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Graco 313998S User's Manual

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1. 24C933 EP Pour Gun Pistol Grip 3 8 in Purge Rod 0 5 247763 L Head Only 24C934 EP Pour Gun Machine Mount 3 8 in Purge Rod 9 79 DT L Head Only 0 8 247765 L Head Only LC0058 Mixer Kit 10 3 8 in x 24 Element with Shroud 0 85 247766 L Head Only LC0059 Mixer Kit 10 3 8 in x 36 Element with Shroud 1 247767 L Head Only LC0060 Mixer Kit 10 3 8 in Combo with Shroud 1 1 247811 L Head Only LC0295 Mixer Kit 10 1 2 in x 24 Element with Shroud 1 2 247848 L Head Only LCO296 Kit 10 1 2 in x 36 Element with Shroud ne 848959 L Head Only LC0079 Pack 50 3 8 in x 24 Element CIIM plead Only 5 1 4 247860 L Head Only LC0080 Mixer Pack 50 3 8 in x 24 Element 18 247861 Head Only LC0081 Mixer Pack 50 3 8 in Combo Element 16 247862 L Head Only LC0086 Mixer Pack 250 3 8 in x 24 Element 1 65 247863 L Head Only LC0087 Mixer Pack 250 3 8 in x 36 Element 1 7 247864 L Head Only LCOO088 Pack 250 3 8 in Combo Element dm 247865 L Head Only 1 8 247866 L Head Only 1 9 247867 L Head Only B Blue Applicator Orifice 2 247868 L Head Only 2 4 247869 L Head Only 3 2 247870 L Head Only S Head and L Head 3 6 247871
2. Quantity o o 8 8 8 6 o G m 6 6 6 EI bi E ly TO Tu T Q g oo vI W o o o 33 50 3 3 3 IG mo m c gt z mm mz m m m To zz 25 25 28 28 Ge ee i ENT 9 3N 32 3 55 3 M KE EL EG Ez Dg Ref Part Description 14 lt 6 ZX lt z 2 901 MODULE panel pwr heat hose pr Iv 1 1 MODULE panel pwr heat hose Iv 1 1 MODULE panel pwr heat pri Iv 1 902 MODULE panel pwr heat hose pr hv 1 1 MODULE panel pwr heat hose hv 1 1 MODULE panel pwr heat pri hv 1 1 MODULE panel pwr no heat hv 1 903 115942 hex flange head 6 6 6 6 6 3 3 904 253192 BRACKET painted heater mount poly 2 2 2 1 905 167002 INSULATOR heat 4 4 4 2 906 113796 SCREW flanged hex hd matrix 4 4 4 2 907 24C426 HEATER assy 6kw 1 zone rtd s 2 2 2 1 908 111800 SCREW cap hex hd matrix 16 14 4 4 12 8 909 255360 COVER wire heater painted 2 2 2 1 910 253196 COVER painted heater poly h 25 2 2 2 1 911 16 104 TUBE fluid a inlet heater ams 1 1 1 912 16A105 TUBE fluid a outlet heater ams 1 1 1 913 16A106 TUBE fluid b inlet heater ams 1 1 1 1 914 16A107 TUBE fluid b outlet heater ams 1 1 1 1 915 16A108 TUBE fluid no heater ams 2 2 1 2 916 24C418 MODULE transformer assy hv 1 1 1 1
3. 92 Motor Control Module Technical Data 93 Graco Standard Warranty 94 Graco Information 94 3139985 Related Manuals Manuals are available at www graco com Component manuals in U S English System Manuals 313997 HFR Setup Operation Power Distribution Box Manual 3A0239 Power Distribution Boxes Instruc tions Parts Pumpline Manuals 3A0019 Z Series Chemical Pumps Instruc tions Parts 3A0020 HFR Hydraulic Actuator Instruc tions Parts Feed System Manuals 3A0238 Dispense Head Hydraulic Power Pack Instructions Parts 3A0235 Feed Supply Kits Instructions Parts 3A0395 Stainless Steel Tank Feed Sys tems Instructions Parts 3A1299 Carbon Steel Tank Feed Systems Instructions Parts 309572 Heated Hose Instructions Parts 3A0237 Heated Hoses and Applicator Kits Instructions Parts Dispense Valve Manuals 313872 313536 Gun GX 16 Operation 312185 MD Valve Instructions Parts 312752 312753 S Head Operation Parts L Head Operation Parts 309550 Fusion AP Gun 309856 312666 Fusion MP Gun Fusion CS Gun 3A1149 Accessory Manuals HFR Discrete Gateway Module Kits Manual 3139985 Related Manuals Models Models See Product Configurator on page 5 for detailed prod uct configuration information
4. Approximate Maximum Full Load Primary Max Flow Output per Hydraulic Fluid Working PeakAmps Voltage System Heater Watts Ratee Cycle A B Pressure Pressure t System Per Phase phase heater kg min gal liter Ratio psi MPa bar 55A 230V 1 12 650 HFR 3000 Non Heated 29 A 230V 3 11 340 50 22 7 0 084 1 9 1 20 7 207 55 Ax 400V 3 12 650 116A 230V 1 26 680 HFR 3000 Heated 73A 230V 3 28 600 6 000 50 22 7 0 084 1 9 1 20 7 207 75 400V 3 28 600 Full load amps with all devices operating at maximum capabilities Fuse requirements at various flow rates and mix chamber sizes may be less Values are dependent on installed pump size Values shown are for largest available pump size 210 ft 64 m maximum heated hose length including whip hose Flow rate is independent of frequency 50 60 Hz C approved The maximum fluid working pressure for the base machine without hoses is 3000 psi 20 7 MPa 207 bar If hoses rated at less than 3000 psi are installed the system maximum fluid working pressure becomes the rating of the hoses If 2000 psi hoses were purchased and installed by Graco the working pressure for the machine is already setup for the lower 2000 psi 13 8 MPa 138 bar working pressure by Graco If the machine was pur chased without hoses and aftermarket hoses rated at or above 3000 ps
5. Recommended hydraulic fluid Wetted Parts 3000 psi 20 7 MPa 207 bar 190 F 88 C 50 psi 0 35 MPa 3 5 bar to 250 psi 1 75 MPa 17 5 bar Component A Red 1 2 npt f Component B Blue 3 4 npt f Component A Red 8 1 2 in JIC 3 4 16 unf with 5 5 16 in JIC adapter Component B Blue 10 5 8 in JIC 7 8 14 unf with 46 3 8 in JIC adapter 1 4 npsm m with plastic tubing 250 psi 1 75 MPa 17 5 bar maximum 230V 1 phase and 230V 3 phase Models 195 264V 50 60 Hz 400V 3 phase 360 440V 50 60 Hz see 400 V Power Requirements page 4 See Models on page 4 93 dB 12 kW 8 gal 30 liters Citgo A W Hydraulic Oil ISO Grade 46 Units with 12 KW Heaters 868 Ib 394 kg Units without heaters 634 Ib 288 kg Aluminum stainless steel zinc plated carbon steel brass carbide chrome fluoroelastomer PTFE ultra high molecular weight polyethylene chemically resistant o rings All other brand names or marks are used for identification purposes and are trademarks of their respective owners 92 313998S Motor Control Module Technical Data Motor Control Module Technical Data Input Specifications Input Line Voltage 0 264 Vac line to line Input Line 0 Single or Three Phase Input Line Frequency 50 60 Hz Input Current per
6. Do not touch hot fluid or equipment Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe Important Two Component Material Information Isocyanate Conditions O wee Spraying or dispensing materials containing isocya nates creates potentially harmful mists vapors and atomized particulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition Some materials may become self igniting if applied too thickly Read material manufacturer s warnings and material MSDS 3139985 Keep Components Red and B Blue Separate Cross contamination can result in cured material in fluid lines which could cause serious injury or dam age equipment To prevent cross contamination of the equipment s wetted parts never interchange component A Red and component
7. A M125 PIN M125 PIN FEMALE MALE ix c svpc E 2 1296 3 2 3 DC COM PRESS XDUCER em BLUE B VOLUME 4 lt dre 5 lt 5 SHLD 8 VALVE ASSY 123313 7A O 1 G SOL234 PUMP G LEFT HARNESS SOL La 123303 PUMP o La RIGHT uice cB M125 PIN M125 PIN IN Q A E MALE Ce 3 DISP HEAD FCM SIGNAL umm SIGNAL 3 lt 3 COMMON DC COM dde 4 lt SIGNAL 5 T s e SIGNAL Cc 7 t tt SS es NG OIL TEMP HI OTS264 123367 FiG 38 Motor Control Module MCM Logic Drawing Page 1 of 2 88 313998S 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 SIGNAL OPTION LPT280 25690 _ M8 4 PIN M8 4 PIN PUMP POSITION FEMALE MALE 1 lt 1 ope 3 lt 2 5 65 COMMO ing 4 e SIGNAL OS en M8 4 PIN M8 4 PIN M8 4 PIN M8 4 PIN MOTORTEMP MALE FEMALE FEMALE MALE P 1 sad 1 lt i EE RTD292 gt 2 2 z lt 2 o 3
8. 1004 A Tie wires at this point 1 8 Nem A Torque connector screws to 16 in Ib 1007 1005 1006 A 1004 1006 1001 1005 1006 24C332 313998 3f eo o o e o N e e o N 1012 24C332 313998 1f 24C332 313998 7f FiG 22 Heat Power Panel Modules 65 3139985 Parts 1004 1006 A 1005 1006 A Tie wires at this point A Torque connector screws to 16 in Ib 1 8 Nem 1004 1006 1011 1006 N1004 1007 1005 1006 24C332 313998 6f 1004 1006 Le EE AS Lb Z KA 7 UN 1003 24C332_313998_4f 1012 24 332 313998 71 23 Heat Power Panel Modules 313998S 66 Parts Quantity gt E 2 _ 8 25 22 22 22 2722 BE 8 a0 8 wS Ref Part Description 227 23 82 22 828828 1001 PANEL electric heat 1 1 1 1 1 1 1 1 1002 255774 MODULE high power temp gca 2 1 1 2 1 1 1003 MODULE assy pwr heat hose pri hv 1 MODULE assy pwr heat hose hv 1 MODULE assy pwr heat pri hv 1 MODULE assy pwr no heat hv 1 MODULE assy pwr heat
9. bly from tank 3 Remove tank gasket If tank is damaged replace tank Do not over torque any item that threads into the hydraulic tank This will strip the threads and require tank replacement 4 Install thrust washers 721 onto hex head cap screws 022 Apply pipe sealant to threads of screws Align tank gasket 719 hydraulic housing and tank 720 then install screws Torque to 15 ft lb 20 Nem 5 Perform Install Hydraulic Power Pack procedure see page 36 Remove Motor KA gt See FIG 8 on page 32 Lak 2 1 Perform Remove Hydraulic Power Pack proce dure see page 35 2 Remove four hex head cap screws 722 securing hydraulic housing 703 and motor 701 to tank 020 Carefully remove motor and hydraulic housing assembly from tank 3 Remove four hex head cap screws 727 connecting mounting bracket 726 to motor 4 Remove four socket head cap screws 704 secur ing motor to hydraulic housing Carefully remove motor from hydraulic housing 313998S 5 Loosen set screw for motor coupler 702 then remove motor coupler Install Motor zz a MA A lt See FiG 8 on page 32 1 Use four hex head cap screws 727 and thrust washers 721 to install Motor Control Module mounting bracket 726 onto motor 701 2 Install motor coupler 702 onto motor 701 Cou pler must be 0 65 0 67 in from the face of the motor Torque mot
10. 10 ft 3 m long 1 4 in 6 mm ID Carbon Steel Dual Zone 3500 psi 24H087 10 ft 8 m long 3 8 in 10 mm ID Carbon Steel Dual Zone 3500 psi 24 088 10 ft 3 m long 3 8 in 10 mm ID Carbon Steel Dual Zone 3500 psi 24H089 10 ft 3 m long 1 4 in 6 mm ID Stainless Steel Single Zone 3500 psi 24 090 10 ft 3 m long 1 4 in 6 mm ID Stainless Steel Single Zone 3500 psi 24H091 10 ft 3 m long 3 8 in 10 mm ID Stainless Steel Single Zone 3500 psi 24 092 10 ft 3 m long 3 8 in 10 mm ID Stainless Steel Single Zone 3500 psi 24H093 10 ft 3 m long 1 4 in 6 mm ID Stainless Steel Dual Zone 3500 psi 24 094 10 ft 3 m long 1 4 in 6 mm ID Stainless Steel Dual Zone 3500 psi 24H095 10 ft 3 m long 3 8 in 10 mm ID Stainless Steel Dual Zone 3500 psi 24 096 104 3 m long 3 8 in 10 mm ID Stainless Steel Dual Zone 3500 psi 24H224 5 ft 1 5 m long 1 4 in 6 mm ID Carbon Steel Single Zone 3500 psi 313998S 24H226 5 ft 1 5 m long 3 8 in 10 mm ID Carbon Steel Single Zone 3500 psi 24H228 5 ft 1 5 m long 1 4 in 6 mm ID Carbon Steel Dual Zone 3500 psi 24H230 5 ft 1 5 m long 3 8 in 10 mm ID Carbon Steel Dual Zone 3500 psi 24H232 5 ft 1 5 m long 1 4 in 6 mm ID Stainless Steel Single Zone 3500 psi 24H234 5 ft 1 5 m long 3 8 in
11. 3 lt AR gt 4 gt 4 4 lt 4 lt 3 5 A 15 PIN SUB 15 PIN DSUB FEMALE MALE M310 Gg 707222171 SG ENCODER 89 83 196 oS 99 89 522159 1 MOTOR BLK RED D Q 4 12 PG105 mr OOOO TA D a 5c HARNESS ag 83 83 24C516 PG105 1PHASE END HAO 2 o HARNESS Slang Fic 39 Motor Control Module MCM Logic Drawing Page 2 of 2 24 515 Logic Drawings 313998S 89 Logic Drawings Miscellaneous Power 752 753 754 755 756 757 758 759 760 761 762 763 764 765 766 767 768 769 770 771 772 773 774 775 776 777 778 779 780 781 782 783 784 785 786 787 788 789 790 791 792 793 794 795 796 797 798 799 800 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 MISC B BLUE HI VOLUME S 1340 1360 1360 LOCATED IN THE MAIN SUPPORT ENCLOSURE FOR FIXED OR VARIABLE RATIO TERMINAL STRIP MOUNTED ON BACKPANEL HARNESS 24C518 HARNESS 24C518 794 CR504 9 8000 CR573 M762 M772 CON800 230VAC POWER TO THE FAN MOTOR 230VAC POWER TO THE FAN MOTOR 230VAC POWER TO THE HYDRAULIC POWER VALVE SOL234 SOL241 USED ONLY WITH PRIMARY HEAT OPTION USED ONLY WITH HOSE HEAT OPTION FiG 40 Miscellaneous Power Logic Drawing Page 1 of 2 90 313998S 821 822 823 824 825 826 827 828 829 830
12. 801 257931 313998 1f 805 N 2 Ay Apply sealant to threads AN Orient fan with airflow arrow pointing toward cover A Align fan plug as shown 313998S Heater Options A A 922 910 908 91 Y 24C327 313998 1L A Assembly NPT portion of Ref 938 into Ref 907 Tighten to tight minus 1 turn approximately Insert Ref 933 into Ref 938 an tighten while holding against heater element Tighten ferrule to 21 25 ft Ib 28 34 Nem Hold NPT portion to prevent tightening Tighten NPT thread at least one turn after RTD has been tightened A Apply thermal lubricant when assembling Ref 934 fa 914 929 930 919 918 920 917 A Apply oxide inhibitor to bare ends of wires and to ferrule ends Ay Apply oxide inhibitor included in Ref 917 to bare ends of wires and to ferrule ends Torque to 16 in Ib 1 8 Nem Connect to Ref 920 through extension cable A Choose adapter and swivel fitting from kit based on hose size Parts A Torque to 17 ft lb 23 Nem Aa Apply lubricant to threads of tube fitting and torque to 21 ft Ib 28 Nem Apply sealant and tape to all non swiveling and non o ring threads FiG 18 Heater Options Image 1 of 4 313998S 57 Parts 24C327_313998_1L Ref 924 258757 shown SNO 246327 313998 2L Fic 19 Heater Options Image 2 of 4 58 313998S
13. 831 832 833 834 835 836 837 838 839 840 841 842 843 844 845 846 847 848 849 850 851 852 853 854 855 856 857 858 859 860 861 862 863 864 865 866 867 868 869 870 871 872 873 874 875 876 877 878 879 880 881 882 883 884 885 886 887 888 889 Ja 1840 MISC A RED LOW VOLUME A PG184 LOCATED IN THE MAIN SUPPORT ENCLOSURE FOR VARIABLE RATIO ONLY TERMINAL STRIP MOUNTED ON BACKPANEL Logic Drawings 1860 9 o N 1860 1 1 r V HARNESS 24C518 1860 1 V 1 a V 2 831 841 1860 e 8630 CR642 HARNESS 24C518 S 1860 S 1840 1860 8690 CR711 CON863 1 00 CON869 FiG 41 Miscellaneous Power Logic Drawing Page 2 of 2 230VAC POWER TO THE FAN MOTOR 230VAC POWER TO THE FAN MOTOR 230VAC POWER TO THE HYDRAULIC POWER VALVE SOL372 SOL378 USED ONLY WITH PRIMARY HEAT OPTION USED ONLY WITH HOSE HEAT OPTION 313998S 91 Technical Data Technical Data Maximum Fluid Working Pressure Maximum Fluid Temperature Fluid Inlet Feed Pressure Range Fluid Fluid Outlets Fluid Circulation Ports Line Voltage Requirement Amperage Requirement Sound Heater Power A Red and B Blue heaters total no hose Heated HFR Models only Hydraulic reservoir capacity
14. Carbon Steel 3500 psi 262195 Unheated Hose 50 ft 1 2 Carbon Steel 3500 psi 262236 Unheated Hose 5 ft 1 4 Stainless Steel 3500 psi 313998S Product Configurator Hose Bundling Accessories CS01RD Fusion CS 1 1 Only 0 042 CS02RD Fusion CS 1 1 Only 0 052 a 246999 Alk Hose Sit 247007 Fusion MP 1 1 Only 0 029 Air Hose TOR 246101 Fusion AP 1 1 Only 0 042 150624 Air Hose 25 ft 247019 MP 1 1 Only 0 047 15B295 Air Hose 50 ft 246102 Fusion AP 1 1 Only 0 052 24E900 Signal Cable 5 pin Male Female 2 0 meter 247025 Fusion MP 1 1 Only 0 057 24E899 Signal Cable 5 pin Male Female 4 0 meter 24D500 Applicator MD2 1 1 Soft Carbon Steel 24E898 _ Signal Cable 5 pin Male Female 8 5 meter 24D501 Applicator MD2 1 1 Soft Carbon Steel Electric 24E897 Signal Cable 5 pin Male Female 16 0 meter 24D502 Applicator MD2 1 1 Soft Carbon Steel Lever 24E896 Fluid Temperature Sensor Cable 4 pin 24D503 Applicator MD2 1 1 Soft Stainless Steel Male Female 2 0 meter 24D504 Applicator MD2 1 1 Soft Stainless Steel Elec 24E895 Fluid Temperature Sensor Cable 4 pin pp Male Female 3 0 meter i 24E894 Fluid Temperature Sensor Cable 4 pin 24D505 Applicator MD2 1 1 Soft Stainless Steel Lever Male Female 8 0 meter 24D509 Applicator MD2 1 1
15. MALE RTD550 HOSE HEATER SEE CONFIGURATION HARNESS VR 24C315 FR 24C314 86 313998S Logic Drawings DC Hydraulic Power Pack 890 891 892 893 894 895 896 897 898 899 900 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 922 923 924 925 926 927 928 929 930 931 932 933 934 935 936 937 938 939 940 941 942 943 944 945 946 947 948 949 950 951 952 953 954 955 956 957 958 LOCATED ON THE MAIN OILTEMP HYDRAULIC POWER PACK RTD ORTIONAL HV RTD290 OIL OVERTEMP HV OTS264 NYAN LV RTD428 SWITCH LV OTS402 HYD FAN HV M762 LV M831 MCM FAN COOLER HV M772 LV M841 sik PRESSURE GAUGE OPTIONAL PRESSURE HV M310 RELIEF LV M450 VALVE OIL LEVEL SENSOR OPTIONAL FILTER 15J437 HV PX262 LV PX400 HV 501234 LV SOL372 HV SOL241 LV 501378 123313 RED ISO LUBE PUMP B BLUE HYDRAULIC CYLINDER PUMP POSITION HV LPT280 45VDC TS GND P6 SIGNAL FIXED RATIO MACHINE FRONT FACING PUMPS SIGNAL VARIABLE RATIO VERTICAL PUMP FiG 37 DC Hydraulic Power Pack Logic Drawing Page 1 of 1 313998S 87 Logic Drawings Motor Control Module MCM For MCM wiring of Circ Spray Models see the HFR for Circ Spray Operation manual 200 201 LOCATED ON THE HYDRAULIC POWER PACK FIXED RATIO A AS PO
16. compatibility To flush feed hoses pumps and heaters separately from heated hoses set PRESSURE RELIEF DIS PENSE valves SA SB to PRESSURE RELIEF CIRCULATION 9 Flush through bleed lines N ti9880a1 To flush entire system circulate through gun fluid manifold with manifold removed from gun To prevent moisture from reacting with isocyanate always leave the system dry or filled with a mois ture free plasticizer or oil Do not use water See Important Two Component Material Information on page 19 3139985 Flushing 23 Repair Repair Pumpline See Z Series Chemical Pumps manual HFR Hydraulic Driver manuals for more detailed pumpline repair infor mation Remove Chemical Pumps NA 5 This procedure removes the chemical pumps so that replacement parts can be installed See Z Series Chem ical Pumps manual for replacement parts installation procedure 1 For models with heat turn off all heat including heated hoses and primary heaters 2 Flush system see page 23 3 Perform Shutdown see page 21 4 Remove the front pump shroud 24 5 Disconnect the chemical pump inlet and outlet fluid lines Do not disconnect the fluid manifold inlet line or the fluid line connections at the heater Pump Outlet L J LI S v Z T gt j 1 F 2 pi Fluid Manifold Inlet 3 ra Pump Inlet 313998
17. mcm mounting SCREW cap hex hd matrix MODULE motor control SCREW cap sch matrix PLATE mounting fan FAN 220v SCREW cap sch matrix SCREW cap sch matrix HARNESS m8 x thermal switch 4 pin SCREW cap soc hd matrix FLUID hydraulic gallon HARNESS m12 SCREW soc hd matrix LUBRICANT grease SEALANT pipe sst SEALANT pipe sst 189285A LABEL caution 121208A LABEL hot surface 15H108A LABEL pinch point 109468 123601 103833 SCREW cap hex head LUBRICANT thermal CLAMP wire harness nylon 3 4 SCREW mach crbh Replacement Danger and Warning labels tags and cards are available at no cost 3139985 Qty ASS A OO N HN PR APRA NN po Ss Parts 55 Parts Heat Exchanger Assembly 257931_313998_2f Ref 801 802 803 804 805 806 807 808 810 811 56 Part 257967 15X621 122300 122301 122842 15U075 110755 100022 A Torque to 65 ft Ib 88 Nem A Apply lubricant to o rings before assembling A Torque to 8 ft lb 11 Nem Torque to 2 5 ft Ib 3 4 Nem Description COVER enclosure heat exch painted GASKET fan mounting EXCHANGER heat m 4 FAN 220v FITTING elbow sae x jic SCREW cap bh 8 32 x 37 matrix WASHER plain SCREW cap hex hd matrix LUBRICANT thread SEALANT anaerobic Qty ON mm
18. 1 917 261821 CONNECTOR wire 6awg 2 1 2 2 1 918 24C314 HARNESS wire hptcm hoseheat fixed 2 1 2 2 1 919 24C312 HARNESS wire hptcm heater fixed 2 2 2 1 920 122242 CABLE m8 4 pin mf 2 5m mold 2 1 2 2 1 921 255716 KIT heater wire connector 1 1 1 1 922 189285 LABEL caution 2 2 2 1 923 FLUID oxide inhibitor 1 1 1 1 924 258756 KIT fts rtd dual hose sst 1 258757 KIT fts rtd dual hose 1 1 258758 KIT 5 rtd single hose 1 1 925 24C779 MODULE transformer assy lv 1 1 1 3139985 Parts 59 Parts Quantity o o o 8 g 8 P 5 5 ED D D TO Ea T caras r Q 2 m paa o oo vI W o o o 33 3 922 3 moms gt mm ot m jo m Eg 22 26 22 28 5 lt c Cc c 28 3 251 9 EN 32 35 9 353 3 422 EE Eg s E mu Ref Part Description aa an Ow 926 123398 PLUG hole 1 5 dia 2 2 2 123589 BUSHING wire protector snap in 2 2 2 2 927 100028 WASHER lock 2 2 2 1 928 113783 SCREW machine pn hd matrix 2 2 2 1 929 103361 BUSHING snap 2 2 2 1 930 114269 GROMMET rubber 2 2 2 1 931 121002 CABLE can female female 1 5m 1 1 1 1 1 1 932 122487 CABLE can male female 1 5m 1 1 1 1 1 933 124262 SENSOR rtd 1 k ohm 5 ft 4 pin tip 2 2 2 1 sensor 934 123408 HARNESS m8 x thermal switch 3
19. 1 1 3 8 x 3 8 50 ft Stainless Steel 3500 psi BA 24D116 Dual Hose 2 1 1 4 x 3 8 5 ft Stainless Steel 3500 psi BB 24D117 Dual Hose 2 1 1 4 x 3 8 10 ft Carbon Steel 3500 psi BC 24D118 Dual Hose 2 1 1 4 x 3 8 25 ft Carbon Steel 3500 psi BD 24D119 Dual Hose 2 1 1 4 x 3 8 50 ft Carbon Steel 3500 psi BE 24D120 Dual Hose 1 1 3 8 x 3 8 5 ft Carbon Steel 3500 psi BF 24D121 Dual Hose 1 1 3 8 x 3 8 10 ft Carbon Steel 3500 psi BG 24D122 Dual Hose 1 1 3 8 x 3 8 25 ft Carbon Steel 3500 psi BH 24D123 Dual Hose 1 1 3 8 x 3 8 50 ft Carbon Steel 3500 psi CA 24E968 Single Hose 1 1 1 4 x 1 4 10 ft Carbon Steel 2000 psi CB 24E963 Single Hose 1 1 1 4 x 1 4 25 ft Carbon Steel 2000 psi CC 24E964 Single Hose 1 1 1 4 x 1 4 50 ft Carbon Steel 2000 psi CD 24D124 Single Hose 2 1 1 4 x 3 8 25 ft Carbon Steel 2000 psi CE 24D125 Single Hose 2 1 1 4 x 3 8 50 ft Carbon Steel 2000 psi 313998S Whip Hose Bundles Part Description 24H076 10 ft 8 m long 1 4 in 6 mm ID Carbon Steel Single Zone 24H077 10 ft 3 m long 3 8 in 10 mm ID Carbon Steel Single Zone 24 078 10 ft 8 m long 1 4 in 6 mm ID Carbon Steel Dual Zone 24H079 10 ft 3 m long 3 8 in 10 mm ID Carbon Steel Dual Zone 24 080 10 ft 3 m long 1 4 in 6 mm ID Stainless Steel Single Zone 24H081 10 ft 3 m long 3 8 in 10 mm ID Stainless Steel S
20. 10 1 Soft Stainless Steel does not have a signal communicating to the HFR Lover Part Description 24D530 Applicator MD2 10 1 Hard Carbon Steel 24A084 L Head 6 10 With Calibration Orifice 24D531 Applicator MD2 10 1 Hard Carbon Steel Elec 24A085 L Head 10 14 With Calibration Orifice tric 24A086 L Head 13 20 With Calibration Orifice 24D532 Applicator MD2 10 1 Hard Carbon Steel Lever 24A090 S Head 6 625 With Calibration Orifice 24D533 Applicator MD2 10 1 Hard Carbon Steel Pneu matic 24A092 S Head 6 500 L S With Calibration Orifice 24A093 S Head 6 625 L S With Calibration Orifice 24J187 GX 16 24 1 Straight Machine Mount 24D534 Applicator MD2 10 1 Hard Stainless Steel 24D535 Applicator MD2 10 1 Hard Stainless Steel Electric 24K233 GX 16 24 1 Left Machine Mount 24D536 Applicator MD2 10 1 Hard Stainless Steel 24K234 GX 16 No Orifice Left Machine Mount Lever 24E876 GX 16 No Orifice Straight Machine Mount 24D537 Applicator MD2 10 1 Hard Stainless Steel EE PE a na a air NC NN Pneumatic 24E877 GX 16 24 1 Right Machine Mount 24E878 GX 16 No Orifice Right Machine Mount CS00RD Fusion CS 1 1 Only 0 029 24E505 MD2 Orifice Adapter Kit 257999 EP Pour Gun Pistol Grip 1 4 in Purge Rod 24C932 EP Pour Gun Machine mount 1 4 in Purge Rod 10 313998S Product Configurator
21. 250 Poly Side Orifice Orifice Description Part 0 99 mm Poly 24 809 EP 250 Poly Side Orifice 25 701 0 011 in Orifice Orifice 257702 0 013 in Orifice 1 07 mm Poly 24C810 250 Poly Side Orifice 257703 0 016 in Orifice Orifice 257704 0 018 in Orifice 1 32 mm Poly 24C811 EP 250 Poly Side Orifice 257705 0 020 in Orifice Orifice 257706 0 022 in Orifice asap ee ere 257708 0 024 in Orifice once E JU Poly ae rifice 257709 0 0251 Orifice 7 85 mm Poly 24G815 250 Poly Side Orifice ad uL Orifice 257711 0 028 in Orifice Orifice Kit 24E251 375 6 Blue 6 Red 257712 0 029 in Orifice 0 51 mm Poly 24C761 375 Poly Side Orifice Std 257713 10 032 in Orifice Orifice 257714 0 035 in Orifice 0 79 mm Poly 24C762 EP 375 Poly Side Orifice Std 257715 0 036 in Orifice Orifice 257716 0 038 Orifice 1 19 mm Poly 24C763 EP 375 Poly Side Orifice Std 257717 0 039 in Orifice Orifice 257718 0 040 in Orifice PE 257720 0 043 in Orifice gt Poly Side Orifice si 257721 0 044 in Orifice 2 18 mm Poly 24C766 375 Poly Side Orifice Std 257122 0 049 n Orifice Orifice 257723 0 052 in Orifice 0 41 mm Poly 240794 375 Poly Side Orifice 257724 10 061 in Orifice Orifice 24K682 0 085 in Orifice 0 61 mm Poly 24C795 EP 375 Poly Side Orifice Orifice 0 71 mm Poly 24C796 EP 375 Poly Side Orifice Orifice 0 89 mm Poly 24C797 EP 375 Poly Side Orifice Or
22. 25A three phase 50A single phase Maximum Branch Circuit Protection Rating 30A three phase 63A single phase Short Circuit Current Rating 5 kA Output Specifications Output Line Voltage 0 264 Vac Output Line Phasing Three Phase Output 0 30A Output Overload 200 for 0 2 seconds DC Power Supply 24 Vdc Class 2 Graco provided power supply Enclosure na BG Ree ER e Reed Type 1 Max Ambient Temperature 50 C 122 F Overtemperature protection is provided to protect from motor overload Current limit set via the software is provided as a secondary protection from motor overload All installations and wiring must comply with NEC and local electrical codes 313998S 93 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with
23. A MCM B VOLUME HARNESS A 24C318 MISC BVOLUME 1390 BR eu b 1400 BL 121808 123466 149 Fic 27 230V 3 Phase No Heat Logic Drawing Page 1 of 1 313998S 77 Logic Drawings 230V 3 Phase with Heat LOCATED IN THE MAIN PDB ENCLOSURE CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION 230V 3PH 50 60HZ 101 e HARNESS 24C516 RED 111 WHT MCM B VOLUME HARNESS 24C304 PG116 A s T 1160 f 1160 H 6 PRIMARY HT 1180 1180 B VOLUME 40A HARNESS 24C517 PG121 114 121 TANK BVOLUME 15A HARNESS 24C303 PG127 O O HOSEHT BVOLUME HARNESS 24C318 131 MISC BVOLUME 1390 BR b 1400 BL 141 CAN SPLITTER 121808 123466 Fic 28 230V Phase with Heat Logic Drawing Page 1 of 2 78 313998S 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 HARNESS 24C304 Logic Drawings 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 HARNESS 24C517 HARNESS 24C303 P Bie gt 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 Fic 29 230V 3 Phase with Heat Logic Drawing Page 2 of 2 HARNESS 24C318 AP PRIMARY HT AVOLUME TANK AVOLUME HOSE HT AVOLUME MISC AVOLUME 313998S 79 Logic Drawings 400V 3 Phase No Heat LOCATED IN THE MAIN PDB ENCLOSURE CUSTOMER MUST SUPPL
24. A VOLUME P HARNESS 24C517 PG172 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 TANK A VOLUME HARNESS 24C303 PG178 HOSE HT A VOLUME P wed gt HARNESS 24C318 MISC A VOLUME OB 92 93 94 95 96 97 98 99 FiG 32 400V 3 Phase with Heat Logic Drawing Page 2 of 2 82 3139985 A Red Heat en LOCATED IN THE MAIN A RED HPTCM PRIMARY LOW VOLUME 615 616 SUPPORT ENCLOSURE Logic Drawings 617 M12 5 PIN 618 MALE 619 620 lt 621 622 623 624 625 626 927 12 5 628 MALE 629 630 lt 631 632 633 634 635 d HARNESS 937 16A522 25 M83 PIN M83 PIN Vik FEMALE 640 641 BRN 642 643 644 R HARNESS 516 PG166 24C267 22 1660 O 6490 64 649 PRIMARY HT LOW VOLUME 650 651 CON863 652 HARNESS 653 240265 654 5 655 656 A 657 658 659 660 661 662 663 664 665 666 667 668 669 670 671 672 673 674 675 676 677 678 679 680 681 682 1 2 CAN COMM PORT 3 4 5 CAN COMM PORT 1 2 3 4 5 gt 1 gt 4 gt 3 0 Fic 33 A Red Heat Logic Drawing Page 1 of 2 M8 4 PIN M8 4 PIN PRIMARY TEMP FEMALE MALE lt lt GO hi lt RTD618 M8 3 PIN M8 3 PIN FEMALE MALE PRIMARY TEMP O OTS628 DB 1 PRIMARY HEATER SEE CONFIGURATION 6480 HARNESS VR 24C313 FR 24 312 313998
25. Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with Structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any b
26. Hard Carbon Steel 24E893 Fluid Temperature Sensor Cable 4 pin 24D510 Applicator MD2 1 1 Hard Carbon Steel Electric Male Female 15 7 meter 24D511 Applicator MD2 1 1 Hard Carbon Steel Lever 24E954 Scuff Guard 1 75 in 44 mm 200 ft 61 m Roll 24D512 Applicator MD2 1 1 Hard Carbon Steel Pneu 24E961 Scuff Guard 1 75 in 44 mm 200 ft 61 m Roll matic 261821 Wire Connector 6AWG 4 11 mm 24D513 Applicator MD2 1 1 Hard Stainless Steel 24E955 Hose Lacing 1500 ft 457 2 m Roll 24D514 Applicator MD2 1 1 Hard Stainless Steel Elec tric 15B679 Hose Safety Label 24D515 Applicator MD2 1 1 Hard Stainless Steel Lever 24D516 Applicator MD2 1 1 Hard Stainless Steel Appl icator Pneumatic 24D521 Applicator MD2 10 1 Soft Carbon Steel NOTE When selecting an applicator if an applicator is 24D522 Applicator MD2 10 1 Soft Carbon Steel Elec chosen which does not have a signal communicating to tric the HFR then the sizes of the A and B pumps added 24D523 Applicator MD2 10 1 Soft Carbon Steel Lever together must be greater or equal to 120 cc For exam 24D524 Applicator MD2 10 1 Soft Stainless Steel ple A red pump size 20 cc B blue pump size 100 a 24D525 Applicator MD2 10 1 Soft Stainless Steel Elec cc 20 cc 100 cc 120 cc Since the pump sizes com PP tric bined 120 cc applicator may be selected which 24D526 Applicator MD2
27. chemically impermeable gloves when spraying dispensing or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT Ow You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhala tion of toxic fumes and burns This equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer N SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately 313998S 17 Warnings Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent M FIRE AND EXPLOSION HAZARD Z fire and explosion Use equipme
28. for Fusion Dispense Valve fice 24C067 Fusion Gun Pressure Adjust Kit 0 71 mm Iso Ori 240247 EP 375 Iso Side Orifice fice 0 89 mm Iso Ori 24D248 EP 375 Iso Side Orifice fice 0 99 mm Iso Ori 24D249 EP 375 Iso Side Orifice fice 313998S 13 Product Configurator Flow Mete rs 24D092 H515 Air Fluid Stainless Steel Complete Supply Pump Kit Flow Meter Electronics Necessary 240093 H716 Air Fluid Stainless Steel Complete Supply Pump Kit Description 24D094 H1050 Air Fluid Stainless Steel Complete Sup 24J318 Flow Meter Electronics Kit piy Pump sit 24D095 5 1 Monarch 55G Stainless Steel Complete Sup ply Pump Kit A and B Side Flow Meter One for each side 24D096 5 1 Monarch 5G Stainless Steel Complete Supply Pump Kit Part Description 257777 High Flo Stainless Steel Complete Supply Pump 24J319 S3000 Flow Meter Kit Kit 0 01 to 0 53 gpm 50 to 2000 cc per min 246366 1 to 1000 cps 24J320 G3000 Flow Meter Kit Husky 515 Pump Drum with Riser Tube 246367 Husky 716 Pump Drum with Riser Tube 0 02 to 1 0 75 to 3800 cc per min 24D329 Husky 1050 Pump Drum with Riser Tube 20 to 3000 cps 233052 Husky 515 Diaphragm Pump Drum with Riser 24 321 G3000HR Flow Meter Kit Tube 0 01 to 0 5 gpm 38 to 1900 cc per min 233057 Husky 716 Diaphragm Pump Drum with Riser 20 to 3000 cps Tube 24J322 HG6000 Flow Meter Kit 24D097 H
29. hose pri Iv 1 MODULE assy pwr heat hose Iv 1 MODULE assy pwr heat pri Iv 1 MODULE assy pwr no heat Iv 1 1004 123452 HOLDER anchor wire tie nylon 5 5 4 4 5 5 4 4 1005 116876 WASHER flat 4 3 3 2 4 3 3 2 1006 103833 SCREW mach crbh matrix 9 8 7 6 9 8 7 6 1007 125306 can female female 0 5m 1 1 1008 100021 SCREW cap hex hd matrix 1 1 1 1 1 1 1 1 1009 100028 WASHER lock 2 2 2 2 2 2 2 2 1010 100015 NUT hex mscr 2 2 2 2 2 2 2 2 1011 24C311 HARNESS wire pdb ground 1 1 1 1 1 1 1 1 1012 24C318 HARNESS wire pdb terminal 1 1 1 1 1 1 1 1 1014 24C304 HARNESS wire pdb inline heater 2 1 1 2 1 1 1015 15R535 BRACKET mounting GCA high power 4 2 2 4 2 2 1016 117831 SCREW mach pan hd matrix 8 4 4 8 4 4 313998S 67 Parts Heater Aluminum with Carbon Steel Fittings 24C426 Heater Aluminum with Stainless Steel Fittings 24P165 24P165 Shown 1101 r_24p165 11054A r_24c106_313998_2 A Torque to 120 ft Ib 163 Nem A Torque to 23 ft Ib 31 Nem A Torque to 40 ft Ib 54 Nem A Apply lubricant to o rings before assembling into heater Tighten NPT thread at least on turn after RTD has been tightened Apply thermal paste when assembling thermal Switch A Apply sealant and tape to all non swiveling and non o ring threads 68 313998S Part Assembly Assembly Ref 24C426 24P
30. lb 54 Nem Ay Torque to 35 ft lb 47 Nem A Torque to 20 ft Ib 27 Nem A Torque to 15 ft Ib 20 Nem Torque to 10 ft Ib 14 Nem Torque to 58 in Ib 6 5 Nem Fic 8 Hydraulic DC Power Pack 32 721 722 AA 746AN AN 745 731 732 733 730 728 7 737 00 p45 02 TOES 700 A J Torque to 34 in Ib 3 8 Nem A Torque 1 4 turn past hand tight 4 Apply tape installation end only AN Apply medium strength threadlocker prior to assembly Aa Apply light coating of lubricant to seals A3 Fill reservoir with hydraulic fluid AN Orient with airflow arrow pointing toward mounting bracket AS Prior to installing Ref 728 into Ref 726 install Ref 729 into Ref 728 and adjust head 1 8 in from surface AN Align fan plug as shown Apply thermal lubricant to contact side 313998S Remove Hydraulic Power Pack Shroud 1 Remove four screws from base of shroud 2 Lift shroud off of Hydraulic Power Pack Install Hydraulic Power Pack Shroud Do not over torque any item that threads into the hydraulic tank This will strip the threads and require tank replacement 1 Place shroud on top of Hydraulic Power Pack 2 Installfour screws securing shroud to hydraulic tank Replace Hydra
31. pressure is set too low 9 If the relief pressure is set too high Clear the over pressure warning on the ADM then turn the pressure adjustment knob counterclockwise 1 4 turn See HFR operation manual 313997 if neces sary If the relief pressure is set too low Turn the pres sure adjustment knob clockwise 1 4 turn 10 Repeat the previous two steps until the relief pres sure is correctly set 73 Logic Drawings Logic Drawings 230V 1 Phase No Heat LOCATED IN THE MAIN PDB ENCLOSURE CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION 230V 1PH 50 60HZ TIE CAE SS 100 pa 150 101 2 151 102 mo A 152 103 2 D E A 153 o lo 104 154 S 9 Q PG105 105 HARNESS 6 123 106 24C515 156 107 1L1 1L1 zm 1080 BLK 1080 137 108 o 158 109 ban MCM 159 B VOLUME 130 112 u2 3a 1100 WHT 1100 G 160 111 EU V 161 112 162 113 L 163 114 164 115 165 116 166 117 167 118 168 119 169 120 170 121 171 122 172 123 173 124 174 125 175 126 176 127 177 128 178 129 179 130 AN 180 i HARNESS ta 24C318 133 pa a P5133 183 134 11 1L1 1340 1340 1340 O Aa 124 135 185 112 12 1360 1360 1360 BVOLUME 136 POWER 186 CBS V 137 FILTER 187 138 188 139 1340 T 1390 BR Nga POWER 0 1360 1400 BL SUPPLY 190 141 L2 N CAN SPLITTER 191 142 2 121808 123466 19
32. x 3 8 25 ft Carbon Steel C A Red and B Blue Primary Heaters One Zone p3 of Hose Heat CH 24D127 Single Hose 1 1 3 8 x 3 8 50 ft Carbon Steel D A Red and B Blue Primary Heaters A Red 2000 psi and B Blue Hose Heat CJ 24E965 Single Hose 1 1 1 2 x 1 2 50 ft Carbon Steel E A Red and B Blue Hose Heat Carbon Steel 2000 psi F A Red and B Blue Hose Heat Stainless Steel CK 24E966 Single Hose 1 1 1 4 x 1 4 50 ft Carbon Steel G B Blue Primary Heaters B Blue Hose Heat 3500 psi B Blue Applicator Hose or High Volume CL 240129 Single Hose 2 1 1 4 x 3 8 50 ft Carbon Steel Ref 6 X Part Low Volume Hose Bundle Assembly 3500 psi NN 5 No Hose CM 240131 Single Hose 1 1 3 8 3 8 50 ft Carbon Steel 3500 psi AA 24D108 Dual Hose 2 1 1 4 x 3 8 5 ft Stainless Steel P 3500 psi CN 24E967 Single Hose 1 1 1 2 x 1 2 50 ft Carbon Steel 3500 psi AB 24D109 Dual Hose 2 1 1 4 x 3 8 10 ft Stainless Steel B 3500 psi AC 24D110 Dual Hose 2 1 1 4 x 3 8 25 ft Stainless Steel 1 Pump size listed is the combined volume dispensed 3500 psi in one extending stroke and one retracting stroke AD 24D111 Dual Hose 2 1 1 4 x 3 8 50 ft Stainless Steel 3500 psi AE 24D112 Dual Hose 1 1 3 8 x 3 8 5 ft Stainless Steel 3500 psi AF 24D113 Dual Hose 1 1 3 8 x 3 8 10 ft Stainless Steel 3500 psi AG 24D114 Dual Hose 1 1 3 8 x 3 8 25 ft Stainless Steel 3500 psi AH 24D115 Dual Hose
33. 10 mm ID Stainless Steel Single Zone 3500 psi 24H236 5 ft 1 5 m long 1 4 in 6 mm ID Stainless Steel Dual Zone 3500 psi 24H238 5 ft 1 5 m long 3 8 in 10 mm ID Stainless Steel Dual Zone 3500 psi Product Configurator Hoses Part Description 24D111 24D115 24D119 24D123 24E964 24D125 24D127 24E965 24E966 24D129 24D131 24E967 Dual Hose 2 1 1 4 x 3 8 50 ft Stainless Steel 3500 psi Dual Hose 1 1 3 8 x 3 8 50 ft Stainless Steel 3500 psi Dual Hose 2 1 1 4 x 3 8 50 ft Carbon Steel 3500 psi Dual Hose 1 1 3 8 x 3 8 50 ft Carbon Steel 3500 psi Single Hose 1 1 1 4 x 1 4 50 ft Carbon Steel 2000 psi Single Hose 2 1 1 4 x 3 8 50 ft Carbon Steel 2000 psi Single Hose 1 1 3 8 x 3 8 50 ft Carbon Steel 2000 psi Single Hose 1 1 1 2 x 1 2 50 ft Carbon Steel 2000 psi Single Hose 1 1 1 4 x 1 4 50 ft Carbon Steel 3500 psi Single Hose 2 1 1 4 x 3 8 50 ft Carbon Steel 3500 psi Single Hose 1 1 3 8 x 3 8 50 ft Carbon Steel 3500 psi Single Hose 1 1 1 2 x 1 2 50 ft Carbon Steel 3500 psi B Blue Individual Part Description 24E902 Heated Hose 5 ft 1 4 Carbon Steel 3500 psi 24E940 Heated Hose 50 ft 3 8 Stainless Steel 3500 psi 24E942 Heated Hose 5 ft 1 2 Stainless Steel 3500 psi 24E944 Heated Hose 10 ft 1 2 Stainless Steel 3500 psi 24E946
34. 104 5 1 Monarch Pump with Stainless Steel Fluid Pump Kit Plumbing 246369 515 Air Fluid Carbon Steel Complete Supply 24D105 5 1 Monarch Pump with Stainless Steel Fluid Pump Kit Plumbing 246375 716 Air Fluid Carbon Steel Complete Supply 24E396 One 2 1 T 2 Pump Carbon Steel Pump Kit E 3 24E397 One 2 1 T 2 Pump Stainless Steel 240328 1050 Air Fluid Carbon Steel Complete Supply Pump Kit 24E398 One Monarch 5 1 Pump 5G 257769 High Flo Air Fluid Carbon Steel Complete 2 One Monarch a Ups s Supply Pump Kit 246419 Carbon Steel Riser Tube Assembly 24D091 2 1 Air Fluid Stainless Steel Complete Supply 246477 Carbon Steel Return Tube Pump Kit 246483 Air Supply for Feed Pump and Gun 14 313998S Product Configurator 247616 Desiccant Dryer 240578 75L Tank Agitation Slinger Plate Heat Insula 15C381 Desiccant Dryer Cartridge tion 2 Level Sensors 233048 Drum Pump Accessory Kit 24D579 75L Tank Agitation Heat Insulation 2 Level Sensors 240106 Stainless Steel Return Tube Accessory Kit 257757 Insulator Blanket for 38L Tank 257758 Insulator Blanket for 75L Tank 257770 Refill Kit For Customer Supplied Feed System 257778 Nitrogen Kit For 1 Tank 257779 Nitrogen Kit For 2 Tanks 257916 Vacuum Pump Kit 6 9 cfm 1st 230V 1 phase 24D107 Stainless Steel Circulation Accessory 24E379 Carbon Steel Circulation Accessory Kit 244053 26 sq in 60 mesh Stainles
35. 165 Description Qty 1101 15J090 15J090 HEATER machined 1 zone 3500 psi 1 1102 124132 124132 O RING 4 1103 15H305 126561 FITTING plug hollow hex 1 3 16 sae 4 1104 121309 126562 FITTING adapter sae orb x jic 2 1105 15H304 126563 FITTING plug 9 16 sae 3 1106 15H306 1265649 ADAPTER thermocouple 9 16 x 1 8 1 1106a 120336 O RING packing 1 1107 15B135 16T320 MIXER immersion heater 4 1108 16A112 164112 HEATER immersion 1500W 230V 4 1109 295607 561460 PLUG outlet 1 1110 123325 FITTING compression 1 8npt ss 1 1111 124262 SENSOR 1kohm 90deg 4pin tip 1 1112 123408 HARNESS m8 x thermal switch 3 pin 1 1113 100518 SCREW mach mnhd 2 1115 LUBRICANT thermal 1 1116 E TAPE tfe sealant 1 1117 ps LUBRICANT thread 1 Not available for individual sale ltem 1106 include fluoroelastomer o ring 3139985 Parts 69 Parts Heater 24J787 1409 ti17875a 70 313998S Ref 14017 1402 1403 1404 1405 1406 1407 1408 1409 1410 1411 14127 1413A 1414 1415 1416 1417 1418 1419 1420 1421 1422 1423 1424 1425 1426 1427 1428 1429 1430 1431 1432 1433A 1434A 1435A 1442A 1443A Part 15A990 15A811 15A991 15A809 15A810 15B625 111962 100055 107542 117367 117344 172953 111307 116343 15B828 106216 15B827 103338 117483 111802 112731 109114 100166 102360 15U075 555388 100079 108674 105676 073019 235524 177922 16K138 15B623 15B777 15B
36. 19600a A Torque to 300 in Ib 34 Nem Torque to 79 in Ib 8 9 Nem A Torque to 62 in Ib 7 0 Nem LO LO 155 156 180 Torque to 150 in Ib 17 Nem See Power Distribution Box manual ti19601a Fic 12 Base Machine Image 2 of 6 3139985 40 157 Parts 132 N 108 102 110A 101 A Torque to 40 50 ft Ib 54 68 Nem YAN IsoGuard Select fluid 24F516 A Torque to 17 ft Ib 23 Nem FIG 13 Base Machine Image 3 of 6 313998S 41 Parts 168 118 119 120 116 117 ti19604a V UM x JA N M EY 7 Q e SA Nd J CA ISK B 163A 152 153 o 132A 313998S A Apply sealant to pipe threads A Do not apply sealant to threads A Torque to 40 50 ft Ib 54 68 Nem 162A Fic 14 Base Machine Image 4 of 6 42 Parts 135A 131A t 139 106 999 Pa 133 156 144 145A 24C352 313998 9e A Torque to 50 60 ft Ib 68 81 Nem YAN Torque to 40 50 ft Ib 54 68 Nem YAN Assemble to orientation shown A Apply sealant to pipe threads A Apply a very thin coating of lubricant to the sensor tube A Apply a thin coating of lubricant A Snug only enough to hold pump module in place until final torque is applied later in assembly FiG 15 Base Machine Image
37. 2 143 5 S 193 144 194 GND 145 2 195 146 196 147 197 148 198 149 199 FiG 24 230V 1 Phase No Heat Logic Drawing Page 1 of 1 74 313998S 230V 1 Phase with Heat LOCATED IN THE MAIN PDB ENCLOSURE CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION 230V 1PH 50 60HZ SN N al L1 1L1 1L2 1L1 1L2 DISC 1 GND 1L1 1L2 HARNESS 24C515 Logic Drawings 1L1 1L2 1L1 1L2 1L1 1L2 1L1 1L2 HARNESS 24C304 40A HARNESS 24C517 MCM B VOLUME PG116 PRIMARY HT B VOLUME PG121 TANK B VOLUME 1L1 1L2 11 112 148 151 1L1 12 1L1 1L2 1L1 1L2 15A HARNESS 24C303 HARNESS 24C318 1390 BR 1400 BL Fic 25 230V 1 Phase with Heat Logic Drawing Page 1 of 2 a o HOSE HT B VOLUME MISC B VOLUME CAN SPLITTER 123466 313998S 75 Logic Drawings 151 161 HARNESS 24C304 PG166 HARNESS 24C517 PG172 171 PRIMARY HT A VOLUME TANK A VOLUME HARNESS 24C303 PG178 161 HARNESS 24C318 MISC AVOLUME HOSE HT A VOLUME 191 92 93 95 96 97 98 99 FiG 26 230V 1 Phase with Heat Logic Drawing Page 2 of 2 76 3139985 Logic Drawings 230V 3 Phase No Heat LOCATED IN THE MAIN PDB ENCLOSURE CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION 230V 3PH 50 60HZ CT TIN
38. 26 HEATER assy 6kw 1 zone rtd s 1 1 1 111800 SCREW cap hex hd 255360 COVER wire heater painted 253196 COVER painted heater poly h 25 164104 TUBE fluid a inlet heater ams 16H486 TUBE fluid outlet 164105 16H485 TUBE fluid a outlet heater ams TUBE fluid inlet 166338 TUBE fluid b inlet heater visc 166339 TUBE fluid b outlet heater vis 24C418 MODULE transformer assy hv 261821 CONNECTOR wire 6awg 24C314 HARNESS wire hptcm hoseheat fixed 24C312 HARNESS wire hptcm heater fixed 122242 255 16 CABLE m8 4 pin mf 2 5m mold KIT heater wire connector 189285 LABEL caution 261843 FLUID oxide inhibitor k kf a a a a k 258756 KIT fts rtd dual hose sst n N N 258758 KIT fts rtd single hose 246976 KIT fts rtd single hose 1 2 2 k 24C779 MODULE transformer assy lv 100028 113783 WASHER lock HEW machine pn hd 103361 BUSHING snap 114269 GROMMET rubber 121002 CABLE can female female 1 5m 122487 CABLE can male female 1 5m 123408 HARNESS m8 x thermal switch 3 pin 100518 SCREW mach pnhd 073019 313998S LUBRICANT thermal AN NHA a a AN NAH N N 2 2 63 Pa
39. 28 Extension Cable for Advanced Display Module 4 meter 255244 Foot Switch with Guard and 4 meter Cable 24F227 EP and Fusion Gun Ratio Check 24F235 25 ft hose extensions for L Head applicator material hydraulic and signal cables 24F236 50 ft hose extensions for L Head applicator material hydraulic and signal cables 24F237 25 ft hose extensions for S Head applicator material hydraulic and signal cable 24F238 50 ft hose extensions for S Head applicator material hydraulic and signal cable 24K206 Nip Sensor Kit 24H019 Air Inlet Filter for Hydraulic Power Pack Communications Gateway Module CGM The HFR Communication Gateway Module allows the user to control an HFR through an external control device such as a PLC The DGM operates in conjunc tion with the existing Advanced Display Module ADM such that both devices can be used to control the machine See HER Communication Gateway Module manual for more information Part Description 24J415 CGM Mounting Kit Required CGMDNO GCA Gateway Module DeviceNet Fieldbus CGMEPO GCA Gateway Module EtherNet IP Fieldbus CGMPBO Gateway Module PROFIBUS Fieldbus CGMPNO GCA Gateway Module PROFINET Fieldbus 16 Discrete Gateway Module DGM The HFR Discrete Gateway Module allows the user to control an HFR through multiple external control devices such as contact blocks or relays The DGM o
40. 4 SEALANT pipe sst 1 165 SEALANT anaerobic 1 166 FITTING elbow sae x JIC FITTING elbow 3 4 sae x 1 2 JIC sst 2 167 FITTING t 1 4 tube prestolock brass 1 1 168 HARNESS I O M12 x M12 1 1 170 TUBE nylon rd 5 5 171 LUBRICANT grease 1 1 173 FLUID ISO Guard Select 6 qt 1 1 174 LABEL identification 1 1 175 LABEL HFR metering system 1 1 176 15M511A LABEL warning eng span fre 1 1 177 FLUID hydraulic gallon 9 9 178 117792 GUN grease 3 oz 1 1 179 117773 LUBRICANT grease food grade 1 1 180 WASHER 3 8 plain flat 4 4 181 SHIELD membrane ADM 100 0 100 187 BUSHING flanged 1 0 x 1 25 x 1 0 4 4 188 NUT hex 3 8 16 ms gr8 4 4 189 ADHESIVE anaerobic 1 1 193 SCREW hex slotted 4 4 194 15U075 SCREW cap bh 8 32 x 0 37 4 4 195 24H018 FILTER air 1 1 196 16G251 HOUSING filter 1 1 199 16H821 TOKEN software upgrade 1 1 t See Z Series Chemical Pumps manual for parts information Replacement Danger and Warning labels tags and cards are available at no cost 46 313998S Base Machine Sub Assemblies HFR Hydraulic Driver 258771 See the HFR Hydraulic Driver manual 3A0020 for parts information Z Series Chemical Pumps See the Z Series Chemical Pumps manual for parts information Power Distribution Boxes See the Power Distribution Boxes manual for parts infor mation 313998S Parts 47 Parts Non Stainless Steel Fluid Manifold 255629 Stainless Steel Fluid Manifold 289999 Aluminum Mani
41. 5 Repair 6 Unthread smaller cylinder from hydraulic driver and 8 Remove coupler from the A and B side pump shafts slide inside larger cylinder Use punch slots in lube See FIG 2 cylinder to aid rotation if necessary See FIG 1 9 Unscrew LVDT sensor assembly and spool assem Lube Cylinder Outlet Fitting Punch Slot same opposite side 1 10 Remove three nuts securing pump to tie rods See FIG 2 Tn 24C352_313998_2g1 Lube Cylinder Inlet Fitting behind cylinder FiG 1 Lube Cylinder 7 Remove two shoulder bolts from LVDT collar then remove collar from B side pump shaft See FIG 2 Pump Outlet Housing LVDT Sensor Assembly behind pum LVDT Spool Assembly 24C352 313998 201 LVDT Collar Coupler Nuts Fic 2 313998S 25 Repair Install Chemical Pumps Reconnect or install a different size chemical pump to achieve desired ratio 1 26 Install ISO lube cylinder on A side pump Apply light coating of lubricant on o rings on outside of small cylinder Install nuts on tie rods after the pumps have been installed Torque to 50 60 ft Ib 68 81 Nem Install coupler on A and B side pump shafts Install LVDT Assembly a Apply a very light coat of hydraulic oil on LVDT sensor tube and install through pump outlet housing Install spool assembly b Install LVDT collar on coupler and pump shaft Ensure that the split on the LVDT collar does not ride in
42. 5 of 6 313998S 43 Parts 195 196 194 24C352_313998_11 FiG 16 Base Machine Image 6 of 6 44 313998S Quantity BASE BASE fixed ratio fixed ratio Ref Part Description non stainless stainless 101 MODULE power pack enclosure assy 1 1 102 24M024 BRACKET anchor 4 4 104 24E170 BRACKET manifold 1 1 105 103413 PACKING o ring 2 2 106 258771 DRIVER hydraulic horizontal 1 1 107 16E281 STUD threaded 3 8 16 x 6 0 long 4 4 108 BRACKET pump left 1 1 109 BRACKET pump right 1 1 110 111800 SCREW cap hex head 23 23 111 255629 MANIFOLD inlet fluid h controller 1 289999 MANIFOLD fluid sst 1 112 113796 SCREW flanged hex hd 4 4 114 24E647 BRACKET ADM mounting 1 1 115 255235 BRACKET mounting assembly 1 1 116 120060 CLIP speed tubular 2 2 117 122168 RIVET aluminum 2 2 118 110755 WASHER plain 1 1 119 100016 WASHER lock 1 1 120 121253 KNOB display adj 1 1 121 24E451 MODULE ADM w USB 1 1 122 123111 FITTING nipple hex 3 4 NPT 3k ss 2 C20487 FITTING nipple hex 2 123 246234 COVER shroud front 1 1 124 117502 FITTING reducer 5 x 8 JIC 1 16A361 FITTING reducer 5 x 8 JIC sst 1 125 117677 FITTING reducer 6 x 10 JIC 1 16A362 FITTING reducer 6x 10 JIC sst 1 126 255159 KIT assembly pair inlet 1 KIT pair inlet sst no filter 1 127 24B855 COVER ass
43. 57 15D757 HOUSING thermometer 2 413 253481 253481 GUARD gauge 2 414 111800 111800 SCREW cap hex hd 5 16 18 x 5 8 in 16 mm 4 415 SEALANT pipe sst 1 Not available for individual sale 50 313998S SST Fluid Inlet Assemblies Ref 501 502 503 504 505 506 507 508 509 510 511 512 501 B Blue Side Assembly shown A Red Assembly also included Part 112268 512485 123111 501118 102124 120300 500352 516308 15D757 123980 313998S 501 512 Description Qty SWIVEL union 3 VALVE ball sst 2 FITTING nipple hex S Anpt 4 3k ss FITTING tee 4 THERMOMETER dial 2 GAUGE press fluid 2 waterborne BUSHING hex hd sst 2 FITTING bushing reducer 2 sst HOUSING thermometer 2 Viscon hp SEALANT pipe sst 1 TAPE tfe sealant 1 FITTING straight swivel 1 2 1 x 3 4 FM sst Apply sealant and tape to all non swiveling threads Parts 507 24D285 313998 1a 51 Parts Power Pack Module A 604 608 A 603 606 605 24C273 313998 1d 61 0 24C273 313998 2d A Torque to 10 ft Ib 14 Nem A Apply sealant to threads Ref Part Description Qty 601 ENCLOSURE frame painted 602 MODULE hydraulic power 603 U90205 WASHER flat 3 8 0 41 x 1 25 x 0 13 ms 604 802277 SCREW machine matrix 605 COVER enclosure heat exch assy 606 111800 SCREW cap btn hd matrix 607 1
44. 5Y935 TUBE heat exchanger outlet 608 24C621 HOSE heat exchanger inlet 609 123528 FITTING elb swvl 45 jic08 fm 6k 610 24C518 CORD fan heat exch mcm 611 SEALANT anaerobic 612 1899304 LABEL caution electric shock not shown 613 15H108A LABEL pinch point not shown A Replacement Danger and Warning labels tags and cards are available at no cost wo A 52 313998S Parts 313998S 53 Parts Power Pack Module Sub Assemblies Hydraulic DC Power Pack Module PPP A A 745 731 732 733 7390 728 7 N ng PN 737 00 720 baa 1 736 7 702 N A Assemble coupler to specified dimensions Torque to 34 in Ib 3 8 Nem AN Orient with airflow arrow pointing toward prior to mounting assembly to housing mounting bracket AN Torque 1 4 turn past hand tight A Prior to installing Ref 728 into Ref 726 A Apply PTFE tape on installation end only Install OE and adjust A Torque to 40 ft lb 54 Nem Torque to 35 ft Ib 47 Nem AN Apply medium strength threadlocker prior to Torque to 20 ft Ib 27 Nem assembly AN Align fan plug as shown A Torque t
45. 62250 Unheated Hose 50 ft 3 8 Stainless Steel 3500 psi 262252 Unheated Hose 5 ft 1 2 Stainless Steel 3500 psi 262254 Unheated Hose 10 ft 1 2 Stainless Steel 3500 psi 262256 Unheated Hose 25 ft 1 2 Stainless Steel 3500 psi 262258 Unheated Hose 50 ft 1 2 Stainless Steel 3500 psi 24E935 Heated Hose 10 ft 3 8 Stainless Steel 3500 psi 24E937 Heated Hose 25 ft 3 8 Stainless Steel 3500 psi 24E939 Heated Hose 50 ft 3 8 Stainless Steel 3500 psi 24E941 Heated Hose 5 ft 1 2 Stainless Steel 3500 psi 24E943 Heated Hose 10 ft 1 2 Stainless Steel 3500 psi 24E945 Heated Hose 25 ft 1 2 Stainless Steel 3500 psi 24E947 Heated Hose 50 ft 1 2 Stainless Steel 3500 psi 262173 Unheated Hose 5 ft 1 4 Carbon Steel 3500 psi 262175 Unheated Hose 10 ft 1 4 Carbon Steel 3500 psi 262177 Unheated Hose 25 ft 1 4 Carbon Steel 3500 psi 262179 Unheated Hose 50 ft 1 4 Carbon Steel 3500 psi 262181 Unheated Hose 5 ft 3 8 Carbon Steel 3500 psi 262183 Unheated Hose 10 ft 3 8 Carbon Steel 3500 psi 262185 Unheated Hose 25 ft 3 8 Carbon Steel 3500 psi 262187 Unheated Hose 50 ft 3 8 Carbon Steel 3500 psi 262189 Unheated Hose 5 ft 1 2 Carbon Steel 3500 psi 262191 Unheated Hose 10 ft 1 2 Carbon Steel 3500 psi 262193 Unheated Hose 25 ft 1 2
46. 819 Description BLOCK heater machined GASKET heater COVER heater controls bottom GASKET heater ENCLOSURE controls heater COVER heater controls top LABEL plate warning SCREW cap button hd SCREW drive 46 WASHER lock spring SCREW shcs m8x18 FITTING tube compression LABEL designation WASHER lock external SCREW ground HOUSING light heater viscon hp NUT lock LENS light glass PACKING o ring SCREW jam socket SCREW cap hex hd NUT hex flanged SCREW cap sch NUT full hex WASHER flat SCREW cap bh 8 32 x 37 NUT 8 32 hex WASHER lock spring THERMOSTAT SCREW mach pnh LUBRICANT thermal WIRE assy TAG warning LABEL brand viscon hp nvh LABEL plate des viscon hp LABEL warning viscon hp LABEL warning viscon hp A Replacement Danger and Warning labels tags and cards are available at no cost Not for individual sale T Items available for purchase in kit 24K290 3139985 lt a b ND HH Sd SN N N N sss NO Parts 71 Kits DC Power Pack Pressure Adjustment Kit 24C067 This kit provides a release for excess pressure in the hydraulic system It must be installed if a Fusion or P2 gun is used A SE 1204 N 1203 1201 1202 A Torque to 23 in Ib 2 6 Nem A Part is reference number 15 in hydraulic power pack assembly See Hydraulic DC Power Pack Mod
47. 9 Keep Components A Red and B Blue Separate 19 Moisture Sensitivity of Isocyanates 20 Foam Resins with 245 fa Blowing Agents 20 Changing Materials 20 A Red and B Blue Components 20 Shutdown 21 Pressure Relief Procedure 22 Flushing uel iS E rerum 23 Repa DR AN EER Nee 24 Pumpline 24 Hydraulic Power Pack Repair 32 Panis DEED 39 Base Machine 39 Base Machine Sub Assemblies 47 Power Pack Module Sub Assemblies 54 Heater Options 57 Heater Sub Assemblies 65 Kits nuncu asa samiy us a aa 72 DC Power Pack Pressure Adjustment Kit 24C067 72 DC Power Pack Hydraulic Pressure Adjustment SETUP xay a kua qua RD e ies 73 2 Logic Drawings 74 230V 1 Phase No Heat 74 230V 1 Phase with Heat 75 230 Phase No Heat 77 230V 3 Phase with Heat 78 400 Phase No Heat 80 400V 3 Phase with Heat 81 A Red Heat 83 B Blue 85 DC Hydraulic Power Pack 87 Motor Control Module MCM 88 Miscellaneous Power 90 Technical Data
48. B Blue parts 19 A Red and B Blue Components Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts NOTE The amount of film formation and rate of crystal lization varies depending on the blend of ISO the humidity and the temperature To prevent exposing ISO to moisture e Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container e Keep the IsoGuard Select cylinder filled with IsoGuard Select part 24F516 The lubricant creates a barrier between the ISO and the atmosphere Use moisture proof hoses specifically designed for ISO such as those supplied with your system e Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use e Never use solvent on one side if it has been contam inated from the other side Always lubricate threaded parts with ISO pump oil or grease when reassembling Foam Resins with 245 fa Blowing Agents Some foam blowing agents will froth at temperatures above 90 F 33 when
49. Heated Hose 25 ft 1 2 Stainless Steel 3500 psi 24E948 Heated Hose 50 ft 1 2 Stainless Steel 3500 psi 262174 Unheated Hose 5 ft 1 4 Carbon Steel 3500 psi 262176 Unheated Hose 10 ft 1 4 Carbon Steel 3500 psi 262178 Unheated Hose 25 ft 1 4 Carbon Steel 3500 psi 262180 Unheated Hose 50 ft 1 4 Carbon Steel 3500 psi 262182 Unheated Hose 5 ft 3 8 Carbon Steel 3500 psi 262184 Unheated Hose 10 ft 3 8 Carbon Steel 3500 psi 262186 Unheated Hose 25 ft 3 8 Carbon Steel 3500 psi 262188 Unheated Hose 50 ft 3 8 Carbon Steel 3500 psi 262190 Unheated Hose 5 ft 1 2 Carbon Steel 3500 psi 262192 Unheated Hose 10 ft 1 2 Carbon Steel 3500 psi 262194 Unheated Hose 25 ft 1 2 Carbon Steel 3500 psi 262196 Unheated Hose 50 ft 1 2 Carbon Steel 3500 psi 262237 Unheated Hose 5 ft 1 4 Stainless Steel 3500 psi 262239 Unheated Hose 10 ft 1 4 Stainless Steel 3500 psi 262241 Unheated Hose 25 ft 1 4 Stainless Steel 3500 psi 24E904 Heated Hose 10 ft 1 4 Carbon Steel 3500 psi 24E906 24E908 Heated Hose 25 ft 1 4 Carbon Steel 3500 psi Heated Hose 50 ft 1 4 Carbon Steel 3500 psi 262243 Unheated Hose 50 ft 1 4 Stainless Steel 3500 psi 262245 Unheated Hose 5 ft 3 8 Stainless Steel 3500 psi 24E910 Heated Hose 5 ft 3 8 Carbo
50. L Head Only Description Part For Use With Applicator 4 2 247872 L Head Only Calibrate 24 036 S Head Only 5 247873 L Head Only 0 25 24A037 S Head Only 5 6 247874 L Head Only 0 35 24A038 S Head Only 0 50 24A039 S Head Only GX 16 0 60 24A040 S Head Only 0 70 24A041 S Head Only Description Part 0 80 24A042 S Head Only 257701 0 011 in Orifice 0 90 24A043 S Head Only 257702 0 013 in Orifice 1 00 24A044 S Head Only 257708 0 016 in Orifice 140 241045 S Head Only 257704 0 018 in Orifice 120 24A046 S Head Only 257705 0 020 in Orifice 1 30 24A047 S Head Only 257706 0 022 in Orifice 1 40 24A080 S Head Only 257707 0 023 in Orifice 1 50 D4A051 S Head Only 257708 0 024 in Orifice 1 60 24A052 S Head Only 257709 0 025 in Orifice 170 241053 S Head Only 257710 0 026 in Orifice 1 80 241054 S Head Only 257711 0 028 in Orifice 190 241055 S Head Only 257712 0 029 in Orifice 2 00 241056 S Head Only 257713 0 032 in Orifice 2 50 24A087 S Head Only 257714 0 035 in Orifice 3 00 241058 S Head Only 257715 0 036 in Orifice 3 50 241059 S Head Only 257716 0 038 in Orifice 4 00 241060 S Head Only 257717 0 039 in Orifice 420 24A061 S Head Only 257718 0 040 in Orifice 4 50 241062 S Head Only 257719 0 042 in Orifice 5 00 241063 S Head Only 257720 0 043 in Orifice 5 50 241064 S Head Only 257721 0 044 in Orifice 6 00 241065 S Head Only 257722 0 049 in Orifice 6 50 241066 S Head Only 257723 0 052 in Orifice 7 00 24A067 S Head Only 257724 0 061 in Orific
51. Repair Parts 5 7 3139985 5 Hydraulic Plural Component Fixed Ratio Proportioner For pouring and dispensing sealants and adhesives and polyurethane foam For professional use only Not for use in explosive atmospheres Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 4 for model information and maximum working pressure PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals 3 Models oe x Ivy x Y 4 Product Configurator 5 Whip Hose Bundles 7 Individual B Blue Heated Whip Hose 7 Individual A Red Heated Whip Hose 7 B Blue Individual 8 A Red Individual 9 Hose Bundling Accessories 10 Applicator 10 B Blue Applicator Orifice 11 Iso A Red Applicator Orifice 12 AC Power Pack with S Head L Head Hoses Optional Boom 13 Dispense Valve Interface Kit 13 Flow 14 Pump Feed 14 B Blue and A Red Feed Tanks 15 Warnings RR EET E 17 Important Two Component Material Information 19 Isocyanate Conditions 19 Material Self ignition 1
52. S 83 Logic Drawings 683 684 685 686 687 688 689 690 691 692 693 694 695 696 697 698 699 700 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 733 734 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 Fic 34 Red Heat Logic Drawing Page 2 of 2 HOSE HT LOW VOLUME LOCATED IN THE MAIN SUPPORT ENCLOSURE BRN CON 869 HARNESS 24C274 CAN COMM PORT CAN COMM PORT HARNESS 16A522 M83 PIN A RED HPTCM HOSE LOW VOLUME M125PIN 7 MALE 1 j 4 5 NAAN NN M12 5 PIN MALE lt 1 2 3 4 5 N A A A M83 PIN FEMALE gt 1 gt 4 gt 3 M8 4 PIN FEMALE lt NNN M83 PIN FEMALE 1 lt 4 lt 3 lt TRANS1 24C418 M84PIN HOSE TEMP MALE RTD688 HOSE HEATER SEE CONFIGURATION A HARNESS VR 24C315 FR 24C314 84 3139985 B Blue Heat 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 PRIMARY HT HIVOLUME HARNESS FiG 35 B B
53. S 1 2000psi DEFAULT A POS 3 3000psi 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 2A 232 233 1 234 235 236 237 238 239 240 241 242 243 24 2B i TT 245 246 1 o CAN COMM PORT CAN COMM PORT START za NM PB235 Na HARNESS 123303 ag l SOL240 DISPENSE M125 PIN gt MALE M125PIN 7 MALE lt NANANA 1 2 3 4 5 M12 5 PIN MALE lt 1 2 3 4 5 AA NA M84 PIN FEMALE wn M125 PIN FEMALE 247 248 249 250 251 252 253 SIGNAL 24vDC COMMON SIGNAL SIGNAL Vv wn JA LI gt 1 gt 2 gt 3 gt 4 X 254 255 EY 72 6 Et 256 ZC TT 257 ER 258 1 2 ZHYD OIL N Dn 259 260 261 gt 262 O 263 7 264 pag 265 PX262 121061 266 267 268 VANJ N SWITCH POSITION SHOWN FOR REF ONLY o B CODE B CODE M125 PIN M125 PIN FEMALE MALE ix gJl voc SIG 2 lt 2 De PRESS XDUCER 3 lt 3 lt DCCOM FIXED RATIO ONLY 1 4 elise RED VOLUME R 5 SHLD
54. Y BRANCH CIRCUIT PROTECTION 104 o 400V 2 E A 105 POWER 3PH 106 FILTER 50 60HZ 107 108 1L1 1L1 6 109 1N 1N 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 11 134 6 135 IN IN 136 137 CB5 138 139 140 141 142 143 144 145 146 147 148 149 100 101 102 103 DISC 1 1L1 112 113 1N Fic 30 400V 3 Phase No Heat Logic Drawing Page 1 of 1 HARNESS 24C515 MCM B VOLUME HARNESS A 24C318 MISC B VOLUME SUPPLY CAN SPLITTER 123466 121808 80 313998S Logic Drawings 400V 3 Phase with Heat LOCATED IN THE MAIN PDB ENCLOSURE CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION 400V 3PH 50 60HZ 101 HARNESS 24C515 MCM B VOLUME 111 HARNESS 24C304 114 PRIMARY HT B VOLUME HARNESS 24C517 PGI21 121 TANK B VOLUME HARNESS 24C303 PG127 HOSE HT B VOLUME 131 32 33 HARNESS 24C318 35 36 37 38 39 40 141 42 43 MISC B VOLUME 1390 BR b 1400 BL SUPPLY CAN SPLITTER 121808 123466 45 46 47 48 49 Fic 31 400V 3 Phase with Heat Logic Drawing Page 1 of 2 313998S 81 Logic Drawings 112 1L3 1N 50 51 52 53 54 55 56 57 58 59 60 62 63 64 65 66 67 68 69 70 HARNESS 24C304 PG166 PRIMARY HT
55. ble at no cost T Included in the following complete valve kits Assembly 255629 A Red Valve Kit left red handle 255149 B Blue Valve Kit right blue handle 255150 Valve Set Kit both handles and grease gun 255148 Assembly 289999 A Red Valve Kit left red handle 24E309 B Blue Valve Kit right blue handle 24E310 Valve Set Kit both handles and grease gun 24E308 Purchase kits separately Complete valve kits also include thread sealant When replacing item 302 item 302a must be ordered to replace the standard o ring that comes with item 302 3139985 Parts 49 Parts Non SST Fluid Inlet Assemblies 255159 Aluminum Fluid Inlet Assemblies with Stainless Steel Fittings 24P167 A Side Shown 401 411 402 ti9841a1 Apply sealant to all non swivel fittings Part Assembly Assembly Ref 255159 24P167 Description Qty 401 118459 112268 UNION swivel 3 4 npt m 3 4 npsm f 3 402 VALVE ball 3 4 npt FBE 2 403 NIPPLE 3 4 2 404 247503 247503 MANIFOLD strainer inlet 2 405 102124 102124 THERMOMETER dial 2 406 120300 120300 GAUGE pressure fluid 2 407 180199 180199 ELEMENT filter 20 mesh standard 2 408 15H200 15H200 GASKET strainer PTFE 2 409 15H199 15H199 PLUG strainer 2 410 PLUG pipe 3 8 npt 2 411 296178 123980 UNION swivel 3 4 npt m x 1 2 npt f A side only 1 412 15D7
56. cess cover D See FiG 9 3 Setthe selector switch S 4 Install access cover D 257396 3b9905 04b Fic 9 3139985 Install Motor Control Module aA This procedure starts assuming that the old Motor Con trol Module is removed from the machine See Remove Motor Control Module procedure see page 33 See FIG 8 on page 32 1 Perform Adjust Motor Control Module Selector Switch procedure on page 34 Motor Control Module selector switch position must be set prior to startup of Motor Control Module or damage may occur 2 Slide the Motor Control Module into the slot 3 Attach the cable on the bottom of the Motor Control Module 4 Install the six screws 729 securing Motor Control Module in place 5 Install electrical cables on left and right sides of the Motor Control Module 6 Install four screws 732 connecting fan to Motor and Motor Control Module Install fan and mounting plate 7 Install Hydraulic Power Pack Shroud see proce dure on page 33 Remove Hydraulic Power Pack 9 An 2 The hydraulic power pack weighs up to 300 Ib To avoid serious injury due the hydraulic power pack fall ing secure the hydraulic lift when raising the hydraulic power pack If any debris falls into the hydraulic tank the debris must be removed or machine damage will result 3139985 Repair This procedure removes the hydraulic po
57. chine damage will result Do not over torque any item that threads into the hydraulic tank This will strip the threads and require tank replacement This procedure assumes the Hydraulic Power Pack has been removed from the machine and is assembled except for the Motor Control Module See FIG 8 on page 32 1 Runarope through the three eye bolts and between the Motor and the Motor Control Module Secure to a hydraulic lift 2 Liftthe Hydraulic Power Pack and place onto the electronic enclosure 3 Align the holes with the tank then install finger tight the four bolts 604 and washers 603 securing the tank to the electrical enclosure Torque to 10 ft Ib 14 Nem 4 Remove rope and lift 5 Remove eye bolts Install original bolts 746 into fluid housing 703 See FIG 10 6 Perform Install PowerHouse Pumpline procedure see page 30 7 Perform Install Motor Control Module procedure see page 35 8 Connect heat exchanger inlet hose and fitting to elbow fitting 617 Connect heat exchanger outlet hose and fitting to elbow fitting located on rear right face of tank See Power Pack Module on page 52 36 Replace Tank Gasket Tank WAS AA See FIG 8 on page 32 1 Perform Remove Hydraulic Power Pack proce dure see page 35 2 Remove hex head cap screws 722 securing hydraulic housing 703 to tank 720 Carefully remove motor 701 and hydraulic housing assem
58. e Calibrate M0934A 4 L Head Only PG 0 25 247761 L Head Only 0 45 247762 L Head Only 313998S 11 Product Configurator EP Gun 1 07 mm Poly 240799 375 Poly Side Orifice Orifice Description For Use With Applicator 1 32 mm Poly 24C800 375 Poly Side Orifice Orifice Kit 24E250 EP 250 6 Blue 6 Red Orifice 0 51 mm Poly 24C751 250 Poly Side Orifice Std 1 40 mm Poly 24C801 375 Poly Side Orifice Orifice Orifice 0 79 mm Poly 24C752 250 Poly Side Orifice Std 1 60 mm Poly 246802 375 Poly Side Orifice Orifice Orifice 1 19 mm Poly 24C753 250 Poly Side Orifice Std 1 85 mm Poly 24C804 375 Poly Side Orifice Orifice Orifice 1 52 mm Poly 24C754 EP 250 Poly Side Orifice Std Orifice 170mm Poly 240755 250 Poly Side Orifice Std Iso A Red Applicator Orifice Orifice 2 18 mm Poly 246756 EP 250 Poly Side Orifice Std Orifice S Head and L Head Anes Poly 240805 Sigo OI The A Red applicator orifices for the S Head and 0 61 mm Poly 4C806 250 Poly Side Orifice L Head are the same as the B Blue applicator orifices Orifice See page 11 0 71 mm Poly 24C807 EP 250 Poly Side Orifice Orifice GX 16 0 89 mm Poly 24C808 EP
59. e Heat Exchanger 24J209 20gal 75L Stainless Steel Tank 3 Level Sen B Blue and A Red Feed Tan ks Sors Insulated 24J707 20gal 751 Carbon Steel Tank 3 Level Sensors Description Insulated 24D562 38L Tank No Agitation Chiller Desiccant 2 24J243 2gal 7 6L Stainless Steel Tank Level Sensors 24D564 38L Tank Agitation Chiller Desiccant 2 Level Sensors 24D565 75L Tank No Agitation Chiller Desiccant 2 Level Sensors 24C317 75L Tank Agitation Chiller Desiccant 2 Level Sensors 240568 38L Tank No Agitation No Level Sensors 24D569 38L Tank No Agitation 2 Level Sensors 24D570 38L Tank Agitation 2 Level Sensors 24D571 38L Tank Agitation Slinger Plate 2 Level Sen sors 24D572 38L Tank Agitation Slinger Plate Heat Insula tion 2 Level Sensors 24D573 38L Tank Agitation Heat Insulation 2 Level Sensors 24D574 75L Tank No Agitation No Level Sensors 24D575 75L Tank No Agitation 2 Level Sensors 24D576 75L Tank Agitation 2 Level Sensors 24D577 75L Tank Agitation Slinger Plate 2 Level Sen sors 313998S 15 Product Configurator Additional Accessories Miscellaneous Part Description 24C871 Hydraulic Power Pack Hydraulic Tank Fluid Level Sensor 24C873 Hydraulic Power Pack Manifold Oil Temperature Sensor 24P090 Mobile Pallet Base with Casters 24F516 IsoGuard Select fluid 6 quarts 1217
60. embly 1 1 128 297216 BRACKET reservoir lube 1 1 129 295187 SCREW machine ph 8 x 3 8 2 2 130 258707 RESERVOIR bottle assembly 1 1 131 15X519 ROD tie 12 Ing 5 8 11 unc 6 6 132 101712 NUT lock 6 6 133 15Y596 HOUSING iso lube telescoping 1 1 134 15Y595 HOUSING iso lube telescoping 1 1 135 C20278 PACKING o ring 2 2 136 122892 O RING fluoroelastomer 038 1 1 139 125966 CLIP hairpin 1 1 140 258669 SENSOR assembly 1 1 141 16A509 COLLAR sensor Ivdt 1 1 142 258704 SPOOL assembly Ivdt 1 1 143 119999 BOLT shoulder 2 2 144 191892 FITTING elbow street 90 deg 2 2 145 116746 FITTING barbed plated 2 2 3139985 Parts 45 Parts Quantity BASE BASE fixed ratio fixed ratio Ref Part Description non stainless stainless 146 24C235 COVER pump 1 1 147 24C153 COVER heat exchanger 1 1 150 123313 VALVE directional hydraulic 1 1 151 SCREW shc 10 24 x 1 125 s 4 4 152 SENSOR pressure fluid outlet 2 2 153 PACKING o ring 012 fx75 4 4 154 CABLE can female female 1 5m 1 1 155 COUPLING hose 2 2 156 TUBE plastic 10 10 157 123798 CABLE m8 4 pin mf 1m molded 1 158 120999 RESISTOR terminal turck rke 57 tr2 1 160 15 108 LABEL pinch point 1 161 COVER enclosure slotted assembly 1 162 122970 FITTING adapter JIC 08 x sae 08 m 1 163 FITTING cap 1 2 JIC cs 1 16
61. fold with Stainless Steel Fittings 24P166 2 308 306 Ay A 302 A 314 315 304 317 255629_313998_1a A Torque to 355 395 in Ib 40 1 44 6 Nem A Apply sealant 113500 to threads A Valve must be closed with handle position as shown on drawing A Adapter fittings for hoses are included in base machine parts See Base Machine starting on page 39 for part numbers A For assembly 24P 166 replace o ring that comes standard with item 302 Apply PTFE or thread sealant to tapered threads 48 313998S Part Assembly Assembly Assembly Qt Ref 255629 289999 24P166 Description y 301 247837 24E307 255228 MANIFOLD fluid 1 3021 3247824 24E306 24E306 VALVE drain cartridge 2 302a 1586741 1586741 556560 O RING 1 302bT 247779 247779 247779 SEAL seat valve 1 303 102814 112941 112941 GAUGE pressure fluid 2 304 162453 166846 166846 FITTING 2 306 1 247788 247788 247788 HANDLE red 1 307 247789 247789 247789 HANDLE blue 1 3087 112309 112309 112309 NUT hex jam 2 312 117556 123106 123106 NIPPLE 8 JIC x 1 2 npt 1 313 117557 123107 123107 NIPPLE 10 JIC x 1 2 npt 1 314 121312 123108 126565 ELBOW 90 degrees 2 315 100840 166866 166866 ELBOW street 1 4 npsm x 2 1 4 npt 317A 189285 189285 189285 LABEL caution 1 318T 150829 150829 150829 SPRING compression 2 A Replacement Warning labels signs tags and cards are availa
62. gear coupler 706 onto gear pump 705 Coupler must be 0 12 to 0 13 in from the face of the gear pump Torque gear coupler set screw to 15 ft lb 20 Nem 2 Install spider coupler 707 into gear coupler 3 Use two hex head cap screws 708 to attach gear pump to hydraulic housing Be sure to align teeth of gear coupler with the teeth of the motor coupler Torque screws to 35 ft Ib 47 Nem 4 Apply a light coat of lubricant to seals of elbow fittings 710 712 Install elbow fittings into gear pump See FIG 8 on page 32 for fitting alignment Torque both fittings to 40 ft Ib 54 Nem 37 Repair Apply a light coating of lubricant to seals of tube 711 Install tube 711 onto elbow fitting 710 and straight fitting 709 Hand tighten then use wrench to tighten 90 degrees further Do not over torque any item that threads into the hydraulic tank This will strip the threads and require tank replacement 6 38 Install thrust washers 721 onto hex head cap screws 722 Apply pipe sealant to threads of screws Align tank gasket 719 hydraulic housing and tank 720 then install screws Torque to 15 ft Ib 20 Nem Perform Install Hydraulic Power Pack procedure see page 36 3139985 Parts Parts Base Machine 175 193 AUY UYY Ul MB CIN NJ o 147 112 FiG 11 Base Machine Image 1 of 6 39 313998S Parts ti
63. i are to be installed see Adjust Motor Control Module Selector Switch on page 34 for the procedure to setup the machine for higher rated hoses The change in working pressure is made by changing a rotary switch setting in the Motor Control Module The mini mum pressure rating for hoses is 2000 psi Do not install hoses with a pressure rating lower than 2000 psi See 400 V Power Requirements 400 V Power Requirements 400 V systems are intended for International voltage requirements Not for voltage requirements in North America If a 400 volt configuration is operated in North Amer ica a special transformer rated for 400 V Y con figuration 4 wire may be required North America mostly employs a 3 wire or Delta configuration The two configurations are not inter changeable 3139985 Product Configurator Product Configurator HFR A 4 4 Ref 1 2 3 4 5 6 O UJ lt UJ gt 79 EI D E D 3 65 e c V lt o gt lt Ds g O v I 5 o c 3 3 D gt I Q lt D Q lt o 36 3 oc lt 3 An example of the product configurator would be the following configurator code HFR A 1 6 AM AM D AG Ref 1 2 3 4 5 6 D gt 2 6 p 3 s 8 5 5 amp o U T 3 2 c 2 3 o D F D I 5 3 c 3 D The following part number fields apply for the HFR part nu
64. ifice 0 99 mm Poly 24C798 EP 375 Poly Side Orifice Orifice 12 3139985 Product Configurator 1 07 mm Iso Ori 24D250 EP 375 Iso Side Orifice fice Description For Use With Applicator 1 32 mm Iso Ori 24D251 EP 375 Iso Side Orifice 0 51 mm Iso Ori 24D223 EP 250 Iso Side Orifice Std fice fice 1 40 mm Iso Ori 24D252 EP 375 Iso Side Orifice 0 79 mm Iso Ori 240224 EP 250 Iso Side Orifice Std fice fice 1 60 mm Iso Ori 24D253 EP 375 Iso Side Orifice 1 19 mm Iso Ori 240225 EP 250 Iso Side Orifice Std fice fice 1 85 mm Iso Ori 240254 375 Iso Side Orifice 1 52 mm Iso Ori 240226 250 Iso Side Orifice Std fice fice 1 70mm Iso Ori 24D227 EP 250 Iso Side Orifice Std fice AC Power Pack with 2 18 mm Iso Ori 24D228 EP 250 Iso Side Orifice Std fice S Head L Head Hoses Optional 0 41 mm Iso Ori 24D229 EP 250 Iso Side Orifice fice Boom 0 61 mm Iso Ori 24D230 EP 250 Iso Side Orifice fice Part Description 0 71 mm Iso Ori 24D231 EP 250 Iso Side Orifice 24D829 230V Boom L Head Hoses fice 0 89 mm Iso Ori 24D232 EP 250 Iso Side Orifice 240830 2301 Boom S Head HOSES fice 24D834 400V Boom L Head Hoses 0 99 mm Iso Ori 24D233 EP 250 Iso Side Orifice 24D835 400V Boom S Head Hoses fice 24D831 230V L Head Hose
65. ifold bracket 313998S 27 Repair Remove PowerHouse Pumpline I The Hydraulic Power Pack must be removed to perform some Hydraulic Power Pack repair procedures In order to remove the Hydraulic Power Pack the PowerHouse pumpline must be removed See Hydraulic Power Pack Repair starting on page 32 for more information 1 Perform Shutdown procedure see page 21 2 Flush the system see page 23 3 Disconnect the chemical pump inlet pump outlet and fluid manifold inlet lines Do not disconnect the fluid line connections at the heater Fluid Manifold Inlet Pump Outlet 24C352 313998 4 1 Pump Inlet 28 4 Remove lube cylinder inlet and outlet fittings Let cylinder drain Punch Slot same on opposite side Lube Cylinder Outlet Fitting 24 352 313998 8e1 Lube Cylinder Inlet Fitting Fic 5 Lube Cylinder Viewed from Rear Left of Machine 5 See 6 Remove four screws 107 securing pumpline to hydraulic power pack This will also loosen manifold plate 104 from hydraulic driver 104 24C352 313998 501 3139985 Repair 6 While supporting the pumpline remove the three bolts on each side of the machine securing the pump support brackets to the machine base See FiG 7 Remove pumpline W BG y ome 24C352_313998_4e1 FiG 7 29 313998S Repair Install PowerHouse Pumpline The H
66. ingle Zone 24 082 10 ft 3 long 1 4 in 6 mm ID Stainless Steel Dual Zone 24H083 10 ft 3 m long 3 8 in 10 mm ID Stainless Steel Dual Zone Individual B Blue Heated Whip Hose Description 24E950 10 ft 3 m long 1 4 in 6 mm ID Carbon Steel Single Zone 3500 psi Product Configurator 24H225 5 ft 1 5 m long 1 4 in 6 mm ID Carbon Steel Single Zone 3500 psi 24H227 5ft 1 5 m long 3 8 in 10 mm ID Carbon Steel Single Zone 3500 psi 24H229 5 ft 1 5 m long 1 4 in 6 mm ID Carbon Steel Dual Zone 3500 psi 24H231 5 ft 1 5 m long 3 8 in 10 mm ID Carbon Steel Dual Zone 3500 psi 24H233 5 ft 1 5 m long 1 4 in 6 mm ID Stainless Steel Single Zone 3500 psi 24H235 5 ft 1 5 m long 3 8 in 10 mm ID Stainless Steel Single Zone 3500 psi 24H237 5 ft 1 5 m long 1 4 in 6 mm ID Stainless Steel Dual Zone 3500 psi 24H239 5 ft 1 5 m long 3 8 in 10 mm ID Stainless Steel Dual Zone 3500 psi Individual A Red Heated Whip Hose 24E949 Part Description 10 ft 3 m long 1 4 in 6 mm ID Carbon Steel Single Zone 3500 psi 24E951 10 ft 8 m long 3 8 in 10 mm ID Carbon Steel Single Zone 3500 psi 24E952 10 ft 3 m long 3 8 in 10 mm ID Carbon Steel Single Zone 3500 psi 24H085 10 ft 3 m long 1 4 in 6 mm ID Carbon Steel Dual Zone 3500 psi 24 086
67. l equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do notleave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information e Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations iO 18 3139985 Important Two Component Material Information MOVING PARTS HAZARD El Moving parts can pinch cut or amputate fingers and other body parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equip ment follow the Pressure Relief Procedure and disconnect all power sources Keep clear of moving parts BURN HAZARD can 7 burns
68. lue Heat Logic Drawing Page 1 of 2 LOCATED IN THE MAIN SUPPORT ENCLOSURE BRN HARNESS 24C267 1160 5110 116 2 CON794 24C265 CAN COMM PORT CAN COMM PORT HARNESS 16A522 M83 PIN HP B BLUE CM PRIMARY HI VOLUME 125 PIN MALE lt m MALE 125 PIN lt NAN A m d C M83 PIN FEMALE V w M84PIN FEMALE lt BW MN lt lt lt M833 PIN FEMALE wr oe M8 4 PIN MALE M8 3 PIN MALE HARNESS VR 24C313 FR 24C312 Logic Drawings PRIMARY TEMP RTD480 PRIMARY TEMP OTS490 PRIMARY HEATER SEE CONFIGURATION 5100 DB 1 313998S 85 Logic Drawings 22 LOCATED IN THE MAIN B BLUE 547 SUPPORT ENCLOSURE HPTCM HOSE HI VOLUME p M12 5 PIN 549 550 551 552 553 554 555 556 557 M12 5 PIN 559 560 561 562 563 564 565 566 567 CAN COMM PORT CAN COMM PORT HARNESS 2 164522 un M83 PIN M8 3 PIN 2 FEMALE 571 572 573 574 575 576 577 578 579 58 581 582 HARNESS 583 24C263 584 585 586 587 588 589 HARNESS 590 24C274 591 592 593 594 595 596 597 598 599 600 601 602 603 604 605 606 607 608 609 610 611 612 613 HOSE HT HI VOLUME Fic 36 Blue Heat Logic Drawing Page 2 of 2 M8 4 PIN FEMALE lt TRANS1 24C418 M84PIN HOSE TEMP
69. mbering configurator fields Ref 1 Part Base Unit Ref 3 Part B Blue Pump T HFR Base Unit Carbon Steel AA L010S1 10 cc Stainless Steel HFR Base Unit Stainless Steel AB 101551 15 cc Stainless Steel Voltage AC L020S1 20 cc Stainless Steel 1 230V 1 phase AD 102551 25 cc Stainless Steel No Heat AE L030S1 30 cc Stainless Steel 2 230V 1 phase AF 104051 40 cc Stainless Steel Maximum of Two 6 kW Primary Heater and One AG 105051 50 cc Stainless Steel Zone of Hose Heat AH L060S1 60 cc Stainless Steel 3 230V 3 phase AJ L080S1 80 cc Stainless Steel No Heat AK L100S1 100 Stainless Steel 4 230V 3 phase AL L120S1 120 cc Stainless Steel st SA Na A Primary H aters and WO AM L160S1 160 cc Stainless Steel 5 400V 3 phase AN L005S1 5 cc Stainless Steel No heat AP 108651 86 cc Stainless Steel 6 400V 3 phase AQ L065S1 65 cc Stainless Steel Maximum of Two 6 kW Primary Heaters and Two Ref 4 Part A Red Pump T Gnos Oros Heal Code Part and Description for Ref 4 are the same as Ref 3 313998S Product Configurator Ref 5 Part Primary Hose Heat CF 24E969 Single Hose 1 1 3 8 x 3 8 10 ft Carbon Steel A No Heat SUDO B A Red and B Blue Primary Heaters CG 24D126 558 1 1 3 8
70. n Steel 3500 psi 24E912 24E914 Heated Hose 10 ft 3 8 Carbon Steel 3500 psi Heated Hose 25 ft 3 8 Carbon Steel 3500 psi 262247 Unheated Hose 10 ft 3 8 Stainless Steel 3500 psi 24E916 Heated Hose 50 ft 3 8 Carbon Steel 3500 psi 262249 Unheated Hose 25 ft 3 8 Stainless Steel 3500 psi 24E918 24E920 Heated Hose 5 ft 1 2 Carbon Steel 3500 psi Heated Hose 10 ft 1 2 Carbon Steel 3500 psi 262251 Unheated Hose 50 ft 3 8 Stainless Steel 3500 psi 24E922 Heated Hose 25 ft 1 2 Carbon Steel 3500 psi 262253 Unheated Hose 5 ft 3 8 Stainless Steel 3500 psi 24E924 24E926 Heated Hose 50 ft 1 2 Carbon Steel 3500 psi Heated Hose 5 ft 1 4 Stainless Steel 3500 psi 262255 Unheated Hose 10 ft 3 8 Stainless Steel 3500 psi 24E928 Heated Hose 10 ft 1 4 Stainless Steel 3500 psi 24E930 24E932 Heated Hose 25 ft 1 4 Stainless Steel 3500 psi Heated Hose 50 ft 1 4 Stainless Steel 3500 psi 262257 Unheated Hose 25 ft 3 8 Stainless Steel 3500 psi 262259 Unheated Hose 50 ft 3 8 Stainless Steel 3500 psi 24E934 Heated Hose 5 ft 3 8 Stainless Steel 3500 psi 24E936 24E938 Heated Hose 10 ft 3 8 Stainless Steel 3500 psi Heated Hose 25 ft 3 8 Stainless Steel 3500 psi 313998S A Red Individual 24E901 Description Heated Hose 5 ft 1 4 Carbo
71. n Steel 3500 psi Product Configurator 24E903 Heated Hose 10 ft 1 4 Carbon Steel 3500 psi 24E905 Heated Hose 25 ft 1 4 Carbon Steel 3500 psi 24E907 Heated Hose 50 ft 1 4 Carbon Steel 3500 psi 24E909 Heated Hose 5 ft 3 8 Carbon Steel 3500 psi 24E911 Heated Hose 10 ft 3 8 Carbon Steel 3500 psi 24E913 Heated Hose 25 ft 3 8 Carbon Steel 3500 psi 24E915 Heated Hose 50 ft 3 8 Carbon Steel 3500 psi 24E917 Heated Hose 5 ft 1 2 Carbon Steel 3500 psi 24E919 Heated Hose 10 ft 1 2 Carbon Steel 3500 psi 24E921 Heated Hose 25 ft 1 2 Carbon Steel 3500 psi 24E923 Heated Hose 50 ft 1 2 Carbon Steel 3500 psi 24E925 Heated Hose 5 ft 1 4 Stainless Steel 3500 psi 24E927 Heated Hose 10 ft 1 4 Stainless Steel 3500 psi 24E929 Heated Hose 25 ft 1 4 Stainless Steel 3500 psi 24E931 Heated Hose 50 ft 1 4 Stainless Steel 3500 psi 24E933 Heated Hose 5 ft 3 8 Stainless Steel 3500 psi 262238 Unheated Hose 10 ft 1 4 Stainless Steel 3500 psi 262240 Unheated Hose 25 ft 1 4 Stainless Steel 3500 psi 262242 Unheated Hose 50 ft 1 4 Stainless Steel 3500 psi 262244 Unheated Hose 5 ft 3 8 Stainless Steel 3500 psi 262246 Unheated Hose 10 ft 3 8 Stainless Steel 3500 psi 262248 Unheated Hose 25 ft 3 8 Stainless Steel 3500 psi 2
72. not under pressure especially if agitated To reduce frothing minimize preheating in a circulation system Changing Materials e When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing e Check with your material manufacturer for chemical compatibility e Most materials use ISO on the A Red side but some use ISO on the B Blue side See the follow ing section A Red and B Blue Components IMPORTANT Material suppliers can vary in how they refer to plural component materials Be aware that when standing in front of the manifold on proportioner Component A Red is on the left side Component B Blue is on the right side 20 For all machines The A Red side is intended for ISO hardeners and catalysts of the materials is moisture sensitive that material should always be on the A Red side e The B Blue side is intended for polyols resins and bases NOTE For machines with material volume ratios other than 1 1 the higher volume side is typically the B Blue side 313998S Shutdown AR 1 Park pumps NS IE a From the Home screen press 5 and select Standby mode b Press Material will dispense Pump will park automatically Once pump is parked pump will stop moving If a dispense gun with a trigger is installed pulling the t
73. nt avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 313998 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2010 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised November 2014
74. nt only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area A PRESSURIZED EQUIPMENT HAZARD remi Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses tubes and couplings daily Replace worn or damaged parts immediately EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in al
75. o 15 ft Ib 20 Nem Apply light coating of lubricant to seals PN Apply thermal lubricant to contact side A Torque to 10 ft Ib 14 Nem Fill reservoir with hydraulic fluid A Torque to 58 in Ib 6 5 Nem Fic 17 Hydraulic DC Power Pack 54 3139985 Ref 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 733 734 735 736 737 738 739 740 741 743 744 745 746 747 748 749 Part 24C719 16A951 15W772 123338 122295 16A952 16A953 123942 15T939 122520 15W798 122606 115597 101353 122527 100721 121312 101754 15X622 101971 111302 15J937 116915 121486 15Y912 100057 257396 101550 122301 112310 100644 123367 102410 123303 295709 Description MOTOR power connector assembly COUPLER motor HOUSING machined hydraulic module SCREW shc 3 8 16 x 2 75 s matrix PUMP gear hydraulic h39 COUPLER pump COUPLER spider SCREW cap hex hd matrix FITTING straight jic8 x sae8 FITTING elbow male sae x jic TUBE pump to tube outlet FITTING elbow male female NIPPLE FITTING nipple pipe VALVE relief t 10a cavity 0 25g PLUG pipe FITTING elbow sae x jic PLUG pipe GASKET housing to tank RESERVOIR assembly 8 gallon WASHER thrust SCREW cap hex hd matrix FILTER oil 18 23 psi bypass CAP breather filler FITTING elbow male 1 2jic x 1 2npt BRACKET
76. on the left and right sides of the Motor Control Module 5 Remove six screws 729 securing Motor Control Module in place 6 Slowly and carefully slide the Motor Control Module up until the cable on the bottom of the Motor Control Module can be accessed and removed Disconnect the cable 7 Slide the Motor Control Module up and remove 33 Repair Adjust Motor Control Module Selector Switch If the Motor Control Module is replaced the selec tor switch must be set prior to initial startup of the Motor Control Module or damage may occur The Motor Control Module uses an 8 position selector switch S to set system maximum working pressure See FIG 9 The system can be configured to run in two pressure ranges e 0 3000 psi 0 20 7 MPA 0 207 bar For systems will all components rated to 3000 psi maximum working pressure or higher 0 2000 psi 0 13 8 MPA 0 138 bar For systems with one or more component rated less than 3000 psi maximum working pressure For example if the dispense valve is rated to 2500 psi then the 0 2000 psi range must be used NOTE The Motor Control Module selector switch S position 1 sets the system to 2000 psi maximum working pressure Selector switch position 3 sets the system to 3000 psi maximum working pressure The factory setting for the Motor Control Module selector switch is position 1 to set the machine to 2000 psi if the machine is shipped with no hoses or hoses rated
77. or coupler set screw to 15 ft lb 20 Nem 3 Install spider coupler 707 into motor coupler 4 Use four socket head cap screws 704 to attach hydraulic housing 703 to motor Be sure to align teeth of gear coupler with the teeth of the motor cou pler Apply pipe sealant to threads of screws Torque to 35 ft Ib 47 Nem Do not over torque any item that threads into the hydraulic tank This will strip the threads and require tank replacement 5 Install thrust washers 721 onto hex head cap screws 722 Apply pipe sealant to threads of screws Align tank gasket 719 hydraulic housing and tank 720 then install screws Torque to 15 ft Ib 20 Nem 6 Perform Install Hydraulic Power Pack procedure see page 36 3139985 Repair Remove Hydraulic Gear Pump WAS A See FIG 8 on page 32 1 Perform Remove Hydraulic Power Pack proce dure see page 35 2 Remove hex head cap screws 722 securing hydraulic housing 703 to tank Carefully remove motor 701 and hydraulic housing assembly 3 Remove tube 711 4 Remove elbow fittings 710 712 from gear pump 705 5 Remove two hex head cap screws 708 securing gear pump to hydraulic housing 6 Remove spider coupler 707 7 Loosen set screw for gear coupler 706 then remove gear coupler from gear pump Install Hydraulic Gear Pump MA A See FIG 8 on page 32 1 Install
78. ower pack This will WA also loosen manifold plate 104 from hydraulic driver Remove manifold plate Remove hydraulic driver Install HFR Hydraulic Driver This procedure installs the hydraulic driver after replace ment parts have been installed and actuator has been reassembled See HFR Hydraulic Driver manual for replacement parts installation procedure 1 Hangthe hydraulic driver on the studs Verify o rings between driver and hydraulic power pack are installed and lubricated Secure the driver with nuts and washer at bottom left and top right corners 2 Install manifold bracket Secure at top left and bot tom right corners 3 Install pump support brackets torque to 300 in Ib 33 9 Nem This will also install manifold plate 104 24C352_313998_5g1 to hydraulic driver FiG 4 4 Connect fluid manifold inlet lines This procedure removes the HFR Hydraulic Driver so 5 Perform Install Chemical Pumps procedure see replacement parts can be installed See Hydraulic page 26 Driver manual for replacement parts installation proce dure 1 Perform Remove Chemical Pumps procedure see page 24 2 Disconnect the fluid manifold inlet lines Do not dis connect the fluid line connections at the heater Fluid Manifold Inlet 22 24 352 313998 4 1 3 Remove pump support brackets Each bracket is secured with three screws at the base frame and two screws at the man
79. perates in conjunction with the existing Advanced Display Module ADM such that both devices can be used to control the machine See HFR Communication Gateway Module manual for more information Part Description 24F843 Single DGM Cube with Board 24F844 Two DGM Cubes with Board 24G830 Single Cube 313998S Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable AN ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause elec tric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and reg ulations 9 TOXIC FLUID OR FUMES HAZARD AN Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wear
80. pin 2 2 2 1 935 1100518 SCREW mach pnhd matrix 4 4 4 2 936 LUBRICANT thermal 1 1 1 1 937 LUBRICANT thread 1 1 1 1 1 1 1 938 123325 FITTING compression 1 8npt ss 2 2 2 1 939 SEALANT pipe sst 1 1 1 1 940 TAPE tfe sealant 1 1 1 1 Replacement Danger and Warning labels tags and cards are available at no cost 60 3139985 Parts 24J707 Shown 1341 ti17873a A Torque to 17 ft lb 23 Nem KAN Apply lubricant to threads of tube fitting and torque to 21 ft Ib 28 Nem Fic 20 Heater Options Image 3 of 4 3139985 61 Parts Ba 1308 8 Cu J 1343 1345 1354 1349 1353 1346 ti17874a FiG 21 Heater Options Image 4 of 4 62 313998S Parts Quantity T T N N E E EE E c 8 c mc ES E 2 42 4514 aja u wE ul lt NM o ng T o Naga s 858265885 85 Oo 501 921351332 Ref Part Description 45 45 44 45 1301 24C336 MODULE panel pwr heat hose pr Iv 1 1 1 1 24C338 MODULE panel pwr heat pri Iv 1 1 1302 24C332 MODULE panel pwr heat hose pr hv 1 1 24C334 MODULE panel pwr heat pri hv 1 1 1 1 1303 115942 NUT hex flange head 6 6 6 6 6 6 1304 253192 BRACKET painted heater mount poly 1 1 1 1305 167002 INSULATOR heat 2 2 2 113796 REW flanged hex hd 2 2 2 24C4
81. reach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaisse
82. rigger will begin a park operation Material will dispense Continue pulling the trig ger until the pump stops moving I 2 Press the power key on the ADM 3 Turn main power switch MP to OFF position 4 Close A Red and B Blue side fluid supply valves FV ti9883a1 5 Perform Pressure Relief Procedure on page 22 6 Shut down feed pumps as required See feed pump manual 3139985 Shutdown 21 Pressure Relief Procedure Pressure Relief Procedure Ae 1 Shut off feed pumps and agitator if used 2 Turn PRESSURE RELIEF DISPENSE valves SA SB to PRESSURE RELIEF CIRCULATION 9 Route fluid to waste containers or supply tanks Ensure gauges drop to 0 SB ti9879a1 3 For models with an EP Gun installed engage gun safety lock 4 Relieve pressure in EP Gun or dispense valve See related manual 22 313998S Flushing Flush equipment only in a well ventilated area Do not dispense flammable fluids Do not turn on heaters while flushing with flammable solvents e Flush out old fluid with new fluid or flush out old fluid with a compatible solvent before introducing new fluid e Use the lowest possible pressure when flushing All fluid components are compatible with common solvents Use only moisture free solvents See Technical Data on page 92 for wetted components See solvent manufacturers information for material
83. rts Quantity T T N N a E E E clit CO mcm mc c q gt lt o lt lt 48 ao Uo wo WN u uc uj c r a ng 3852 58 8g 85 OOo 5 54 2 32 232 Ref Part Description gt 205 i 3 1337 070268 LUBRICANT thread 1 1 1 1 1 1 1338 123325 FITTING compression 1 8npt ss 1 1 1 1339 070408 SEALANT pipe sst 1 1 1 1 1 1 1340 070274 tfe sealant 1 1 1 1 1 1 1341 24J537 BRACKET heater viscon hfr painted 1 1 1 2 2 2 1342 24J787 HEATER sst 1 1 1 2 2 2 1343 124813 FITTING elbw 90 jic08x1 4npt 1 1 1 2 2 2 1344 124814 FITTING rducr 1 2nptx1 4npt 1 1 1 2 2 2 1345 262120 SENSOR fluid temp rtd 1 1 1 2 2 2 1346 124586 COUPLING hex 1 2npt 1 1 1 2 2 2 1347 124885 FITTING elbow 90 jic 08 x1 2npt 1 1 1 2 2 2 1348 124956 FITTING elbow 45 deg 3 4 conduit 1 1 1 2 2 2 1349 124955 CONDUIT 3 4 gray seal tite 1 1 1 2 2 2 1350 124909 WASHER reducer 1in 3 4in 2 2 2 4 4 4 1351 123798 CABLE m8 4 pin mf 1m molded 1 1 1 2 2 2 1353 124957 FITTING elbow 90 deg conduit 1 1 1 2 2 2 1354 24J142 HARNESS wire hptcm heater fixed 1 1 1 2 2 2 1355 114225 TRIM edge protection 0 330 0 670 0 670 1356 105676 SCREW mach pnh 1 1 1 2 2 2 64 313998S Parts Heater Sub Assemblies Heat Power Panel Module 1004 1006A 1006A
84. s No Boom 1 07 mm Iso Ori 24D234 EP 250 Iso Side Orifice fice 24D832 230V S Head Hoses No Boom 1 32 mm Iso Ori 240235 250 Iso Side Orifice 24D836 400V L Head Hoses No Boom fice 24D837 400V S Head Hoses No Boom So Ori 240236 EP 250 Iso Side Orifice 24F297 230V L Head Application No Boom No Hoses 1 60 mm Iso Ori 240237 250 Iso Side Orifice 24J912 230V S Head Application No Boom No Hoses fice 24F298 400V L Head Application No Boom No Hoses 1 85 mm Iso Ori 24D238 EP 250 Iso Side Orifice 24J913 230V S Head Application No Boom No Hoses fice K 0 51 mm Iso Ori 240239 375 Iso Side Orifice Std 291198 aei FOR GX 18 Connection Kit fice 24E347 Hydraulic Power Pack Level Sensor Kit 0 79 mm Iso Ori 24D240 EP 375 Iso Side Orifice Std 24C872 Hydraulic Power Pack Pressure Gauge Kit lies 24E348 Hydraulic Power Pack Temperature Sensor 1 19 mm Iso Ori 24D241 EP 375 Iso Side Orifice Std fice 124217 Power Pack Accumulator Charging kit 1 52 mm Iso Ori 24D242 EP 375 Iso Side Orifice Std fice 1 70 mm Iso Ori 24D243 375 Iso Side Orifice Sid Dispense Valve Interface Kit fice 2 18 mm Iso Ori 24D244 EP 375 Iso Side Orifice Std Part Description lice i 24C757 MD2 Valve Solenoid Machine Mount 0 41 mm Iso Ori 24D245 EP 375 Iso Side Orifice fice 24D160 MD2 Valve Solenoid Remote Mount 0 61 mm Iso Ori 240246 EP 375 Iso Side Orifice 240161 Auto Fusion Solenoid
85. s Steel Fluid Filter 116178 26 sq in 30 mesh Stainless Steel Fluid Filter Element 116179 26 sq in 60 mesh Stainless Steel Fluid Filter Element 24D271 3rd Level Sensor Prox Switch Option 116180 26 sq in 100 mesh Stainless Steel Fluid Filter LC0097 Desiccant Dryer 3 8 in Npt With Adapter And Element Cartridge 116181 26 sq in 200 mesh Stainless Steel Fluid Filter LC0098 Desiccant Dryer Refill Cartridge Element 24G952 20gal 75L Carbon Steel Tank 2 Level Sensors 213058 36 sq in 60 mesh Carbon Steel Fluid Filter 240953 20gal 75L Carbon Steel Tank 2 Level Sensors 108106 36 sq in 30 mesh Carbon Steel Fluid Filter Ele Variable Speed Pneumatic Agitator ment 24G955 20gal 75L Carbon Steel Tank 2 Level Sensors 108107 36 sq in 60 mesh Carbon Steel Fluid Filter Ele Variable Speed Electric Agitator ment 24G956 20gal 75L Carbon Steel Tank 2 Level Sensors 108108 36 sq in 100 mesh Carbon Steel Fluid Filter Chiller Control Valve Heat Exchanger Element 24G957 20gal 75L Carbon Steel Tank 2 Level Sensors 108109 36 sq in 150 mesh Carbon Steel Fluid Filter Variable Speed Pneumatic Agitator Chiller Con Element trol Valve Heat Exchanger 108110 36 sq in 200 mesh Carbon Steel Fluid Filter 246959 20gal 75L Carbon Steel Tank 2 Level Sensors Element Variable Speed Electric Agitator Chiller Control Valv
86. the spool assembly c Apply thread sealant to shoulder bolts then install in LVDT collar Torque to 40 50 in Ib 4 5 5 6 Nem After the IsoGuard Select cylinder has been installed on the A side pump apply pipe sealant on cylinder outlet fitting Perform Prime IsoGuard Select Cylinder proce dure see page 26 Reconnect inlet and outlet fluid lines Prime IsoGuard Select Cylinder 24C352 313998 8g1 Fic 3 IsoGuard Select System Ensure that the IsoGuard Select cylinder outlet faces upward for air to exhaust 1 Install IsoGuard Select cylinder inlet fitting and inlet tube into bottom of cylinder The inlet tube is the tube with a check valve installed in it which points in the direction of flow towards the IsoGuard Select cylinder Install IsoGuard Select cylinder outlet fitting and out let tube into top of cylinder The outlet tube is the tube with a check valve installed in it which points in the direction of flow away from the IsoGuard Select cylinder Remove check valve from end of outlet tube Use funnel to pour IsoGuard Select 24F516 into tube to fill cylinder With check valve arrow pointing away from the IsoGuard Select cylinder install check valve in end of outlet tube Install tubes into reservoir and install reservoir into holder 3139985 Repair Remove HFR Hydraulic Driver 4 See Fic 4 Remove four nuts 188 securing 3 hydraulic driver to hydraulic p
87. to 2000 psi maximum working pressure If the machine is shipped with hoses rated to 3000 psi maximum working pressure or higher then the factory setting for the selec tor switch is position 3 to set the machine to 3000 psi The selector switch position will be properly set at the factory for new systems When a motor control module is replaced the selector switch must be set to the cor rect setting by the user prior to initial startup To change the maximum working pressure rating of the System in the field all outlet components including hoses and dispense valve must be rated at or above the new system maximum working pressure rating For example if the new system rating will be 3000 psi all system components must be rated to at least 3000 psi maximum working pressure 34 P Te Do not install components rated to less than the highest pressure in the selected pressure range For example if the 0 2000 psi range is selected do not install items rated less than 2000 psi If the 0 3000 psi range is selected do not install items rated less than 3000 psi Doing so may lead to overpressurization and ruptured components High pressure fluid from ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment To set the Motor Control Module selector switch 1 Turn machine power off 2 Remove the ac
88. ule on page 54 Ref Part Description Qty 1201 15H204 KNOB pressure adjustment 1 1202 15H512 LABEL control H25 1203 15Y370 ADAPTER pressure relief 1204 116624 SCREW set socket head 72 313998S DC Power Pack Hydraulic Pressure Adjustment Setup This procedure requires running the machine with the hydraulic power pack shroud removed Be sure to avoid contact with the fan while the machine is on This kit provides a release for excess pressure in the hydraulic system It must be installed if a Fusion or P2 gun is used 1 Perform Shutdown on page 21 2 Remove Hydraulic Power Pack Shroud page 33 3 Install pressure relief kit 24C067 NOTE Prior to installing pressure adjustment knob 1201 use a 9 16 in wrench to back the jam nut 1203 all the way out until it stops 4 Turn the pressure adjustment knob 1201 clock wise until it stops 5 Turn the pressure adjustment knob counter clock wise two full turns 6 Turn main power switch to ON position 7 Setup the machine to spray in Operator mode See HFR operation manual 313997 if necessary 3139985 Kits 8 While watching the ADM and listening to the motor begin spraying material NOTE If the ADM displays an overpressure situation the relief pressure is set too high NOTE If it sounds like the motor is spinning too fast and or it sounds like hydraulic fluid is being dumped back to the tank the relief
89. ulic Filter Filter is located at right rear of hydraulic power pack See FIG 8 on page 32 If any debris falls into the hydraulic tank the debris must be removed or machine damage will result 1 Perform Shutdown procedure see page 21 2 Use compressed air to remove any loose debris around the hydraulic filter 3 Remove new filter from wrapping 4 Apply a light coat of hydraulic fluid to the o ring on the face of the hydraulic filter 5b Being careful not to allow any debris into the hydraulic tank remove old filter from tank then quickly install new filter Replace Fan See FIG 8 on page 32 1 Perform Shutdown procedure see page 21 2 Remove Hydraulic Power Pack Shroud see pro cedure on this page 3139985 Repair 3 Remove four screws 732 connecting fan to mount ing plate 4 Remove fan and install new fan 5 Install four screws 732 connecting fan to Motor and Motor Control Module 6 Install Hydraulic Power Pack Shroud see proce dure on this page Remove Motor Control Module BWA See FIG 8 on page 32 1 Perform Shutdown procedure see page 21 2 Remove Hydraulic Power Pack Shroud see pro cedure on this page 3 Remove four screws 732 connecting fan to Motor and Motor Control Module Remove fan and mount ing plate 4 Note the location of each Motor Control Module cable then remove all electrical cables
90. usky 1050 SS Pump Drum with Riser Tube 0 013 to 6 0 gpm 50 to 22 700 cc per min 30 to 1 000 000 cps 295616 2 1 Air Fluid Stainless Steel Supply Pumps with Riser Tubes 24J323 HG6000HR Flow Meter Kit 0 007 to 2 0 gpm 25 to 7571 cc per min 240098 5 1 Monarch 5G Stainless Steel Supply Pumps 30 to 1 000 000 cps with Riser Tubes 24D099 5 1 Monarch 55G Stainless Steel Supply Pumps with Riser Tubes Flow Meter Calibration Kit per applicator 246481 Husky 515 Pump with Carbon Steel Fluid Plumb ing Part Description 246482 Husky 716 Pump with Carbon Steel Fluid Plumb 24J324 L Head Flow Meter Calibration Kit ing 24J325 S Head Flow Meter Calibration Kit 24D332 Husky 1050 Pump with Carbon Steel Fluid 24J326 P2 Flow Meter Calibration Kit Plumbing 241857 GX 16 Flow Meter Calibration Kit 246898 2 1 Supply Pump with Carbon Steel Fluid Plumb aaa AA in 24F227 EP Fusion Flow Meter Calibration Kit 240100 Husky 515 Pump with Stainless Steel Fluid 255247 MD2 1 1 Flow Meter Calibration Kit Plumbing 295245 Flow Meter Calibration Kit 24D101 Husky 716 Pump with Stainless Steel Fluid Plumbing 240102 Husky 1050 Pump with Stainless Steel Fluid Pump Feed Kits Plumbing ES 24D103 2 1 Supply Pump with Stainless Steel Fluid Part Description Plumbing 246081 2 1 Air Fluid Carbon Steel Complete Supply 24D
91. wer pack from the machine as a single unit to enable further disassem bly User must purchase three 5 16 18 eye bolts capable of holding 300 Ib to perform this procedure See FIG 8 on page 32 1 Perform Shutdown procedure see page 21 2 Perform Remove Hydraulic Power Pack Shroud See procedure on page 33 3 Perform Remove Motor Control Module proce dure see page 33 4 Perform Remove PowerHouse Pumpline proce dure see page 28 5 Disconnect heat exchanger inlet hose and fitting from elbow fitting 617 Disconnect heat exchanger outlet hose and fitting from elbow fitting 025 6 Remove the two bolts 746 from the fluid housing 703 and replace each with a strong 5 16 18 thread eye bolt Install a third strong 5 16 18 eye bolt as indicated See FiG 10 See Fia 8 on page 32 for full hydraulic power pack view 703 746 746 257442 313998 1 1 Install third eye bolt here FiG 10 7 Runarope through the three eye bolts and between the motor and the Motor Control Module Secure to a hydraulic lift 8 Remove the four bolts 604 and washers 603 securing the tank to the electrical enclosure See Power Pack Module on page 52 9 Liftthe hydraulic power pack and place on a sturdy location capable of supporting up to 300 Ibs 35 Repair Install Hydraulic Power Pack BAA A 2 NOTICE If any debris falls into the hydraulic tank the debris must be removed or ma
92. ydraulic Power Pack must be removed to perform some Hydraulic Power Pack repair procedures In order to remove the Hydraulic Power Pack the PowerHouse pumpline must be removed This procedure is for install ing the PowerHouse pumpline at the end of the Hydrau lic Power Pack Repair procedure See Hydraulic Power Pack Repair starting on page 32 for more information 1 30 While supporting the pumpline install the three bolts on each side of the machine securing the pump support brackets to the machine base See FiG 7 Torque to 150 in Ib 16 9 Nem See FIG 6 Align manifold plate 104 with hydraulic driver Align hydraulic driver with hydraulic power pack Install four screws 107 securing hydraulic driver to hydraulic power pack This will also install manifold plate 104 to hydraulic driver Torque to 300 in Ib 33 9 Nem Install lube cylinder inlet and outlet fittings See FIG 5 Apply thread sealant to threads Perform Prime IsoGuard Select Cylinder proce dure see page 26 Connect the chemical pump inlet pump outlet and fluid manifold inlet lines Fluid Manifold Inlet Pump Outlet a us P 24C352_313998_4e1 Pump Inlet 313998S Repair 313998S 31 Repair Hydraulic Power Pack Repair 720 A Assemble coupler to specified dimensions prior to mounting assembly to housing A Torque to 40 ft

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