Graco 313528E User's Manual
Contents
1. la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 313528 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES e P O BOX 1441 MINNEAPOLIS MN 55440 1441 e USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised June 20132. To initiate a manual crossover to the inactive ram 1 From the Ram Operation screen press the Cross over key The display prompts the operator to confirm 2 Select a to confirm manual crossover operation or select pa to cancel FIG 15 Crossover Function Screen NOTE If the active ram has a pump runaway error or drum empty error the system will attempt an auto matic crossover 25 Electronic Crossover Operation Recirculate Function Recirculate mode pumps fluid from the drum through the pump and back into the drum on the currently active ram To enter Recirculate mode 1 Set the motor air regulator to 30 psi 0 2 MPa 2 1 bar 2 From the Ram Operation screen press the Recircu late key Na The display prompts the operator to confirm 3 Select Na to confirm recirculation or select pa to cancel FIG 16 Enter Recirculate Mode 4 Adjust motor air regulator to obtain desired flow rate NOTE While in Recirculate Mode the manual crossover function cannot be used and the inactive ram can not be primed To exit Recirculate Mode press the Recirculate key Na The display prompts the operator to confirm Select Wa to confirm or select pa to cancel See FIG 16 NOTE You must exit Recirculate Mode before depressuriz ing or initiating a crossover 26 Depressurize Function N Ng A a Follow the Pressure Relief Procedure on page 22 Shutting off p
3. 3 Connect end of splitter cable labeled 1 to the pres sure sensor on the outlet side of the filter 4 Connect end of splitter cable labeled 2 to the pres sure sensor on the inlet side of the filter pressure sensor cable 313528E Grounding NE The equipment must be grounded Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit Pump use ground wire and clamp supplied Loosen grounding lug locknut and washer Insert ground wire end into lug slot and tighten locknut securely Connect ground clamp to a true earth ground Air and fluid hoses use only electrically conductive hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check elec trical resistance of hoses If total resistance to ground exceeds 29 megohms replace hose immediately Air compressor follow manufacturers recommenda tions Dispense valve ground through connection to a prop erly grounded fluid hose and pump Fluid supply container follow local code Solvent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity To maintain grounding continuity when flushing or relieving pressure hold metal
4. 64 NXT 700 CM 60 NXT 1200 CM 60 PO5LCS PO5LCM PO5LSS POSLSM F NXT 400 CM 60 P11LCS P11LCM P11LSS P11LSM P11RCS P11RCM P11RSS P11RSM P11SCS P11SCM P11SSS P11SSM P20LCS P20LCM P20LSS P20LSM P20RCS P20RCM P20RSS P20RSM P20SCS P20SCM P20SSS P20SSM P38LCS P38LCM P38LSS P38LSM P38RCS P38RCM P38RSS P38RSM P38SCM P38SSS P38SSM P61LCS P61LCM P61LSS P61LSM P61RCS P61RCM P61RSS P61RSM P61SCS P61SCM P61SSS P61SSM P40LCS P40LCM P40LSS P40LSM P40RCS P40RCM P40RSS P40RSM P40SSS P40SSM P40SCS P63LCS P63LCM P63LSS P63LSM P63RCS P63RCM P63RSS P63RSM P63SSS P63SSM P23LCS P23LCM P23RCS P23RCM P23LSS P23LSM P23RSS P23RSM NXT 3400 CM 200 P36LCS P36LCM P36RCS P36RCM P36LSS P36LSM P36RSS P36RSM NXT 6500 CM 200 P68LCS P68LCM P68RCS P68RCM P68LSS P68LSM P68RSS P68RSM P68SCS NXT 3400 CM 250 P29LCS P29LCM P29RCS P29RCM P29LSS P29LSM P29RSS P29RSM P55LCS P55LCM P55RCS P55RCM P55LSS P55LSM P55RSS P55RSM Premier CM 250 P82LCS P82LCM P82LSS P82LSM NXT 3400 CM 500 P14LCS P14LCM P14RCS P14RCM P14LSS P14LSM P14RSS P14RSM NXT 6500 CM 500 P26LCS P26LCM P26RCS P26RCM P26LSS P26LSM P26RSS P26RSM Premier CM 500 P39LCS P39LCM P39LSS P39LSM 313528E P NXT 2200 DF 145SS NXT 3400 DF 180SS NXT 3400 DF 220SS E NXT 6500 DF 220SS EA NXT 6500 DF 290SS Premier DF 290SS i XT 3400 DF 145SS E3 4 M
5. SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or
6. Screen While in Run mode press the Setup a button If the password is not set to 0000 the Password screen will appear Enter the password to continue to Setup mode NOTE Upon the first system startup the System Setup screen will display Otherwise the last setup screen viewed will display Set Password To set the password press to enter the screen Press to select digit to change Press to set value for each digit Press again to enter the password 00 22 00 23218 O E FIG 20 Password Screen 313528E Appendix A User Interface Display System Setup The System Setup screen enables users to configure system settings for the ram s Press to access the fields and make changes Press to exit edit mode kili Select tandem operation ram A only oper ation or ram B only operation Select if a Not Primed event will issue an pia alarm or deviation TA ako Set number of minutes 1 9 for priming Set pump cycles per minute that will issue a pump runaway alarm Set between O and 99 default setting is 60 cycles 00 setting disables this function ae Ti HEF Ean ak PANG pug Pinin FIG 21 System Setup 33 Appendix A User Interface Display Maintenance Setup Screen The Maintenance Setup screen enables users to set maintenance intervals for rebuilding platen seals and rebuilding the pump Set the number of drums 0 9999 between platen seal maintenance Setting the num ber
7. Select between FEE MM DD YYYY and DD MM YYYY Icon _ Function OZ O 228 Controller software part number and ver sion Display software part number and version D Set current time Fieldbus gateway software part number iit and version Temperature controller software part num 11719709 16 3 fe 900 ber and version E 1 8 09 HH 4 26 10 aeS 1 OL TIER ma pol pp SUES Te 101 003 moo 203 000 Set current date FIG 27 Advanced Setup Screen 3 FIG 28 Advanced Setup Screens 4 and 5 313528E 37 Appendix A User Interface Display Run Mode Screens Run mode screens are divided into six sections ram operation heat zone operation current system status preventative maintenance schedule current alarms and error reports The system starts in Run mode If the sys tem is in Setup mode press a to enter Run mode Ram Operation Screen The Ram Operation screen displays which ram A or B is active and how much volume remains in each drum This screen also displays the flow rate of the active ram When the fluid line is shown filled the system is on Depending on the current system status users can per form the following procedures from the Ram Operation screen e turn the air motor on and off e depressurize and pressurize the system e recirculate fluid within the active ram e prime the pump s e and perform a manual crossover on tandem sys tems 38 See Electronic Crossover Operation p
8. across the filter This screen enables users to specify if a fluid solenoid is installed and if a drum low sensor is installed The fluid solenoid controls the depressurize recirculate valve ENG Ler Select if fluid solenoid is installed on sys raises above the high limit Select pa to Ni Hir tem Set for A and B rams disable filter monitoring or if there is no fil D Select if drum low sensor is installed on ter installed on the system system Set for A and B rams Set low limit 0 1000 psi for pressure drop that will issue an error Set the low limit to detect a filter element collapse or a missing element Set high limit 0 5000 psi for pressure drop that will issue an error Set the high limit to detect a clogged filter FIG 24 Hardware Setup Screen 2 313528E 35 Appendix A User Interface Display Advanced Setup Screens The Advanced Setup screens enable users to set units adjust values set formats and view software informa tion for each component Press to scroll through the Advanced Setup screens Once in the desired Advanced Setup screen press to access the fields to make changes Press to exit edit mode NOTE Must exit edit mode to scroll through the Advanced Setup screens Advanced Setup Screen 1 This screen enables users to set units that display on other screens NOTE On two zone and four zone enclosure acces sory kit only a and Q settings are available Select units
9. and format for all other screens e set pump size and drum fill volume e and view software information for each system component Run Mode Functions The run mode functions enable users to e view current flow rate and drum volume e view temperature for heat zones e view system job totals and grand totals and reset totals view current pressures view and reset maintenance counters view and clear individual alarms and view the alarm log 313528E Display Details Power Up Screen The following screen appears when the display module is powered up It remains on while the display module runs through initialization and establishes communica tion with other components in the system B GRACO Lre FIG 18 Power Up Screen Menu Bar The menu bar appears at the top of the screen and consists of the following components DEEZ C 1 18 09 E40 AEA FIG 19 Menu Bar Date and Time The date and time are always displayed in one of the fol lowing formats The time is always displayed as a 24 hour clock e DD MM YY HH MM e MM DD YY HH MM Navigation The navigation section which is to the right of the date and time indicates the active screen with the center highlighted icon The left and right arrows indicate there are more screens that can be accessed within a mode 31 Appendix A User Interface Display Status The current system status is displayed on the right of the menu
10. of measurement for volume Select between cycles gal gal oz and liters cc Set units of measurement for maintenance ID intervals Select between 1000 cycles drums gal and liters Set units of measurement for pressure Select between psi and bar nooo Set the password Use digits 0 9999 0000 no password 1000 JET FIG 25 Advanced Setup Screen 1 36 Advanced Setup Screen 2 This screen enables users to set the pump size in cc cycle and the drum fill volume in volume units The drum fill volume is the amount of material in a new drum which is used to calculate the volume of material remaining during operation NOTE These values must be entered accurately for the volume remaining estimates on the Ram Opera tion screen to be accurate Set pump size cc cycle for each ram Check Mate Select between 60 100 200 250 and 500 Dura Flo Select between 145 180 220 290 430 580 and 1000 Set fill volume for each drum Use dig its 1 9999 Change between a Check Mate or Dura Flo pump 1510 13 13 11 4 ak FIG 26 Advanced Setup Screen 2 313528E Appendix A User Interface Display Advanced Setup Screen 3 Advanced Setup Screens 4 and 5 This screen enables users to set the date time and These screens display the software part number and date format version information for the system components Only system components that are detected via the system Set date format
11. off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area 8 313528E Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicabl
12. part of the dispense valve firmly to the side of a grounded metal pail then trigger the valve Integrated Air Controls The integrated air controls include e Main air slider valve BA turns air on and off to the system When closed the valve relieves pres sure downstream e Ram air regulator BB controls ram up and down pressure and blowoff pressure e Ram director valve BC controls ram direction 313528E Overview e Exhaust port with muffler BD e Air motor regulator BE Controls air pressure to motor e Air motor slider valve BF turns air on and off to the air motor When closed the valve relieves air trapped between it and the air motor Push the valve in to shutoff Remote DataTrak The air solenoid Y FIG 2 the air motor slider valve BF and the main air slider valve BA must be open for air to flow See Remote DataTrak Setup section in Supply Systems operation manual 313526 e Blowoff button BG turns air on and off to push the platen out of an empty drum FIG 1 Integrated Air Controls Air Line Accessories See FIG 2 e Air line drain valve U e Air line filter V removes harmful dirt and mois ture from compressed air supply e Second bleed type air valve W isolates air line accessories and supply system for servicing Locate upstream from all other air line accessories e Air relief valve attached to ram air regulator not visible automatically reliev
13. profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la redaction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires ex cut s donn s ou intent s
14. the solenoid is on Depressurize recirculate fluid valve Z Depressurizes system when Depressurize Mode is active Recirculates fluid when Recirculate Mode is active To depressurize the system press the Depressurize key on the display module and select Yes when o asked if you want to depressurize the system Follow the Pressure Relief Procedure on page 22 Shutting off power or removing power from the system will not depressurize the system 313528E Overview D200 Rams Shown Ss Y a P KIN EE TA 3 NP y na Apr RA N o a g i PE NE Sj y N 5 A F Be NE Cpls Pi lt 2 eS Loy EG 41 LM AN C 7 LP D Z D TI10865A FIG 3 Component Identification Electronic Crossover Key to FIG 3 NX KASCTOTMMVOWD SY Ram A Ram B Pump Ram A and B Platen Ram A and B Drum Empty Sensor partially hidden Ram A and B Display Module Ram A only Fluid Control Module behind rear shroud Ram A and B Integrated Air Controls Ram A and B see page 11 Fluid Filter and Stand Power Supply Box behind shroud Ram A only CAN Communication Cable Air Motor Solenoid Ram A and B Depressurize Recirculate Fluid Valve Ram A and B 313528E 15 Overview 255468 Light Tower Accessory Order the 255468 Light Tower Accessory as a diagnos tic indicator for tandem supply systems Refer to Ligh
15. 03m none 3 200 6 Gal _ Fat Single Wiper SST PTFECoatedNitie 520 3in none 201 6 Ga 20L 20 L 5 Ga KAC ee ae Polyurethane D60 3in 24 Vdc 30 L 8 Gal Flat Single Wiper PTFE Coated Nitrile D60 3 in none 30 L 8 Ga ER NOD 30L Ga Fat Sole Wiper SST PTFECoated Nirie D60 3 120V ST itri 30 L 8 Ga Flat Dual Wiper none 60 L 16 Gal Flat Single Wiper none W BOL 6 Ga Flt Singe Wiper SST PTFECoaiedNirie D608 2av 7 601 16Ga1 Fat Dual Wiper GS Poyueihane Don 24V EE 3 20 6 Ga Flat Single Winer SST PTFECoaedNirie D200 3n none 8 ra Fai Duel Winer CS Poywanae D2003n noe 200 L 55 Gal Dual O ring none 8 2001 656a Dudong AL PTFECoaied EPDM D200 3n 120V 200 L 55 Gal Dual O ring none e 2001 656a Dudong AL PTFECoaied EPDM D2005 65m 120 Veo m 8 m m m an GO am ms m 2001 656a Dulong AL E D2003m aave 200 L 55 Gal Dual O ring none s 201 656a DualOving AL grow 02008 65in 120v 313528E 5 Models Table 2 Check Mate Pump Identification Code Part No Index Pump Part No Pump Part No Pump Part No Pump Part No Pump see manual Pump see manual Pump see manual Pump see manual Code 312376 312376 312376 312376 NXT 2200 CM 200 NXT 6500 CM 250 NXT 200 CM 60 P38SCS 4A 4B 4C 4 T 6A 6B 6C 6F 6G 6H 6J 6K 61 62 63
16. 13924 312376 Instruction Parts 313929 Dura Flo Displacement Pumps 145cc 313927 311827 180cc 220cc 290cc Instructions Parts 313928 Manual 311825 Dura Flo Displacement Pumps 430cc sika apela 580cc Instructions Parts Manual 311717 Carbon Steel Displacement Pump 1000cc Instructions Parts Manual Dura Flo Pump Packages 145cc 311828 180cc 220cc 290cc Instructions Parts Manual 311826 Dura Flo Pump Packages 430cc 580cc Instructions Parts Manual 311833 Two Ball NXT Pump Packages 1000cc Instructions Parts Manual 60 cc Check Mate Displacement Pump 312889 Repair Parts Manual 100 cc Check Mate Displacement Pump PIE Repair Parts Manual 200 cc Check Mate Displacement Pump 912399 Repair Parts Manual 250 cc Check Mate Displacement Pump 912409 Repair Parts Manual 500 cc Check Mate Displacement Pump ME Repair Parts Manual NXT Air Motor Nxxxxx models 311238 Instructions Parts NXT Air Motor Mxxxxx models 312796 Instructions Parts 308213 Premier Air Motor Instructions Parts 312374 Air Controls Instructions Parts 312491 Pump Fluid Purge Kit 312492 Drum Roller Kit Instruction 312493 Light Tower Kit Instruction Communications Gateway Module 312864 Instructions Parts 313138 Supply System Communications Gateway Module Installation Kit Instructions Parts 406681 Platen Cover Kit 313528E 3 Models Models Check the identification plate ID for the 6 digit part numbe
17. Operation G g GRACO Tandem Supply Systems 313528E EN For use with non heated bulk supply of medium to high viscosity sealants and adhesive materials For professional use only Not for use in explosive atmospheres 125 psi 0 9 MPa 9 bar Maximum Air Inlet Pressure 520 3 in rams 150 psi 1 0 MPa 10 bar Maximum Air Inlet Pressure D60 and D200 3 in rams 125 psi 0 9 MPa 9 bar Maximum Air Inlet Pressure D200S 6 5 in rams Important Safety Instructions Read all warnings and instructions in this manual Save these instructions US Patent Pending The Graco Control Architecture Electric Components are Listed in Intertek s Directory of Listed Products D200 Rams with dete TE Crossover Shown smed 4 Cf PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals 0000 cee eens 3 Translations ix aaa me ail ea Goan ange KING Kama 3 MOGSIS vasre NGA AYA EN PG ha Ad 4 ETT EE EE 8 OVGIVIOW EE BA eae 10 System Description 10 Ram Installation and Setup 10 Fluid Filter Kit Installation 10 GroUNdng wie Gaited vx 022 AA 11 Integrated Air Controls 11 Pneumatic Crossover System Components 12 Electronic Crossover System Components 14 255468 Light Tower Accessory 16 Communications Gateway Module 16 CGM Status LED Signals 16 Display Module Electronic Crossover S
18. age 22 for instructions on all of these procedures Fluid line shown filled when system is ON Active ram is Flow highlighted rate D715 09 08 80 kk C Volume Remain ing 0 Gal US Doz min 0 Gal US urrent D FIG 29 Ram Operation Screen Tandem System The Ram Operation screen will display the appropriate icon and highlight the corresponding soft key if the sys tem is e depressurized We o e in Recirculate mode K e orif a ram is in Prime mode a ELA 313528E Status Screen This screen displays the job totals and grand totals If there is a filter or an error issued there will be additional screens Press to scroll to through the Status screens NOTE If an alarm is issued the Alarm screen will be the first status screen shown Job total column indicates pump cycle Ab i count total for a single job 12345 Pap Grand total column indicates pump cycle 74455 count total for all jobs Displays pump cycle count for Ram A for je a single job and all jobs Displays pump cycle count for Ram B for le a single job and all jobs Displays pump cycle count for entire sys tem for a single job and all jobs 10 27 002255 i NENG HH T Hee 2345 45 i 2345651 456 7 Ma I 1 I I FIG 30 Status Screen 1 To reset a job total for a single ram A or B press to access the fields navigate to the value and press pr When prompted press nf to confirm If the job t
19. bar If there is an error an event icon and either a text description of the event or the standard error code for the event is displayed If there are no errors or devia tions nothing is displayed Mode The mode section displays the current system mode The current mode is highlighted Error The current system error is displayed in the menu bar There are four possibilities No Icon No information or no error has occurred Advisory Soft Keys Icons above the soft keys indicate which mode or action is associated with each soft key Soft keys that do not have an icon above them are not active in the current screen Jump In Jump Out In screens that have editable fields press to access the fields and make changes When changes are complete press to exit edit mode 32 Navigation within Screens Press to open drop down menus on Setup screens Also press to enter changes or make a selection Press to navigate to new screens and to navigate left and right within a screen Also press select digits within a field to change Press to navigate to new screens and to navigate up and down within a screen Also press to move between fields within a drop down menu and to increment or decrement numbers within a field 313528E Setup Mode Screens Setup mode screens are divided into six sections pass word system setup heat zone setup maintenance setup hardware setup and advanced setup Password
20. e Platen mainte nance is reported in drums Current count remaining until pump requires maintenance Pump mainte nance is reported in units set by the main tenance unit control ID in the Advanced Setup screen 1 The example shown in FIG 32 is set to units of 1000 pump cycles oo 40 16 25 09 15 43 PRS SATS CC H B Oo ee g ae FIG 32 Maintenance Screen To reset a counter press to access the fields navi gate to the value and press pr When prompted press wa to confirm Press to exit edit mode 313528E Filter Screen NOTE The filter screen is only available if the fluid filter option is enabled See Hardware Setup Screen 2 page 35 This screen displays the fluid filter inlet pressure outlet pressure and the differential pressure across the filter Fluid filter inlet pressure Fluid filter outlet pressure Differential pressure across the fluid filter 14 26 10 P4da 2 re FIG 33 Fluid Filter Screen 313528E Appendix A User Interface Display Over or Under Pressure Alarm If the differential pressure measured across the fluid fil ter for at least five strokes is greater than the high limit or less than the low limit value set in the Hardware Setup Screen 1 and alarm or deviation is indicated see FIG 34 Whether an alarm or deviation is issued depends on the error type set in the Hardware Setup Screen 1 4 26 10 14 HAMCDYS FIG 34 Fluid Filter Screen
21. e Drop Low Filter Pressure Drop High Fluid Control Module continued Pump leak Worn valve or packings Cleared from Ram Alarm See Check Mate Displace screen See Appendix A ment Pump manual User Interface Display Ram air pressure set too low Increase air pressure to page 31 ram until diving stops Material flow rate exceeds Decrease pump air pres ability of ram to feed pump sure to slow cycle rate Decrease pressure until diving stops Reminder when maintenance Reset on Maintenance Cleared when reset from counter was last reset Screen 2 Maintenance Screen 2 Pressure drop from filter inlet Replace filter element Cleared when reset from to outlet is below minimum Status Screen 2 drop setpoint for 10 consecu tive cycles Filter element has collapsed or is not present Pressure drop from filter inlet Remove and clean filter Cleared when reset from to outlet is above maximum Status Screen 2 drop setpoint for 10 consecu tive cycles Filter is clogged 313528E Appendix A User Interface Display Appendix A User Interface Display Display Overview The user interface display is divided into two main func tions Setup mode and Run mode Setup Mode Functions The setup mode functions enable users to set and change the password configure system parameters set heat zone parameters schedule maintenance parameters configure system hardware settings set and change display units
22. e safety regulations ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock e Turn off and disconnect power cord before servicing equipment Use only grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on sprayer and extension cords Do not expose to rain Store indoors SPLATTER HAZARD During blowoff of platen splatter may occur e Use minimum drum removal air pressure TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 313528E 9 Overview Overview System Description Each tandem supply system consists of two air powered rams both of which are always the same si
23. es excessive pressure 17 Overview Pneumatic Crossover System Components NOTE D200 D60 and S20 sizes are used in pneumatic crossover systems FIG 2 shows a pneumatic crossover system Refer to manual 313526 supplied for ram installation and oper ating instructions The pneumatic crossover operates as follows During system operation as the ram approaches the drum bottom the top of the ram contacts the limit switch E The limit switch shuts off air to the air motor via a solenoid valve Y which stops air flow to one motor and starts air flow to the other air motor This allows continu ous material flow and changing of material drums 12 The position of the limit switch E on the ram deter mines when the air motor is turned off Start by position ing the limit switch to trip when the ram platen D is 1 in 25 mm from the bottom of the drum During operation the position may be adjusted as desired The bypass valve L allows you to prime the inactive pump after a drum change Open the valve to prime the pump Close the valve when priming is complete and during normal operation 313528E Overview D200 Rams Shown V W AB V maa rare TI11160A FIG 2 Component Identification Pneumatic Crossover Key to FIG 2 T Main Air Line not supplied A Ram A U Air Line Drain Valve not supplied B RamB V Air Filter not supplied C Pump Ram A and B W Bleed Type Air Shutoff Va
24. esented by the icon above each button in the LCD 6 See Table 6 for soft key modes and actions Table 6 Display Soft Key Icons Depressurize Depressurize relieves fluid pressure from the pump outlet to below the platen on the currently Ke active ram o If system is pressurized press button e When prompted to depressurize the system select Wa Or BG Depressurizing the active ram will depressurize both rams NOTE If additional user supplied check valves have been added to the system only the active ram will be depressurized You must perform manual crossover and select depressurize again to depressurize both rams See Crossover section of this table on page 19 If system is depressurized press button e When prompted to pressurize the system select wa Or p Pump Prime e Tandem ram if pump is off activates the air solenoid on the active ram e Tandem ram if pump is on activates the air solenoid on the inactive ram which enables you to purge air and prime the pump Pump Prime aea Single ram activates air solenoid whether or not pump is on clears the Pump Not Primed deviation or alarm depending on setup selection and resets the drum volume remaining to the drum fill volume setpoint for pump being primed Press button e When prompted to prime the ram select ua to prime Press button to exit Prime Mode or to reset counter to the prime time e When prompted to exit Prime Mode select Wa to e
25. ir inlet size 520 3 in single post 5 gal 20L 125 psi 0 9 MPa 9 bar 1 2 npt f D60 3 in dual post 16 gal 60 L 5 gal 20 L 30 gal TT P re AN D200 3 in dual post 55 gal 200 L 30 gal 115 L 16 gal 60 L 8 gal 30 L 5 gal 20 L 150 psi 1 0 MPa 10 bar 3 4 npt f D200s 6 5 in dual post 55 gal 200 L 30 gal 115 L 125 psi 0 9 MPa 9 bar 3 4 npt f 150 psi 1 0 MPa 10 bar 3 4 npt f For Check Mate pump packages see manual 312376 For Dura Flo pump packages see manuals 311826 311828 311833 For Check Mate displacement pumps see manual 312375 For Dura Flo displacement pumps see manuals 311717 311825 311827 Platen Ram Codes page 5 Part number size platen Wetted parts PTFE EPDM PTFE coated aluminum zinc plated A B C F G H 255662 55 gal 200 L carbon steel 316 sst J L M R S T 255663 55 gal 200 L EPDM aluminum zinc plated carbon steel 316 sst 4 255661 30 gal 115L zinc plated carbon steel EPDM sst fluoroelastomer 2 257728 S Gals 20 Eb manna b e PT G 1 3 257729 5 gal 20 L D E 257734 8 gal 30 L U V V W 257738 16 gal 60L 6 7 8 9 257731 5 gal 20 L 257736 8 gal 30 L K N X Y Ambient operating temperature range supply system Sound daldaah 6 588 a a Be suet eo kle st External power supply requi
26. ken If fails order new token 313528E Overview Display Module Electronic Crossover Systems FIG 4 Display Module Table 5 Display Module Button Functions Powers air motor solenoid ON and OFF from Ram Operation screen FIG 29 page 38 e When ON the air motor solenoid is ON and the pump of the active ram is pressurized e When OFF the air motor solenoids are OFF AUTION Turning the air motor solenoid OFF relieves pressure from the pump motor not depressurize the fluid pressure Follow the Pressure Relief Procedure page 22 The ram up down and blowoft air is Independent of the electronic controls ano anytime the main air slider valve is open and air pressure is available Toggle between run and setup screens e Setup changes can be made while system is operating e If setup screens are password protected button toggles between run and password entry screen Opens drop down menus on setup fields Press to enter changes and make a selection Navigate left or right within a screen while in Jump In mode See Appendix A User Interface Display page 31 for more information Arrows Up Down Navigate up or down within a screen or to a new screen e Move between selections within a drop down menu e Increment or decrement the selected numerical field within a selection menu 313528E 17 Overview Table 5 Display Module Button Functions Key Function Soft Key oft keys activate the mode or action repr
27. larm Replace empty drum with full drum to clear 28 313528E Alarms Alarm Code Alarm Problem Cause Clear Alarm Fluid Control Module continued DA1X Pump Runaway A Pump is running faster than Correct runaway condition Cleared from Ram Alarm set runaway limit due to and clear alarm screen See Appendix A DA2X Pump Runaway B User Interface Display Increased air pressure page 31 Increased fluid output Exhausted fluid supply Open fitting hose drain or bleed valve A Drum Empty Drum empty sensor has been Replace empty drum with Alarm automatically activated full drum to clear cleared by solution L12X B Drum Empty DB1X A Not Primed The pump is not primed Set ram to Prime mode to Cleared from Ram Alarm automatically clear alarm screen or Ram Operation DB2X B Not Primed or manually clear alarm screen See Appendix A from Ram Alarm screen User Interface Display page 31 WJ1X A Air Solenoid Discon Solenoid unplugged Check that solenoid cable Alarm automatically nected is connected cleared by solution WJ2X B Air Solenoid Discon Damaged solenoid wires Inspect solenoid wires for Alarm automatically neci damage cleared by solution Cleared from Ram Alarm screen See Appendix A DK1X A Air Motor Sensor Error System has seen multiple up See air motor manual strokes without a down stroke DK2X B Air Motor Sensor Error or multiple down strokes with User Interface Dis
28. lve not supplied D Platen Ram A and B Y Solenoid Valve Ram A and B E Limit Switch Ram A and B AA Cable from Ram A to Limit Switch A H Integrated Air Controls Ram A and B see page 11 AB Cable from Ram A to Limit Switch B L Bypass Valve Ram A and B AC Main Crossover Cable from Ram A to Solenoid B S Fluid Line not supplied 313528E 13 Overview Electronic Crossover System Components NOTE D200 and D60 sizes are used in electronic crossover systems See FIG 3 Before you install the system you should be familiar with the following compo nents NOTE Reference numbers and letters in parentheses in the text refer to the callouts in the figures Both rams A and B include a Check Mate Pump C platen D integrated air controls H drum empty sen sor E and fluid control module G Only Ram A includes the display module F and power supply box K Drum empty sensor E Signals drum empty condition Display module F Mounted on Ram A only Provides Run Mode status screens Setup screens and control keys Fluid control module G See page 21 14 Integrated air controls H See page 11 Power supply box K Air motor solenoid Y Solenoid is on when system is on and in Run Mode Recirculate Mode or Prime Mode Solenoid is off when system is shut off or when in Depressurize Mode or the ram is in an Inactive Ready Mode Turns on in Recirculate Mode The solenoid LED will illuminate when
29. odels Table 3 Dura Flo Pump Identification Code Part No Index Pump Part No Pump see manual Code 311826 NXT 6500 DF 580CS F9 P22LCS FA P22LCM Pump Part No ump see manual 311828 P31LSS E P31HSS E2 B1 B B5 P41LSS B7 P41HSS C1 P30LSS C3 P30HSS Pang Pump Part No Pump see manual Code 311826 NXT 3400 DF 430CS P15LCS P15LCM P15HCS P46LSS E P15HCM 3 NXT 3400 DF 430SS E5 P15LSS E6 P15LSM E7 P15HSS E8 P15HSM 9 P32LCS P32LCM CA P57LSS EB P32HCS CC EC P32HCM NXT 6500 DF 430SS P45LSS EF P32LSS EH P32HSS DL P67LSS EJ P32HSM EL P44LSS EM P44LSM ER P44LCS ES P44LCM P12LCS P12LCM P12HCS P12HCM P12LSS P12L5M P12HSS P12HSM 313528E FB P22HCS FC P22HCM FF P22LSS FG P22LSM FH FJ P22HSM Premier DF 580CS P34LSM P34LCS NXT 6500 DF 580SS P22HSS FL P34LSS FM FR FS P34LCM Pump Part No Pump see manual 311833 NXT 3400 DF 1000CS PO6LCS PO6HCS XT 3400 DF 1000SS G5 PO6LSS G7 PO6HSS XT 6500 DF 1000CS P10LCS ee P10HCS XT 6500 DF 1000SS P10LSS P10HSS remier DF 1000 NR NR NR NR NR Not released Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable
30. of pump cycles to 0 disables this func tion If using a tandem system set for each ram A rebuild platen seals error is issued when maintenance is required See Alarm Codes and Troubleshooting on page 28 Set the number of pump cycles 0 9999 between pump maintenance Setting the number of pump cycles to O disables this function If using a tandem system set for each pump A rebuild pump error is issued when maintenance is required See Alarm Codes and Troubleshooting on page 28 06 25 09 15 02 HEKTA C a IB 4010 0000 ee FIG 22 Maintenance Setup 34 313528E Appendix A User Interface Display Hardware Setup Screens Monitor the filter pressure readings through the normal range of flow with a clean filter to establish the initial limit The Hardware Setup screens enable users to specify if settings specific hardware is installed on the system and to adjust hardware settings Press to scroll NG 795 05 Alle X Se MT IA Es through the Hardware Setup screens Once in the desired Hardware Setup screen press to access NITE 2 des the fields to make changes Press to exit edit pan JF E000 psi mode NOTE Must exit edit mode to scroll through the Hardware Setup screens FIG 23 Hardware Setup Screen 1 Filter Hardware Setup Screen 1 This screen enables users to specify if a fluid filter moni Hardware Setup Screen 2 tor is installed and set the high and low limits for the pressure drop
31. om the dispense valve 7 Lock the dispense valve trigger lock 24 NOTE To exit Prime Mode before the timer expires press the Pump Prime key 7 The display PU prompts the operator to confirm See FIG 13 Select Nd to exit prime FIG 13 Exit Prime Mode Confirmation NOTE To extend the prime time counter select pa in FIG 13 Display prompts operator to confirm See FIG 14 Select WA to reset aq 12345 1 godog FIG 14 Reset Prime Time Counter Confirmation 313528E Automatic Crossover N Ng A mala Keep clear of the inactive ram as automatic cross over may occur unexpectedly To repair or adjust the ram first follow all steps of the Pressure Relief Pro cedure on page 22 The automatic crossover feature allows continuous flow and prevents system shutdown If the active ram encounters a pump runaway drum empty or air sole noid disconnected alarm it will attempt an automatic crossover to the inactive ram The system will generate a crossover error if the active ram attempts an automatic crossover while the inactive ram has a pump runaway drum empty air solenoid dis connected or not primed alarm 313528E Electronic Crossover Operation Manual Crossover Manual crossover can only be initiated if the following conditions are met e inactive ram is not in the drum empty error condi tion e pump runaway and not primed alarms do not exist
32. otal is reset A and B totals will also be reset Press to exit edit mode NOTE Grand totals cannot be reset 313528E Appendix A User Interface Display Alarm Screen The alarm screens display the type of alarm currently occurring on each ram Once an alarm is resolved use this screen to clear the alarm NOTE For more information regarding alarms See Alarms on page 28 Crossover Error A crossover to a pump with an error was attempted Pump Runaway Pump is running faster than the runaway limit Pump Not Primed A new drum has not been primed Air Motor Sensor Error Air motor sensor detects a fault in the pump motion Pump Diving Pump leak or ram air pressure is too low Drum Empty Drum for ram A or ram B is empty 118 09 16 40 ama 7 FIG 31 Ram Alarm Screen To clear an alarm press to access the fields navi gate to the alarm icon and press pr When prompted press Wa to confirm Press to exit edit mode 3G Appendix A User Interface Display Maintenance Screen The maintenance screen enables operators to establish a preventive maintenance schedule based on the sys tem application and repair history This screen displays the number of maintenance units remaining before pre ventive maintenance is due for the platen seals and pump NOTE If a maintenance interval is set to 0 the dis play will be a dash Current count remaining until platen requires maintenanc
33. ower or removing power from the sys tem will not depressurize the system When the system is pressurized the depressurize func tion relieves fluid pressure from the pump outlet to below the platen on the currently active ram However when the system is depressurized pressing the depressurize key will restore fluid pressure Depressurize System From the Ram Operation screen press the Depressur ize key KO The display prompts the operator to con o firm Select ud to confirm depressurize or select pa to cancel FIG 17 Depressurize Function Screen 313528E Shutdown MAON i Turning the system OFF relieves pressure from the pump motor It does not depressurize the fluid pres sure Follow the Pressure Relief Procedure page 22 Follow the procedure below for normal system shut down such as at the end of the work day NOTE The ram up down and blowoff air is independent of the electronic controls and can be operated anytime the main air slider valve is open and air pressure is available 1 Press dd while in the Ram Operation screen to turn off the air motor Select to confirm 2 Press 5 while in the Heater Run screen to turn off the heaters Select F to confirm 3 Follow the Pressure Relief Procedure page 22 313528E Electronic Crossover Operation 27 Alarms Alarms Supply system alarms alert you to a problem and help Diag nose Alarms
34. play out an up stroke page 31 Damaged or disconnected air Check that air motor sen motor sensors sors are connected Inspect air motor sensor harness for damage L21X A Drum Low Deviation Drum low sensor has been Replace empty drum with activated full drum to clear L22X Deviation automatically cleared by solution B Drum Low Deviation WK1X A Fluid Solenoid Discon Solenoid unplugged Check that solenoid cable Deviation automatically nected Deviation is connected cleared by solution WK2X B Fluid Solenoid Discon Damaged solenoid wires Inspect solenoid cable for ak damage nected Deviation ML1X A Rebuild Platen Seals Counter has reached pro Perform platen mainte Cleared from Maintenance grammed platen maintenance nance see Supply Sys screen See Appendix A ML2X B Rebuild Platen Seals interval tems Repair Parts manual User Interface Display page 31 MA1X A Rebuild Pump Counter has reached pro Perform pump mainte Cleared from Maintenance grammed pump maintenance nance See Check Mate screen See Appendix A MA2X B Rebuild Pump interval Displacement Pump man User Interface Display ual page 31 313528E 29 Alarms Alarm Code Alarm Problem Cause Clear Alarm 30 A Pump Diving B Pump Diving A Platen Seals Mainte nance Reset Or A Pump Maintenance Reset B Platen Seals Mainte nance Reset Or B Pump Maintenance Reset Filter Pressur
35. pply box on ram A The Power Up screen will appear See FIG 9 GRACO h L FIG 9 Power Up Screen 4 Press On Off key 5 If system is Off press to turn the system on 5 See FIG 10 The Ram Operation screen displays which ram A or B is active and how much volume is remaining in each drum The fluid line is shown filled indicating the system is on 6 The air motor solenoid LED will illuminate Active ram is Fluid line shown filled highlighted when system is ON 1713 09 08 30 OL Volume Remaining ia U Gal LS Uszfmin Ubal Ub FIG 10 Ram Operation Screen 313528E Electronic Crossover Operation 23 Electronic Crossover Operation Prime 1 Make sure the system is at required temperature 2 To prime the active ram ensure that the system is on and not in Run Mode To prime the inactive ram ensure that the system is on and in Run Mode 07 15 09 OBO eS ee o GT U bal Us Oczrmin Ubal Us FIG 11 Ram Operation Screen Tandem System 3 If using a manual dispense valve unlock the dis pense valve trigger and place dispense valve over a waste container 4 Press the Pump Prime key 4 _ The display a prompts the operator to confirm See FIG 12 Select af to begin prime FIG 12 Prime Confirmation 5 When the timer expires the air motor solenoid LED will turn off 6 Prime the system until a smooth flow of material dis penses fr
36. prevent system shutdown or application errors If an alarm occurs operation may stop and the following See Alarm Codes and Troubleshooting page 28 for occurs causes and solutions to each alarm code e Light tower indication changes if equipped e Status bar on the display shows the alarm descrip Clear Alarms tion Alarms are cleared by the solution s listed in the follow ing table or from the screen in which they appear Refer to Alarm Codes and Troubleshooting page 28 for details Alarm Codes and Troubleshooting Alarm Code Alarm Problem Cause Clear Alarm Fluid Control Module A Communication Error Ram cannot communicate with Verify that power is sup Alarm automatically Ram A Not Found FCM A plied cleared by solution Check that CAN cables are connected Verify that selector switch is set correctly Replace FCM A B Communication Error Ram cannot communicate with Verify that power is sup Alarm automatically Ram B Not Found FCM B plied cleared by solution Check that CAN cables are connected Verify that selector switch is set correctly Replace FCM B Crossover Error Ram A Inactive ram has a Not Primed Set inactive ram to Prime Cleared from Ram Alarm alarm mode to automatically clear screen See Appendix A Crossover Error Ram B alarm User Interface Display There is a Runaway alarm Correct runaway condition Page 31 and clear alarm on Status screen 1 There is a Drum Empty a
37. r of your tandem sys tem Use the following matrix to define the construction of your system based on the six digits For example Tandem Part No TC2414 represents a Check Mate tandem system TC pump 24 crossover option 1 and platen ram option 4 NOTE Systems with the TD as the first and second digits are Dura Flo tandem systems Some configurations in the following matrix cannot be built See the Product Selection Guide for available systems To order replacement parts see Parts section in manual 313529 The digits in the matrix do not correspond to the Ref Nos in the Parts drawings and lists TI11157A tl 8 og First and Third and Second Digit Fourth Digit Platen Ram Crossover Options Options Recirculate Valve Pump Code Depressurize Electronic Pneumatic Material Crossover Crossover Smart Standard Motors Motors See Table 1 for Selections TC Tandem for 2 digit System with Check Mate Check Mate pump code displacement pump TD Tandem See Table 3 System with for 2 digit Dura Flo dis Dura placement Flo pump pump All supply systems with DataTrak and 24 Vdc or 100 240 Vac power supplies are ETL approved Recognized Component NTERTE us 110474 Certified to CAN CSA CSA C22 2 No 14 05 Conforms to UL 508 4 313528E Models Table 1 Platen Ram Options Platen EJ Platen Size Platen Style Seal Material pr Voltage 2 OLB Gal Fat Single Wiper CS Polyurethane 82
38. rements DatraTrak AC power unitS 0 0 0 0 eee ee DC power units 0 aaa 313528E p Z 257741 16 gal 60L Electroless nickel polyurethane carbon steel polyethyl ene nitrile zinc plated carbon steel buna 316 sst 17 4PH sst Stainless steel polyurethane PTFE coated nitrile poly ethylene nitrile PTFE 303 sst 304 sst 316 sst 17 4PH sst Electroless nickel aramind reinforced elastomer rub ber based PSA polyurethane polyethylene nitrile zinc plated carbon steel buna 1018 carbon steel 304 sst 316 sst 17 4PH sst 32 120 F 0 49 C See separate air motor manual 100 240 Vac 50 60 Hz single phase 1 2 amps max draw 24 Vdc 1 2 amps max draw 45 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear ca
39. t Tower Kit manual for installation instructions See Table 4 for a description of light tower signals Table 4 Light Tower Signals Signal Description DD Green on only System is powered up and there are no error conditions present Yellow flashing A low priority error exists Yellow on A medium priority error exists Red flashing A high priority error exists The system is shut down due to error conditions Communications Gateway Module The Communications Gateway Module CGM provides a control link between Graco Control Architecture based systems and a selected fieldbus This provides the means for remote monitoring and control by external automation systems Data provided by the CGM to the fieldbus depends on which Graco Control Architecture based system and fieldbus are connected A data map supplied on a map token is defined for this pairing Once the data map has been loaded into the CGM it is stored internally and the map token is no longer required for operation 16 CGM Status LED Signals Signal eserinton System is powered up Red CGM hardware failure Solid Data map load failure Incorrect data map for fieldbus type No data map loaded The red LED F will flash a code pause then repeat See for diagnostic information in CGM manual 312864 Red 7 flashes Yellow Internal communication in progress NOTE Verify that you are using the correct token for your system and reinstall to
40. tatus Mode Function Display Displays soft keys that are active for particular screen Soft Keys FIG 5 Display Screen Components example of tandem system 20 313528E Overview Fluid Control Module Table 7 Fluid Control Module Sensor Connections Connection Ram 53539 Sensor Description ae A and Ram B Air motor solenoid white light tower green drum low yel low drum empty black Tht lover 3 JRamA B Fluid depressurize recirculate solenoid ha not used not used SB Ram A and Ram B Air motor reed switch sensors JEG AN not used 7 Ram A Filter pressure atinletandoutlet Filter pressure atinletandoutlet at inlet and outlet a communication Ram A From Ram A Fluid Control Module to Display Module cable 1 CAN communication Ram A and Ram B 49 ft 15 m from Ram A Fluid Control Module to Ram B Fluid cable 2 aa Module OT TI12337A T112336A CAN Cable 1 FIG 6 Fluid Control Module Sensor Connections 313528E 21 Electronic Crossover Operation Electronic Crossover Operation NOTE These instructions are for the display module func tions used on tandem systems For basic ram and pump operation refer to the component manuals supplied Pressure Relief Procedure Main 1 Lock the gun valve trigger 2 Press On Off key 5 If system is On display will highlight dd Select NA to turn off FIG 7 System Function Screen 3 Turn off the air motor slider val
41. used by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost
42. ve BF on both ram A and B 4 On both ram A and B turn off the main air slider valve BA Set the ram director valve BC to the down position The ram will slowly drop 5 Unlock the gun valve trigger 6 Hold a metal part of the gun valve firmly to the side of a grounded metal pail and trigger the gun valve to relieve pressure 7 Lock the gun valve trigger 8 On both ram A and B open the fluid line drain valve and or the pump bleed port Have a container ready to catch the drainage 22 If you suspect that the spray tip nozzle or hose is com pletely clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip nozzle or hose Flush Before Using Equipment The pump was tested with lightweight oil which is left in the fluid passages to protect parts To avoid contaminat ing your fluid with oil flush the pump with a compatible solvent before use See your pump manual for flushing directions Startup 1 On both ram A and B turn on the main air slider valve BA Set the ram director valve BC to the down position The ram will slowly drop 2 Turn on the air motor slider valve BF on both ram A and B BF BE BC TI10438A FIG 8 Integrated Air Controls 313528E 3 Turn on the power on off switch at the back of the power su
43. with Alarm To clear a filter alarm or deviation press A from the fluid filter screen Then press va on the confirmation Screen FIG 35 Fluid Filter Screen with Alarm 41 Appendix A User Interface Display Report Screens The five report screens display a chronological list of the most recent 20 errors See Alarm Codes and Trouble shooting page 28 for details regarding each alarm code Chronological order of errors as they occur Time when error occurred Error code Press to scroll to through the five report SCreens O7 15 09 08 57 88 feo EA 1 0713 09 TSA 2 0114409 THA 3 07 14 09 Tb TYR 4 07 14 09 GE DATS FIG 36 Report Screen 42 313528E 313528E Appendix A User Interface Display 43 Fluid Filter Kit Dimensions Fluid Filter Kit Dimensions NOTE Key Refer to the Related Manuals list on page 3 to find the correct manuals that list the dimensions of the rams pumps and other components ee 11 in 279 mm in 56mm Dr 82 52 25 in 1327 mm 17 in 432 mm 14 in 356 mm F fluid inlets 1 in npt f G fluid outlet 1 in npt f Filter Element Mesh Sizes 515220 515221 40 515222 30 standard TI11158A 44 313528E Technical Data Technical Data Max air input pressure supply system Max fluid air working pressure and weight displacement pump a Pump Wetted parts aaa psi MPa bar A
44. xit or pa to reset prime counter Recirculate Recirculate Mode pumps fluid from the drum through the pump and back into the drum on the i currently active ram Set motor air regulator to 30 psi 0 2 MPa 2 1 bar before pressing Recirculate key If system is not in Recirculate Mode press button e When prompted to turn recirculation on select Va Or p Adjust motor air regulator to obtain desired flow rate If system is in Recirculate Mode press button e When prompted to turn recirculation off select va or p 18 313528E 313528E Overview Table 6 Display Soft Key Icons Function Crossover key transitions the active ram to inactive and inactive ram to active Available on Warm Melt Tandem Supply Systems only NOTE If an alarm is present on the inactive ram crossover will not be successful Manual crossover is disabled in single ram operation Press button e When prompted to initiate a crossover select nf or PG In screens that have editable fields press to access the fields and make changes See Appendix A User Interface Display page 31 for more information 19 Overview User Interface Display NOTE For details regarding the user interface dis play see Appendix A User Interface Display page 31 Display Screen Components The following figure calls out the navigational status and general informational components of each display screen Current Date and Time Navigation S
45. ystems 17 Fluid Control Module 21 Electronic Crossover Operation 22 Pressure Relief Procedure 22 Flush Before Using Equipment 22 SlaMuUp saang pA NE 22 BALARA PE 24 Automatic Crossover 25 Manual Crossover 25 Recirculate Function 26 Depressurize Function 26 SHUTAO WI mamasa taku sat de 27 NG EE AA 28 Diagnose Alarms 0 eee eee 28 Clear ALAS savadabvariakd dike NA kana FS 28 Alarm Codes and Troubleshooting 28 Appendix A User Interface Display 31 Display Overview eee eee 31 Display Detal sau ha woe a aa Sie A 31 Setup Mode Screens 33 Run Mode Screens 38 Fluid Filter Kit Dimensions 44 Technical Data per GG 45 Graco Standard Warranty 46 Graco Information aan 46 313528E Related Manuals Related Manuals Translations Component Manuals in U S English This manual is available in the following languages See na the following chart for specific languages and corre Manual Description sponding part numbers 313529 Tandem Supply Systems Repair Parts rager I Sabo Sestane Renate Manual Language 313527 Supply Systems Repair Parts Check Mate Displacement Pumps 3 a 312375 Instructions Parts 313923 Check Mate Pump Packages 3
46. ze Each ram drives a Check Mate pump and a platen into a drum of material The pump removes material from the drum and pushes it through a supply hose to a customer sup plied header Material flows through the header to indi vidual dispense drops When one drum is emptied the system performs an automatic crossover shutting off the air supply to the pump on the empty ram and activating the pump on the full ram Keep clear of the inactive ram as automatic crossover may occur unexpectedly To repair or adjust the ram first follow all steps of the Pressure Relief Procedure on page 22 Ram Installation and Setup 1 Install and set up individual rams as explained in manual 313526 supplied NOTE See FIG 2 on page 13 for pneumatic crossover sys tems and FIG 3 on page 15 for electronic crossover systems for examples 2 Connect pneumatic line AC or CAN cable X between rams 10 Fluid Filter Kit Installation Some systems include a fluid filter kit See Appendix A User Interface Display on page 31 Ensure that the fluid filter stand base is level in all directions If neces sary level the base using metal shims Secure the base to the floor using anchors that are long enough to pre vent the filter stand from tipping 1 Connect pressure sensor cable from the fluid filter kit to port 7 of the fluid control module 2 Connect male side of the splitter to the other end of the pressure sensor cable
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