Graco 313881B User's Manual
Contents
1. 00000 PS 9 fo 112496 A M POWER amm lt Th RS485 REMOTE 1 0 2 g zal Let TEC J5 41 0 M 00000 08105 00000 gt n 9 58 2 w walls gg uu ni b 3h e pur Y e 95 0317708177 lt lt A t Es mim e i T 14 V BAT J 118 tel e e e gt gt B 5m _ lI 11 m HI d LO fo 54195 U7 T un n Ud US 031 mimm my Bc n niu m at 035 2 0008 U11 HH Tm 8 U 0000000000000000000000 uae MOM 1 7 numan a U3 Cp s18 0 o ae U33 za e B L 8555525525555 J3 5 255767 Display Board Connectors 313881B 15 Air Supply Requirements Compressed air supply pressure 75 100 psi 517 700 kPa 5 2 7 bar e Air hoses use grounded hoses that are correctly sized for your system Trapped air can cause a pump or dispense valve to cycle unexpectedly which could result in se2. AM 1 BC 2KS TT 50 ft 15 2 m booth control cable yellow color coded ee See 14 for ProMix 2KS See 15 for ProMix 3KS 114543 Cable Connection Detail Cable Connection Detail Fic 13 ProMix 3KS Cabling Diagram 24 313881B Electrical Detail of ProMix 2KS Cable Connections to ProMix 3KS 10 ft 3 0 m green color coded Solenoid Wiring Cable Strain Relief See Table 3 on page 26 and System Electrical Schematic on pages 38 and 39 Apply labels supplied 14379 Fic 14 ProMix 2KS Cabling Connection Detail Detail of ProMix 3KS Cable Connections 10 ft 3 0 m green color coded Solenoid Wiring Cable See Table 3 on page 26 and System Electrical Sche matic on pages 38 and 39 50 ft 15 2m red color coded AN 50 ft 15 2m yellow color coded AN 6 ft 1 83 yellow color coded TI14702a A Set switch S1 on CAN isolation board if color change module and or booth control are connected See 11 and Table 2 on page 22 Fic 15 ProMix 3KS Cabling Connection Detail 313881B 25 Electrical 26 Table 3 Solenoid Wiring Cable Connections ProMix 3KS End Terminal Block Wire Color Pin No Pea 2 Bax fe _ Bak 8 _ New 8 _ ProMix 2KS End Board 255765
3. 34V9 0199 r4 018 3unssauid 03002 4010 3335 HM 93 WOD 45 38055384 TIO v 19 WOD T 038 215 08 04 TOULNOD SNOLLdO 001 80 038 QIONTIOS AVM cu LAF Ja Xvig 3nmg Hu vawna EZE vig GIONSTOS wa yt DAM ZL veo EE d vig eT r q 7 dii sanna EZ Dv 03002 80102 438 SNOLLdO 001 01 445 05 aasnNn SNNN SNNN aasnNn 118 1 2 LHM H NV 34 9 GTSIHS 038 DOAZ L quo ALS Ol aisann aasnnn SNNN 350 1 350 1 Q3snNn WNIWYAL annoy LLL NO J ee Nuo g Hs 9 5 1N3A105 8313W MOTI bovis vO 1195 59313 51 Nu5 q ALIHM 215 89313 MOTI m WO 038 a J l NUD GT3IHS 15 Vuil3W MOTI 0318 WOD h 43 4Md 119V XE HOLIMS 300155394 89 7 34156334 1949 b z Z HOLIMS MOTI ININOS 2 ier 7 HDLIMS MOTA _ b LHOLIMS uly 2 ai V 3500 I q30 GIONZ105 NW lt m JAM ZL ay Xv 18 MOTI3A Q3u vao ____ 3498 SISSWHD 45 SS3ud E EE Bt EIETSESTEBT a i Dt 8
4. ANY SN EL d 1 1 55770 201 aaidissv19 snOQHVZVH 31915411999 A 18IN3SSV WALSAS 00 41 801 Fic 3 Intrinsically Safe Installation 313881B 12 General Information Reference numbers and letters in parentheses the text refer to numbers and letters in the illustra tions FIG 2 page 8 shows the basic components of a ProMix 3KS system Contact your Graco distributor for actual system designs Be sure all accessories are adequately sized and pressure rated to meet system requirements There must be a shutoff valve between the compo nent C fluid supply line and the ProMix system A 100 mesh minimum fluid filter must be installed on the component C fluid supply line Wall Mounting 1 See Dimensions and Mounting Hole Layouts page 40 Ensure that the wall and mounting hardware are strong enough to support the weight of the equip ment fluid hoses and stress caused during opera tion Using the equipment as a template mark the mounting holes on the wall at a convenient height for the operator and so equipment is easily accessi ble for maintenance Drill mounting holes in the wall Install anchors as needed Bolt equipment securely 313881B General Information 13 Install the ProMix 3KS Upgrade Board Install the ProM 3 KS 2 Unlock and open EasyKey door with its key Upg rade Boa rd Locate the display board C FIG 5 4 Remove o
5. Quvog AV 14510 8 0 1 L 31038 9 6 v 92018 1SIQ 43MOd v L 2 NO 038 S IOQAZI SSINYVH quvog i N3dO TER g 90 aasnann _ r SS3NuVH u3MOd VL qjsnNn 1 aasnnn T z aasnnn L_ 1 NOWWOD NOWWOD N t w3MOd OVA0SCS8 JI DA 3DY4YILNI AMASV3 SYZ XIWOYd 313881B 36 Schematic Diagrams System Electrical Schematic NOTE The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS system Some compo nents shown are not included with all systems Non Hazardous Area x er OL TANVd ANTI 1NANOdWO09 d Ong 9f NI O4 OL x n1g 110 04 OL TTT TANVd ANTA LHVINS V3uv SNOACYVZVH SNOILdO 1001 01 quvog pagava SS3NHYH H3MOd J FENNOS 05298 MINER H N AS um or 1 OWA 092 98 17 H yO 2 SAYNSOTONS Sd dalddva SME XIINOud omavo EH V3dV SNOCYHVZVH NON 37 313881B Schematic Diagrams System Electrical Schematic The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS system Some compo nents shown are not included with all systems NOTE Hazardous Area DY18 Dvig
6. 11 ProMix 3KS CAN Isolation Board Table 2 3KS CAN Isolation Board Switch Settings 51 J1 J2 If booth control is connected to J1 and color change module is connected to J2 set switch S1 to OFF If booth control is connected to J1 or color change module is connected to J2 set switch 51 to ON If booth control is not connected to J1 and color change module is not connected to J2 set switch S1 to ON 22 313881B Electrical See FIG 12 On the 2KS fluid station control board set switch S1 to ON down for all ProMix 3KS units Fluid Station Control Board Switch Settings LL amp L d on w u Q 55 V O gt 9 o zy O u O d p 2 e LO 2 B 2 gt N FB25 TTT TT SOLENOID OUTPUT 16 ih R56 Ne H H Nie H zs J Era HDR E 5 SHE et 9 m 2 c CB4E qn CB4F im inm R37 R36 RN2 R80 ur i 2 gt A E Ei i ln EH F SEDI coi 9 mir m 45 3 Dr J1 DIGITAL INPUT c SOLENOID OUTPUT 23 12 255765 Fluid Station Control Board 313881B Electrical Connect ProMix 2KS Fluid Station to ProMix 3KS Fluid Station See Fic 14 At the ProMix 2KS F
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8. 1 59 OPTIONAL 12 VDC SOLENOID lt GFB2 9 OPTIONAL Su T vo MANIFOLD 34 313881B System Pneumatic Schematic 313881B MANIFOLD 1 4 TUBE TO MANIFOLD AIR EXHAUST MUFFLER 12 VDC 3 WAY SOLENOID Se DOSEC VALVE PURGE VALVE DUMP C VALVE OPTIONAL Schematic Diagrams CC Board 2 COLOR COLOR CHANGE VALVE CONTROL STACKS St 3RD COMP 1 3RD COMP 2 3RD COMP 3 3RD COMP 4 MAC 36 SERIES SOLENOID VALVES 3RD COMP SOLVENT COLOR 13 OPTIONAL COLOR 14 OPTIONAL COLOR 15 OPTIONAL COLOR 16 OPTIONAL COLOR 17 OPTIONAL COLOR 18 OPTIONAL COLOR 19 OPTIONAL COLOR 20 OPTIONAL COLOR 21 OPTIONAL COLOR 22 OPTIONAL COLOR 23 OPTIONAL COLOR 24 OPTIONAL COLOR 25 OPTIONAL 35 Schematic Diagrams System Electrical Schematic NOTE ProMix 3KS system Some compo iring expansions ble w llustrates all possi IC ical schemati The electr nents shown are not included with all systems Non Hazardous Area 38 538 Woo BA pc 1ndNI LNdNIS L 1NdNI v L LNdNI L 1NdNI Z L LNdNI LL 1NdNI 0 L NOWWOD 1nd NOWINO2 LNdNI YIMOd NOWWOD v 114100 109345 t INdLNO 175345 24104100 742346 INdLNO 1VID3dS YIMOd NOWWOD 10410 YIMOd NOWWOD 119110
9. 4 Standard Features 5 Warnings 6 Component Identification and Definition 8 oi dua 4E v dcr 11 Location Requirements 11 Intrinsically Safe Installation Requirements 11 Optional Cables MAS ae 11 General Information 13 Wall Mounting oie oes ey Sed ee 13 Install the ProMix 3KS Upgrade Board 14 AIF SUDDIV desrei wee eeu ede 16 Requirements 16 Air Connections 17 SUDDIV 18 Requirements 18 Fluid Connections 18 x E xo eh gos ud su ba eo a De e 20 Requirements 20 Connect Main Power 20 Connect Power Supply Module to ProMix 3KS Fluid Station 21 Connect Booth Control to ProMix 3KS Fluid Station 21 Connect Color Change Module to ProMix 3KS Fluid 21 CAN Isolation Board Switch Setting 21 Fluid Station Control Board Switch Settings 23 Connect ProMix 2KS Fluid Station to ProMix SKOF SIQUOLE E eet PD ede 24 Connect ProMix 3KS Solenoid Wiring Cable to ProMix 2KS Fluid Station Board 24 Connect Color Change Module 28 Gro
10. Connect the 6 ft 1 83 m Color Change Cable Part No 123277 yellow color coded from the Color Change Module to the ProMix 3KS Fluid Station connector gd J2 See 13 15 NOTE If you are using two color change modules to add component C change connect a 5 pin electrical cable from the first color change board to the second color change board See FIG and 17 CAN Isolation Board Switch Setting switch 51 on CAN isolation board if color change module and or booth control are connected See FIG 11 and Table 2 on page 22 21 Electrical o eg 2 T J8 3 1 5 Power Input from G e 2KS Fluid Station mE e m e e e T 0 9 oe aN 5 H E mc OE N 1 1 from 3KS Power Supply Module voc 229 oz H H 919 919 Ini Gn m e e o x aor 210 90 ETI mm 019 if e e m aec J2 51 Color Change e 8 OFF OFF Module Na E mum ON ON miii E H H Siu 115225 ou 68 23 HHE J1 Booth Control Se e H mc 5 oped FIs N D e o 2 wy wy gt N Q c i e 71 m gg 14373
11. G 03INVW NY9 CTIIHS 915 2 YILIW WOD 38 mE 31872 1N3AT0S LI 2 Wo 5 NOD 9 p raoa E sewn dY H I 1 vc CAT Z L gwl E iio y O s cup CRE WOD 9 GTIOJINVW oc NUHLEL 54010 Z 0408 40102 7971 9390240102 3m 159 Z 5 b AE 149705 WO d a os 5 Liar WO 9 IS qi Ll viv CHE oD v cS L 0 u 0LUD WOD 68D NOD 9 GIOJINVW 1111 3NVd CANTI IN3NOqWOO QY CN M SE tn xO Os m st iO C m SP LO SO CN SE tn Os 932018 TWNIWYSL Q31NnOW NIG 110 47 Wo 200 WO tH Sees cL wo L Com C c s LO SO G TO3INVW 910 105 LYD eu vul 5 38v a 419 WO t 4 f TC 92 abed aiqe 39 313881 Dimensions and Mounting Hole Layouts Dimensions and Mounting Hole Layouts NOTE See the tabl
12. _ 313881B 313881B Electrical 27 Electrical Connect Color Change Module To install the color change module s see manual Set switches 53 56 on the color change board s as 312787 shown in Table 4 and 16 depending on the number of color change boards and color change modules being Connect a 5 pin electrical cable from the labeled con used in your system PAN ee 142 on the SKS fluid station control For wiring between the color change board and the sole board to the color change board See FIG 16 noids see the color change module electrical sche matic FIG 17 If you are using two color change modules to add colors connect a 5 pin electrical cable from the first color change board to the second color change board Table 4 Color Change Board Switch Settings Two Color Change Boards Color E XEM Board 1 wi Color 2 Termination s Termination Color Resistor Board ID On Off On Off Resistor Board ID C On Off On Off Effect on System 4 catalyst valves 25 color valves 0 catalyst valves 25 color valves OFF ON ON ON ON OFF ON ON 4 catalyst valves 4 compo nent C valves 25 color valves ON ON 4 component C valves 25 color valves One Color Change Board ON ON ON 4 catalyst valves 12 color UN ON ON OFF 0 pec valves 12 color pec 28 313881B 56 Eres D9 PWR comm 44 D8 m
13. and monitor the system The EasyKey accepts 85 250 VAC 50 60 Hz line power and converts that power to acceptable low voltage and optical signals used by other system components 3KS Power Accepts 85 250 VAC 50 60 Hz line power and converts that power to acceptable low volt Supply Module age signals used by other system components PSM Booth Control BC Used by the operator for daily painting functions including choosing recipes initiating job Manual systems complete reading clearing alarms and placing the system in Standby Mix or Purge only mode It is typically mounted inside the booth or near the painter 2KS Fluid Station Includes air control solenoids flow switches and mountings for the component A B and 2KS solvent flow meters and the 2K fluid manifold assembly Its control board manages all pro portioning functions 3KS Fluid Station Includes air control solenoids flow switches and mountings for the component C and sol 3KS vent flow meters and the 3K fluid manifold assembly Its control board manages all pro portioning functions 2K Fluid Manifold Pneumatically Operated Dose Valves for component A and B 2KM Purge Valves for solvent and air purge Sampling Valves for calibrating the flow meters and performing ratio checks Shutoff Valves for component A and B to close their fluid passages to the mix mani fold to allow for accurate calibration and ratio checks Mix Manifold which includes the fluid int
14. 12 55 e e F 5 FUSE 125A LAST BRp l Dio N E J7 53 J11 16 Color Change Board Switches S3 S6 313881B 54 ON Switch S3 S6 Electrical Positions ON OFF 13661 29 Electrical CLR 8 CLR 7 CLR 6 CLR 5 CLR 4 CLR 3 CLR 2 CLR 1 SOL CLR CLR 21 CLR 20 CLR 19 CLR 18 CLR 17 CLR 16 CLR 15 CLR 14 CLR 13 J7 J11 1 AN E UE E amc E C A UN E E lt C L age Len 00 2 Lo j J7 J11 J7 J11 a m E C pn L 12VDC E p E O FS O gt 01 O LT TTT I 14523 COLOR BOARD 1 COLORS 1 THRU 12 CATALYST 1 THRU 4 MANIFOLD ken rm an LR 1 3 AG A 11 COM 1206 t F Fe in FH uh O O1 O gt 6 5 CAT 2 4 c 4 I EN H socar 45 2 3 o STD 14523 COLOR BOARD 2 COLORS 18 THRU 30 A MANIFOLD 1 LR2 3 T Es AR 24 nane eL COM
15. 1VLIDIQ 1NdLNO Wav iv 31 8 MOTI 3ALDV MOTI 3NLDV 114100 AQV3d X 1NdLNO 3AUDV X 114100 JALOV HD 1039 39904 YAMOd NOWWOD 114100 1VLIDIQ 234 93 834 834 93 939 834 TYL LAdNI WaV 1v 13538 AQv3d DHD YT 1YNY3LX3 LAdNI 31318402 8Of OND N N 2078 N 05558 17 10 394089 LAdNI XIW WLISIG 234 234 234 234 234 238 238 21 1144449 44444 PPEPEPETY HOLIMS 937203 d3MOd 31000 43 435 GIM SNOLLdO 000 50 i avaonns A 11004 sr 4f C731HS 039 YYOMLIN 58758 LHM 94O 8 58759 9YO LHM V YHOMIIN 8758 qTalHS INNOYD 58758 8 5854 SYDO19 M9 LHM V 6854 CN SE MV S3SS3NUVH 9 NOWWOD 5O NY 0 und NI DOTWNY 14 19 33 1104 980 NOWWOD LNdLNO Ma 13538 9 4015 31038 03 NOWWOD 0 LHM 9355181 NN9 19 TW 14 SE OD co sr iO so TAM lt r LO COD t
16. Safe Installation FIG 3 and at a convenient location to connect to paint and solvent supplies The fluid hose supplied to connect the 2KS fluid station to the 3KS fluid station is 6 ft 1 83 m long NOTE For an Intrinsically Safe Installation the Fluid Station may be located inside or outside the hazardous location Install according to appropriate electrical codes 313881B Location Intrinsically Safe Installation Requirements See FIG 3 on page 12 1 Thenon intrinsically safe terminals power rail must not be connected to any device which uses or gen erates more than 250 Vrms or dc unless it has been determined that the voltage has been adequately isolated 2 The installation must meet the requirements of the National Electric Code Canadian Electrical Code Part 70 Article 504 Resp Article 505 and ANSI ISA 12 06 01 3 Multiple earthing of components is allowed only if high integrity equipotential system is realized between the points of bonding 4 Do not operate system with safety barrier cover removed 5 For ATEX install per EN 60079 14 and applicable local and national codes 6 Install Coriolis flow meters as explosion proof USA Canada flameproof Ex d ATEX with passive intrinsically safe connections per the manufacturer s installation instructions and applicable codes 7 Terminals 24 and 25 of optional Endress Hauser Coriolis flow meters installed using intrinsically safe wir
17. WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted
18. earth ground FIG 18 3KS Wall Mount Fluid Station Connect a ground wire from the 3KS Wall Mount Fluid Station ground screw to a true earth ground FIG 18 Color Change Module Connect a ground wire from the Color Change Module ground screw to a true earth ground A ground wire and clamp part no 223547 is available from Graco FIG 18 32 Flow Meters Connect the meter cables as shown in the System Electrical Schematic Hazardous Area on page 38 Failure to properly connect the shield may cause incor rect signals Feed Pumps or Pressure Pots Connect a ground wire and clamp from a true earth ground to the pumps or pots See pump or pressure pot manual Air and Fluid Hoses Use grounded hoses only Spray Gun Follow the grounding instructions in your gun manual Fluid Supply Container Follow local code Object Being Sprayed Follow local code All Solvent Pails Used When Purging Follow local code Use only conductive metal pails con tainers placed on a grounded surface Do not place the pail container on a nonconductive surface such as paper or cardboard which interrupts the grounding con tinuity Check Resistance To ensure proper grounding resistance between Pro Mix components and true earth ground must be less than 1 ohm Read Warnings page 6 Have a qualified electrician check resistance between each ProMix component and true earth ground If resis tance is greater than 1 ohm a dif
19. have two fluid ports for each individual valve If you are recirculating paint plumb the valves in one port and out the other e Another option is to use a tee fitting to recir culate NOTICE Verify that all unused fluid ports on the color change valve stack are plugged before operation An open port will leak fluid 3 Connect the 6 ft 1 83 m fluid line Supplied from the 2KS fluid manifold static mixer outlet to the 3KS fluid manifold inlet See FIG 7 NOTE The fluid meter inlets have fluid check valves to prevent backflow from fluid supply pressure fluctuations Backflow can cause ratio inaccuracies 4 Connect the gun fluid supply line between the 3KS fluid manifold static mixer outlet and the gun fluid inlet 313881B Fluid Supply Key MC Component C Meter DVC Component C Dose Valve RVC Component C Sampling Valve SVC Component C Shutoff Valve CPV Component C Purge Valve SM Static Mixer Fl Fluid Integrator A 3KS fluid inlet Connect 6 ft 1 83 m fluid supply line from 2KS fluid manifold static mixer outlet to 1 4 MC npt m fitting A Connect gun fluid supply line to 1 4 npt fluid outlet CPV 14382 Fic 7 Wall Mount Fluid Station Sequential Dosing Color Change Board and Solenoid Valves Color Change Valve Stack Connect solvent valve air line here 0 0 amp S 12824 2 Connect air lines to N valves here Commun
20. pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 313881 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2010 Graco Inc is registered to ISO 9001 WWW graco com
21. B Technical Data Maximum fluid working pressure Maximum working air pressure Air supply Air filter inlet size Air filtration for air logic and purge air Graco supplied Air filtration for atomizing air user supplied Mixing ratio range On ratio Fluids handled Viscosity range of fluid Fluid filtration Fluid flow rate range 53000 5250 G3000HR G250HR CONOIS BOO cce 53000 Solvent Meter accessory Fluid inlet sizes Flow Dose Valve Color Valve Adapters SKS FIUIG Stallone ORC aC a Fluid outlet size static External Power Supply Requirements Operating temperature Environmental Conditions 0 Noise Level Sound pressure Sound power level Wetted lt Technical Data Base system 3000 psi 21 MPa 210 bar Low pressure color change 300 psi 2 1 MPa 21 bar High pressure color change 3000 psi 21 MPa 210 bar Coriolis meter 2300 psi 16 1 MPa 161 bar 100 psi 0 7 MPa 7 bar 75 100 psi 0 5 0 7 MPa 52 7 bar 3 8 npt f 5 micron minimum filtration required clean and dr
22. CV tional valve for solvent to clean the fluid line between component C changes Dual Fiber Optic Used to communicate between the EasyKey and Wall Mount Fluid Station Cable FO Fluid Station Used to provide power to the Wall Mount Fluid Station Power Supply Cable PS Flow Control Not shown See ProMix 2KS manuals for details Regulator Assembly FC Automatic systems only Applicator Not shown See ProMix 2KS manuals for details Handling use Air Flow Switch AFS or Gun Flush Box GFB 10 313881B Location NOTE To install the ProMix 2KS see Installation Man ual 312775 manual systems or 312778 automatic sys tems Location Requirements Do not substitute or modify system components as this may impair intrinsic safety For installation mainte nance or operation instructions read instruction manu als Do not install equipment approved only for non hazardous location in a hazardous area See the identification label FiG 1 on the EasyKey power sup ply module or fluid station for the intrinsic safety rating for your model NOTE Mount 3KS Power Supply Module and 3KS Fluid Station within 50 ft 15 2 m of each other using PN 123271 cable red color coded NOTE An optional PN 123272 100 ft 30 5 m cable is also available 3KS Power Supply Module Install in the non hazard OUS area at a convenient location 3KS Fluid Station Install according to requirements for Intrinsically
23. Installation 5 g ProMix 3KS n Plural Component Proportioner EN Manual and Automatic systems for proportional mixing of plural component coatings For professional use only Approved for use in explosive atmospheres except the EasyKey and 3KS Power Supply Module Important Safety Instructions Read all warnings and instructions in this manual Save these instructions oee page 4 for model information including maximum work ing pressure Equipment approval labels are on page 3 Some components shown are not included with all systems o Q 24 OOOO OOOO Qo 0 ProMix 2KS En p p u F D t4 mado o 14543 522 0359 APPROVED I 2 G PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals 3 Equipment Approvals 3 System Configuration and Part Numbers 4 Configurator Key
24. MO tO SE CN tn lt CN Nmn S gt u _ OOC7 U QUE EE m E h LHM LNO d A 8 9 cN LO s cN SE LO CN SE LO SO xO Os SE son t N TINVd 91113 LYVWS g NI 03 ma 11003 10 1 02 TANVd AINT M 25 v 1DY4YILNI 9 Sd SYE XINOYd 119 31872 1 MN Ll fF O Q yH NOILdO 001 ES Q5 09 A3MASV3 118V SAZ XIWOYd ima V3uv SnoquvzvH SNOGYVZVH NON 38 Schematic Diagrams System Electrical Schematic NOTE ProMix 3KS system Some compo iring expansions ble wi llustrates all possi IC ical schemati The electr nents shown are not included with all systems Hazardous Area 18 1NV2 LHM NYD 338 lt DQACL quo 93402 MOTHA SNOLLdO 001 9 015 06 qQavog NOLLV10SI NV M719 1 2 LHM H NV2 339 A13IIHS 933 DANZ 19 Q3Q02 30102 SNOILdO 001 01 015 9 CN tn St GION110S AVM 5dWna ady A a GION310S AVM 53660 l E 4 v8
25. ance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable N FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be d
26. component Refer to the component pressure ratings below Example Model with Flow Control has a maximum working pressure of 190 psi 1 31 MPa 13 1 bar Check the identification label on the EasyKey power supply module or fluid station for the system maxi mum working pressure See Fic 1 ProMix Fluid Components Maximum Working Pressure Base System no meters option 0 no color component C change option 0 and no flow control Optional with ProMix 2KS Base Unit 3000 psi 21 0 MPa 210 bar Meter Option 1 2 and 4 G3000 G3000HR or Solvent Meter 3000 psi 21 0 MPa 210 bar Meter Option 3 Coriolis Meter 2300 psi 15 86 MPa 158 6 bar Color Change Option 1 and 2 low pressure valves 300 psi 2 07 MPa 20 6 bar Color Change Option 3 and 4 high pressure valves 3000 psi 21 MPa 210 bar Flow Control Optional with ProMix 2KS Automatic System Base Unit 190 psi 1 31 MPa 13 1 bar Flow Meter Fluid Flow Rate Range 75 3800 cc min 0 02 1 0 G3000HR 38 1900 cc min 0 01 0 50 gal min Coriolis Meter 20 3800 cc min 0 005 1 00 gal min S3000 Solvent Meter accessory 38 1900 cc min 0 01 0 50 gal min Standard Features Feature 6 ft Third Component Network Cable yellow color coded 6 ft 1 83 m Meter and Solenoid Cable 10 ft 3 05 m C Side Dump Valve if color valve s selected 313881B 5 Warnings Warnings The following warnings are for the setup use grounding mainten
27. d if the air purge valve and a check valve failed If using a Graco electrostatic PRO Gun a shutoff 4 Connect a clean air supply line to the shutoff valve valve must be installed in the gun air line to shutoff the This air line supplies air to operate the gun sole atomizing and turbine air to the gun Contact your noids and dispense valves Graco distributor for information on air shutoff valves for electrostatic applications NOTE See Technical Data on page 43 for additional air supply consumption information ProMix 2KS Fluid Station ProMix 3KS Fluid Station 19 D Main Air NS AN Inlet j ir Fi ey gt Air Filter W 3KS Air i Inlet Elbow TI13069a TH4698a A Install a bleed type air shutoff valve here A Connect 1 4 in 6 mm OD 10 ft 3 m air line between 2KS manifold and 3KS air inlet elbow Fic 6 Connect Air from ProMix 2KS Fluid Station to ProMix 3KS Fluid Station 313881B 17 Fluid Supply Fluid Supply Requirements Do not exceed the pressure rating of the lowest rated component See the identification label 1 on page To reduce the risk of injury including fluid injection you must install a shutoff valve between each fluid supply line and the fluid manifold assembly Use the valves to shut off fluid during maintenance and service ProMix models are available to operate air spray or air assisted systems with a capacity of up to 3800 cc min e F
28. d system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Houte hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearin
29. e on page 41 3KS Wall Mount Fluid Station Mounting plate only shown for clarity O O O O O P 1 uu LI LI O O 5 2 114377 14382 NOTE Height is shown from top of panel to fluid shutoff valves and does not include the effect of variable fluid integrator heights Width of panel does not include optional color component C valve stacks Power Supply Module E C i D D c LJ A 14367 40 313881 Dimensions and Mounting Hole Layouts A B E Overall Overall Overall Mounting Dimensions Mounting Width Depth Height Width C x Height D Hole Size Weight in mm in mm in mm in mm in mm Ib kg 3KS Wall Panel 14 0 11 0 18 8 13 0 x 12 0 330 2 x 304 8 0 5 12 7 50 22 7 355 6 279 4 477 5 Power Supply Mod 10 2 6 7 167 6 11 5 8 0 x 10 75 203 2 x 273 1 0 3 7 6 22 2 10 1 ule 259 1 292 1 EasyKey See ProMix 2KS installation manual 2KS Wall Panel See ProMix 2KS installation manual Booth Control See ProMix 2KS installation manual Booth Control See ProMix 2KS installation manual Mounting Bracket Flow Control See ProMix 2KS installation manual Module automatic systems only Gun Flush Box See Gun Flush Box manual 312784 Color Change See Color Change Module manual 312787 Control Module 313881B 41 Dimensions and Mounting Hole Layouts 42 313881
30. egrator and static mixer Fluid Integrator is the chamber where component A and B align at the selected ratio and begin to mix gt Static Mixer has 24 elements to uniformly blend the materials downstream of the fluid integrator 3K Fluid Manifold Pneumatically Operated Dose Valve for component C 3KM Purge Valve for solvent Sampling Valve for calibrating the flow meter and performing ratio check Shutoff Valve for component C to close the fluid passage to the mix manifold to allow for accurate calibration and ratio check Mix Manifold which includes the fluid integrator and static mixer Fluid Integrator is the chamber where component aligns with blended components A B at the selected ratio and begins to mix gt Static Mixer has 24 elements to uniformly blend the materials downstream of the fluid integrator 313881B 9 Component ldentification and Definition Table 1 Component Descriptions Flow Meters MA Four optional flow meters are available from Graco MB MS 2 3000 is a general purpose gear meter typically used in flow ranges of 75 3800 cc min 0 02 1 0 gal min pressures up to 4000 psi 28 MPa 276 bar and viscosi ties of 20 3000 centipoise The K factor is approximately 0 119 cc pulse G3000HR is a high resolution version of the 23000 meter It is typically used in flow ranges of 38 1900 cc min 0 01 0 5 gal min pressures up to 4000 psi 28 MPa 276 bar and viscosities of 20 3000 cent
31. ferent ground site may be required Do not operate the system until the problem is corrected 313881B lt F Booth Control CO O d L V VN ProMix 2KS Wall Mount Fluid Station 2KS 10 C oy Do Module Electrical Color Change Module 0 Em 0 0 s 0 ProMix 3KS Fluid Station A Ad Key A EasyKey ground screw A A EasyKey ground wire A 2KS Fluid Station ground screw Gun Flush A 2KS Fluid Station ground wire Box True Earth Ground check your local code for requirements A Gun Flush Box ground wire connection point gt Gun Flush Box ground wire Power Cable Booth Control Fluid Station Color Control Module ground screw Color Control Module ground wire Part No 223547 Power Supply Module ground wire 3KS Fluid Station ground screw A Ad Power Supply Module ground screw 3KS Fluid Station ground wire 14699 Aut
32. g loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves Hearing protection Component ldentification and Definition Component Identification and Definition See FIG 2 and Table 1 for the system components Components marked with a star are available as part of the ProMix 3KS Kit All other components are part of the ProMix 2KS System or are available as accessories EK 5 CCM 5 5 UT 3KSx pr ACV MC 2KS Fluid Hose to Gun Ka TI14543a See the ProMix 3KS Repair Parts manual for 6 ft 1 83 m fluid optional cable lengths hose supplied Fic 2 Manual System Shown with G3000 Meters Booth Control and Color Catalyst Component Change 8 313881B Component ldentification and Definition Table 1 Component Descriptions EasyKey EK Used to set up display operate
33. ground wiring connec tions inside the Power Supply Module 3 Ground the Power Supply Module to a true earth ground See Grounding page 32 Input Power Terminal Block 114368 Fic 9 Main Power Connection 313881B Ground Screw I S Power 14366 Electrical Main Power Access Port AC Power Switch 14372 Fic 10 Power Supply Module Connections and AC Power Switch Connect Power Supply Module to ProMix 3KS Fluid Station 1 Connect one end of the 50 ft 15 2 m Fluid Station Power Cable Part No 123271 red color coded to the Power Supply Module 1 5 Power connector See FIG 10 2 Connect the other cable end to the ProMix 3KS Fluid Station Control connector J3 See FiG 13 and FIG 15 Connect Booth Control to ProMix 3KS Fluid Station NOTE The booth control is supplied with ProMix 2KS manual systems Disconnect and discard the 50 ft 15 2 m gray cable connecting the booth control to the Pro Mix 2KS fluid station Connect the 50 ft 15 2 m Booth Control Cable Part No 123280 yellow color coded from the Booth Control to the ProMix 3KS Fluid Station connector J1 See 13 and 15 313881B Connect Color Change Module to ProMix 3KS Fluid Station NOTE Disconnect and discard the 3 ft 0 9 m gray cable supplied with the ProMix 2KS system connecting the color change module to the ProMix 2KS fluid station
34. ication ports Fluid Inlets Fluid Inlets Fluid Outlet TI11668a solenoid air supply line Fic 8 Color Change Valves Air and Fluid Connections 313881B 19 Electrical Electrical Requirements e To avoid electric shock turn off EasyKey power before servicing e Servicing EasyKey exposes you to high voltage Shut off power at main circuit breaker before open ing enclosure e All electrical wiring must be completed by a quali fied electrician and comply with all local codes and regulations e Enclose all cables routed in the spray booth and high traffic areas in conduit to prevent damage from paint solvent and traffic NOTE All options ordered on the ProMix system electrically tested at the factory The ProMix operates with 85 250 VAC 50 60 Hz input power with a maximum of 2 amp current draw The power supply circuit must be protected with a 15 amp maximum circuit breaker Not included with system e Power supply cord compatible to your local power configuration Wire gauge size must be 8 14 AWG e The input power access port q is 22 4 mm 0 88 in diameter It accepts a bulkhead strain relief fitting or conduit See FIG 10 20 Connect Main Power 1 Provide power to the Power Supply Module Install a bulkhead strain relief or conduit bulkhead through the Power Supply Module port See Fic 10 2 See FIG 9 and the System Electrical Schematic on page 36 for the L1 N and
35. ing methods For the United States and Canada install all other wiring for Coriolis flow meters using explosion proof wiring methods for Division l For ATEX installations install all other wiring for Coriolis flow meters using Flameproof Ex d wiring methods for Zone 1 Observe manufacturer s instructions for installation and use 8 ForATEX installations interconnecting cabling specified is Type A cable in accordance with EN 60079 14 Optional Cables Optional CAN cables and fiber optic cables are available from Graco See the ProMix 3KS Repair Parts manual for available part numbers and lengths 11 e1unoes aijjawoidwoo n d sjuesodujoo uonninsqns 27 LN3W3SSILH3JAQV ees suomnonuisur uon eJedo JO eoueueojureuu 104 Aes 21501110 Jreduui sjueuoduuoo jo uonninsqnsg 9NINHVA LL uo uonej e1su ajes 99S ALON 00X3 1V80lAJ lnpolN 014u0 uloog uondo 9 ee 10 09 is uloog 2 0S aniq e qeo DO X V QOIA 2 NV uondo 09 pepoo 10 09 aoe 200X31V80l AJ 19 6160 9 10109 uondo pepoo 10 09 NYO PIS OL uondo uoisueijxe Ov uoneoiunuJulo Ue
36. ipoise The K factor is approximately 0 061 cc pulse 53000 is a gear meter used for solvents in flow ranges of 38 1900 cc min 0 01 0 50 gal min pressures up to 3000 psi 21 MPa 210 bar and viscosities of 20 50 centi poise The K factor is approximately 0 021 cc pulse Coriolis is a specialty meter capable of a wide range of flow rates and viscosities This meter is available with 1 8 in or 3 8 in diameter fluid passages For detailed information on the Coriolis meter see manual 313599 The K factor is user settable at lower flow rates use a lower K factor gt 1 8 in fluid passages set K factor to 020 or 061 3 8 in fluid passages set K factor to 061 or 0 119 Color Change An optional component It is available as a color change valve stack for either low or high Valves ACV and pressure with up to 25 color change valves Each stack includes one additional valve for Color Change solvent to clean the fluid line between color changes Module CCM Catalyst Change An optional component It is available as a catalyst change valve stack for either low or Valves BCV high pressure with up to 4 catalyst change valves Each stack includes one additional valve for solvent to clean the fluid line between catalyst changes Component optional component It is available as a component C change valve stack for either low Change Valves or high pressure with up to 4 component C change valves Each stack includes one addi C
37. ive This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR
38. luid Station remove the knockout and install the solenoid cable strain relief supplied Apply the EN supplied in the locations shown Connect the 10 ft 3 mm Communication Cable Part No 123273 green color coded from the ProMix 2KS Fluid Station to the ProMix 3KS Fluid Station connector EN J8 See Fic 13 Fic 14 and FIG 15 Connect ProMix 3KS Solenoid Wiring Cable to ProMix 2KS Fluid Station Board See 14 and 15 The solenoid wiring cable is shipped attached to the ProMix 3KS Fluid Station Con nect the cable to the ProMix 2KS Fluid Station Board by threading it through the strain relief port labeled Connect the wires to the 2KS board as shown Table 3 on page 26 Also refer to the System Electrical Sche matic on pages 38 and 39 50 ft 15 2 m IS power cable 6 ft 1 83 m color red color coded PSM A psi scr C OOOO 8 8 2 D I p Sp Tn change cable yellow color coded CCM 10 ft 3 0 m communication Pomas cable green color coded ProlMix 3
39. luid supply pressure tanks feed pumps or circu lating systems can be used e Materials can be transferred from their original con tainers or from a central paint recirculating line e Foran airless system the user must supply a gun trigger signal to the ProMix 3KS e See manual 313599 for Coriolis meter installation and operation instructions NOTE The fluid supply must be free of pressure spikes which are commonly caused by pump stroke change over If necessary install pressure regulators or a surge tank on the ProMix fluid inlets to reduce pulsation Con tact your Graco distributor for additional information 18 Fluid Connections 1 Connect the solvent supply lines a Connect the solvent supply line to the 1 4 npt f solvent purge valve inlet See FIG 7 b Multiple color system also connect a solvent supply line to the color change stack Q top valve 4 or 5 See FIG 8 NOTE Solvent supplied by a single source can cause cross contamination and damage to the system Install check valves or use separate solvent sources 2 Connect the component C supply line s gt Single component C system connect component supply line to the component C flow meter inlet gt Multiple component C system connect component C supply lines to the color change valve stack S inlets See FIG 8 The color number is marked on the valve air supply line NOTE Paint Recirculating System Only e The color change valves
40. ne screw E and unplug the existing Pro Mix 2KS auto key board from the display board assembly FIG 5 NOTE Manual systems may not have an auto key To avoid electric shock turn off EasyKey power board Go to step 5 before servicing Servicing EasyKey exposes you to high voltage 5 Align connector J4 on the underside of the new Pro shut off power at main circuit breaker before open Mix 3KS upgrade board UB with J3 on the display ing enclosure _ u board Press them together FiG 5 All electrical wiring must be done by a qualified electrician and comply with all local codes and reg 6 Secure the ProMix 3KS upgrade board UB with ulations the screw E Do not substitute or modify system components as this may impair intrinsic safety Head Warnings page 6 NOTICE To avoid damaging circuit board when servicing wear grounding strap on wrist and ground appropriately 1 Shut off ProMix 2KS power 0 position FIG 4 Also shut off power at main circuit breaker 0 OFF 12657 14 313881B Remove Screw E J3 Upgrade Board Plug in J4 on underside of upgrade board Install the ProMix 3KS Upgrade Board
41. omatic systems To prevent electrical noise interference from high volt age equipment do not connect the robot ground to the same ground point used by these ProMix 3KS components Fic 18 Grounding 313881B 33 Schematic Diagrams Schematic Diagrams System Pneumatic Schematic CC Board 1 COLOR COLOR CHANGE VALVE CONTROL STACKS AIR EXHAUST MUFFLER m 4 COLOR 1 COLOR 2 12 VDC COLOR 3 4 WAY SOLENOID S lt COLOR 4 COLOR 5 x T COLOR 6 COLOR 7 COLOR 8 COLOR SOLVENT E 4 WAY SOLENOID lt N DOSE B COLOR 9 5 E COLOR 10 T COLOR 11 e COLOR 12 CATALYST 1 12 VDC REM CATALYST 2 lt TEASE Ex CATALYST3 TI CATALYST 4 3 8 AIR FILTER FE lt CATALYST SOLVENT O LI MANUAL DRAIN 5 MICRON WALL MOUNT ONLY lt 12 VDC E 4 WAY SOLENOID S PURGE B sie 36 SERIES SOLENOID VALVES or ATE amp p 2 AIR INPUT 12 VDC 4 WAY SOLENOID Ex L MARD FLUSH LVE TB OPTIONAL p T x AIR EXHAUST MUFFLER lt 12 VDC E 3 WAY SOLENOID z DUMPA 2 an OPTIONAL 7 2 i gt amp p 12 VDC SOLENOID S lt DUMP B E OPTIONAL Y Sa u 6 12 VDC B 3 WAY SOLENOID lt
42. one by a qualified electrician and comply with all local codes and regulations INTRINSIC SAFETY Only models with G3000 G250 G3000HR G250HH or intrinsically safe Coriolis meter for both A and B meters are approved for installation in a Hazardous Location Class I Div 1 Group D T3 or Zone Group T3 To help prevent fire and explosion Do not install equipment approved only for a non hazardous location in a hazardous area See the ID label for the intrinsic safety rating of your model Do not substitute or modify system components as this may impair intrinsic safety SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Tighten all fluid connections before operating the equipment Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment 6 313881B 313881B Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rate
43. ow pressure 2 G3000HR 2 Four Valves low pressure 3 1 8 in Coriolis 3 Two Valves high pressure 4 Solvent Meter 4 Four Valves high pressure ProMix 3KS Intrinsically Safe IS System Install N EasyKey Interface IS Associated Apparatus for use in non hazardous N Kf location with IS Connection to Smart I Fluid Plate IS Label Location M inea ee USE Label Location on on Fluid Station Div 1 Group D T3 Class Division 1 Group D C Power Supply Module C Ta 20 C to 50 Hazardous Locations 114361 os Read Instruction Manual 14370 AIR WPR Warning Substitution of components Maximum Fluid 7 7 to may impair intrinsic safety PARTNO SERIES SERIAL Working Pressure bar Configured Part Number MAX FLUID WPR is listed here UY GRACO INC P O Box 1441 MP r PSI a ba 5 Minneapolis MN MAX TEMP 50 122 F GRACO 55440 U S A 14376 1 Identification Label 4 313881B System Configuration and Part Numbers Hazardous Location Approval Models using G3000 G3000HR or intrinsically safe Coriolis meter for A and C meters are approved for installation in a Hazardous Location Class Div Group D or Zone Group Maximum Working Pressure Maximum working pressure rating is dependent on the fluid component options selected The pressure rating is based on the rating of the lowest rated fluid
44. r intrinsic safety PART SERIES MFG YR GRACO INC P O Box 1441 7 Minneapolis MN GRACO 55440 U S A MAX AIR WPR MPs SERIAL bar MAX FLUID WPR MPa bar PSI MAX TEMP 50 122 F 14376 Fluid Station Label ProMix 3KS SERIES SERIAL YR FLUID PANEL PART NO MAX AIR WPR sale Group D T3 bar GRACO INC 0073 1441 APPROVED 289833 C G 0359 Ex ia GRACO 55440 U S A 14374 Certificate is listed here Power Supply Module Label POWER REQUIREMENTS AMPS 2 AMPS MAX for Class Div T D 50 60 Hz 20 t C ProMix 3KS PART NO SERIES NO MFG YR GRACO INC 1441 US T o 50 Minneapolis APPROVED 258682 QG C 55440 U S A Ex ia Il GRACO Um 250 V E MOSATEXO072 0359 TI14375a ATEX Certificate is listed here System Configuration and Part Numbers System Configuration and Part Numbers Configurator Key The configured part number for your equipment is printed on the equipment identification labels See Fic 1 for location of the identification labels The part number includes digits from each of the following categories depending on the configuration of your system Component C Not Not Fluid Meter Component C Change Designated Designated 0 No Meter 0 No Valves single component C 1 G3000 1 Two Valves l
45. rious injury from splashing or moving parts Use bleed type shutoff valves Air regulator and bleed type shutoff valve include in each air line to fluid supply equipment Install an additional shutoff valve upstream of all air line accessories to isolate them for servicing Airline filter a 10 micron or better air filter is rec ommended to filter oil and water out of the air supply and help avoid paint contamination and clogged solenoids See FIG 2 16 313881B Air Supply Air Connections See the System Pneumatic Schematic on page 34 5 Install a bleed type shutoff valve into the air purge valve inlet on the 2KS Wall Mount Fluid Station 1 Tighten all ProMix system air and fluid line connec tions as they may have loosened during shipment 6 Connect the air purge valve tubing supplied to a clean dry air supply install filters dryers as 2 Install a bleed type air shutoff valve into the control needed air filter inlet on the 2KS Wall Mount Fluid Station See FIG 6 NOTICE The ProMix potlife timer will not function properly when used with multiple guns operating simultane ously To avoid having mixed material set in the equip ment carefully monitor potlife by some other means 3 Connecta 1 4 in 6 mm OD air supply line between the 2KS air manifold and the 3KS air inlet elbow NOTICE Use separate air supply lines for the following two connections to avoid contaminating the purge air line with flui
46. ue 6 5 4 m se FH 3RD COMP 4 H Wi Ei Pa 3 6 COM sO SB COMP 2 4 gt MDG 3RD COMP 1 2 Iu 3RD COMP SOLVENT n FiG 17 Color Change Module Electrical Schematic 30 313881B Electrical 313881B 31 Electrical Grounding Your system must be grounded Read Warnings page 6 For intrinsic safety ground wires for the EasyKey Power Supply Module 2KS Fluid Station 3KS Fluid Station Booth Control and Gun Flush Box must all be connected to the same true earth ground See FIG 18 page 33 Ground the ProMix system as instructed here and in the individual component manuals A ground wire and clamp part no 223547 is available from Graco NOTE Different ground points unequal potential may cause current to flow through component cables caus ing incorrect signals EasyKey Connect a ground wire from the EasyKey ground screw to a true earth ground FIG 18 3KS Power Supply Module Connect a ground wire from the 3KS Power Supply Module ground screw to a true earth ground FiG 18 Booth Control The Booth Control is grounded through the power cable connection to the fluid station FiG 18 Gun Flush Box Connect a ground wire from the Gun Flush Box ground lug to a true earth ground FIG 18 2KS Wall Mount Fluid Station Connect a ground wire from the 2KS Wall Mount Fluid Station ground screw to a true
47. unding zz e d bep lasa 32 Check Resistance 32 Schematic Diagrams 34 System Pneumatic Schematic 34 System Electrical Schematic 36 Dimensions and Mounting Hole Layouts 40 Technical Data eic 43 Graco Standard Warranty 44 Graco Information 44 313881B Related Manuals Component Manuals in English Description Repair Parts 313386 Basic Web Interface Advanced Web Interface 406799 15V256 Automatic System Upgrade Kit 406800 15V825 Discrete I O Board Kit 313881B Related Manuals Equipment Approvals Equipment approvals appear on the following labels which are attached to the Fluid Station and Power Sup ply Module See FIG 1 on page 4 for label locations Power Supply Module and Fluid Station Label ATEX Certificate is listed here ProMixg3KS Electronic Byoportioner Intrinsically Safe IS System Install per IS Control Drawing No 258682 EasyKey Interface IS Associated Apparatus for use in non hazardous location with IS Connection to Smart Fluid Plate IS Apparatus for use in Class Division 1 Group D T3 C Hazardous Locations US FMO8ATEX0074 APPROVED 120 Intrinsically safe Ex ia IA Ta equipment for Class Div 1 Group D T3 C Ta 20 C to 50 C 0359 Read Instruction Manual Warning Substitution of components may impai
48. y air 30 micron minimum filtration required clean and dry air Stage 1 A B 0 1 1 50 1 Stage 2 0 1 1 50 1 up to 1 user selectable one or two component solvent and waterborne paints polyurethanes epoxies acid catalyzed varnishes moisture sensitive isocyanates 20 5000 cps 100 mesh minimum 75 3800 cc min 0 02 1 00 gal min 38 1900 cc min 0 01 0 50 gal min 20 3800 cc min 0 005 1 00 gal min 38 1900 cc min 0 01 0 50 gal min 1 4 npt f 1 4 npt f 1 4 npt m 1 4 npt f 85 250 Vac 50 60 Hz 2 amps maximum draw 15 amp maximum circuit breaker required 8 to 14 AWG power supply wire gauge 41 122 F 5 50 C indoor use pollution degree 2 installation category 11 below 70 dBA below 85 dBA 303 304 SST Tungsten carbide with nickel binder perfluoroelastomer PTFE Dependent on flow rate dose size and meter resolution See individual component manuals for additional technical data 313881B 43 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defect
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