Graco 313259D User's Manual
Contents
1. o o o o o o o o SN T E NG o Tie 7 11 e A Cut tubing to length See table on page 9 la A L A See Heater and Diaphragm Pump 3 Connections on page 22 313259D 21 Parts Heater and Diaphragm Pump 3 Connections For heating heated hose only 22 For heating hoppers or hoppers and heated hose only Pa FA oy WR 1 9 la 313259D Ref Part 1 256196 2 100333 3 D53288 4 054139 5 112395 7 117423 9 110147 10 156971 11 124070 12 C19683 13 117425 15 119402 16 054134 17 114456 18 122275 19 162453 21 188787 22 104938 23 15B338 27 212005 29 054929 30 124040 31 124041 32 124042 33 175013 41 126345 42 126346 Description PLATE mounting SCREW cap hex 1 4 20 x 1 2 in 13 mm PUMP 716 Husky TUBE nylon flexible 1 2 in 13 mm OD 17 ft 5 2 m SCREW cap flng hd FITTING elbow 1 2 npt m x 1 2 in 13 mm OD tube REGULATOR air 1 4 npt FITTING nipple short 1 4 18 npt BUSHING2. Part No Maximum Hose Diameter Thread A Thread B Approvals Series Pressure Rating psi MPa bar in mm npt m npsm f 245840 C 5000 psi 34 345 1 4 6 35 1 4 1 4 245841 C 7250 psi 50 500 1 4 6 35 1 4 1 4 C 245842 C 5000 psi 34 345 3 8 9 53 3 8 3 8 245843 C 7250 psi 50 500 3 8 9 53 3 8 3 8 Ex 245844 C 5000 psi 34 345 1 2 12 7 1 2 1 2 Tae 245845 C 7250 psi 50 500 1 2 12 7 1 2 1 2 313259D 5 Heated Hopper or Hose Circulation Kit 256273 Dual Hose Assemblies Part No Maximum Hose Diameter Thread Thread Thread Thread Approvals Series Pressure Rating A B C D psi MPa bar in mm npt m npsm f npt m npsm f 248118 C 7250 psi 50 500 1 2 12 7 1 2 1 2 1 2 1 2 248119 C 7250 psi 50 500 S 9 53 3 8 3 8 3 8 3 8 248120 C 7250 psi 50 500 1 2 12 7 1 2 1 2 3 8 3 8 ES 3 8 9 53 248121 C 7250 psi 50 500 uc 3 8 9 53 3 8 3 8 1 4 1 4 1 4 6 35 24M439 C 7250 psi 50 500 1 2 12 7 1 2 1 2 1 4 1 4 C 1 4 6 35 24M440 C 5000 psi 34 345 z 3 8 9 53 3 8 3 8 1 4 1 4 9 B 1 4 6 35 2G 24M441 C 5000 psi 34 345 3 8 9 53 3 8 3 8 3 8 3 8 24M442 C 5000 psi 34 345 A 1 2 12 7 1 2 1 2 1 4 1 4 B 1 4 6 35 24M443 C 5000 psi 34 345 A 1 2 12 7 1 2 1 2 3 8 3 8 B 3 8 9 53 24M444 C 5000 psi 34 345 1 2 12 7 1 2 1 2 1 2 1 2
3. TY zz H pee r Single Hose Shown IN Fic 6 Fluid schematic for heated hose 313259D 13 Installation Installation Grounding ma The equipment must be grounded Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit 1 Remove grounding screw on diaphragm pump 3 and tighten ring terminal on grounding cable 15 under ground screw r_256273_313259_9 2 Loosen grounding lug locknut W on back of control box Insert ground wire end Y into lug slot and tighten locknut securely ae ie a Y r 256273 313259 10 14 Tubing Lengths The length of tubing 4 16 29 is determined by the hopper mounting configuration and heating choices Reference the fluid schematic from the configurations listed below to find the tubing lengths e Heating hoppers only See FIG 2 on page 9 e Heating hoses only See FIG 6 on page 13 e Heating hoppers and hoses See FIG 4 on page 11 Cut tubing to length specified in fluid schematics 1 Use tubing cutter to cut tubing 4 squarely to desired lengths NOTE To ensure a leak proof seal apply PTFE tape on all npt threads 2 Insert tubing through the back of the nut in each of the plastic fittings 7 until the tube stops Tighten the nut hand tight then tighten it to 1 1 2 to 2 turns
4. Fluid Heater Order separately a VISCON HP heater that meets local electrical and hazardous location requirements Hazardous Location Heaters Part No Series VAC 50 60 Hz single phase Watts Amps Approvals 245848 A 120 2300 19 2 245863 A 240 4000 16 7 245864 A 480 4000 8 30 See heater manual 309524 for approvals 245862 A 200 4000 20 0 246254 A 380 4000 10 5 Non hazardous Location Heaters Model No Series VAC 50 60 Hz single phase Watts Amps Approvals 245867 A 120 2300 19 2 245868 A 200 4000 20 0 245869 A 240 4000 16 7 See heater manual 309524 for approvals 245870 A 480 4000 8 30 246276 A 380 4000 10 5 313259D Heated Hopper or Hose Circulation Kit 256273 313259D 7 Typical Installation Typical Installation NOTE XM kit 256273 is shown in all typical installation illustrations The general layout for XP Kit 24M224 is the same r 256273 313259 1b Fic 1 Heat Only Hoppers Configuration Key A Viscon HP Heater B Husky diaphragm pump C Hopper D Frame E Fluid circulation tubing NOT
5. 313259D ELECTRIC SHOCK HAZARD An Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord before servicing equipment Use only grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on sprayer and extension cords Do not expose to rain Store indoors Warnings SKIN INJECTION HAZARD N High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment BURN HAZARD i Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely TOXIC FLUID OR FUMES HAZARD 3 Qu Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in a
6. 13 moov NOTE See FIG 6 on page 13 for fluid schematic of heated fluid 10 313259D Typical Installation NOTE See page 9 for tubing lengths not shown in FIG 4 To Blue Tubing To Red Tubing JJ 27 in 685 8 mm Denema ssmimi a ti19174a Bottom View Y ti19175a FIG 4 Fluid schematic for heating hoppers and heated hose 313259D 11 Typical Installation Heated Water Fluid Flow r 256273 313259 13a Fic 5 Heated Hose Only Configuration Key Viscon HP heater Husky diaphragm pump Hopper not shown Frame Fluid circulation tubing Heated hose tee and elbow fitting to red tubing Return hose tee and elbow fitting from blue tubing Recirculation valve Heated hose assembly purchase separately Overflow tank used for only heated hose configuration AcrIrommoou NOTE See FIG 6 on page 13 for fluid schematic of heated fluid 12 313259D Typical Installation 38 in 965 2 mm 24 in 609 6 mm 23 in 584 2 mm M
7. 60 C Wetted Parts High Pressure Fluid Hose Nylon Zinc Plated Carbon Steel Heated Fluid Circulation Tubing Polyether based Polyurethane nylon Heated Fluid Circulation Fittings Polypropylene Aluminum Brass Zinc Plated Carbon Steel Reservoir Tank 0 0 cee eee eee Low Density Polyethylene Heated Hose Weight 50 ft section Dry 31 Ib 14 1 kg Wet 41 Ib 18 6 kg 26 313259D Technical Data 313259D 27 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of
8. non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warra
9. con nect fitting 19 in place of the plug Connect hose 27 between fitting 19 on 100 psi 0 7 MPa 7 bar XM air supply and fitting 19 on the air regula tor gauge 9 See Fic 7 Refer to Husky 716 man ual 308981 if needed NOTE The air regulator 9 controls pump pressure XM All Others Fic 7 Diaphragm Pump Installation ti19155a XP All Others 137 10 9 136 19 27 313259D 15 Installation 10 Slide Viscon HP heater A into slots on frame Tighten bolts to secure to frame XP Kit 24M224 XM Kit 256273 1 256273 313259 7 11 For heating hoppers or heating hoppers and heated hose install fitting 18 and elbow 17 in the heater s fluid inlet facing away from the system Install elbow 7 in heater outlet facing the back of the system r 256273 313259 16a FIG 8 Zw All wiring must be done by a qualified electrician See warnings page 3 12 For heating heated hose only connect elbow fit ting 17 to heater fluid inlet facing the back of the system Install elbow 7 in the heater outlet facing upward nm 24 256273 313259 17a Fic 9 16 13 Wire Viscon HP heater B to your voltage supply Follow wiring procedure in the Viscon HP manual 309524 14 If heating hoppers a Remove bottom plug P from hopper C b XP Kit 24M224 only Install nipple 33 and coupling 139 into bottom of hopper See pa
10. 175013 126345 126346 24N445 24N446 24N447 113981 123443 115942 111763 155541 16P292 114958 hose Description PUMP 716 husky TUBE nylon round FITTING elbow REGULATOR air 1 4 in npt with gauge FITTING nipple short BUSHING pipe BUSHING reducing FITTING tee tube CABLE coiled TUBE nylon FITTING elbow male FITTING coupling reducing FITTING 1 4 npsm x 1 4 npt HOPPER 1 5 gallon PACKING o ring FITTING reservoir mounting HOSE coupled 6 ft TUBE nylon round 0 75 OD FITTING tee 0 75 tube FITTING 0 75 npt to 0 75 tube FITTING elbow 0 75 street brass NIPPLE pipe FITTING elbow tube x nptf FITTING tee tube x tube x nptm BRACKET heater heated hose BRACKET pump heated hose BRACKET base heated hose NUT lock high tensile SCREW cap flange head NUT hex flange head FITTING elbow 1 4 npt FITTING swivel 90 degree COUPLING pipe 3 4 npt female x female STRAP tie Parts Qty Only used for circulating heated fluid through heated Viscon HP heater is not included with this kit pur chase separately Heated hose assembly is not included with this kit purchase separately 25 Technical Data Technical Data Maximum Working Pressure High Pressure Fluid Hose See Heated Hose Assembly table page 5 Heated Fluid Circulation Components 95 psi 0 6 MPa 6 6 bar Maximum Temperature Rating 140 F
11. E See FiG 2 on page 9 for fluid schematic of heated fluid 8 313259D Back Mounted Hoppers BM Typical Installation Table 1 Tubing Lengths BM Hoppers SM Hoppers Section Tubing in mm in mm AA 1 2 in 65 1651 50 1270 AB 51 1295 4 35 889 AC 7 177 8 4 101 6 BA 3 4 in 40 1016 36 914 4 BB 29 736 6 17 431 8 BC 7 177 8 7 177 8 CA 3 8 in 21 533 4 21 533 4 FiG 2 Fluid schematic for only heating hoppers 313259D Typical Installation ti19227a E Fic 3 Hoppers and Heated Hose Configuration Key Viscon HP Heater Husky diaphragm pump Hopper Frame Fluid circulation tubing Heated hose tee and elbow fittings see heated hose connections on page FIG 5 and FIG 6 on page 12 and
12. Instructions Parts 5 GRACO Hopper or Hose For circulating heated water or oil through XM and XP plural component sprayer double wall hoppers heated hose and Viscon HP heater Approved for use in explosive atmospheres Model 256273 for XM Includes parts needed to assemble heated hose system Heated hose assembly and Viscon HP heater must be ordered separately Model 24M224 for XP Includes parts needed to assemble heated hose system Heated hose assembly and Viscon HP heater must be ordered separately Read all warnings and instructions in this manual e Important Safety Instructions Save these instructions See Technical Data on page 26 for Maximum Working Pressure and Temperature Rating information Model 24M224 shown installed on XP with 20 gallon hoppers Model 256273 shown installed on XM IT ti19154a r 256273 313259 1b PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Manuals sees 2 Warnings 2 2 c4 lxxx mra 3 Heated Hopper or Hose Circulation Kit 256273 5 Heated Hose Assembly 5 Fluid Heater lllllsssselllslsnss 6 Typical Installation eee eee 8 Installation ion iiaa a a eee eee 14 Grounding senesan anea 14 Tubing Lengths nananana 14 Iristall ek eg a eae 14 Setups ss c metus er CE het Bees arent 17 Connecting Additional Hose Lengths 17 Operation 2 22 n a a Eug e eme 18 Main
13. fluid outlet A and tee fitting 13 with tubing 4 4 Connect tee fitting 42 and elbow fitting 41 to recirculation inlets and outlet connections of the heated hose See FIG 10 5 Connect elbow fitting 7 to 1 1 2 gallon tank mani fold 23 with tubing 4 For heating hoppers and heated hose See fluid schematic on page 11 and parts on page 20 1 Connect A and B fluid hoses to shutoff check valve outlets H 2 Connect elbow fitting 17 in pump outlet 3 and elbow fitting 17 on heater inlet A with tubing 16 313259D Installation 3 Connect fitting 7 in the heater fluid outlet A and tee fitting 13 to hose circulation inlet with tubing 4 Connect tee fitting 13 from hose circulation return to tee fitting 13 with tubing 4 5 Connect tee fitting 13 and fittings 7 in the hopper side ports with tubing 4 6 Connect fittings 31 to elbow in bottom outlet of hoppers and tee fitting 30 with tubing 29 Con nect tee fitting 30 and the pump 3 inlet fitting 31 with tubing 29 Hopper Inlet or Blue hose connections 1 1 2 gallon tank manifold a e Ee Aj a EE es o oo E8153 Heater Outlet iuri sad ti19230a Red hose connections Fic 10 Recirculation Inlet and Outlet Connections Connecting Additional Hose Lengths Up to six 50 ft 15 2 m sections of heated hose can be attached for a maximum total length of 300 ft 91 4 m 1 Remove pla
14. ge 24 c Install elbows 32 and fittings 31 d Repeat for second hopper XM shown ED LA A s S P ia m 7 oo r 256273 313259 8 15 Remove side plug P used for fluid inlet 16 Replace plug with bushing 11 and elbow fitting 7 17 Cut tubing 4 16 29 See Tubing Lengths on page 14 NOTE Fitting nuts may need retightening as the system reaches normal operating temperatures 313259D Setup For heating hoppers only See fluid schematic on page 9 and parts on page 21 NOTE To ensure a leak proof seal use PTFE tape on all pipe thread connections 1 Connect A and B fluid hoses to shutoff check valve outlets H 2 Connect elbow fitting 17 in pump outlet 3 and elbow fitting 17 on heater inlet A with tubing 16 3 Connect fitting 7 in the heater fluid outlet A and tee fitting 13 with tubing 4 Connect tee fitting 13 and fittings 7 in the hopper side ports with tubing 4 4 Connect fittings 31 to elbow in bottom outlet of hoppers and tee fitting 30 with tubing 29 Con nect tee fitting 30 and the pump 3 inlet fitting 31 with tubing 29 For heating heated hose only See fluid schematic on page 13 and parts on page 22 1 Connect A and B fluid hoses to shutoff check valve fluid outlets H 2 Connect elbow fitting 17 in pump outlet 3 and elbow fitting 17 on heater inlet A with tubing 16 3 Connect fitting 7 in the heater
15. nty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest informati
16. of the circulation fluid by adjusting the pump s air regulator 9 until the pump cycles about 50 cycles min Do not use a higher flow rate as doing so will decrease system heating perfor mance and pump life Never exceed the hose s 95 psi 0 6 MPa 6 6 bar maximum working pres sure rating 4 Adjust the heater thermostat to the desired circula tion temperature The setting at the heater output thermometer should be about 10 F 6 C higher than the desired paint temperature Never exceed the hose s 140 F 60 C maximum temperature rating See Viscon HP heater manual 309524 for instructions NOTE If the hose is not being used for more than one hour shut off Viscon HP heater and pump to lengthen heater life 313259D Maintenance e Check double wall hopper heating fluid level monthly Add fluid as needed Do not overfill when using oil See overfilling notice on page 18 Troubleshooting Maintenance Follow pump maintenance instructions in Husky 716 diaphragm pump manual 308981 Follow heater maintenance instructions in Viscon HP manual 309524 Problem Cause Solution Fluid fittings leaking Loose fittings Tighten fittings after system reaches desired temperature Hose not heating to desired tempera ture Diaphragm flow rate set too high Decrease diaphragm pump flow rate to 50 cycles min Problem with Viscon HP heater See troubleshooting in Visc
17. on HP heater manual 309524 Diaphragm pump not operating cor rectly See troubleshooting in Husky 716 diaphragm pump manual 308981 Oil overflowing out vented hopper side fill port during startup Oil level higher than 3 in 76 2 mm below fill port at reom temperature and at rest Lower oil level to 3 in 76 2 below hopper fill port Hopper not reaching set temperature when heating fluid hose first Temperature loss in heated hose is too much for the heater capacity to compensate for Allow longer heating time Insulate heated hose bundle Air and heating fluid splatter is exiting hopper vented fitting Diaphragm in Husky 716 diaphragm pump is cracked Replace pump diaphragm See man ual 308981 for parts 313259D 19 Parts Parts 256273 XM Heated Hopper or Hose Circulation Kit For heating hoppers and heated hose To Blue Tubing To Red Tubing A ta ig No aa gem TR 7 l A Cut tubing to length See table on page 9 A See Heater and Diaphragm Pump 3 Connections on page 22 20 ti19231a 313259D Parts For only heating hoppers Back Mounted Hoppers BM I Q 32 31
18. on about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 313259 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised December 2012
19. pipe 1 npt m x 1 2 npt f BUSHING reducing 3 4 m x 3 8 f FITTING tee 1 2 in 13 mm OD tube CABLE coiled ground TUBE nylon 3 ft 914 mm 3 8 in 9 5 mm FITTING elbow male 3 8 18 npt x 3 8 OD tube FITTING coupling reducing 3 8 x 1 2 FITTING nipple 1 4 npt m x 1 4 nps m HOPPER 1 5 gallon O RING FITTING reservoir mounting HOSE coupled 6 ft 1 8 m TUBE nylon flexible 3 4 in 19 mm OD 8 ft 2 4 m FITTING union tee 3 4 in tube FITTING connector male 3 4 npt m x 3 4 OD tube FITTING elbow street 3 4 npt m x 3 4 in f FITTING nipple 3 4 FITTING elbow tube x nptf FITTING tee tube x tube x nptm a ot os wo 1 2 2 Only used for circulating heated fluid through heated hose Viscon HP heater is not included with this kit pur chase separately Heated hose assembly is not included with this kit purchase separately 313259D Parts 23 Parts 24M224 XP Heated Hopper or Hose Circulation Kit ti19157a 24 313259D To Blue Tubing To Red Tubing Sugat ti19174a A Cut tubing to length See table on page 9 A See Heater and Diaphragm Pump 3 Connections on page 22 313259D Ref ONR O 136 137 139 140 Part D53288 054139 117423 110147 156971 100380 C19683 117425 119402 054134 114456 122275 162453 188787 104938 15B338 212005 054929 124040 124041 124042
20. pproved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment P PERSONAL PROTECTIVE EQUIPMENT 2 You must wear appropriate protective equipment when operating servicing or when in the operating m area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 4 313259D Heated Hopper or Hose Circulation Kit 256273 Heated Hopper or Hose Circulation Kit 256273 The kit described in this manual includes all miscellaneous parts needed to assemble the system There are three options for using circulation kit 256273 e Circulate water through the heater and only the hop e Circulate water through the heater and only the pers See page 8 heated hose See page 12 e Circulate water through the heater hoppers and heated hose See page 10 Heated Hose Assembly Order separately a heated hose assembly that meets maximum pressure and hose diameter requirements You can connect up to six 50 ft 15 2 m heated hose sections for a maximum total length of 300 ft 91 4 m See manual 309525 Single Hose Assembly C Dual Hose Assembly D Single Hose Assemblies
21. stic u turn fittings at the end of the heated hose assembly 2 Connect the next length of hose using union fittings supplied with the hose 3 Tubes are color coded Connect like colors To prevent cross contamination ensure you connect A side fluid hose to A side fluid hose on additional heated hose 17 Operation Operation Ne 1 Select fluid to use for heating circulation e 50 water and 50 ethylene glycol mixture is recommended for fastest heat up time and pre vention of algae build up regardless of ambient temperature e Oil can be used but heat up time will increase and the hopper fill level must be decreased See item 2 NOTE Detailed diaphragm pump operating instructions are in the Husky 716 diaphragm pump manual 308981 2 Fill Heating Fluid in double wall hopper C outer cavity See manual 312747 for instructions NOTICE Do not plug top ports Always have venting fittings installed to prevent outer cavity pressurization Failure to do so may cause leakage into spray material NOTICE If oil is the heating fluid selected the maximum oil level must be 3 in 76 2 mm below the hopper side port level A higher fluid level may cause the oil to overflow during initial pump and heater startup NOTE If using heated hose each 50 ft 15 2 m heated hose section holds approximately 1 25 gal 4 7 liters of fluid 3 Set the flow rate
22. tenance a eee eee eee 19 Troubleshooting sees 19 P ris AN oie a Bade Pace ace 20 Technical Data 26 Graco Standard Warranty 28 Graco Information seesse 28 2 Related Manuals Manual Description 312359 XM Operation 313289 XM Repair 313292 XM OEM Instructions Parts 3A0420 XP Instructions Parts 312747 Double Wall Hopper Instructions Parts 309524 Viscon HP Heater 308981 Husky 716 Diaphragm Pump 313259D Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable DE e j gt ttt e e FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable f
23. umes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area e e o o e EQUIPMENT MISUSE HAZARD Ls Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations
24. with a wrench Install 1 XM Kit 256273 only Mount bracket 1 on XM frame D using screws 5 D 1 t_256273_313259_5 2 XP Kit 24M224 only Mount brackets 101 102 on XP frame D using plates 105 screws 134 nuts 133 134 313259D 3 XM Kit 256273 only Remove 3 4 npt plugs from the end of the diaphragm pump fluid manifold and place in center 4 For only heating hoppers or heating hoppers and heated hose Install tube fitting 31 in fluid inlet See FIG 7 5 For heating heated hose only see Fia 7 a Install elbow 32 mounting fitting 23 o ring 22 and 1 5 gallon reservoir tank 21 on dia phragm pump fluid inlet b XM Kit 256273 only Connect elbow fitting 7 to mounting fitting 23 6 Install bushing 12 and elbow tube fitting 17 to diaphragm pump fluid outlet See FIG 7 XM Heated Hose Only Installation Mount diaphragm pump to bracket XM Kit 256273 only Use four screws 2 to mount pump 3 on mounting bracket See FIG 7 XP Kit 24M224 only Use nuts 135 to mount pump 3 to threads on mounting bracket See FIG 7 Connect air regulator assembly XM Kit 256273 only Connect nipple 10 air regu lator gauge 9 and fitting 19 to pump 3 See FiG 7 XP Kit 24M224 only Connect elbow 137 nipple 10 air regulator gauge 9 elbow 136 and fitting 19 to pump 3 Remove plug on system air control supply and
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