Graco 313212A User's Manual
Contents
1. 1 Each gun flush box kit includes one air flow switch O AFS The GFB interface module can accommo O date 1 or 2 air flow switches Install the switch es in the right side of the enclosure See FIG 3 no Ho te Seaman not cc A AFS is part of gun flush box kit not included REDBLACK 8 esime O with GFB Interface Kit AAN HIH o AFSH A AFS 2 ne AM FIG 4 Connect Air Flow Switch to Terminal Strip 3 If using a second gun flush box connect the wires from AFS 2 to the right side of the terminal strip 12 pins 3 amp 4 as indicated by the label 21 See FIG 4 and Table 1 TI14281a FIG 3 Install Air Flow Switch two shown 313212A 5 Installation Install the Pressure Switch NOTE The GFB Interface Module Kit does not include a pressure switch PS The pressure switch is supplied with the gun flush box kit Install the pressure switch in the interface module as follows 1 Each gun flush box kit includes one pressure switch PS The GFB interface module can accommodate 1 or 2 pressure switches Install the switch es in the left side of the enclosure See FIG 5 AN Pressure switch is part of gun flush box kit not included with GFB Interface Kit A PSH TI14282a FIG 5 Install Pressure Switch two shown 2 Connectthe wires from PS 1 to the right side of the terminal strip 12 pins 5 amp 6 as indicated by the label 21 See FIG 6 and Table 1 O 12 21 O te2. 2 RED 3 4 AIRFLOW SWITCH 2 GRN AT 4 5 PRESSURE SWITCH 1 ORG 5 6 PRESSURE SWITCH 1 BLU 6 7 PRESSURE SWITCH WHT BL al E 7 8 PRESSURE SWITCH 2 RED BLK 8 9 SOLENOID 1 12 GRN BLK I 9 10 _ SOLENOID 1 COM ORG BLK E 10 11 SOLENOID 2 12 BLU BLK 12 SOLENOID 2 COM RED WET IN E n n 2 Cable 23 Wire Harness Detail J3 y 5 a o 25 Ref Ref No Part No Description Qty No PartNo Description Qty 13 115671 CONNECTOR tube 1 4 in OD 14 C06061 MUFFLER 15 111328 CONNECTOR tube 5 32 in OD 16 113045 SCREW machine truss hd 116343 SCREW ground 18 103832 SCREW machine 114421 BUSHING strain relief 19 n a TUBE nylon 1 2 in 30 mm 15V531 ENCLOSURE GFB module 1 4 4 1 1 1 15V533 MANIFOLD GFB solenoid 1 20 293494 LABEL cable wire connections 4 2 2 2 4 3 118435 GROMMET 4 121628 SCREW self sealing 5 113279 PLUG fitting tube 6 7 8 9 116457 RAIL 3 in 76 mm 21 293495 LABEL switch wire connections 10 116804 BLOCK end terminal 23 15V819 CABLE GFB interface 11 116459 COVER end terminal 24 15V409 CONNECTOR 10 position 12 116458 TERMINAL rail mount 1 25 156795 CONNECTOR 6 position dl i OD ONY DR HS 313212A 17 Connect a Booth Control to the RoboMix to operate as a manual system Connect a Booth Control to the RoboMix to operate as a manual system To use the Ro
3. ain FLOW SWITCH T AR PLOW SWITCH 1 2 5 dl FLOW SWITCH 3 AR FLOW SWITCH 3 ge PRESSURE SWITCH 1 aaa Te PRESSURE SWITCH 3 n PRESSURE SWITCH TH 42798 FIG 6 Connect Pressure Switch to Terminal Strip 3 If using a second gun flush box connect the wires from PS 2 to the right side of the terminal strip 12 pins 7 amp 8 as indicated by the label 21 See FIG 6 and Table 1 313212A Installation Install the Solenoid 2 Connect the wires from SO 1 to the right side of the terminal strip 12 as indicated by the label 21 red NOTE The GFB Interface Module Kit does not include a 12V to pin 9 black COM to pin 10 See Fic 8 solenoid SO The solenoid is supplied with the gun and Table 1 flush box kit Install the solenoid in the interface module as follows O 12 21 O 1 Each gun flush box kit includes one solenoid SO The GFB interface module can accommodate 1 or 2 o a AS O solenoids Install the solenoid s on the manifold at the bottom rear of the enclosure See FIG 7 NOTE See Parts on page 11 If you are using two gun STA flush boxes remove the two sealing screws 4 from the solenoid manifold 8 before installing SO 2 Also Lo E SB remove the plug 5 from the connector 15 JORANGEBLACK 3 REQWHITE 12 la PRESSURE SWITCH I Te PRESSURE SWITCH 3 PRESSURE SWITCH 3 1 F 3 4 E 5 PRESSURE SWITCH 1 6 7 TI14279a MA Solenoid is part of gu
4. ports to the interface module air ports four captive screws as follows See FIG 12 1 From the P port to the air supply Ground the Enclosure 2 From the A port to the pressure switch air input Connect a ground wire Y from the enclosure s ground screw 6 to a true earth ground See FIG 11 3 From the C port to the gun flush box solenoid out put 4 From the S port to the atomizing air safety shutoff valve pilot port See the gun flush box manual for details on the safety shutoff valve 5 From the AFS to the atomizing air safety shutoff valve IN port See the gun flush box manual for details on the safety shutoff valve Connect Air Supply to Module FIG 11 Ground the Enclosure Connect a 1 4 in 6 mm OD tube between a clean dry air supply filtered to 10 microns and the module air inlet fitting 13 See Parts on page 11 GUN FLUSH BOX INTERFACE MODULE AIR SAFETY q SHUTOFF VALVE TI13110b FiG 12 Gun Flush Box to Interface Module Air Connections 313212A 1114277a TI14278a Installation 10 313212A Parts Parts O TI14279a VITITTITIITA i ili iii Y 1 Ref A i using two gun flush boxes remove Luis item 5 and two of item 4 A5 4 12 Ref _ x 1 AIR FLOW SWITCH 1 BLK Hie 2 AIR FLOW SWITCH 1 WHT ees Y E 3 AR FLOW SWITCH
5. 212A Dimensions Dimensions 4 00 in 101 6 mm 6 75 in 171 5 mm Mounting Holes 159 5 mm T114276a T114278a Technical Data Maximum Air Input Pressure 100 psi 0 7 MPa 7 bar Air INIGUSIZG 26 ascot van ae borden eB eee peo 1 4 in 6 mm OD tube connector Al QUI SIZ seekat li to eke st Bad ee eee 5 32 in 4 mm OD tube connectors WOONT oe te sete ores lie Chace eae mbes ka eer ase 6 69 Ib 3 03 kg 313212A 13 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility
6. 3 has bare wires at both ends Thread O 20 12 O the shortest end 4 in 102 mm into the enclosure through the strain relief bushing 7 See FIG 2 O O O erie O H II i A HEES e rressune surco WHITE BLACK TI a ee REDBLACK e S PRESSURE SWITCH 2 GREEN BLACK 9 ORANGE BLACK 10 IBLUEMBLACK REDANHITE 12 IC T TI14279a FIG 2 Connect Cable to Terminal Strip 4 Connect the other end of the cable 5 in 127 mm to pins 1 4 and 7 10 of the 10 position connector 24 and pins 1 4 of the 6 position connector as shown in the Cable 23 Wire Harness Detail on page 11 Table 1 Terminal Strip Wire Connections Pin No Cable Wire Colors Pin No Switch Wires i Be KITE IE Ca fume EEE e frae EI ET pa foen IEEE Es f orange s Pressure stente White Black ER Pressure Switch 2 MS Red Black Led Pressure Switch 2 9 Green Black 9 Solenoid 1 12V Red Orange Black fo Solenoid 1 COM Black Blue Black 11 Solenoid 2 12V Red Red White 12 Solenoid 2 COM Black 313212A Installation Install the Air Flow Switch 2 Connect the wires from AFS 1 to the right side of the terminal strip 12 pins 1 amp 2 as indicated NOTE The GFB Interface Module Kit does not include by the label 21 See FIG 4 and Table 1 an air flow switch AFS The AFS is supplied with the gun flush box kit Install the AFS in the interface module O 12 91 O as follows
7. ARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et procedures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify th
8. Instructions Parts gt y GRACO 15V534 Gun Flush Interfaces a Graco Gun Flush Box with a ProMix 2KS Electronic Proportioner using a RoboMix Fluid Station For professional use only Approved for use in explosive atmospheres only when used in conjunction with ProMix 2KS Electronic Proportioners 100 psi 0 7 MPa 7 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings and instructions in this manual For complete warnings and instructions see your proportioning system manual and gun flush box manual 312784 Hazard symbols refer to spe cific procedure risks Save all instructions GFB Interface Kit shown with two air flow switches installed T114275a C 0359 x 126 lt gt APPROVED PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Manuals 0000e eee OVErVIEW 1 ee ee Installation caricia ee dee eee LOCAHON serere piorar one eee an Mount the Enclosure Install the Cable Install the Air Flow Switch Install the Pressure Switch Install the Solenoid Connect the Cable to the RoboMix Control Board Connect the Gun Flush Box Connect Air Supply to Module Replace the Cover Ground the Enclosure PartS sopresa ptes Connect a Booth Control to the RoboMix to operate as a manual syst
9. boMix as a manual system order the 1 See Fic 13 Mount the booth control in a convenient 15V350 Booth Control Kit and connect as follows The location near the RoboMix Bring the cable to the kit includes a booth control module wall bracket and 50 RoboMix and thread it through the cable path at the ft 15 25 m cable back NOTICE 2 Seethe ProMix 2KS Repair Parts manual Open the RoboMix to access the control board To avoid damaging circuit board when servicing wear grounding strap on wrist and ground appropriately 3 Connect the cable to J7 on the control board Close up the RoboMix and return to operation aD Cable Path O 6 0 l3MOd mm ocy ml EEL BB LAANI IVLIDIO LF ttttttitw1s cea POWE T OZI _6 Enna am 9Y Ey TI12511a GCULPY LEY vey ECUGCUGZY CY ZEY g E li 18Y 4499 3499 a o6yy Ped gt Ee a El Tr A E ja A R77 fm BI POO CONIO idos ii J7 Plug In for Rai R52 a ii inge Jo P Booth Control enn el anun sa E E gt E b ETIT Cable g Sana RGRM HDR magg C40 Booth Control Cable 8 J5 an e 620 sexy RoboMix Control Board RoboMix aa a TI15110a FIG 13 Connect a Booth Control to the RoboMix 12 313
10. e nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains English MM 313212 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2009 Graco Inc is registered to ISO 9001 www graco com
11. em DIMENSIONS ascii sas a da ua Technical Data LL Graco Standard Warranty Graco Information 0000 Related Manuals See the following manuals for additional information on the ProMix 2KS and Gun Flush Box Kits Manual Description 312778 ProMix 2KS Automatic System Installation ProMix 2KS Automatic System Operation 312780 ProMix 2KS Automatic System Repair Parts Overview 312779 Gun Flush Box Interface Kit 15V534 provides electrical and air connections to enable a ProMix 2KS RoboMix proportioner to operate one or two gun flush boxes See FIG 1 for the identification label Order Gun Flush Box Kit 15V826 separately see man ual 312784 Each 15V826 Kit includes one gun flush box and related parts The pressure switch air flow switch and solenoid valve included in Gun Flush Box Kit 15V826 will be installed in this interface module GFB CONTROL MODULE MAX AIR WPR MPa PSI o GRACO INC ProMix 2KS PARTNO SERIES SERIAL Intrinsically safe equipment for Class I Div 1 Group D T3 c US Ta 20 C to 50 C APPROVED Install per 289833 FMO8ATEX0073 P O Box 1441 2G y Minneapolis MN Ex ia IIA T3 Artwork No 293514 Rev B 0359 eraco 55440 U S A Fic 1 GFB Interface Module Identification Label 313212A Installation To avoid electric shock ground all equipment Turn off equipment power and shut off power at main circuit breaker before in
12. n flush box kit not included with GFB Interface Kit FIG 8 Connect Solenoid to Terminal Strip 3 If using a second gun flush box connect the wires from SO 2 to the right side of the terminal strip 12 as indicated by the label 21 red 12V to pin 11 black COM to pin 12 See FIG 8 and Table 1 SO 2 T114282a FIG 7 Install Solenoid two shown 313212A 7 Installation Connect the Cable to the RoboMix Control Board NOTICE To avoid damaging circuit board when servicing wear grounding strap on wrist and ground appropriately 1 See the ProMix 2KS Repair Parts manual Open the RoboMix to access the control board 2 Connect the 10 position connector 24 to J1 on the control board See FIG 9 H m i GIO S ZO L J1 Pins 1 4 7 10 10 position Na dg all 1NANI IVLIOIO Lr BR I al als lla call alles al 0000000008M A D a Connector 24 2 PON pod o E UE DO 20 Es gt SEN oom ace a O A E este malf m m A ALLE FIG 9 RoboMix Control Board J1 Connections 3 Connect the 6 position connector 25 to J8 on the control board See FIG 10 R84 eee on SOLENOID OUTPUT J8 Pins 1 4 6 position Connector 25 FiG 10 RoboMix Control Board J8 Connections 8 313212A Installation Connect the Gun Flush Box Replace the Cover NOTE Use 5 32 in 4 mm OD tubing to connect the Reinstall the cover on the enclosure and secure with the gun flush box air
13. of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED W
14. stalling All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Do not substitute system components as this may impair intrinsic safety To reduce the risk of serious injury including fluid injection splashing pinching or injury from moving parts relieve pressure before installing the kit Fol low the Pressure Relief Procedure in the ProMix 2KS Operation or Service manual 313212A Installation Location Install the gun flush box module enclosure 1 within 15 ft 4 5 m of the RoboMix to ensure that the cable 23 will reach the RoboMix The module is approved for use in a hazardous location See FIG 1 Mount the Enclosure 1 2 See Dimensions page 13 Ensure that the wall and mounting hardware are strong enough to support the weight of the equip ment fluid hoses and stress caused during opera tion Using the equipment as a template mark the mounting holes on the wall at a convenient height for the operator and so equipment is easily accessi ble for maintenance Drill mounting holes in the wall Install anchors as needed Bolt equipment securely Installation Install the Cable 3 Connect the cable wires to the left side of the termi nal strip 12 as indicated by the label 20 See FIG 1 Loosen the captive screws and remove the front 2 and Table 1 cover from the enclosure 2 The cable 2
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