 Grounding Object Being Sprayed Follow local code Solvent Reservoir or Purge Station Follow local code Use only a conductive solvent reservoir or purge station placed on a grounded surface Do not place the solvent reservoir or purge station on a nonconductive surface such as paper or cardboard which interrupts the grounding continuity 28 Check Resistance To ensure proper grounding and reduce risk of fire and explosion resistance between components and true earth ground must be less than 1 ohm 332458B Electrical Schematics Electrical Schematics NOTE The electrical schematic illustrates all possible wi
17. systems 100 psi 0 7 MPa 7 between each fluid supply line and the mix bar of setpoint manifold Use the valves to shut off fluid during NOTE For low pressure systems the pressure maintenance and service should be maintained at 1 2 to 2 3 of the system operating pressure Models are available to operate air spray 300 psi or air assisted 1500 psi systems with a capacity of up For high pressure systems 300 psi 2 1 MPa to 800 cc minute depending on material viscosity 21 bar of setpoint Fluid supply pressure tanks feed pumps or If necessary install pressure regulators or a surge circulating systems can be used to supply fluid to tank on the pump fluid inlet lines to reduce pulsation the system Contact your Graco distributor for additional information e Materials can be transferred from their original containers or from a central paint recirculating line 332458B 21 Fluid Supply Single Color Connections NOTE Check valves J L are provided on the inlet K and outlet H manifolds of each pump 1 Connect the color supply line to the pump fluid inlet fitting S 2 Connect the color outlet line to the pump fluid outlet fitting R 3 Make the same connections on the catalyst side NOTE For isocyanate catalyst materials moisture resistant hose is required to supply fluid to the system and also as a fluid line between the pump and the mix manifold ti21738a Figure 12 Pump
18. used in your equipment requires special attention to avoid equipment damage and downtime e When changing materials flush the equipment multiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility When changing between epoxies and urethanes or polyureas disassemble and clean all fluid components and change hoses Epoxies often have amines on the B hardener side Polyureas often have amines on the A resin side 332458B System Control Drawing 16P577 System Control Drawing 16P577 Do not substitute or modify system components as this may impair intrinsic safety For installation maintenance or operation instructions read instruction manuals Do not install equipment approved only for non hazardous location in a hazardous location See the identification label for the intrinsic safety rating for your model NOTES FOR SYSTEM CONTROL DRAWING 16P577 FM13ATEX0026 SYSTEM ASSEMBLY CERTIFICATE Alternate M12 CAN Cables for Hazardous Locations 2 The non intrinsically safe terminals power rail must not be connected to any device which uses or generates more than Um 250 Vrms or dc unless it has been determined that the voltage has been adequately isolated 3 The electrical enclosure ground screw must be connected to a true earth ground using the supplied ground strap 223547 or by an equivalent 10 AWG
19. 1228 p n a 213 N ch al Wu 332458B AN 25 Pin D SUB Cables for Non Hazardous Locations Only 167659 2 5 0 8 16V659 6 0 1 8 A Alternates for Communication Module 24R910 for Non Hazardous Locations Only Module Part No Module Part No CGMDNO DeviceNet CGMPBO Profibus CGMEPO Ethernet IP CGMPNO Profinet You must purchase Map Token Kit 17C087 for use with these kits A Alternates for Color Change Modules by Part Number Factory Configuration for Non Hazardous Locations Only 2 color 2 catalyst AN Alternates for Color Change Modules by Part Number Factory Configuration for Hazardous Locations Onl y 247571 2 color 2 catalyst 247572 4 color 2 catalyst 247573 6 color 2 catalyst 2471574 8 color 2 catalyst 13 24 color 24T778 12 color 4 catalyst 13 30 color 247779 13 18 color 35 Dimensions Dimensions Oo ojo l S Eg gt Q 0 9 o Qo JA td ES Q Elo ES Q O Oo gt 0 gt gt gt g Ki gy E
20. 3 H2VDC COLOR 15 A vx He A HSS COLOR 24 Br 4 COLOR 16 A GE 2 sH e HR cotor 25 COLOR 17 e HID J163 Q COLOR 26 n H5 2 COLOR 18 7 We He 1H M S COLOR 27 1 gL com caoi l 7 com 2 BEE P lcoloR28 COLOR20 __ COM al 14 110 cotor29 COLOR 21 A We De tt LR SE caora PE A ET en ai ES 54321 BOOTH CONTROL 24M731 Figure 22 Electrical Schematic Sheet 3 Hazardous Location 34 332458B Optional Cables and Modules Optional Cables and Modules NOTE The total length of all cable used in the system must not exceed 150 ft 45 m See the Electrical Schematics page 29 AN M12 CAN Cables for Hazardous Locations NOTE The total length of cable used in the hazardous location must not exceed 120 ft 36 m Cable Part No Length ft m 6V423 0 0 6 6V424 0 1 0 6V425 0 2 0 6V426 0 0 3 0 6V427 5 0 5 0 6V428 5 0 8 0 6V429 0 0 16 0 16V430 00 0 32 0 j _ Wu il A M12 CAN Cables for Non Hazardous Locations Only 5 0 5 0 5 0 8 0 15U531 5U532 5V205 5V206 5V207 5V208 5U533 5V213 OD OI N N O o ege d D o 100 0 32 0 150531 EE SCH 150533 2 ENEE ech AN CAN Cables for Non Hazardous Locations Only 3 0 4 6 0 5 0 0 6 0 1 0 0 1 5 0 0 3 0 3 0 4 0 0 0 6 0 5 0 8 0 0 0 15 0 Cable Part No 25306 23422 21000 21227 21001 21002 21003 20952 21201 21004 2
21. 6V429 2414409 24V410 24V411 24M485 J3 FM13ATEX0026 IECEx FMG 13 0011 FM13ATEX0026 IECEx FMG 13 0011 INTRINSIC SAFE APPARATUS ASSOCIATED APPARATUS COLOR CHANGE MODULE 24R219 24R220 24R221 24R222 24V406 24V407 24V408 24V409 24V410 24V411 FM13ATEX0026 IECEx FMG 13 0011 INTRINSIC SAFE APPARATUS CABLE 16V426 CABLE 16V426 BOOTH CONTROL 24M731 FM13ATEX0026 IECEx FMG 13 0011 INTRINSIC SAFE APPARATUS Figure 7 System Control Drawing 16P577 10 332458B Configure Your System Configure Your System 1 Select a Base Model Choose a PD2K base model that meets your Base unit components are described in the following application s reguirements See Models page 3 table Base models include components A through F shown in the Typical Installation drawing on the next page Fluid Pumps A B The base models include two fluid pumps one for resin and one for catalyst Install in the non hazardous area Solvent Flow Switch C Confirms solvent flow to gun during purge Electrical Control Box D The electrical control box includes a barrier board intrinsically safe isolation board 24 Vdc and 48 Vdc power supplies Enhanced Fluid Control Module and Pump Control Modules The Gateway communication module shipped separately is installed in the electrical control box It accepts 90 250 Vac line power and converts that power to acceptable low voltage signals
22. A eg D ti19590a ti23785a Figure 23 Figure 24 Bey m Figure 25 with without ADM ADM 18 0 in 52 in Minimum 457 i Din 152 mm mm from mounting surface 36 332458B Technical Data Technical Data Positive Displacement U S Metric Proportioner Maximum fluid working pressure AC1000 Air Spray 300 psi 2 1 MPa 21 bar Systems AC2000 Air Assisted 1500 psi 10 5 MPa 105 bar Spray Systems Maximum working air 100 psi 0 7 MPa 7 0 bar pressure Air supply 85 100 psi 0 6 0 7 MPa 6 0 7 0 bar Air filter inlet size 3 8 npt f Air filtration for air logic 5 micron minimum filtration required clean and dry air user supplied Air filtration for atomizing 30 micron minimum filtration required clean and dry air air user supplied Mixing ratio range 0 1 1 to 50 1 1 Fluids handled one or two component solvent and waterborne paints polyurethanes epoxies acid catalyzed varnishes e moisture sensitive isocyanates Viscosity range of fluid 20 5000 centipoise Fluid filtration 100 mesh minimum user supplied Maximum fluid flow 800 cc minute depending on material viscosity Fluid outlet size 1 4 npt m External power supply 90 250 Vac 50 60 Hz 7 amps maximum draw requirements E Liras A q 15 amp maximum circuit breaker required 8 to 14 AWG power supply wire gauge Operating temperature 36 to 122 F 2 to 50 C
23. Inlet and Outlet Connections 22 Color Change Connections If you are installing the color change accessory kit make the fluid connections as described in manual 333282 332458B TSL Cup Kit Throat Seal Liquid TSL lubricates the pump throat packings and dosing valves The PD2K Proportioner includes two TSL Cup Kits one for each pump The kits supply TSL to the upper throat cartridge of the color 70 cc pump to the upper and lower throat cartridges of the catalyst 35 cc pump and to the four pump dosing valves NOTE TSL must be ordered separately Order Part No 206995 1 guart 0 95 liter 1 Slide the kit mounting bracket 73a onto any side of the pump s hex nut am CT m gt d CC 2 Place the TSL cup 73 into the bracket 73a Routing of the throat seal tubing 73c should always slope up to the reservoir d Ke e 73 Figure 13 Install TSL Cup Kit 332458B be P TSL Cup Kit NOTE The pump s upper throat cartridge has three ports two are plugged Move a plug 73d if necessary so the barbed fitting 73b can be put in the port closest to the TSL cup Check that the o ring is in place on the barbed fitting 73b Apply low strength thread adhesive and install the fitting in the upper throat cartridge port Be sure the other two ports are plugged 73d ti23589a Catalyst 35 cc pumps Repeat for the lower throat cartridge ti23587a 23 Sol
24. Installation GRACO ProMix PD2K Proportioner for Automatic Spray Applications An Electronic positive displacement proportioner for fast setting two component materials Automatic system with Advanced Display Module For professional use only Important Safety Instructions Read all warnings and instructions in this manual and in your operation repair and associated component manuals Save these instructions See page 3 for model part numbers and approvals information ti23768a PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuais ee ee ee e 2 Model ake kaa sok aoc ida 3 UT Te E 5 Important Isocyanate ISO Information 8 System Control Drawing 16P577 9 Configure Your System 11 1 Select a Base Model 11 2 Select HOSES ss ee ee 13 3 Select a Spray Gun 14 4 Select Non IS Color and Catalyst Change Kits seer ee ee ee eee eee 15 5 Select IS Remote Color Change Kiltsi piisama ae kart ee 16 6 Select Pump Expansion Kits 17 General Information 18 Beie We iye ne e t sa ee 18 Install the Display Module 19 ele el KEE 20 Related Manuals Current manuals are available at www graco com Yara No Tas 332709 PD2K Proportioner Repair Parts Manual Automatic Systems 332564 PD2K Proportioner Operation Manual Automatic Systems 332339 Pump Repair Parts Manual E
25. LOCKS WITH FUSES 2 B E INPUTS T EI E Ee Zb a i A 119159 POWER IN 19059 i s 61072 R i L CAN f KI SOLENOID 121324 e 24485 GCA PRESSURE SW 221223 INTERFACES 2 d i HA SOLVENT CUTOFF 121324 24P 658 24P E We Weg 3 S DS SAT souvan AA g F S EFCM as OW PUMP INLET PUMP INLET ANS L oi gt 1231820 e la 16 29 7 SPLITTER BARRIER 2 13 SOLVENT METER 258718 BOARD 16P243 TRANSDUCER TRANSDUCER a 248192 SAFETY INTERLOCK SWITCH 16P 289 16P290 a 2 16P289 16P290 8 2 A JANCED LIGHT mwa LI ES EES S KLL E We 2 SA 3 859 LEZ ggg cea pip IA 5 NG S pila NG S pila z z zE l ge S Ee pa 88118118 i P deg 3 3 3 3 i OLOR CHANGE MODULE 7 l OR G3000 METER lor G3000 METER G l R29 AN lt l ce ce 2 S S S 3 8 NO CABLE 167659 SISI SI Z Ss NOCABLE 167659 zolle l COLOR CHANGE MODULE 8 1 CABLE 167659 l 24R219 A l n CABLE 161659 i Me l l FAN FAN IS ten 240658 ZA cee neve i Be ORRO ORRO i BOOTH CONTROL 24M731 15P036 16P037 16P036 16P037 I RE HARNESS m s lt 1 EH 24264 24P6E5 e 1 I i l meel S Seel 5 ___ HAZARDOUS LOCATION 16P289 16P290 a 16P289 16P290 a POP OUTLET an e EEN NON HAZARDOUS LOCATION 16P289 16P290 16P289 16P290 PUMP V P FOR 8 2 PUMP V P FOR 2 FLUIDREG a FLUIDREG 5 a 89 Laz 2 2B SC S S H S H K el 598 m amp a 8 FLOWSENSOR FLOWSENSOR CR GONE CR exe 29715 258718 29715 258718 16510 160519 160510
26. MP 50 C 122 F Figure 1 Model AC1000 Low Pressure Identification Label Artwork No 294021 Rev D ProMix PD2K PD1K PART NO SERIES NO MFG YR 1500 psi 10 34 MPa 103 4 bar tiz1937a APPROVED Intrinsically Safe IS System Install per IS Control Drawing No 16P577 Control Box IS Associated Apparatus for use in non hazardous location with IS Connection to color change and booth control modules Apparatus for use in Class Division 1 Group D T3 Hazardous Locations Read Instruction Manual Warning Substitution of components may impair intrinsic safety PART NO SERIES GRACO INC P O Box 1441 Minneapolis MN GRACO 55440 U S A SERIAL MFG YR POWER REQUIREMENTS VOLTS Intrinsically safe connections for vines L Div 1 Group w GRACO INC P O Box 1441 Minneapolis MN eraco 55440 U S A Us APPROVED Figure 2 24M672 Control Box Identification Label 332458B Ta 2 C to 50 C Install per 7 16P577 Um 250 V AMPS 7 AMPS MAX 50 60 Hz ma TEX 0025 IECEx FMG 13 0011 0359 Continued on the next page Artwork No 294024 Rev C Models Electronic Proportioner per IS Control Drawing No 16P577 Control Box IS Associated Ex C W Apparatus for use in non hazardous 0359 P location with IS Connection to color 126 APROVE change and booth control modules Ex ia IIA T3 Intrinsically safe S FM13 ATEX 0026 equipment for Class l
27. OLD aan Aa ners ey FLUSH vor da uw IB DUNP HADC 3 4 COM COLOR Y i Ha J8 J9 31 oc COLOR 9 COLOR 10 aan 73 D 294 COLOR 10 AADC 6 COLOR 11 COM 3 3 SE N COLOR 11 amani e PA a SJ 16 3 C COLOR 12 COLOR 13 Le AMA Hi IHM Sl aaa L aoc D 6 D cou y COLOR 14 L cov 2 2 Bao L IcoLoR14 COLOR 15 _ COM a 14 J10 31 avec COLOR 15 COLOR 16 A We Hea tHe SW TKL loon 16 12345 A 12345 COLOR CHANGE MODULE 3 Pa MANIFOLD oe J COLORS D MANIFOLD FLUSH aros gt IZTHRU24 8 DUMP 3 4 COM COLOR 17 zo BA rajjs IER AT COLOR 17 COLOR 18 ar PE 2 OM nd COLOR 18 LA A A DC INDC 6 COLOR 19 ket 28 ES 5 A COLOR 19 3 COLOR 20 2 bib J18 3 ou COLOR 20 COLOR 21 ax 9 L LI H Cp COLOR 21 L ac EI 6 COM COLOR 22 com 12 a Satz COLOR 22 COO 33 a 41114 J103 Banc coLoR23 COLOR 24 mt 28 Ha fH Oy LEN COLOR 24 gt 54321 A FLUSH CATALYST1 CATALYST2 CATALYST 3 CATALYST4 FLUSH COLOR 25 COLOR 26 COLOR 27 COLOR 28 COLOR 29 COLOR 30
28. anifold with valves and a control module for installation in the non hazardous area See color change kit manual 333282 for further information Table 1 Low Pressure Color Catalyst Change Kits 300 psi 2 068 MPa 20 68 bar Kit Part No Kit Description Low Pressure Non Circulating Kits 24R915 2 color or 2 catalyst change valves 24R916 4 color or 4 catalyst change valves 24R917 6 color change valves 24R918 8 color change valves Low Pressure Circulating Kits 24R919 2 color or 2 catalyst change valves 24R920 4 color or 4 catalyst change valves 24R921 6 color change valves 24R922 8 color change valves 332458B Table 2 High Pressure Color Catalyst Change Kits 1500 psi 10 34 MPa 103 4 bar Kit Part No Kit Description High Pressure Non Circulating Kits 24R959 2 color or 2 catalyst change valves 24R960 4 color or 4 catalyst change valves 24R961 24R962 High Pressure Acid Compatible Non Circulating Kits 6 color change valves 8 color change valves 24T579 247580 2 catalyst change valves 4 catalyst change valves High Pressure Circulating Kits 2 color or 2 catalyst change valves 4 color or 4 catalyst change valves 6 color change valves 8 color change valves 24R963 24R964 24R965 24R966 15 Configure Your System 5 Select IS Remote Color Change Kits IS remote color change manifold kits include a manifold with valves and a control module which may be installed in the ha
29. are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wear chemically impermeable gloves when spraying dispensing or cleaning equipment 6 332458B Warnings PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all eguipment manuals e Use fluids and solvents that are compatible with eguipment wetted parts See Technical Data silt in all eguipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material reguest MSDS from distributor or retailer Do not leave the work area while eguipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacture
30. essories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid Ifinspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or conseguential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but
31. fied electrician and comply with all local codes and regulations Electrical Reguirements Enclose all cables routed in the spray booth and high traffic areas in conduit to prevent damage from paint solvent and traffic The unit operates with 90 250 VAC 50 60 Hz input power with a maximum of 7 A current draw The power supply circuit must be protected with a 15 A maximum circuit breaker A power supply cord compatible to your local power configuration is not included Wire gauge size must be 8 14 AWG e The input power access port is 22 4 mm 0 88 in in diameter A strain relief is provided which accepts a cord diameter of 0 157 0 354 in 4 9 mm If another cord size is used a user supplied appropriate size strain relief must be installed 332458B Electrical Supply Electrical Connections See Electrical Schematics page 29 1 Verify that electrical power at the main panel is shut off Open the Control Box cover 2 Thread the electrical cord wires through the strain relief S 3 Connect the wires L N G securely to the corresponding terminals of the terminal block T as shown 4 Tighten the strain relief nut securely 5 Close the Control Box Restore power 6 Follow instructions in Grounding page 26 Wire Key ti21746a o Figure 14 Control Box Electrical Connection 25 Grounding Grounding See illustration on next page This eguipment must be grounded to reduce the
32. ith the intrinsically safe terminals must be rated for Intrinsic Safety This includes DC voltage meters ohmmeters cables and connections Remove the unit from the hazardous area when troubleshooting SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning 3 checking or servicing eguipment Maita Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources MPa bar PSI TOXIC FLUID OR FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you
33. lable kits to add a third or fourth pump to your system Each kit includes one pump a pump control module solenoid frame mounting bracket and cabling See pump expansion kit manual 332456 for further information 332458B Configure Your System Kit Part No Kit Description Low Pressure Pumps 300 psi 2 068 MPa 20 68 bar 24R968 Low pressure resin 70cc pump 24R970 Low pressure catalyst 35cc pump High Pressure Pumps 1500 psi 10 34 MPa 103 4 bar 24R969 High pressure resin 70cc pump 24R971 High pressure catalyst 35cc pump 17 General Information General Information e Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustrations Be sure all accessories are adequately sized and pressure rated to meet system requirements To protect the screens from paints and solvents clear plastic protective shields 10 per pack are available Order Part No 197902 for the Advanced Display Module Clean the screens with a dry cloth if necessary 18 Location To prevent tipping which can cause serious injury and equipment damage the mounting stand must be securely anchored to the floor or to an appropriate base The stand is not intended for free standing use or wall mounting Mounting the PD2K Base Unit Mount the PD2K in a non hazardous location Ensure that the mounting surface and mounting hardware are strong enough to support the weight of the eguipme
34. luid S PPIV 123324 a kaalikat matata aa ama 21 Fluid Requirements c s eeeeeeeeeeeeees 21 Single Color Connections 22 Color Change Conneections 22 TSE Cup REH 23 Solvent Meter ACCESSOIY cccocoocccccncnncccnnnnnccnnnnnnnos 24 Light Tower ACcesson oooocccccnnccccccnnccnnnnnnconinnnnnns 24 Electrical Supply ee ee ee eee 25 Electrical Reouirements nenene 25 Electrical Conpechons 25 E AN 26 Electrical Schematics ooocoocccoccccccccconiccnnccccnncnnns 29 Optional Cables and Modules 35 STs lT 36 Technical Data 37 Graco Standard VWarrantv ee e e 38 Manua No Descrpion 332454 Color Change Valve Repair Parts Manual 333282 Color Change Kits Instructions Parts Manual 332456 3rd and 4th Pump Kits Instructions Parts Manual 332458B Models Models See Figs 1 7 for component identification labels including approval information and certification Maximum Air Working Pressure Maximum Fluid Working Location of PD2K and Electrical Control Box ECB Labels Pressure AC1000 100 psi 0 7 MPa 300 psi 2 068 MPa 20 68 bar 7 0 bar 100 psi 0 7 MPa 7 0 bar AC2000 ProMix PD2K PD1K Electronic Proportioner Us Intrinsically safe equipment for Class l IECEx FMG 13 0011 Div 1 Group D T3 2 Ta 2 C to 50 C TP MAX AIR WPR MPa bar PSI MAX FLUID WPR MPa bar PSI MAX TE
35. nt fluid hoses and stress caused during operation Do not mount to a wall Secure the stand to the floor with 1 2 in 13 mm bolts which engage at least 6 in 152 mm into the floor to prevent the unit from tipping See Dimensions page 36 There must be sufficient space on all sides of the eguipment for installation operator access maintenance and air circulation The fans at the back of the unit require a minimum of 6 in 152 mm clearance from the closest surface to ensure adequate air circulation 332458B Install the Display Module 1 Use the screws 11 to mount the bracket 10 for the Advanced Display Module 12 on the front of the Control Box or on the wall 2 Snap the Advanced Display Module into the bracket ti21741a Figure 9 Install Display Module 3 Connect one end of the 5 ft 1 5 m CAN cable provided to the Advanced Display Module M The other end of the cable comes from the factory connected to the Enhanced Fluid Control Module EFCM NOTE Fora list of alternate cable lengths see Electrical Schematics page 29 The total length of all cable used in the system must not exceed 150 ft 45 m 332458B Install the Display Module ti21697a Figure 10 Advanced Display Module Connection Ports CAN Cable Connection ADM Status LEDs Accessory Cable Connection Token Access Cover 19 Air Supply Air Supply Air Requirements e Compressed air supply pre
36. or larger isolated conductor Resistance from the electrical enclosure ground to the true earth ground shall not exceed 1 ohm 4 Multiple earthing of components is allowed Intrinsically safe apparatus provides isolation from earth to 500 Vrms AN Do not operate system with power barrier cover removed 6 Installation should be in accordance with ANSI ISA RP12 06 01 Installation of Intrinsically Safe Systems for Hazardous Classified Locations and the National Electrical Code ANSI NFPA 70 7 Installation in Canada should be in accordance with the Canadian Electrical Code CAS C22 1 Part Appendix F 8 For ATEX install per EN 60079 14 and applicable local and national codes 9 For IECEx install per IEC 60079 14 and applicable local and national codes 332458B 9 System Control Drawing 16P577 NON HAZARDOUS LOCATION ONLY HAZARDOUS CLASSIFIED LOCATION Class 1 Div 1 Group D T3 USA and Canada Class 1 Zone 1 Group IIA T3 ATEX and IECEx Ta 2 C to 50 C NON HAZARDOUS LOCATION ONLY POWER IN HAZARDOUS CLASSIFED LOCATION 250 VAC MAXIMUM SUPPLY VOLTAGE CLASS 1 DIV 1 GROUP D T8 USA AND CANADA PROMIX PD2K CLASS 1 ZONE 1 GROUP IIA T3 ATEX AND IECEx ELECTRICAL ENCLOSURE Ta 2 C TO 50 C 24M672 POWER BARRIER COLOR CHANGE MODULE 248192 24R219 24R220 24R221 24R222 MMUNICATION J4 24V406 24V407 24V408 BARRIER ON E CABLE 1
37. r s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 332458B 7 Important Isocyanate ISO Information Important Isocyanate ISO Information Isocyanates ISO are catalysts used in two component materials Isocyanate Conditions Spraying or dispensing materials containing isocyanates creates potentially harmful mists vapors and atomized particulates Read and understand material manufacturer s Warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is reguired for everyone in the work area To prevent contact with isocyanates appropriate personal protective eguipment including chemically impermeable gloves boots aprons and goggles is also reguired for everyone in the work area
38. ring expansions in a ProMix PD2K system Some components shown are not included with all systems NOTE See Optional Cables and Modules page 35 for a list of cable options 2 T KS E K e K 2 RAN i 065161 065159 Aa E SUN OWER MODULE INTEGRATION SATGI 1 24R257 GATEWAY w l w w l w l y aa A a D Bai Bea Eca Eea 167658 1 4 5 3 3 539 3 E S ponen 48 V 10A POWER SUPPLY EN yg SES FE 8 ges SE a D RISE supply 160820 8 S 3 S 8 5 8 S S g 161660 a E B CABLE Y i CABLE 164078 1 E 24R910 AG j A Sr A Ke TERMINAL BLOCK lt pime 114095 d TERMINAL B
39. s I EE ge e NB T SEE DETALAORB 23 E 8 le Nu S 58 SEE DETAILAORB 23 2 Bla 58 1 vT a a oes i rl ABA z Z Si illa ht Is II 2 Ey i SAS a 63000 CABLE 1 E L a a CS LRU S E Ge L N i HHH y FILTER L TEE G C TWISTED PAR CABLE 16159 Se F 16v446 J TWISTED PAIR CABLE 16159 L GRAND N aan DETAILA LOW PRESSURE DETAILB HGH PRESSURE PUMPS 24706 24M714 A PUMPS 24M707 240715 L N GRND BREAKOUT MODULE BREAKOUT MODULE E d P 2 EC 114095 1 12325 1237 L N GRAD Re i kat Zas A z L SS 3 333 333 3 3 33333 333 3 233 32 AN IT IILI LITI Tareh Teler X ll lll PUMP ENCODER AND MOTOR Dee PUMP ENCODER AND MOTOR Mame 16P037 soe 16P036 Figure 18 Electrical Schematic Sheet 2 Part 1 CONTINUED ON THE NEXT PAGE 30 332458B Electrical Schematics GUN TRIGGER INPUTS SE see a 3 OM e a d E SIG 1 4 Sa oF A n 5 E COM o Ai Du SIG li R OU Zao 1 COM e o GFB PRESSURE SWITCH 121323 SG AA GCA MODULI 27 com vo SOLVENT FLOWSWITCH 1 120278
40. ssure 85 100 psi 0 6 0 7 MPa 6 0 7 0 bar Airhoses use grounded hoses that are correctly sized for your system Air regulator and bleed type shutoff valve include in each air line to fluid supply eguipment Install an additional shutoff valve upstream of all air line accessories to isolate them for servicing Trapped air can cause a pump or dispense valve to cycle unexpectedly which could result in serious injury from splashing or moving parts Use bleed type shutoff valves To reduce the risk of fire and explosion if using a Graco electrostatic gun a shutoff valve must be installed in the gun air line to shutoff the atomizing and turbine air to the gun Contact your Graco distributor for information on air shutoff valves for electrostatic applications Air line filter to filter oil and water out of the air supply and help avoid paint contamination and clogged solenoids See Technical Data page 37 for air filtration reguirements Air Connections 1 Tighten all system air and fluid line connections as they may have loosened during shipment 2 Connect the main air supply line to the main air inlet 136 This air line supplies the solenoids valves and pumps Do not use this line to supply the gun s atomizing air 3 Connect a separate dedicated clean air supply line to the air inlet 159a of the air flow switch 20 This air supplies gun atomizing air The air flow switch detects air flow to the gun and
41. ties Thin Resin A Thin Catalyst B Thick Catalyst B Viscosity Ratio Resin A Catalyst B 332458B 13 Configure Your System 1 4 in 6 mm ID Hoses Application Material Maximum Fluid Working Length iaia 15 ft 25 ft 50 ft 4 6 m 7 6 m 15 2 m Moisture High and 2000 psi 13 8 MPa 138 947078 247134 247135 Lok Low bar Catalyst ne E 225 psi 1 6 MPa 16 bar 17C967 24T266 247267 Nylon j Kai psi 28 3 MPa 283 238825 239107 239111 bar Low 225 psi 1 6 MPa 16 bar 17C967 247266 247267 Resin Nylon i OW ES psi 28 3 MPa 283 238825 239107 239111 bar a Je E 225 psi 1 6 MPa 16 bar 17C967 247266 247267 Solvent Nylon High 4100 psi 28 3 MPa 283 238825 239107 239111 bar 225 psi 1 6 MPa 16 bar 17C967 247194 247195 Air 3 Select a Spray Gun Spray Guns Select an automatic spray gun from the following table Application Gun Model Gun Manual No Maximum Fluid Working Pressure Conventional Air Spray 313516 100 psi 0 7 MPa 7 bar Electrostatic Air Spray 309297 100 psi 0 7 MPa 7 bar Conventional G40 311052 4000 psi 28 MPa 280 Air Assisted Spray bar Electrostatic Air Assisted Pro Xs AA 309298 3000 psi 21 MPa 210 Spray bar 14 332458B Configure Your System 4 Select Non IS Color and Catalyst Change Kits Using the following table choose the non IS color catalyst change kits that meet your application s requirements The kits include a m
42. used by other system components Install the electrical control box in the non hazardous area Advanced Display Module E The Advanced Display Module ADM enables the user to setup monitor and control the system Install the ADM in the non hazardous area CAN cable F The CAN cable connects the Gateway communication module to the IS remote mix control module 332458B 11 Configure Your System HAZARDOUS CLASSIFIED LOCATION NON HAZARDOUS LOCATION ONLY Cx Ak Be CX ti22978a Figure 8 Typical Installation Components A through F are included with the base unit Components G through K are included in optional color change kits Catalyst Change Valves accessory non hazardous area Catalyst Change Module accessory non hazardous area Components L through S are accessories and must be ordered separately Fluid Air Hose Bundle accessory 5 DECHE e is Remote Mix Control Module accessory hazardous area 12 332458B Configure Your System 2 Select Hoses Hose Selection Tool Use this chart to determine the proper size hoses NOTE Shaded areas may use hose sizes from either for your mix ratio and viscosity then select hoses of the two adjacent areas for your application NOTE Always use Graco hoses Recommended Hose Sizes internal diameter for A and B 3 8 A 1 8 B 3 8 A 1 4 B 1 4 A 1 4 B Thick Resin A Equal Viscosi
43. v C MPa bar PSI Figure 6 Pump Expansion Kit Accessory Identification Label ProMix PD2K PD1K Intrinsically Safe IS System Install T 332458B Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock
44. vent Meter Accessory 24 If you are lubricating the dosing valves remove the plug 73d and gasket from the valve port V closest to the TSL cup Check that the o ring is in place on the barbed fitting 73b Apply low strength thread adhesive and install the fitting in the valve port V NOTE Do not confuse the valve port V with the air port W ti23588a NOTE If you are not lubricating the dosing valves remove the unused barbed fittings 73b from the bottom of the TSL cup 73 Apply low strength thread adhesive and install the plugs and gaskets supplied with the kit Cut the tubing 73c to length as reguired Connect the TSL cup fittings to the fittings on the pump and valves TSL is gravity fed from the cup to the pump and valves position the fittings and tubing to prevent kinks and enable the TSL to flow freely Fill the cup with TSL NOTE If TSL leaks from the rod guard of the color 70 cc pump be sure the lower u cup seal is installed in the lower throat cartridge Solvent Meter Accessory To install Solvent Meter Kit 280555 see manual 308778 NOTE Install the solvent meter downstream of the solvent cutoff switch near the base unit Light Tower Accessory To install Light Tower Kit 24K337 see manual 3A1906 332458B Electrical Supply Improper wiring may cause electric shock or other serious injury if work is not performed properly All electrical wiring must be completed by a guali
45. zardous area The remote color change manifold kit must have the same number of color valves and catalyst valves as the color catalyst change kit you selected in the previous step The remote color change manifolds attach to the robot arm or wall allowing mixing to occur close to the point of spray See color change kit manual 333282 for further information Table 3 Low Pressure Non Circulating Remote Color Change Manifold Kits 300 psi 2 068 MPa 20 68 bar Number of Color Solvent Valves Number of Catalyst Solvent Valves Lok ka C Gas av T S i je eg favs es Joel TI 16 Table 4 Low Pressure Circulating Remote Color Change Manifold Kits 300 psi 2 068 MPa 20 68 bar Number Number of Catalyst Solvent Valves of Color 2 Solvent Valves Ka ka ka awe EE ie i 4 ae pou IE wa faa o pou Table 5 High Pressure Non Circulating Remote Color Change Manifold Kits 1500 psi 10 34 MPa 103 4 bar Number of Catalyst Solvent Valves Solvent 2 4 Valves oo fas o a faeo pa Number of Color e E ESE ESE e favas ESET ESE eg pou aa favs C H H 332458B Table 6 High Pressure Circulating Remote Color Change Manifold Kits 1500 psi 10 34 MPa 103 4 bar Number of Color Solvent Valves Number of Catalyst Solvent Valves ay jo EES eg favs Koz favs Preso Josi 6 Select Pump Expansion Kits The following table lists avai
Download Pdf Manuals
Related Search