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Graco 312760S User's Manual

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1. L L High Volume EU j Refill Valve N Customer Supplied Dry Contact Relay c i YA x SHOT SEL BITO 3 Z K SHOT SEL BIT3 IT Not Used I COMMON gt SHOT SEL BIT1 gt P d oe PDE 00 0 0 0 Customer Supplied Dry Contact Relay Lx Brown SHOT REQUEST INPUT gt N Gra FAULT OUTPUT gt Black x INTERRUPT CAN REQ INPUT I Blue l l COMMON 3 White lt READY OUTPUT com N Nx d TONNEN MM i i cl cei eoa de ea Shot Request oT O O ill roquec r _ c uQi PRESSURE TRANSDUCER 45 ypc CONNECTS TO FLUID B SIDE uir CONTROL MODULE 1 CONNECTION 7 SHIELD CONNECTS TO FLUID CONTROL MODULE 1 CONNECTION 6 FIG 6 Electrical Schematic Page 4 28 SIGNAL IN SIGNAL IN 3127605 Repair Repair HydraCheck Kit Installation 203 ti12437a IN Torque to 85 in Ib 9 6 Nem Fic 7 HydraCheck Installation Variable Ratio Base ti12436a Fic 8 HydraCheck Installation Fixed Ratio Base 3127605 29 Repair The following procedure is the same for Fixed and Variable Ratio bases except where noted See FIG 7 and F c 8 for part references See Kits on page 80 for kit numbers NOTE The HydraCheck kit is intended to be used with low viscosity materials to minimize splashing It is no
2. 37 Pressure Transducer Installation 37 Flow Meter Installation 38 Fluid Control Module Replacement 39 Fuse Replacement 40 2 Parts 41 6 ded db diues ecd uti deitas ao a els 41 Fixed Ratio Base LC0262 LC0263 LC0264 GOZO Bananen ee ee 41 Fixed Ratio Frame Sub Assembly LC0290 44 Fixed Ratio Drive Block Assembly LC0107 45 Variable Ratio Base LC0242 LC0243 LC0244 OCO passe So or hates n 46 Variable Ratio Frame Sub Assembly LC0232 49 Air Cylinder LC0110 LC0111 LC0230 LC0231 52 Pump Sub Assembly LC0112 54 Control Bracket LC0240 LC0261 56 Incoming Power Bracket LC0239 58 PistonPackage 60 Nylon and UHMW Piston Replacement Kits 63 CONTOS RETE Be ee ee 64 Applicator Mounting 65 Dispense Valve 66 MIKES oratoria 68 Hose Packages 69 FOWEr COMMS 22a ss AUAWA AA iode ge 76 Flow Monitoring 77 Tank Stands Assemblies LC0247 and LC0103 79 Heat Zone Assemblies 79 KIIS ndo loris ee 80 DIMensionNsS 82 Machine with On Board Tanks 82 Machine with Off Board Tanks 83 TecnnIcal Dala siriani 84 Graco Standard Warranty 86 Graco Information 86 3127605
3. Not shown Description WASHER lock split 5 16 in stainless steel assemblies 256438 and LC0293 only SCREW assemblies 256438 and LC0293 only CABLE CAN female female 3 0 m assemblies 256438 and LC0293 only PLUG round finishing 7 8 in SCREW socket head cap 0 8 x 35 mild steel Qty 65 Parts Dispense Valve Standard Dispense Valves 255179 and 255181 See MD2 manual for parts information See Related Manuals on page 3 Gun Mounted MD2 Valves LC0120 and LC0122 Assembly LC0120 Shown 1494405 Ref Part Description Qty 901 LC0006 VALVE assembly 10 1 gun electric 1 assembly LC0122 only LC0004 VALVE assembly 1 1 gun electric 1 assembly LC0120 only 901a 7255181 VALVE dispense 10 1 soft seats 1 assembly LC0122 only T 255179 VALVE dispense 1 1 soft seats 1 assembly LC0120 only 901b 255208 HANDLE 2K dispense valve electric 1 902 121198 CORD euro male 4 pin 3 wire 6 m 1 Series A Handles only 123660 CORD euro male female 6 m 1 Series B Handles only 903 120953 CONNECTOR splitter 1 1 See MD2 manual for dispense valve and dispense valve handle parts information See Related Manuals on page 3 66 3127605 Lever Actuated MD2 Valves LC0121 and LC0123 Ref Part 1101 LC0005 LC0007 1101a 255249 1101b 7 255181 T 255179 1102 121198 123660 1103 120953 1 See MD2 manual for dispense valve and dispense valve lever parts information See Re
4. Product Configurator Bd Load Off Board Vacuum De gas Electric Agitator Fill Port Slinger 60 L U LCO132 On Board Pneumatic Agitate De gas Fill Port LC0142 Off Board Pneumatic Agitator 30 L LC0143 Off Board Pneumatic Agitator 60 L Z LCO146 Off Board Vacuum De gas Pneu matic Agitator Fill Port Slinger 30 L CodeT Part Tank Level Sensors 2 LCO278 Polyethylene Tanks Low Level Sen sors Only 3 LCO279 Two 7 5 L Stainless Steel Tanks Low Level Sensors Only 4 LCO282 Two 30 Lor 60 L Stainless Steel Tanks Low Level Sensors Only 5 LC0281 7 5L Stainless Steel Low Level Sen sors Only and 30 L or 60 L Stainless Steel Low Level Sensors Only LCO280 Accumulator Sensors and 7 5 L Low Level Sensors 7 LCO283 Accumulator Sensors and 30 L or 60 L Low Level Sensors LCO284 Two 7 5 L Stainless Steel Tanks High and Low Level Sensors with Refill Logic A LCO287 Two 30 Lor 60 L Stainless Steel Tanks High and Low Level Sensors with Refill Logic LCO286 7 5 L Stainless Steel Low Level Sen SOrs and 30 L or 60 L Stainless Steel High and Low Level Sensors with Refill Logic C LCO289 7 5 L Stainless Steel High and Low Level Sensors with Refill Logic and 30 L or 60 L Stainless Steel High and Low Level Sensors with Refill Logic LCO285 Accumulator Sensors and 7 5 L High and Low Level Sensors E LCO288 Accumulator Sensors and 30 L or 60 L High and Low Level Sensors Two Sets of Accumula
5. B 20 9 531 20 9 631 20 9 531 20 9 531 20 9 531 D 14 3 63 14 3 363 14 3 363 14 3 863 14 3 363 T X Assembly dimensions listed are maximum for all assemblies under the given title On board stainless steel tank dimensions include ball valves and vacuum de gas in maximum height calculation 82 3127605 Machine with Off Board Tanks ti12623c PR70 T Assembly Dimensions in mm B 32 1 615 32115 321 815 777321 15 D 160 40 16 0 406 160 406 160 40 PR70v T Assembly Dimensions in mm 30 L Tank 60 L Tank No Agitators With Agitators No Agitators With Agitators B 82 1 815 321 815 321615 321615 7 D 1704832 17 0 432 17 0482 170 43 1 Assembly dimensions listed are maximum for all assemblies under the given title Technical Data Technical Data Metering Pump Effective Area Small Air Cylinder Effective Area Large Air Cylinder Effective Area Maximum Stroke Length Minimum Stroke Length Volume per Cycle Pump Cycles per 1 L 0 26 gal Ratios fixed Maximum Fluid Working Pressure Maximum Air Input Pressure Maximum Cycle Rate Maximum Operating Temperature Air Inlet Size Pump Fluid Outlet Size Sound Pressure Level at typical operator station for machine mounted Dispense Valve Compressed Air Electrical WE wai deir aon deae See o 84 80 to 960 mm 0 124 to 1 49 in per side 4560
6. Models with Advanced Display Module 1 Place a waste container below the dispense valve 2 Navigate to the Manual screen 3 Press the Open Dispense Valve button on the Man ual screen to relieve chemical pressure 4 Press the Machine Disable Mode button O 14 5 Press the system air pressure relief switch down to stop air supply and to vent air pressure in the machine It is the yellow tab at the left rear of the machine The hole in the tab should be visible 6 If necessary run a lock through the hole to lock the tab in place This prevents the system air pressure from being inadvertently enabled Models with Standard Display Module With the machine in an idle state 1 Ifthe machine pistons are not fully retracted retract the pistons by pressing 13 in the M1 screen See manual 3A0429 for more information 2 Manually open the dispense valve by pressing the third M1 soft key until the S ICON is shown in the Current DV field See manual 3A0429 for more infor mation 3 Press the system air pressure relief switch down to stop air supply and to vent air pressure in the machine It is the yellow tab at the left rear of the machine The hole in the tab should be visible 4 If necessary run a lock through the hole to lock the tab in place This prevents the system air pressure from being inadvertently enabled Shutdown If the machine is to remain idle for an extended period of time perfor
7. WASHER lock tooth exter nal HARNESS wire SEALANT pipe WASHER back up WASHER lock spring FASTENER screw shcs M3 x 0 5 x 10 stainless steel NUT hex M3 TRIM edge protection PARTITION power Qty 0 59 ARO aA gt 5 Parts Piston Package iS N 601 605 603 ti12438a 602 E 604 Pr ai g A Arrow on cylinder must point to the o ring 606 on the right Nylon Piston Stainless Steel Metering Tube Assemblies Reference Number and Description Tube Nylon Ring ETN pump Piston piston ae 15M099 yaya 120933 120874 i 600 LCC600 LCB600 smog 19890 880 LCC880 LCB880 Quantity 1 1 1 1 1 LCC340 LCB340 i5Mi00 15K888 60 3127605 UHMW Piston Stainless Steel Metering Tube Assemblies Reference Number and Description HG Piston P be Zu P LCC560 LCA560 aay 3 o 3127605 15M099 15M100 15M101 zu support piston 15K887 15K888 15K890 ooo NEED Parts 67 Parts UHMW Piston Ceramic Metering Tube Assemblies NOTE The UHMW piston ceramic metering tube assemblies contain a carbide ball This ball replaces the standard check valve ball in pump assembly LC01 12 If a UHMW piston ceramic metering tube assembly needs to be installed replace the original ball in pump assem bly LC0112 with the ball included with the pump pack age See Check Valve Rebuild Kit Installation on page 36 for installation
8. gs 7 D 2 D 2 zi D D e O O ce U I o m Tn gt o0 s p B di D 3 eis c D 2 2 x O D D N N 5 2 C O e 2 S The following part number fields apply for the PR70 and PR7Ov part numbering configurator fields Shaded items listed in the configurator table below are Super Standard items that are typically stocked and provide the best deliv ery dates Code A Part Air Motor High Volume Side Piston and LC0262 PR70 with 3 0 in 4 56 mm Air Motor Metering Tube Material m B LC0264 PR7O with 4 5 in 10 26 mm Air Moto Nylon Piston Stainless Steel Metering C LCO263 PR70 with 3 0 in 4 56 mm Air Motor Tucci dis or par numer and Hydracheck is the mm piston size LCO265 PR70 with 4 5 in 10 26 mm Air Motor UHMWPE Piston Stainless Steel and Hydracheck Metering Tube last three digits of part LC0242 PR7Ov with 3 0 in 4 56 mm Air Moto number is the mm piston size G LCO244 PR70v with 4 5 in 10 26 mm Air UHMWPE Piston Ceramic Metering Motor Tube last three digits of part number 2 A LCO243 PR70v with 3 0 in 4 56 mm Air Motor is the mm piston size and Hydracheck Code C Part High Volume Piston Size mm LC0245 PR7Ov with 4 5 in 10 26 mm Air WA ea 80 Available in Nylon Only Motor and Hydracheck 2 4 100 Available in Nylon Only 3 120 Available in Nylon Only 4 312760S 40 Available in Nylon Only 60 00 O AJAJIA OIOIOINININININj gt Co e O
9. 160516 94 0148 S 25 J6900040 LC0O807 B 8in x30i 160519 94 0149 S 25 94 1007 98 LC0808 3 8 in x 120 in 160524 94 0149 S 25 94 1007 98 O LC0809 3 8 in x 180 in 16C525 94 0149 S 25 94 1007 98 LC0400 3 8 in x 30 in 16D261 94 0149 5 25 94 1007 98 EI LC401 B 8inxf20in 16D266 94 0149 S 25 94 1007 08 LC402 g8in x180in 160267 94 0149 S 25 94 1007 98 LCO870 U2in x30i 16C529 94 0150 S 25 947100998 LC0811 U2in x120in 160594 94 0150 S 25 947100998 LCO812 U2in x180in 16C535 94 0150 S 25 94 1009 08 LCO403 U2in x30i 16D271 94 0150 5 25 160399 LCO404 I Zin x120in 16D276 94 0150 26 160399 LC0405 U2in x180in 160277 94 0150 5 25 160399 LC0813 g 4in x120in 16C544 94 0153 S 25 94 1083 08 LC0814 S Ain x180in 16C545 94 0153 S 25 94 1083 08 LCO406 S 4in x120in 16D286 94 0153 S 25 947108398 Lco imis 60297 90159525 soo MEMMMMM 3127605 Parts 69 Parts Unheated Recirculating Hose Packages 1603 1602 1603 1602 peo Pr 1601 Tan P d Assembly LC0161 shown installed as the Low Volume and High Volume Side Hose Package 1601 ti12444a N Apply thread sealant tape to male npt threads before assembly A Dispense valve shown for reference only Reference Number and Description Hose Valve Supply Hose Return Hose Pressu
10. 4 8 mm x 32 G3 LCO445 High Pressure Recirculating pS eee On Board Tanks 1 2 in 13 mm 15 ft 4 6 m G4 LC0446 High Pressure Recirculating TI On Board Tanks 6 LC0062 Win 6 4 mm x 24 Luer Lock ae Dr u mE on 99 ii 3 16 in 4 8 mm x 32 Luer Lock High Pressure Recirculating 8 LC0295 1 2 in 12 7 mm x 24 On Board Tanks 3 4 in 19 mm 15 ft 4 6 m 9 100296 Jin 12 7 mm x 36 a ae Pressure Heated 3 8 in 9 5 2 5 ft 0 6 m Lab ve Pressure Heated 3 8 in 9 5 mm 10 ft 3 0 m 3127605 7 Product Configurator Code M Part Applicator Mounting Applicator tor Machine Mounted Applicator Machine Mounted Code N Part Power Cord Option 6 124864 _ 10A 250V Australia 8 124863 10A 250V Switzerland 9 124862 t0A 250VDenmak _B N A Heat Controller Option Code O Part Flow Monitoring LC0041 257433 2 LC0302 Two 0 5 gpm Flow Meters No Pres sure Transducers 3 LCOSO5 Two 1 0 gpm Flow Meters No Pres sure Transducers 4 LCOSO3 One 1 0 gpm Flow Meter One 0 5 gpm Flow Meter No Pressure Transducers 5 LCOS307 Two 2 0 gpm Flow Meters No Pres D ee LCO306 One 2 0 gpm Flow Meter One 1 0 gom Flow Meter No Pressure Transducers 7 LCO304 One 2 0 gpm Flow Meter One 0 5 gpm Flow Meter No Pressure Transducers A LCO312 Two 0 5 gpm Flow Meters With Pres sure Transducers LC0315 Two 1 0 gpm Flow Meters With Pres sure Transducers C LCO313 One
11. Mixer blocked Replace static mixer Incorporate purge timer or decrease purge timer delay to prevent mixer blockage Open Dispense Valve ODV adjust Readjust the ODV setting to occur ment too late sooner Blocked check valve Remove check valve clean and replace Air cylinder failure Remove air cylinder and reinstall air cylinder parts as necessary Significant material leaking from Pump shaft worn Remove pump shaft assembly and pump rear seal reinstall rear pump rebuilt kit 16 312760S Troubleshooting mm Gase So Material dispensed not correct weight Specific gravity of one or more of the Recalibrate machine Machine dispensing off ratio two materials has changed since cali bration Machine air pressure has changed Readjust air pressure regulator to since calibration value used when machine was cali brated or recalibrate machine tanks necessary replace as necessary One tank is empty Check tank levels Add material if necessary Tank ball valve closed Open tank ball valve Prime machine Machine out of phase Rephase machine Check valve malfunction Remove check valve clean or replace as necessary Piston worn or broken Replace piston Pumps drawing material back from Check valve stuck open Remove check valve clean or valve hose replace as necessary 312760S 17 Troubleshooting Error Codes Advanced Display Module E Ee E shown on Errore Screen Description Behavior R
12. Related Manuals Related Manuals PR70 and PR70v Operation and Parts Manuals 3A0429 PR70 with Standard Display Module Operation and Maintenance Manual 312759 PR70 and PR7Ov with Advanced Display Module Operation and Maintenance Manual 312761 PR70v Integrated Heat Instructions Parts Manual Part Description O O 312185 MD2 Dispense Valve Instructions and Parts Manual 312760S 3 Product Configurator Product Configurator PR7F Code A BC DE F G H IJ K L M N O P Q R S T U V gt I L O I rr UO zx gt DWH I I cr cr IO O O 5 O o O O sad D 5 3 S 8 2 53 zs S 5 a 8 g O pi 2 2 Ss GS 3 o 8 S 9S amp D 9 si c c c D O 5 c c 5 E a 3 3 32 a g amp 8 3 3 3 3 gt o Sob E B b R e P B gt E 2 g o g a 9 2 as s zZ 3 A D D D D D D E gt o oe UU U I lI Q YA D a 8 o 9 o g 5 amp Oo O D x A 5 5 O O e 2 S An example of the product configurator would be the following configurator code PR7F J A5 A5 E AG A6 3 1 2 A N 3 N H N 6 N N Code A B C DE F G H IJ K L M N O P Q R S T U V gt Fro I rr UO zx gt DW I I cr cr ud I O O O I ge O o O O Co D gt o 2 _ 8 9 3 s 55 2 c m s ES 9 F amp 82 o 8 E b B 8 9 c c c D O 5 c c 7 a 3 3 3 d x s G 3 3 3 2 5 gt o a EP 2 825 P B gt 2 8 2 2 5 dg
13. off board 255974 258091 LC0468 16A093 111457 D ngpesue i ee LC0485 1 2 in x 180 in off board 255974 258092 LC0469 16A093 111457 e ese AA LC0210 3 4in x 120 in off board 255974 258093 258136 164093 111457 LC0211 3 4in x 180 in off board 255974 258094 258137 16A093 111457 L00211 LC0486 3 4 in x 120 in off board 255974 258093 LC0470 16A093 111457 D ipeum AA AAA AA AA AAA LC0487 3 4 in x 180 in off board 255974 258094 LC0471 16A093 111457 ps ipeum IAA 74 3127605 Parts Heated Non Recirculating Hoses 1501 Be e Part LC0881 Shown ti12445a IN Apply thread sealant tape to male npt threads before assembly Reference Number and Description Heated Hose 90 Degree 45 Degree Circuit Extension Hose Package Description Assembly Elbow Adapter Elbow Breaker Cord LC0881 1 4 in x 30 in 160554 94 0148 S 25 J6900040 121041 121630 121683 LC0882 1 4 in x 120 in 160558 94 0148 S 25 J6900040 121041 121632 121683 LC0883 1 4 in x 180 in 16C559 94 0148 S 25 J6900040 121041 121633 121683 Not shown 3127605 75 Parts Power Cords ti12447a Part 121054 Shown Power Cord Package Description 121054 CORD SET 250V 10A United States 121055 CORD SET 250V 10A North America 121056 CORD SET 250V 10A Continental Europe 121057 CORD SET 250V 10A United Kingdom Ire land 121058 CORD SET 250V 10A Israel 121060 CORD SET 250V 10A India 124861 CORD SET 250V
14. tion instructions or for more information Part 255217 255218 255219 255220 80 Description MD2 kit rebuild air cylinder MD2 kit rebuild back end of wet section no needle or seat MD2 Soft Seat rebuild needle and nose MD2 convert Soft Seat nose to Hard Seat Hard Seat rebuild needle and nose Machine Rebuild Kits Part LC0091 LC0092 LC0093 LC0318 LC0094 Description 3 0 in Air Cylinder rebuild kit 4 5 in Air Cylinder rebuild kit Check Valve rebuild kit Stainless Steel Ball Check Valve rebuild kit Carbide Ball Rear Pump Seal rebuild kit Tank Accessories Part LC0097 LC0098 LC0095 C0096 7TLC0099 7LC0100 Description Desiccant Dryer 3 8 in NPT with adapter and cartridge Desiccant Dryer refill cartridge Nitrogen Harness Kit for 30 Land 60 L tank 1 tank Nitrogen Harness Kit for 30 Land 60 L tank 2 tanks Vacuum Transfer Pump 120V down to 25 Torr Vacuum Transfer Pump 240V down to 25 Torr Item includes only the pump A vacuum kit must be pur chased to install the pump onto the tank Kit includes all parts needed to connect a nitrogen tank to the material tank 3127605 Vacuum Kits These vacuum kits contain the parts necessary to attach a vacuum pump to the tanks On Board Off Board Vacuum Kits Vacuum Kits ti12588a Assembly 256206 Assembly 256207 Shown Shown Part Description 256205 Vacuum Kit Single On Board Tank 256206 Vacuum Kit
15. D1 D2 D3 D4 D5 D7 DA DC DE Recirculating On Board Tanks 3 16 in 4 8 mm 15 ft 4 6 m Recirculating On Board Tanks 1 4 in 6 5 mm 2 5 ft 0 6 m Recirculating On Board Tanks 1 4 in 6 5 mm 10 ft 3 0 m Recirculating On Board Tanks 1 4 in 6 5 mm 15 ft 4 6 m Recirculating On Board Tanks 3 8 in 9 5 mm 2 5 ft 0 6 m Recirculating On Board Tanks 3 8 in 9 5 mm 10 ft 3 0 m Recirculating On Board Tanks 3 8 in 9 5 mm 15 ft 4 6 m Recirculating On Board Tanks 1 2 in 13 mm 2 5 ft 0 6 m Recirculating On Board Tanks 1 2 in 13 mm 10 ft 3 0 m Recirculating On Board Tanks 1 2 in 13 mm 15 ft 4 6 m Recirculating On Board Tanks 3 4 in 19 mm 10 ft 3 0 m Recirculating On Board Tanks 3 4 in 19 mm 15 ft 4 6 m Recirculating Off Board Tanks 3 16 in 4 8 mm 2 5 ft 0 6 m Recirculating Off Board Tanks 3 16 in 4 8 mm 10 ft 3 0 m Recirculating Off Board Tanks 3 16 in 4 8 mm 15 ft 4 6 m Recirculating Off Board Tanks 1 4 in 6 5 mm 2 5 ft 0 6 m Recirculating Off Board Tanks 1 4 in 6 5 mm 10 ft 3 0 m Recirculating Off Board Tanks 1 4 in 6 5 mm 15 ft 4 6 m Recirculating Off Board Tanks 3 8 in 9 5 mm 2 5 ft 0 6 m Recirculating Off Board Tanks 3 8 in 9 5 mm 10 ft 3 0 m Recirculating Off Board Tanks 3 8 in 9 5 mm 15 ft 4 6 m Recirculating Off Board Tanks 1 2 in 13
16. Remove shroud screws 2202 2409 See FIG 17 on page 44 and Fig 21 on page 49 Remove the shroud 117 214 See FIG 16 on page 42 and FIG 21 on page 49 312760S Disassemble the Air Cylinder 6 Remove the incoming power bracket 110 from the machine by removing the two attachment screws 109 See FIG 15 on page 41 Remove the two solenoid valves 407 408 from the cylinder blind end block 418 by removing the three socket head cap screws 402 Use an open end wrench to remove all hex nuts 103 100b 100d connecting the piston rod to the drive block See FiG 15 on page 41 Remove the four screws 108 that attach the cylin der rod end block 417 to the frame See FIG 15 on page 41 Access the screws through the four holes 31 Repair in the blind end block 418 using a long allen wrench 10 Partially remove the air cylinder by pulling on the cylinder from the back of the machine until the air lines at the elbow fittings can be seen 11 With the cylinder partially removed disconnect the airlines at the air cylinder elbow fittings 12 Finish removing air cylinder 13 On a bench disassemble the air cylinder by remov ing the four long screws 404 that connect the two cylinder blocks Clean and Inspect the Parts 14 Inspect the cylinder tube 416 and piston 419 for scratches Replace if necessary 15 Using a clean dry cloth remove any grease from the inside of the tube 416 the o
17. instructions Reference Number and Description soa 605 606 67 Pia support Carbide piston Ball 15M099 Lies LCG340 LCA340 isMi00 15K888 GS ismo 15890 ES LCG880 LCA880 sie m a 1 For custom piston packages washer 603 part number will change by piston size as follows For piston sizes 80 100cc 15M089 For piston sizes 101 159cc Washer not used For piston sizes 160 285cc 15M099 For piston sizes 286 646cc 15M100 For piston sizes 647 960cc 15M101 62 3127605 Parts Nylon and UHMW Piston Replacement Kits Piston Sizes 080 119 651 653 653 651 653 Piston Sizes 160 960 Piston Sizes 120 159 When ordering a UHMW replacement kit the following Ref Part Description Qty Di numbering applies 651 PISTON 1 652 SCREW 1 LCE 160 653 O RING 2 Code A When ordering a piston replacement kit the following E intelligent part numbering system applies for Nylon el based pistons o M LCF 160 3 Code A 3 U D S The items indicated above will be supplied with the kit 2 See the Product Configurator section beginning on D page 4 for available standard piston sizes 3 3 p 3127605 63 Parts Controls There are three options for controls Advanced Display Module with one Fluid Control Module LC0274 Advanced Display Module with two Fluid Control Modules LC0275 Standard Display Module with one Fluid Control Module LC0272 ti12
18. m mm 10 ft 3 0 m GM LC0434 High Pressure Recirculating LC0479 High Pressure Heated 3 4 in 1 9 On Board Tanks mm 15 ft 4 6 m 3 8 in 9 5 mm 15 ft 4 6 m LC0480 Pressure Heated 3 8 in 9 5 GQ LC0435 High Pressure Recirculating 2 5 ft 0 6 m On Board Tanks LC0481 Pressure Heated 3 8 in 9 5 1 2 in 13 mm 2 5 ft 0 6 m mm 10 ft 3 0 m GR LCO436 High Pressure Recirculating LCO482 High Pressure Heated 3 8 in 9 5 On Board Tanks mm 15 ft 4 6 m ue naa mya UA X m LC0483 Pressure Heated 1 2 in 13 GS LC0437 High Pressure Recirculating 2 5 ft 0 6 m On Board Tanks 1 2 in 13 mm 15 ft 4 6 m La LC0484 E i 1 2 in 13 GT LC0438 High Pressure Recirculating On Board Tanks LA LC0485 dr a 1 2 in 13 3 4 in 19 mm 10 ft 3 0 m GU LC0439 High Pressure Recirculating Ka an En cum SPP IUE On Board Tanks o 3 4 in 19 mm 15 ft 4 6 m LCO487 High Pressure Heated 3 4 in 19 High Pressure Recirculating MWASISI GW LC0440 BB m Feten 3 8 in 9 5 mm 2 5 ft 0 6 m Code K Part Dispense Valve MIA YA eee a 3 8 in 9 5 mm 10 ft 3 0 m High Pressure Recirculating 400120 MD2 Handheld with 1 1 Nose n bine High Pressure Recirculating 6 LCOI21 MD2 Leverwith 1 1 Nose On Board Tanks 1 2 in 13 mm 2 5 ft 0 6 m Code L Part Mixer Type G2 LCO444 High Pressure Recirculating MEE NEN 1 2 in 13 mm 10 ft 3 0 m 3 16 in
19. part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED IN
20. sole noid valves 407 408 to the blind end block 418 Torque to 41 in Ib 4 6 Nem Prepare Machine for Operation 27 Reattach the incoming power bracket 110 by rein Stalling the two attachment screws 109 See FIG 15 on page 41 28 Reconnect pressurized air input hose 29 Operate the machine and ensure there are no air leaks are found 30 Install the shroud 117 214 See FiG 20 on page 47 and FiG 21 on page 49 31 Install shroud screws 2202 2409 See FIG 17 on page 44 and FiG 21 on page 49 32 Calibrate the machine See the appropriate opera tion manual referenced at the beginning of this man ual for procedure 3127605 Repair Rear Pump Rebuild Kit Installation The pump shaft is installed with Krytox Contact with Krytox can lead to flu like symptoms The MSDS for this material is available upon request ti12491a IN Torque to 350 in Ib 39 5 Nem A Lube shaft with krytox grease prior to insertion into bearing A Shaft seal 503 must be installed with open side facing the washer 512 FIG 9 Prepare Machine for Kit Installation 2 Relieve pressure See Pressure Relief Procedure 1 Drain the pump Page If ball valves are installed close the ball 3 Shut down the machine See Shutdown page 14 valves then take several shots e If ball valves are not installed empty the 4 Disconnect the pressurized air input hose tanks Perform shots repeatedly until no mate rial comes out of
21. the dispense valve 5 Remove shroud screws 2202 2409 See FIG 17 on page 44 and FiG 21 on page 49 3127605 33 Repair 6 Remove the shroud 117 214 See FIG 16 on page 42 and FIG 21 on page 49 Disassemble the Rear Pump Assembly 7 Disconnect the pump shaft 511 from the drive block a Loosen the shaft locking nut 502 b Hold the drive block alignment rod 2302 2419 stationary with a wrench See FIG 18 on page 45 and FIG 22 on page 50 c Turn the pump shaft 511 with a wrench d Manually push the pump shaft 511 forward to to separate the shaft from the drive block 8 Remove the shaft lock nut 502 9 Remove the two screws 505 that hold the pump collar in place 10 Remove the pump collar 509 from the pump housing 507 11 Slide the pump bearing housing 510 away from the pump housing 507 to remove 12 Remove rear pump components from the pump bearing housing 510 Clean and Inspect the Parts 13 Using a clean dry cloth remove any existing grease from the bearing housing 14 Apply new high temperature grease lubricant part 115982 to the inside of the pump bearing housing 510 and the new rebuild components Assemble the Rear Pump Assembly 15 Install the new rebuild kit components into the bear ing housing NOTICE Be careful when installing the seal 503 Ensure there is masking tape on the threads of the piston rod and that the open side of the seal faces t
22. 01 E N 2305 gt n bm rg 2308 ge TS i 2307 h 2309 2304 ti12573a IN Apply grease part 115982 to all internal parts A Tighten retaining nut until alignment rod 2302 cannot be moved Loosen retaining nut until alignment rod can move side to side with no in and out movement A Torque to 64 in Ib 7 2 Nem FIG 18 Ref Part Description Qty 2301 120891 SCREW set socket cone point 2 2302 15K801 ROD alignment 2 2303 15K802 RETAINER nut 2 2304 15K805 BLOCK drive 1 2305 15K868 WASHER female male modified assembly 2 2306 A 84 0130 27 11 LABEL warning pinch point 1 2307 151389 BRACKET mounting magnet 1 2308 120885 SCREW 2 2309 15G747 MAGNET linear sensor 1 A Replacement Danger and Warning labels tags and cards are available at no cost 312760S 45 Parts Variable Ratio Base LC0242 LC0243 LC0244 LC0245 200c 200d ti12437a IN Torque to 85 in Ib 9 6 Nem JA Torque to 350 in Ib 39 5 Nem A Torque to air cylinder shaft to100 ft lb 135 Nem 207 A 205 204 210 A 207 ti12488b AN Torque to 85 in Ib 9 6 Nem FIG 19 46 312760S Parts Variable Ratio Base continued 214a 214 206 ti12475b FIG 20 Ref Part Description Qty Ref Part Description Qty 200a 120920 SHOCK ABSORB adjustable 1 213 61 2906 BK 11 HOSE 0 2451D x 0 375 OD PU 95 1 models LC0243 and LC0245 only DUR 200b 111260 SCREW set cup point 1 214 LC0246 SHIELD assembly 1 models LC0
23. 090 258122 16A093 111457 LC0197 1 2 in x 120 in on board 255974 258091 258123 16A093 111457 LC0198 1 2 in x 180 in on board 255974 258092 258124 16A093 111457 LC0475 1 2 in x 30 in on board 255974 258090 LC0459 16A093 111457 e e AA AA T LC0476 1 2 in x 120 in on board 255974 258091 LC0460 16A093 111457 See ee LC0477 1 2 in x 180 in on board 255974 258092 LC0461 16A093 111457 D ese eee LC0199 3 4 in x 120 in on board 255974 258093 258125 16A093 111457 LC0200 3 4 in x 180 in on board 255974 258094 258126 16A093 111457 LC0478 3 4 in x 120 in on board 255974 258093 LC0462 16A093 111457 high pressure high pressure in in off d LC0479 3 4 in x 180 in on board 255974 258094 LC0463 16A093 111457 LC0205 3 8 in x 120 in off boar 255975 258088 258131 16A093 111457 LC0206 3 8 in x 180 in off board 255975 258089 258132 16A093 111457 LC0480 3 8 in x 30 in off board 255975 258087 LC0464 16A093 111457 high pressure LC0481 3 8 in x 120 in off board 255975 258088 LC0465 16A093 111457 high pressure LC0482 3 8 in x 180 in off board 255975 258089 LC0466 16A093 111457 high pressure LC0207 1 2 in x 80 in off board 255974 258090 258133 16A093 111457 LC0208 1 2 in x 120 in off board 255974 258091 258134 16A093 111457 LC0209 1 2 in x 180 in off board 255974 258092 258135 16A093 111457 LC0483 1 2 in x 30 in off board 255974 258090 LC0467 16A093 111457 oe ee LC0484 1 2 in x 120 in
24. 0a contact with the adjustment screw 200c or adjust ment cap 100d 11 Adjust the adjustment screw or adjustment cap until it contacts the shock absorber 12 On Variable Ratio models hold the adjustment screw 200c in place and tighten the hex nut 200d against the drive block AA On Fixed Ratio models hold the adjustment cap 100d in place and tighten the hex nut 100b against the adjustment cap Prepare Machine for Operation 13 Lift the system air pressure relief switch to enable system pressure It is the yellow tab at the left rear of the machine Adjust Shock Resistance 14 Execute a shot to see how the shock absorber affects the speed of the drive block 104 AA 15 The shock absorber has a numeric scale on one side Rotate the knob with the scale to a higher value for more resistance Rotate the knob to a lower value for less resistance 16 Repeat these steps until the desired resistance is achieved 312760S Air Cylinder Kit Installation IN Torque to 41 in Ib 4 6 Nem A Torque to 350 in Ib 39 5 Nem A Torque to 100 ft lb 135 Nem Repair ti12490a A Coat all sliding surfaces with lubricant part 115982 A Apply sealant tape to npt fittings bt Kits on page 80 for kit numbers Prepare Machine for Kit Installation 1 Relieve pressure See Pressure Relief Procedure page 14 Shut down the machine See Shutdown page 14 Disconnect the pressurized air input hose
25. 1 0 gpm Flow Meter One 0 5 gpm Flow Meter With Pressure Transducers LCO317 Two 2 0 gpm Flow Meters With Pres sure Transducers LCO316 One 2 0 gpm Flow Meter One 1 0 gpm Flow Meter With Pressure Transducers LCO314 One2 0 gpm Flow Meter One 0 5 gpm Flow Meter With Pressure Transduc ers Code P Part High Volume Side Tank 256896 No Tanks 1 1 2 in npt flange 255241 8 L Twin Polyethylene Tanks and Lids 3 255250 8L Twin Polyethylene Tanks and Lids One 120V Agitator 4 255251 8L Twin Polyethylene Tanks and Lids BE 5 255281 8L Twin Polyethylene Tanks and Lids BNRESN 1 ve 255282 8L Twin Polyethylene Tanks and Lids One 120V Agitator with Shut Off Valves 7 255283 8L Twin Polyethylene Tanks and Lids Two 120V Agitators with Shut Off Valves LC0235 7 5 L Stainless Steel High Level Sen sors LCO236k 7 5 L Stainless Steel High Level Sen sors with Shut Off Valve LC0013 3 L Stainless Steel B LC0012 7 5 L Stainless Steel C 255285 3 L Stainless Steel with Shut Off Valve LC0156 8 L Twin Polyethylene Tanks and Lids One Pneumatic Agitator E LC0157 8 L Twin Polyethylene Tanks and Lids Two Pneumatic Agitator F 255284 7 5L Stainless Steel with Shut Off Valve with Shut Off Valve 8 L Twin Polyethylene Tanks and Lids One Pneumatic Agitator with Shut Off Valves LC0259 30 L Stainless Steel 240V Heat Mm LC0055 160 L Stainless Steel LC0159 8 L Twin Polyethylene Tan
26. 10A Italy 124862 CORD SET 250V 10A Denmark 124863 CORD SET 250V 10A Switzerland 124864 CORD SET 250V 10A Australia 76 3127605 Flow Monitoring Part Number and Guantity Parts Flow coo 2 LC0303 LC0304 LC0305 LC0317 2 Pump Plug Assembly LC0041 1802 O 1801 424 ti12448a Ref Part Description Qty 1801 15K815 PLUG dummy transducer 2 1802 111457 PACKING o ring 2 3127605 Pressure Monitoring 0 5 gpm 1 0 gpm 2 0 gpm Transducer Package LC0299 LC0300 LC0301 257433 2 Pump Plug LC0041 Pressure Transducer Assembly 257433 1902 1901 x ti13391b Ref Part Description Qty 1901 16A093 SENSOR pressure 2 1902 111457 O RING 2 77 Parts Flow Meters 2005 2004 2001 2003 ti13390a 0 5 gpm Flow 1 0 gpm Flow 2 0 gpm Flow Meter Assy Meter Assy Meter Assy Description LC0299 LC0300 LC0301 ZANA EN flow 121932 121933 121934 pg 121909 2003 ADAPTER reducer 98074888 A 78 3127605 Tank Stands Assemblies LC0247 and LC0103 ti12473a Assembly LC0247 Shown Ref Part 2001 121097 2002 15U373 15M478 3127605 Description FASTENER u bolt with mounting plate SUPPORT tank stand variable ratio assembly LC0247 only SUPPORT off board tank stand assembly LC0103 only 2002 Qty 4 1 1 Parts Heat Zone Assemblies See Integrated Heat manual referenced at the beginning of
27. 243 and LC0245 only 214a 415M511 LABEL shield 1 200c 121589 SCREW hex head cap M12 x 1 215 124002 PROTECTOR wire corrugated 8 1 75 80 mm long 5 8 in ID models LC0243 and LC0245 only 124002 PROTECTOR wire corrugated 5 200d 107539 NUT hex 1 9 8 in ID models LC0243 and LC0245 only 201 LC0232 FRAME sub assembly 1 Notshown 202 LC0230 CYLINDER air 3 0 in diameter models LC0242 and LC0243 only A I ji 2 al ngaga age Ang LC0231 CYLINDER air 4 5 in diameter 1 models LC0244 and LC0245 only 203 LCO112 PUMP sub assembly 1 204 LC0239 BRACKET incoming power 1 sub assy 205 LCO240 BRACKET control sub assembly 1 206 255244 SWITCH foot assembly 1 207 120885 SCREW 5 208 120913 SCREW 4 209 121167 SCREW 4 210 16D782 LABEL 1 212 61 2904 BK 11 HOSE 0 160 ID x 0 250 OD PU 1 95 DUR 3127605 47 Parts 48 3127605 Parts Variable Ratio Frame Sub Assembly LC0232 2409 A 2404 ae 2409 A 2406 amp ti12568a 2436 za d i e 2418 ti12569a Drive Block Rear Parts CASE A Torque screws to 140 in Ib 15 8 Nem IN Torque to 8 in Ib 0 9 Nem A Torque screws to 350 in Ib 39 5 Nem Tighten retaining nut until alignment rod 2419 cannot be moved Then loosen A Torque stud to 780 in Ib 88 1 Nem retaining nut until alignment rod can move side to side with no in and out ZA Ref 2414 and 2428 must be oriented as movement shown A Torque to 19 in Ib 2 1 Nem A Lubricate b
28. 362a FIG 23 Advanced Display Module 24E451 A protective membrane shield 15V551 is available for the screen and softkeys of the Advanced Display Module 64 Fluid Control Module 705b 705a 704 702 WW m ti12711a Ref Part Description 701 289697 MODULE base 702 277674 ENCLOSURE door 703 121597 CABLE CAN 90 female 90 female 704 113003 SCREW socket head cap 10 32 x 0 62 stainless steel MODULE assembly Fluid Control Module 705 289696 Qty 1 When purchasing a replacement fluid control mod ule software token 15W046 is required to install soft ware before first use 3127605 Applicator Mounting Ref 801 802 803 804 805 806 807 808 809 810 811 812 805 Assemblies with Base Clamp Part 16P082 16P409 16P550 121194 15K832 120913 15M658 121013 121046 94 0705 1 96 15U176 120908 3127605 814 Description BASE arm mounting BLOCK mounting front BLOCK mounting rear SCREW ARM mounting display SCREW CLAMP SCREW socket head cap M5 0 8 x 25 mild steel TUBE 1 4 x 1 4 twin polyure thane FITTING elbow swivel 1 4 tube x 1 8 npt CLAMP base assemblies 256438 and LC0293 only WASHER plain M8 assem blies 256438 and LC0293 only Qty AI NN O 805 Ref 813 814 815 816 817 Parts Assemblies with Upper Clamp 803 ti21830a Part 96 0045 98 120913 121003 126510 121273
29. 5982 Insert the lubricated o rings 606 into the grooves of the pump housing 507 and end caps 508 See FIG 9 on page 33 Install the cylinder between the pump housing 507 and end cap 508 See FIG 9 on page 33 Secure cylinder in place with the four end cap screws 506 See FIG 9 on page 33 Prepare Machine for Operation 18 19 20 21 Open the tank ball valves if installed Fill tanks Perform several shots to fill the pump housing 507 with new material Calibrate and phase the machine See the operation manual referenced at the beginning of this manual for procedure 35 Repair Check Valve Rebuild Kit Installation See Pump Sub Assembly LC0112 page 54 for pump sub assembly part references See Kits on page 80 for kit numbers Inner Radius _ Outside r YA Chamfer OC ri STI E A ud ca i E M EN E a d la LT NJ ti12565a 2103 IN Side of seat with outside chamfer must face away from ball Side of seat with inner radius must face the ball Fic 10 Check Valve Rebuild Kit Prepare Machine for Kit Installation 1 Relieve pressure See Pressure Relief Procedure page 14 2 Models with ADM To prevent machine movement press the Machine Disable Mode key iQ Models with SDM To prevent machine movement press the Red button 3 Place a waste container below the dispense valve to catch any dispensed material 4 Push the dr
30. 6 Off Board Vacuum De gas Pneu matic Agitator Fill Port Slinger 30 L Code R Part Low Volume Side Tank 256896 No Tanks 1 1 2 in npt flange KI LC0235 7 5 L Stainless Steel High Level Sen sors 312760S Product Configurator LC0236 7 5 L Stainless Steel High Level Sen sors p with Shut Off Valve LC0013 3 L Stainless Steel EE LC0012 7 5L Stainless Steel C 255285 3 L Stainless Steel with Shut Off Valve F 255284 7 5L Stainless Steel with Shut Off Valve LC0254 7 5 L Stainless Steel 240V Heat with Shut Off Valve M C0055 60L Stainless Steel R LC0260 60L Stainless Steel 240V Heat LCO238 7 5 L Stainless Steel High Level Sen sors LC0160 Accumulator Fluoroelastomer 240V Heat with Shut Off Valve Y LC0297 Z LC0O237x 7 5L Stainless Steel High Level Sen sors 240V Heat When ordering tanks for spare or replacement parts refer to Parts sec tion of the PR70 and PR70v Feed Sys tems manual Code S Part Low Volume Side Tank Covers LCOO23 On Board Agitate 120 VAC 50 60 Hz and De gas 7 LC0024 On Board Agitate 240 VAC 50 60 Hz and De gas LC0025 On Board 120VAC 50 60 Hz De gas AA d LC0026 On Board 240 VAC 50 60 Hz De gas AA ee B LCO101 Off Board Clamp Down 60L K LCO147 Off Board Vacuum De gas Pneu matic Agitator Fill Port Slinger 60 L LC0051 Off Board Vacuum De gas Electric Agitator Fill Port Slinger 30 L
31. 96 0235 98 259244 LC0135 3127605 Description SHOCK ABSORB adjustable models LC0263 and LC0265 only NUT hex models LC0263 and LC0265 only SCREW set cup point models LC0263 and LC0265 only CAP adjustment Hydracheck models LC0263 and LC0265 only PUMP sub assembly SCREW NUT hex BLOCK assembly drive SCREW CYLINDER air sub assembly 3 0 in models LC0262 and LC0263 only CYLINDER air sub assembly 4 5 in models LC0264 and LC0265 only FRAME sub assembly SCREW SCREW BRACKET incoming power sub assy BRACKET controls assembly BRACKET mounting assembly CABLE CAN 90 female 90 female TUBE air 3 8 in OD TUBE air 1 4 in OD SHIELD assembly LABEL shield TAG ID SCREW drive type U 2 X 3 16 stainless steel SWITCH foot assembly MODULE TOKEN PR70 Qty LN LL a KR NNa OOA Parts 43 Parts Fixed Ratio Frame Sub Assembly LC0290 FIG 17 Ref 2201 2202 2203 2204 2205 2206 2207 44 Part 120599 120913 15K788 LC0234 120918 120886 96 0507 1 1 Li gt e gt ti12572a IN Apply anti seize compound part 073025 to screws Description PIN dowel SCREW FRAME base machined SENSOR assembly BEARING linear slide SCREW BUMPER rubber 3 8 16 x 0 63 Qty RAH SH H DVD 2203 2207 3127605 Parts Fixed Ratio Drive Block Assembly LC0107 2306 A 23
32. Board Tanks 3 8 in 9 5 mm 2 5 ft 0 6 m Recirculating Heated Off Board Tanks 3 8 in 9 5 mm 10 ft 3 0 m Recirculating Heated Off Board Tanks 3 8 in 9 5 mm 15 ft 4 6 m Recirculating Heated Off Board Tanks 1 2 in 13 mm 2 5 ft 0 6 m Recirculating Heated Off Board Tanks 1 2 in 13 mm 10 ft 3 0 m Recirculating Heated Off Board Tanks 1 2 in 13 mm 15 ft 4 6 m Recirculating Heated Off Board Tanks 3 4 in 19 mm 10 ft 3 0 m Recirculating Heated Off Board Tanks 3 4 in 19 mm 15 ft 4 6 m High Pressure 3 8 in 9 5 mm 2 5 ft 0 6 m High Pressure 3 8 in 9 5 mm 10 ft 3 0 m High Pressure 3 8 in 9 5 mm 15 ft 4 6 m High Pressure 1 2 in 13 mm 2 5 ft 0 6 m High Pressure 1 2 in 13 mm 10 ft 3 0 m High Pressure 1 2 in 13 mm 15 ft 4 6 m 3127605 Product Configurator GH LCO406 High Pressure 3 4 in 19 mm 10 ft HC LCO474 High Pressure Heated 3 8 in 9 5 3 0 m mm 15 ft 4 6 m LCO407 High Pressure 3 4 in 19 mm 15 ft LC0475 Pressure Heated 1 2 in 4 6 m 2 5 ft 0 6 m LCO432 High Pressure Recirculating LC0476 Pressure Heated 1 2 in 13 On Board Tanks mm 10 ft 3 0 m 3 8 in 9 5 mm 2 5 ft 0 6 m LC0477 High Pressure Heated 1 2 in 13 GL LC0433 High Pressure Recirculating mm 15 ft 4 6 m On Board Tanks LC0478 High Pressure Heated 3 4 in 19 3 8 in 9 5 mm 10 ft 3 0
33. CLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents no
34. If generated shot size accuracy may be degraded Typically the problem is created when the machine pressure regulator is adjusted to different value from when the machine was calibrated Another less likely cause could be a mechanical failure with dispensing worn piston etc This error will not be generated for a purge shot or when the machine is in Operator mode The piston velocity is faster than the calibration velocity measured by the percentage amount selected by the user 20 40 or 60 If the user selects 0 this monitoring or alarm feature is disabled If generated shot size accuracy may be degraded Typically the problem is created when the machine pressure regulator is adjusted to different value from when the machine was calibrated Another less likely cause could be a mechanical failure with dispensing worn piston etc This error will not be generated for a purge shot or when the machine is in Operator mode Tank A is low only generated if tank sensing is enabled Fill tank A with material Tank level errors will be generated after every shot if the condition still exists Tank B is low only generated if tank sensing is enabled Fill tank B with material Tank level errors will be generated after every shot if the condition still exists Both tanks are low only generated if tank sensing is enabled Fill both tanks with material Tank level errors will be generated after every shot if the condition still ex
35. Ka UE Loza L SHIELD Na 9 1 1 M 5 VDC Licio EEE q FX A High Volume Tank Low Level Sensor S V CAN AK T TANK A LOW IN 4 U RETURN 3758 V V CAN Low Volume Tank W EDER LOW IN L Low Level Sensor FIG 4 Electrical Schematic Page 2 26 312760S ONE LEG OF SPLITTER GOES TO THE HEAT CONTROL BOK RED BLACK V DC PWR SUPPLY 24 VDC 120876 RED WHITE V EMI FILTER PWR SW ASSY AND AC sw1 120910 FiG 5 Electrical Schematic Page 3 3127605 Electrical Schematics Fluid Control E Module 2 Leg 1 Connects to Backside of A of FIG 6 Leg 2 Connects to Backside of B on FIG 6 Connects to Backside of 1 on FiG 6 PRESSURE TRANSDUCER A SIDE PRESSURE TRANSDUCER B SIDE Connects to Backside of 2 on FIG 6 Fluid Control Module 1 Display Module HMI 27 Electrical Schematics NOTE See PR70 operation manual for Optional External Control Interface instructions Incoming Power Panel On Backside of Machine LC0261 2 NOTE Connector 2 is for use with systems with an Advanced Display Module only NOTE View shown is looking at pins on end of cable 1 2 1 Il j4 NOTE Connector 1 is for use with all systems B dl NOTE View shown is looking at pins on end of cable O IL
36. Mount base B to system with four screws Insert screws through top of base and tighten to system 4 Mount FCM A on base B with two screws C 5 Connect cables to front of fluid control module See FIG 12 and the following table F G 13 Fluid Control Module Rear Connections If there is only one fluid control module on the machine the module number is 1 If there are two fluid control modules the mod ule closest to the air regulator is module number 1 and the other module is number 2 Connection Reference Module Fic 13 Number Connects To Fic 12 Fluid Control Module Front Connections gt 1 Dispense Valve and ne NBN Linear Position Sensor 6 1 Pressure Transducer A__ 7 1 Pressure Transducer B 5 7 2 NotUsed_ 3127605 39 Repair If there is only one fluid control module on the machine set the rotary switch S to 1 See FIG 14 If there are two fluid control modules set the rotary switch S to 1 on the module closest to the air regulator and set the rotary switch S to 2 on the other module See FiG 14 The rotary switch setting must only be adjusted on new fluid control modules after installation The rotary switch setting indicates the fluid control mod ule number being replaced The fluid control mod ule uses a 16 position rotary switch ti12335a FIG 14 8 40 Install access cover D Fuse Replacement Fuse Holder N ti12563a IN Fuse hol
37. O O1 NO O1 O O 6 720 00 80 O 00 Custom High Volume side consult fac tory stainless steel only High Volume Side Piston and Metering Tube Material Nylon Piston Stainless Steel Metering Tube last three digits of part number is the mm piston size UHMWPE Piston Stainless Steel Metering Tube last three digits of part number is the mm piston size UHMWPE Piston Ceramic Metering Tube last three digits of part number is the mm piston size Low Volume Side Piston Size mm 312760S Product Configurator Zu HE VE Z Custom Low Volume side consult fac tory stainless steel only Code F Part Controls E 1 lesan een Control Module bia Control Module Control Modules Codes G H High Volume Hose l J Part Low Volume Hose 3 16 in 4 8 mm 2 5 ft 0 6 m 3 16 in 4 8 mm 10 ft 3 0 m 3 16 in 4 8 mm 15 ft 4 6 m 3 8 in 9 5 mm 10 ft 3 0 m Heated 1 4 in 6 5 mm 2 5 ft 0 6 m Heated 1 4 in 6 5 mm 10 ft 3 0 m B6 LC0883 Heated 1 4 in 6 5 mm 15 ft 4 6 m B9 LCOB86 Heated 3 8 in 9 5 mm 15 ft 4 6 m Heated 3 4 in 19 mm 15 ft 4 6 m C1 LC0161 Recirculating On Board Tanks 3 16 in 4 8 mm 2 5 ft 0 6 m C2 LC0162 Recirculating On Board Tanks 3 16 in 4 8 mm 10 ft 3 0 m NN NO NO Den e Ea ke be WI ke dem ee dm de Product Configurator C7 C8 C9 CA CB CC CD CE
38. Repair Parts gt g GRACO PR70 and PH70v 3127608 Two Component Liquid Dispensing Systems Sh Fixed or variable ratio systems For accurate metering mixing and dispensing of two component materials For professional use only Not approved for use in European explosive atmosphere locations 3000 psi 21 MPa 207 bar Maximum Working Pressure 100 psi 0 7 MPa 7 bar Maximum Air Inlet Pressure Important Safety Instructions Read all warnings and instructions in all Supplied manuals Save these instructions ti12385b PR70v Shown with Advanced Display Module CE PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals 3 Product Configurator 4 Warnings a inodo Hen rn tepido erem Dae 11 GIOUNGING siii 14 Pressure Relief Procedure 14 Models with Advanced Display Module 14 Models with Standard Display Module 14 Sh uldOoWH AAA 14 Troubleshooting 16 Error Codes Advanced Display Module 18 Error Codes Standard Display Module 23 Electrical Schematics 25 ui eset En 29 HydraCheck Kit Installation 29 Air Cylinder Kit Installation 31 Rear Pump Rebuild Kit Installation 33 Piston Cylinder Replacement Kit Installation 35 Check Valve Rebuild Kit Installation 36 Piston Plug Installation
39. Temperature Zone 1 Ww T202 D Low Material Temp Z2 Material Below Temperature Zone 2 08 3127605 19 Troubleshooting mum n ume Shown on Errors Screen Description Behavior Ref T206 0 Lom Meter Temp 25 Matera Below Tempra Zore w3 6 mbi Material Temp za Material Below Temperature one wa 6 TAO 1A gh Marsra Temp zi Matra Over Tempera Zone 1 7 402 high Materai Temp 22 materal Over Temperature zone 7 eza o Heat z2 NoTempoatwe iss zone 7 TOO No Hear 23 NoTemporatwe Rise Zone 8 7 TTeorANeHestZ vo Temperate Rise Zoea 7 To02A Temp Such Cut z2 Over Temp Swich Open Zone 7 7005 Atemp Swich CUZ Over Temp Switch Open Zones 7 TooxATempSnten_uon24 Over Temp Swich Open Zone wa 7 Tecr AContolshutsonnZ1 PCB Over Temperature mer 7 002 Ao Shudomnze PCB Over Temperature me 7 1903 Coni Shun 23 PCB Over Temperature mer 7 ITOGEA Coni Studio za POB over Temperature mem 7 Dwwerscwenranzi Pign Rely 1 ouret zoe 7 20 3127605 N N te Troubleshooting Shown on Errors Screen Description Behavior Ref WMO2 A Current Fault Z2 WM03 A Current Fault Z3 WMO4 A Current Fault 24 WMC2 A Control Fault Z2 Unexpected Relay 1 Current Zone 2 WMC3 A Control Fault Z3 Unexpected Relay 1 Current Zone 3 WMCA A Control Fault Z4 Unexpected Relay 1 Current Zone 4 System Behavior Descriptions NOTE System behavior descriptions apply only to Advanced Display Module errors System Be
40. Two On Board Tanks 256207 Vacuum Kit Single Off Board Tank 256208 Vacuum Kit Two Off Board Tanks 3127605 Kits Refill Kits Refill Kits 256659 and 256660 are designed to turn on and off a transfer pump as needed to keep the tanks at the proper fluid level Tank Refill Kit 256577 is designed to open and close a valve to allow fluid to flow into the tank from an always on transfer pump Tank Refill Kit 256577 includes the parts necessary to install on the base or lid of a 7 5 L 30 L or 60 L tank Assembly 256659 Shown i Assembly 256577 shown installed on tank for reference Part Description 256659 Refill Kit 1 4 npt solenoid 24V 256660 Refill Kit 1 2 npt solenoid 24V 256577 Tank Refill Kit External Control Interface Connection Kit Part Description LC0008 Cord I O interface and splitter 81 Dimensions Dimensions Machine with On Board Tanks ti12621b ti12622b PR70 T Assembly Dimensions in mm Polyethylene Tanks Stainless Steel Tanks 7 5 L No 7 5 L with 26 4 670 38 6 980 28 2 716 38 2 970 39 9 1013 B 18 5 470 18 5 470 15 5 394 15 5 394 15 5 394 30 6 778 30 6 778 30 6 778 30 6 778 30 6 778 D 13 4 340 13 4 340 13 4 340 13 4 340 13 4 340 PR70v T Assembly Dimensions in mm Polyethylene Tanks Stainless Steel Tanks i 3 L No 7 5 L No 7 5 L with NADIA SIS WANA Agitators Agitators Agitators
41. der is located between the power connector and power switch Remove incoming power cord from machine Insert a flat head screw driver between the fuse holder and the back of the incoming power bracket remove machine fuse holder Remove the blown fuse from the machine fuse holder Install new fuse with same rating into the fuse holder Install the fuse holder into the Incoming Power Bracket 3127605 Parts Parts See Feed Systems manual for feed system parts See Related Manuals on page 3 Fixed Ratio Base LC0262 LC0263 LC0264 LC0265 IN Torque to 85 in Ib 9 6 Nem ZA Torque to 350 in Ib 39 5 Nem A Torque to air cylinder shaft to100 ft Ib 135 Nem ti12436a 110 A 109 ti12486a Fic 15 312760S 41 Parts Fixed Ratio Base continued 100c N 100a A Ti Torque to 85 in Ib 9 6 Nem ti12487a A Retaining ring must rest against pump body N 112 120 ti12476b FIG 16 3127605 42 Ref 100a 100b 100c 100d 101 102 103 104 105 106 107 108 109 110 111 112 114 115 116 117 117a 118 119 120 127 Not shown A Replacement Danger and Warning labels tags and cards are available at no cost Part 120920 120919 111260 15K816 LC0112 120913 120919 LC0107 121166 LC0110 LC0111 LC0290 121167 120885 LC0239 LC0261 255235 121597 61 2906 BK 11 61 2904 BK 11 LC0308 A15M511 84 0001 6 11
42. e cleaning checking or servicing equipment TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 312760S 11 Warnings FIRE AND EKPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area See Grounding instr
43. earing and threaded j l j surfaces with 115982 A Bond 2418 into 2427 using adhesive part 071023 A Torque to 35 in Ib 3 9 Nem 4 l N Press fit 2403 into 2424 Fic 21 3127608 49 Parts Variable Ratio Frame Sub Assembly continued 2407 A T 2424 I dee 2410 M AN NA 2425 AA 2425 A 2413 2421 A2419 A2421 2420 yp 2403 A 2424 N 2407 J Drive Block Front Side Parts Oo ti2571a N 2428 2435 2414 AN 2423A 2425 AA 2425 AA 2411 IN Torque screws to 140 in Ib 15 8 Nem IN Torque to 8 in Ib 0 9 Nem A Torque screws to 350 in Ib 39 5 Nem Tighten retaining nut until alignment rod 2419 cannot be moved Then loosen A Torque stud to 780 in Ib 88 1 Nem retaining nut until alignment rod can move side to side with no in and out ZA Ref 2414 and 2428 must be oriented as movement shown A l Torque to 19 in Ib 2 1 Nem A Lubricate bearing and threaded PAN surfaces with 115982 Bond 2418 into 2427 using adhesive part 071023 A Torque to 35 in Ib 3 9 Nem l LA Press fit 2403 into 2424 FIG 22 50 3127605 Ref 2401 2402 2403 2404 2405 2406 2407 2408 2409 2410 2411 2412 2413 2414 2415 2416 2417 2418 2419 2420 3127605 Part 119912 107596 116193 120599 120885 120886 120913 120918 121167 121518 121524 121529 121530 256264 256268 256280 256288 15G747 15K801 15K802 Description SCREW machined phillips pan head SCREW cap hex head PIN dowe
44. ed When this error is generated a pop up with the error code will be shown Any auto sequencing purge timer or recirculation timer operation in progress will be stopped and the foot switch will be disabled until the error condition is cleared The error code pop up will be shown until the error condition is cleared When the error condition is cleared all options may be turned back on 21 Troubleshooting System Behavior Reference System Behavior Description When this error is generated a pop up with the error code will be shown until it is acknowledged by pressing the Enter button Kaa Any auto sequencing in progress will be stopped and the foot switch will be disabled until the error code is acknowledged Once the error code pop up is acknowl edged the machine will return to normal operation The error will be shown in the Errors screen until the condition is cleared The error code pop up will not reappear unless the error condition is cleared and then reappears This error will not disable purge or recirculation operation When this error is generated a pop up with the error code will be shown until it is acknowledged by pressing the Enter button KS All heat options will be turned off any auto sequencing in progress will be stopped and the foot switch will be disabled until the error code is acknowledged When the error condition is cleared the heat control may be turned back on from the Home screen This error will not d
45. ef aa pe ARDA Over Cumeni ZI Heater Over Curent oe i 7 ARDEA 01 CureniZ2 Hester er ument Zone 7 AGOS 017 CumentZ3 Heater Over Curent Zone 8 7 ARDA Over Gumeni za Meter over Curent Zone 7 AGA Fan Over Cent ZI Fish Relay 2 Cument zoe 7 Macaan Over Curent Z2 High Retay 2 Cure Zone 7 ARCA Fan Over Curent 25 High Retay 2 Cure Zone 8 7 Aacha Fan Over Cent 8 High Relay 2 Cumeni zoea 7 _ AVOLA ete ramzi Urerpeoted Heater Curent meri 7 Arte aMeserFaum22 Urepeoted Heater Curent mer 7 ATA eater Faiza Unexpected Heater curom Zone tS 7 ota meso Panza Unepeciea Heater Curent Zone wa 7 oraa OuputFautZi Unepesed Relay 2Gurent Zone 7 ATO Fan ouput Fat z2 Unexpected Relay 2 Curent Zone i 7 ATOSAFan OuputFautZ8 Unexpected Relay 2Gurent Zone 7 MATOLA Fan ouput Faza Unspcind Rey uomi Zone 8 7 OrorAComm Era FOU Comunicato eror Fwa si 2 IGROIA Comm Eno NP Conmuncaton Eno Foma IE 3 ONCE Comm Er Heat ZI Communication Eno Heat Zone 1 DIDK Diner Sensor Faut Baa Linear Postion Sersor eo F2A Low Flow A Side Low A Side Fluid Flow relative to calibra tion and user input allowable variance 18 3127605 EK HUHISI Troubleshooting Code Class Event System Shown on Errors Screen Description Behavior Ref F2B Low Flow B Side Low B Side Fluid Flow relative to calibra tion and user input allowable variance F2FK D Delta Velocity Minus Delta Velocity Minus a F3FX D Delta Vel
46. end BLOCK air cylinder blind end PISTON assemblies LCO110 and LC0230 only PISTON assemblies LCO111 and LC0231 only ROD piston air cylinder assem blies LC0110 and LC0111 only ROD piston air cylinder assem blies LC0230 and LC0231 only FITTING elbow 1 4 x 1 4 npt swivel ext assemblies LC0230 and LC0231 only Qty EN CO N e ALS FI AS14 N Parts 53 Parts Pump Sub Assembly LC0112 The pump shaft is installed with Krytox Contact with Krytox can lead to flu like symptoms The MSDS for this material is available upon request Ref 501 902 503 504 505 506 507 54 Part 106258 108712 120887 120890 120913 120982 15K786 3t g l 501 V ti12491a 505 N IN Torque to 350 in Ib 39 5 Nem A Lube shaft with krytox grease prior to insertion into bearing A Shaft seal 503 must be installed with open side facing the washer 512 Description Qty Ref Part Description PACKING o ring 2 508 15K787 CAP end pump machined NUT hex 2 509 15K803 COLLAR SEAL posipak 3 8 x 5 8 unmwpe 2 510 15K804 HOUSING bearing seal RING retaining 2 511 15K824 ROD piston SCREW 4 512 15K828 WASHER housing seal SCREW 8 513 15K895 HOUSING check valve HOUSING pump 1 514 LC00983 KIT rebuild valve check MIN NINNNIN 312760S Parts Check Valve Assembly LC0093 ti12565a 2103 Chamfer oe YAN The side of the seat with an outside diameter chamfer
47. equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely 12 3127605 312760S Warnings 13 Grounding Grounding This product must be grounded In the event of an elec trical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric cur rent This product is eguipped with a cord havinga grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper installation of the grounding plug is able to result in a risk of electric shock When repair or replace ment of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician Only connect the product to an outlet having the same config uration as the plug Do not use an adapter with this product Pressure Relief Procedure
48. ff board 255974 LC4015 LC0431 16A093 111457 P fip D LL 72 3127605 Parts Heated Recirculating Hose Packages 1703 1702 Assembly LC0190 shown installed as the Low Volume and High Volume Side Hose Package ti12443b IN Apply thread sealant tape to male npt threads before assembly A Dispense valve shown for reference only Reference Number and Description 1701 1702 1703 1704 1705 Heated Insulated Hose Valve Supply Hose Return Hose Pressure Package Description Assembly Assembly Assembly Sensor LC0190 1 4 in x 30 in on board 255976 258084 258095 16A093 111457 LC0191 1 4 in x 120 in on board 255976 258085 258096 16A093 111457 LC0192 1 4 in x 180 in on board 255976 258086 258097 16A093 111457 LC0193 3 8 in x 30 in on board 259975 258087 258098 16A093 111457 LC0194 3 8 in x 120 in on board 255975 258088 258099 16A093 111457 LC0195 3 8 in x 180 in on board 255975 258089 258121 16A093 111457 LC0472 3 8 in x 30 in on board 255975 258087 LC0456 16A093 111457 e LC0473 3 8 in x 120 in on board 255975 258088 LC0457 16A093 111457 pene FR i o o i 3127605 73 Parts Reference Number and Description 1701 1702 1703 1704 1705 Heated Insulated Hose Valve Supply Hose Return Hose Pressure Package Description Assembly Assembly Assembly Sensor LC0474 3 8 in x 180 in on board 255975 258089 LC0458 16A093 111457 high pressure LC0196 1 2 in x 30 in on board 255974 258
49. following image 2003 Noa D 2002 2001 a A 2004 S 2005 508 Bai ti13898a Install remaining fitting 2003 onto top of flow meter See preceding image Install flow meter sensor 2002 onto flow meter body 2001 10 Install fluid lines into fitting 2003 on top of flow meter For side A flow meters plug flow meter sensor cable into port 1 on Fluid Control Module 2 For side B flow meters plug flow meter sensor cable into port 2 on Fluid Control Module 2 Open the tank ball valves if installed Install shield and shield locking screws Fill tanks Perform several shots to fill the pump with new material and to prime the flow meters 312760S Repair Fluid Control Module If there is only one fluid control module on the Replacement machine the module number is 1 If there are two fluid control modules the mod 1 Remove access cover D ule closest to the air regulator is module number 1 and the other module is number 2 Connection Reference Module Fic 12 Number Connects To 1 1 Footswitch or Oeo 2 1 Footswitch or mememe 8 1 Tank Low Level SensorA 4 1 Tank Low Level Sensor B 8 2 TankHighLevelSensorA 4 2 Tank High Level Sensor B_ 6 Connect cables to rear of fluid control module See FiG 13 and the following table ti12334a IN Not visible from current angle Fig 11 2 Remove two screws C and FCM A from base B 3
50. h the hoses available in the PR70 configurator If they are used with other hoses unexpected alarms may occur 1 Follow steps 1 through 6 of Piston Plug Installa tion on this page 2 Remove shield locking screws 2202 2409 then remove shield 117 214 3 Install hex end of pressure transducer into end cap 508 4 For A side pressure transducers install data cable end of pressure transducer into port 6 of Fluid Control Module 1 See FIG 5 page 27 For B side pressure transducers install data cable end of pressure transducer into port 7 of Fluid Control Module 1 See FIG 5 page 27 5 Install shield and shield locking screws 6 Follow steps 8 through 10 of Piston Plug Installa tion on this page 37 Repair Flow Meter Installation 1 38 Drain the pump e If ball valves are installed close the ball valves then take several shots e If ball valves are not installed empty the tanks Perform shots repeatedly until no mate rial comes out of the dispense valve Relieve pressure See Pressure Relief Procedure page 14 Models with ADM To prevent machine movement press the Machine Disable Mode key DI Models with SDM To prevent machine movement press the Red button Remove shield locking screws 2202 2409 then remove shield 117 214 Use a wrench to remove fluid lines from top of pump end cap 508 Use fittings 2004 2005 to install flow meter body 2001 onto end cap 508 See
51. havior Reference 3127605 System Behavior Description When this error is generated a pop up with the error code will be shown until it is acknowledged by pressing the Enter button KS The heat control will be turned off any auto sequencing in progress will be stopped and the foot switch will be disabled until the error code is acknowledged When the error condition is cleared the heat control may be turned back on from the Home screen This error will not disable purge or recirculation operation When this error is generated a pop up with the error code will be shown until it is acknowledged by pressing the Enter button KS All physical machine operation will be disabled until the error condi tion is corrected The display module can still be used but all machine commands sent will be ignored When this error is generated a pop up with the error code will be shown until it is acknowledged by pressing the Enter button KS Any auto sequencing in progress will be stopped and the foot switch will be disabled until the error code is acknowledged This error will not disable purge or recir culation operation All features dependent on Fluid Control Module 2 will be disabled until the error condition is corrected When this error is generated a pop up with the error code will be shown continuously until the error condition is corrected The machine and display module are completely disabled until the error condi tion is correct
52. he piston rod when it slides onto the rod 16 Apply one layer of thin masking tape over the male threads of the pump shaft that mates with the drive 34 block This will prevent the threads from damaging the seal 503 17 Slide the pump shaft through the hole in the bearing housing 18 Align the bearing housing in position next to the pump housing 19 Install the pump collar over the bearing housing 20 Attach the pump housing using the two screws 505 and torque to 350 in Ib 39 5 Nem 21 Remove the masking tape from pump shaft 511 22 Install the pump shaft lock nut 502 onto the pump shaft 511 23 Connect the pump shaft to the drive block alignment rod 2302 2419 See Fia 18 on page 45 and FIG 22 on page 50 Screw the shaft completely into the drive block 24 Tighten the lock nut 502 Prepare for Operation 25 Open the tank ball valves if installed 26 Fill tanks 27 Perform several shots to fill the pump with new material 28 Calibrate and phase the machine See the appropri ate operation manual referenced at the beginning of this manual for procedure 3127605 Piston Cylinder Replacement Kit Installation See Piston Package on page 60 and Nylon and UHMW Piston Replacement Kits on page 63 for kit numbers 606 AN 601 x 606 605 x LN 604 V p gt IN The arrow imprinted on the cylinder points toward the pump outlet ti12438a Prepare Machine for Kit Instal
53. in place Use a wrench to insert the new valve and valve housing into the pump end cap 508 Install the material male hose fitting into the check valve housing using a wrench Before operating the machine activate a few shots to purge any air present in the material hose lines Calibrate the machine if necessary See the appro priate operation manual referenced at the beginning of this manual for procedure 3127605 Piston Plug Installation 10 ti12562a Drain the pump e If ball valves are installed close the ball valves then take several shots e If ball valves are not installed empty the tanks Perform shots repeatedly until no mate rial comes out of the dispense valve Helieve pressure See Pressure Relief Procedure page 14 Models with ADM To prevent machine movement press the Machine Disable Mode key O Models with SDM To prevent machine movement press the Red button Use a wrench to remove the existing piston plug 1801 from the pump end cap 508 Remove the existing o ring 1802 Lubricate the new o ring with a high temperature grease part 115982 and install the lubricated o ring into the end cap Install pump plug 1801 into end cap Open the tank ball valves if installed Fill tanks Perform several shots to fill the pump with new material 312760S Repair Pressure Transducer Installation NOTE The pressure transducers are designed to work wit
54. isable purge or recirculation operation When this error is generated a pop up with the error code will be shown until it is acknowledged by pressing the Enter button EI All heat options will remain on any auto sequencing in progress will be stopped and the foot switch will be disabled until the error code is acknowledged This error will not disable purge or recirculation operation 22 3127605 Error Codes Standard Display Module When the machine is operating and a fault is detected it will report the condition by generating an error code Error codes are typically generated when the machine is idle after dispensing a shot When error codes are generated a screen will be dis played which contains an animation sequence the error code number and an ICON symbol representing the condition detected The HMI will also output an error code tone sequence The tone sequence cannot be dis abled When errors are generated the machine will automati cally be disabled and remain in an idle state until the user acknowledges the condition Any active purge timer present prior to error code generation will be sus pended and will need re started by requesting a shot after the error is acknowledged The following typical screen is generated when an error code is generated FiG 1 Fic 1 Typical Error Code Screen OE Error Code Screen Error Code ite Stuck Key Error Cause Details removed maa or Invalid Run maa E
55. ists Bad Linear There is a fault with the linear position sensor Check wiring or replace x Position Sensor 3127605 Electrical Schematics pl NOTE Fluid Control Module 2 Fluid Control sections apply only to models with Module 2 Advanced Display module 4 A D RETURN FILL SOLENOID B FILL SOLENOID A NOTE ALL CONNECTIONS SHOWN See FIG 6 LOOKING AT THE CABLE END CONNECTOR Fluid Control Module 1 ka BIT 2 BITO BIT 3 6 2 BIT 1 7 lion 3 14 2 11 B 4 P2 V CAN TANK A LOW IN RETURN V CAN TANK B LOW IN RETURN FiG 3 Electrical Schematic Page 1 3127605 See FIG 6 Electrical Schematics V CAN TANK A HIGH IN OU V CAN TANK B HIGH IN nmg DV OPEN CMD OUT G RETURN FOR CMDS FFE IRIN FOR L J T LPT N_ K SHIELD 5 VD L M EXT CMD OUT N RIN FOR CMDS P RETRACT CMD OUT p xS lt cHhn Electrical Schematics A V CAN na J B ___TANK A HIGH IN RETURN E ii 2 E 1 NN D__V CAN 4 AK E TANK B HICH N a 0 RETURN WM 7 7 amp Se F 7 High Volume Tank EI High Level Sensor Low Volume Tank High Level Sensor L 4 I Q5 N gt una i DV Solenoid Valve Assy 120900 F 3 Linear Position n in m
56. ive block 104 AA forward until pistons are fully extended See FIG 7 and FIG 8 on page 29 5 Move the waste container to below the check valve 514 6 Disconnect the male hose fitting from the check valve housing 513 by loosening the hose from the housing See Pump Sub Assembly LC0112 page 54 7 Remove the check valve housing 513 from the pump endcap 508 by loosening the housing with a wrench 8 Remove the existing check valve 514 from the housing by inserting a screwdriver or dowel rod into 36 the female threaded end of the check valve housing 513 Place the new check valve ball guide 2103 on a bench with the open end up Install the check valve spring 2102 into the guide Install the check valve ball 2101 on top of the spring 2101 Place the seat 2104 on top of the check valve ball 2101 with the outside chamfered side of the seat facing away from the check valve ball Hold both ends of the assembled check valve assembly and install the check valve into the unthreaded end of the check valve housing 513 with the ball end facing out See FIG 9 on page 33 Apply pressure to the valve to snugly fit the assem bled check valve 514 into the check valve housing 513 Fit the check valve seat 2104 into the valve guide See FIG 9 on page 33 Verify when the assembled check valve 514 and housing 513 are turned up side down that the contents of the check valve stay
57. ks and Lids Two Pneumatic Agitators with Shut Off Valves R LC0260 GOL Stainless Steel 240V Heat S LC0126 8 L Twin Polyethylene Tanks and Lids One 240V Agitator T LCO127 8 L Twin Polyethylene Tanks and Lids Two 240V Agitators U LC0128 8 L Twin Polyethylene Tanks and Lids One 240V Agitator with Shut Off Valves V LCO238 7 5L Stainless Steel High Level Sen BN T Hea wih SOF Yano 3127605 W LC0129 8 L Twin Polyethylene Tanks and Lids Two 240V Agitators with Shut Off Valves LC0160 Accumulator Fluoroelastomer LCO297 Accumulator EP Z LCO237x 7 5 L Stainless Steel High Level Sen sors 240V Heat When ordering tanks for spare or replacement parts refer to Parts sec tion of the PR70 and PR70v Feed Sys tems manual Code Q Part High Volume Side Tank Cover LC0023 On Board Agitate 120 VAC 50 60 Hz and De gas 7 LC0024 On Board Agitate 240 VAC 50 60 Hz and De gas LC0025 On Board 120VAC 50 60 Hz De gas rn oe LC0026 On Board 240 VAC 50 60 Hz De gas BE B 100101 Off Board Clamp Down 60L_ Off Board Vacuum De gas Pneu matic Agitator Fill Port Slinger 60 L ae Off Board Vacuum De gas Electric Agitator Fill Port Slinger 30 L se Off Board Vacuum De gas Electric Agitator Fill Port Slinger 60 L U LCO132 On Board Pneumatic Agitate De gas Fill Port LC0142 Off Board Pneumatic Agitator 30 L LC0143 Off Board Pneumatic Agitator 60 L Z LCO14
58. l 1 4 x 3 4 PIN dowel SCREW SCREW SCREW BEARING linear slide SCREW SCREW socket head cap RING retaining RING retaining 1 1 8 in snap SCREW set socket head cap M4 x 5 cone point BLOCK assembly slide beam ratio CARRIAGE assembly slide beam ratio ARM assembly adjustment KNOB ratio adjustment MAGNET linear sensor ROD alignment RETAINER nut Qty MONMNAOH WDOON AAA NO h pon a Ref 2421 2422 2423 2424 2425 2426 2427 2428 2429 2430 2431 2432 2433 2434 2435 2436 Part 15K868 151377 151383 151384 151385 151388 151389 151448 151449 151463 151626 151715 LC0234 119438 15U196 121573 Description WASHER female male modi fied assembly BAR ratio beam PIN pivot beam ratio PLATE guide ratio STUD clevis beam RETAINER knob adjust BRACKET mounting magnet CLEVIS moving machined CLEVIS fixed machined BRACKET bar pivot FRAME base machined NUT locking ratio adjustment SENSOR assembly WASHER flat BEARING strip BUMPER urethane 3 8 16 2499 A 84 0130 LABEL warning pinch point 27 11 Not shown Parts Qty 2 A A LP A Replacement Danger and Warning labels tags and cards are available at no cost 51 Parts Air Cylinder LC0110 LC0111 LC0230 LC0231 NOTICE The four long screws 404 that attach the two drive blocks 417 418 must be tightened in a crisscro
59. lated Manuals on page 3 3127605 Assembly LC0121 Shown Description VALVE assembly 1 1 lever electric assembly LC0121 only VALVE assembly 10 1 lever electric assembly LC0123 only LEVER 2K dispense valve VALVE dispense 10 1 soft seats assembly LC0123 only VALVE dispense 1 1 soft seats assembly LC0121 only CORD euro male 4 pin 3 wire 6 m Series A Handles only CORD euro male female 6 m Series B Handles only CONNECTOR splitter 1 1 t112441a 1103 1102 Parts 67 Parts Mixers 1301 1303 1302 ee PD Assembly LC0061 Shown ti12442a Reference Number and Description Mixer 180001 1398 Package Description Shroud Sleeve L00057 U4in x24 60 0204 50 940889098 LCOOS8 em 60 0200 50 94 08830 98 LCOOS9 9781 136 60020150 94 0883E98 L60060 a B in combo _0 o202 50 o4 oeo E L60063 Jadi ra 727760020650 samssa me MT oozes 2mx24 6001t1 50 90885 3098 Lcome izinx36 60017 150 seroses24ee 68 3127605 Hose Packages Unheated Non Recirculating Hoses 1404 1403 1401 A 1402 t ses Assembly LC0801 Shown IN Apply thread sealant tape to male npt threads before assembly w r Number and Description Hin Package san ooi Hose Assembly 90 de Elbow Adapter Bushing 36900040 mn LCO805 I 4in x120in 16C5f5 94 0148 S 25 J6900040 LC0806 I 4inx180in_
60. lation 1 Drain the pump e f ball valves are installed close the ball valves then take several shots e If ball valves are not installed empty the tanks Perform shots repeatedly until no mate rial comes out of the dispense valve Helieve pressure See Pressure Relief Procedure page 14 Models with ADM To prevent machine movement press the Machine Disable Mode key O Models with SDM To prevent machine movement press the Red button Q Disassemble Cylinder 4 Remove the four end cap screws 506 See FIG 9 on page 33 Remove the pump end caps 508 See FIG 9 on page 33 Allow the cap to hang by the hose Remove the cylinder 601 and o rings 606 from the pump housing 507 See FIG 9 on page 33 3127605 10 Repair Push the drive block 104 AA forward until pistons are fully extended See FIG 7 and FIG 8 on page 29 Use a wrench to prevent the pump shaft 511 from rotating and remove the piston screw 605 See FIG 9 on page 33 Remove the piston 602 and any front or rear washers 603 from the pump shaft 511 See FIG 9 on page 33 Clean the washers Install Cylinder Ti 12 Install the new piston and any front or rear washers Install the piston screw 605 Tighten the piston screw until the piston stops rotat ing then turn the screw an additional 1 4 turn Fully retract the piston Lubricate the new o rings with high temperature grease part 11
61. m the following steps 1 Place a waste container below the dispense valve 2 If installed remove static mixer from the end of the dispense valve 3127605 3 Place a container below the dispense valve and activate a small shot to flush mixed material out of the valve 4 Relieve pressure See Pressure Relief Procedure 5 With a clean rag and cotton swabs clean the end of the dispense valve 6 Install nightcap on the dispense valve 312760S Shutdown 15 Troubleshooting Troubleshooting Before starting any troubleshooting procedures perform 3 Allow the machine to cool if the machine has a heat the following procedure control option 1 Relieve pressure See Pressure Relief Procedure Try the recommended solutions in the order given for page 14 each problem to avoid unnecessary repairs Verify all circuit breakers switches and controls are properly set 2 Disconnect AC power from the machine and wiring is correct Problem Cmm Sem Display Module completely dark Verify rear AC Power switch is ON Loose connection Tighten 5 pin cable on Display Mod ule dispensed from ether side Air in material Prime the machine until the air is removed Check valve malfunction Remove clean or replace check valve Piston worn or broken Remove and replace piston if worn Piston stalled Input air reduced or removed Reconnect input air line to machine Increase air pressure regulator adjustment
62. mm 2 5 ft 0 6 m Recirculating Off Board Tanks 1 2 in 13 mm 10 ft 3 0 m Recirculating Off Board Tanks 1 2 in 13 mm 15 ft 4 6 m Recirculating Off Board Tanks 3 4 in 19 mm 10 ft 3 0 m Recirculating Off Board Tanks 3 4 in 19 mm 15 ft 4 6 m Recirculating Heated On Board Tanks 1 4 in 6 5 mm 2 5 ft 0 6 m E5 E6 E7 E8 E9 EA EB Fi F2 F3 F4 F5 F6 F7 F8 F9 FA FB GA GB GC GD GE GF Recirculating Heated On Board Tanks 1 4 in 6 5 mm 10 ft 3 0 m Recirculating Heated On Board Tanks 1 4 in 6 5 mm 15 ft 4 6 m Recirculating Heated On Board Tanks 3 8 in 9 5 mm 2 5 ft 0 6 m Recirculating Heated On Board Tanks 3 8 in 9 5 mm 10 ft 3 0 m Recirculating Heated On Board Tanks 3 8 in 9 5 mm 15 ft 4 6 m Recirculating Heated On Board Tanks 1 2 in 13 mm 2 5 ft 0 6 m Recirculating Heated On Board Tanks 1 2 in 13 mm 10 ft 3 0 m Recirculating Heated On Board Tanks 1 2 in 13 mm 15 ft 4 6 m Recirculating Heated On Board Tanks 3 4 in 19 mm 10 ft 3 0 m Recirculating Heated On Board Tanks 3 4 in 19 mm 15 ft 4 6 m Recirculating Heated Off Board Tanks 1 4 in 6 5 mm 2 5 ft 0 6 m Recirculating Heated Off Board Tanks 1 4 in 6 5 mm 10 ft 3 0 m Recirculating Heated Off Board Tanks 1 4 in 6 5 mm 15 ft 4 6 m Recirculating Heated Off
63. mm 7 07 in 10260 mm 15 9 in 38 1 mm 1 50 in 5 8 mm 0 23 in 2 to 70 cc 0 12 to 4 3 in 14 3 to 500 cycles varies by piston size 1 1 to 12 1 depending upon cylinders selected 3000 psi 20 7 MPa 207 bar 100 psi 0 7 MPa 7 bar 30 cycles per minute 70 C 160 F nylon pistons 50 C 120 F UHMWPE pis tons or PE Tanks 1 4 NPT female 03 04 06 08 or 12 JIC fittings for 3 16 in 4 8 mm 1 4 in 6 4 mm 3 8 in 9 5 mm 1 2 in 12 7 mm 3 4 in 19 1 mm hoses 303 304 17 4 PH hard chrome Chromex carbide Chemical Resistant O rings PTFE nylon UHMWPE 55 kg 120 Ib typical with two 7 5 L tanks 150 kg 330 Ib typical with two 60 L tanks 82 dBA Less than 10 scfm typical varies with cycle times e 100 240V 50 60Hz 1 phase for machine 80 Watts e 208 240V 50 60Hz 1 phase for heat 11 kW max e 120 or 240 VAC 50 60Hz 1 phase for on board agita tors 80 Watts e 240 VAC 50 60Hz 1 phase for off board agitators 600 Watts 3127605 312760S Technical Data 85 Graco Standard Warranty Graco warrants all eguipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any
64. must point away from the ball Ref Part Description Qty 2101 105445 BALL 0 5000 1 2102 121084 SPRING 1 2103 15D312 BUSHING ball guide 1 2104 196832 SEAT lapped 1 3127605 55 Parts Control Bracket LC0240 LC0261 Ref 2501 2502 2503 2504 2505 2506 2508 Assembly LC0240 Shown Part 151735 15U737 120897 120954 121018 LC0291 113003 Not shown IN Apply thread sealant tape to male npt threads Description BRACKET control mounting assembly LC0240 only BRACKET control mounting assembly LC0261 only REGULATOR air with integral gage MANIFOLD inlet banjo FITTING elbow male swivel 1 4 NPT CABLE power assembly LC0240 only SCREW socket head cap 10 32 x 0 62 stainless steel Qty 1 1 1 1 1 Ref 2507 2508 2509 2510 2511 2512 ti12568a Part Description Qty 289697 BASE Fluid Control Module 1 121583 HARNESS I O M12 x M8 x sub 1 micro x mini 277674 ENCLOSURE cube door 1 121685 CABLE CAN M12 x M12 5P 1 female female straight x right 121860 SCREW M4 x 0 7 30 mm long 2 stainless steel 84 0153 CLAMP harness nylon 1 1 89 25134 289696 MODULE Fluid Control assembly 1 A Heplacement Danger and Warning labels tags and cards are available at no cost When purchasing a replacement fluid control module software token 15W046 is required to install software before first use 56 3127605 3127605 Parts 57 Pa
65. ocity Plus Delta Velocity Plus MD F6A Flow Meter A Problem Flow Meter A Problem or bad connection between Fluid Control Module and Flow Meter A F6B Flow Meter B Problem Flow Meter B Problem or bad connection between Fluid Control Module and Flow Meter B mamaaa omai tia e LEEICO Lc Lee TB ronmarerartoe to 6 EPICO Level TAB Lon ateri o Tana eo NO EN Tmeonn Ano eta Ae o P2AX D Low Pressure A A Side Low Pressure relative to calibra tion and user input allowable variance P2BX D Low Pressure B B Side Low Pressure relative to calibra tion and user input allowable variance P3AX D High Pressure A A Side High Pressure relative to calibra tion and user input allowable variance P3BX D High Pressure B B Side High Pressure relative to calibra tion and user input allowable variance P6AX D Pressure Fault A Problem with A Side Piston Pressure Transducer or Transducer Connection P6BX D Pressure Fault B Problem with B Side Piston Pressure Transducer or Transducer Connection P6DX D Pressure Fault A B Problem with A and B Side Piston Pres sure Transducer or Transducer Connec tion P7DX D Out of Phase Machine Out of Phase relative to calibra tion and user input allowable variance R2 A B Ratio Low A B Ratio is low relative to calibration and user input allowable variance R3 A B Ratio High A B Ratio is high relative to calibration and user input allowable variance T201 D Low Material Temp Z1 Material Below
66. on board 255974 LC0415 LC0423 16A093 111457 D gaps sn WI WA YA AA AA LC0175 3 16 in x 30 in off board 255977 255983 258069 16A093 111457 LCO176 3 16 in x 120 in 255977 255984 258070 16A093 111457 off board LCO177 13 16 in x 180 in 255977 255985 258071 16A093 111457 off board LC0440 13 8 in x 30 in off board 255975 LC0408 LC0424 16A093 111457 ee Tigh presure LC0441 3 8 in x 120 in off board 255975 LC0409 LC0425 16A093 111457 e i Re AA AA AAA LC0442 3 8 in x 180 in off board 295975 LC0410 LC0426 16A093 111457 high pressure LCO184 1 2 in x 30 in off board 255974 255992 258078 16A093 111457 LC0185 1 2 in x 120 in off board 255974 255993 258079 16A093 111457 LC0186 1 2 in x 180 in off board 255974 255994 258080 16A093 111457 LC0443 1 2 in x 30 in off board 255974 LC0411 LC0427 16A093 111457 igh pressure LC0444 1 2 in x 120 in off board 259974 LC0412 LC0428 16A093 111457 pS gt AAA AAA AA 3127605 71 Parts Reference Number and Description Hose Supply Hose Return Hose Pressure Package Description m Assembly Assembly Sensor nd miu in x 180 in off board a LC0413 LC0429 16A093 111457 wind pressure LC0187 3 4 in x 120 in off board kandi 255995 258081 16A093 111457 LC0188 3 4 in x 180 in off board 255974 255996 258082 16A093 111457 LCO446 3 4 in x 120 in off board 255974 LC0414 LC0430 16A093 111457 D 1 AA AAA LCO447 3 4 in x 180 in o
67. re Package Description Assembly Assembly Assembly Sensor LC0161 1 3 16 in x 30 in on board 255977 255983 255997 16A093 111457 LC0162 3 16 in x 120 in 255977 255984 255998 16A093 111457 po AI e YO AA AA AA LCO163 3 16 in x 180 in 255977 255985 255999 16A093 111457 e Oe LC0432 3 8 in x 30 in on board 255975 LC0408 LC0416 16A093 111457 high pressure 70 3127605 Parts Reference Number and Description Hose Valve Supply Hose Return Hose Pressure Package Description Assembly Assembly Assembly Sensor LC0433 3 8 in x 120 in on board 255975 LC0409 LC0417 16A093 111457 dS Mi Mi i LC0434 3 8 in x 180 in on board 255975 LC0410 LC0418 16A093 111457 A fighi presse ra MT LCO170 1 2 in x 30 in on board 255974 255992 258064 16A093 111457 LCO171 1 2 in x 120 in on board 255974 255993 258065 16A093 111457 LCO172 1 2 in x 180 in on board 255974 255994 258066 16A093 111457 LC0435 1 2 in x 30 in on board 255974 LC0411 LC0419 16A093 111457 D righ pressure LC0436 1 2 in x 120 in on board 259974 LC0412 LC0420 16A093 111457 igh pressure eee LC0437 1 2 in x 180 in on board 255974 LC0413 LC0421 16A093 111457 n righ pressure LCO173 3 4 in x 120 in on board 259974 255995 258067 16A093 111457 LCO174 3 4 in x 180 in on board 255974 255996 258068 16A093 111457 LC0438 3 4in x 120 in on board 255974 LC0414 LC0422 16A093 111457 Tigh pressue AAA LC0439 3 4 in x 180 in
68. rror correct data Piston Stroke Time out Error Communication Error 312760S Troubleshooting Key A Error Code Animation Field B Error Code Number Field D Error Code ICON E Error Code Acknowledgement ICON When an error code is generated the user will need to acknowledge the condition by pressing the soft key under the OK ICON After the user activates the OK key the error number shown in Fig 1 will be displayed on the bottom left hand corner of the Run screen while the condition is still present 4 00 ams 3 66 66 90 E12_______ i6G4 6f 13 69 FIG 2 Typical Run Screen with Active Error Code The example E12 number on the main run screen will remain on the run screen as long as the error condition exists If the problem is corrected the example E12 num ber will be removed If more than 1 error code condition exists for the machine the corresponding EXX numbers will be listed on the bottom left corner separated by commas A key on membrane has been active pressed for gt 30 seconds continuously Replace the HMI This error code does not require user acknowledgment and will clear itself automatically if the condition is The Display module has lost communication with the Fluid Control Module Material dispensing will be disabled if this condition exists Check ya communication cables between the 2 electronic components Or check the HMI and or the Fluid Control Module This error
69. rts Incoming Power Bracket LC0239 336 334 338 333 Y EY 303 d Part of B 331 335 326 326 306 318 ti17531b IN Apply thread sealant tape if applicable A Vent direction must point toward machine 58 312760S Ref 301 Part 119912 302 121018 303 304 305 306 120876 120882 120883 120910 307 308 120916 120993 309 310 311 312 313 314 315 316 15U738 15K800 84 0130 26 1 1 121581 121178 121179 121180 94 0762 99 317 94 0430 99 3127605 Description SCREW mach phillips pan hd FITTING elbow male swivel 1 4 npt POWER SUPPLY FILTER NUT SOCKET electrical with EMI filter SCREW NUT hex M5 with tooth washer BRACKET incoming power FITTING bulkhead LABEL symbol pe HARNESS I O M12 x M12 VALVE 1 4 in OSHA lockout CLAMP MANIFOLD VALVE safety blow off 100 psi PLUG pipe 1 4 npt Qty 3 LL ee dA M O N Nel ST Ref 318 Part 81 1054 4 11 319 325 326 LC0291 84 2725 1 11 121558 329 15V092 330 104395 331 332 333 334 335 24F228 122664 100068 125609 336 337 338 125104 114225 24J864 Not shown Not for sale Parts Description FUSE type f 4 amp 250v fast CABLE power assembly LABEL symbol CE CONNECTOR power panel mount LABEL bracket incoming power
70. ss pattern Failure to do so may result in air cylinder damage 418 ti12490a 412 EE 410 IN Torque to 41 in Ib 4 6 Nem A Torque to 350 in Ib 39 5 Nem A Torque to 100 ft lb 135 Nem A Coat all sliding surfaces with lubricant part 115982 A Apply sealant tape to npt fittings 52 312760S Ref 401 402 403 404 405 406 407 408 409 T 410 411 412 413 414 415 416 417 418 419 420 422 t When replacing the muffler adjust the muffler setting so that the pistons take approximately 1 2 to 1 sec ond to retract Part 107571 114100 120875 104131 120880 120881 120884 120899 120900 120922 120923 120932 104271 121018 121020 121021 121022 15K790 15K789 15K791 15K792 15K793 15K794 15K795 151714 121643 3127605 Description PACKING o ring SCREW cap socket hd O RING 3 in assemblies LC0110 and LC0230 O RING 4 5 in assemblies LCO111 and LC0231 SCREW BEARING SCREW VALVE solenoid 3 way VALVE solenoid 3 way MUFFLER w integral flow control FITTING elbow male swivel O RING assemblies LC0110 and LC0230 only PACKING o ring assemblies LC0111 and LC0231 only FITTING elbow male swivel 1 4 npt FITTING elbow male swivel 1 4 npt MUFFLER 1 4 npt FITTING elbow male 1 4 npt TUBE air cylinder 3 0 assem blies LC0110 and LC0230 only TUBE air cylinder 4 5 assem blies LC0111 and LC0231 only BLOCK air cylinder rod
71. t intended to be used as a timer or flow control device Prepare Machine for Kit Installation 1 Navigate to the Manual screen 2 Press the Retract Piston Command button 3 Relieve system pressure See Pressure Relief Pro cedure on page 14 4 Remove shroud screws 2202 2409 See FIG 17 on page 44 and Fig 21 on page 49 5 Remove the shroud 117 214 See FIG 16 on page 42 and FIG 21 on page 49 Install HydraCheck Shock NA Be sure that system pressure is relieved and dis abled before proceeding 6 Install shock absorber 200a through the openingin the pump sub assembly 203 with the groove for the snap ring on the back of the pump assembly The shock absorber can be inserted through the front or the back of the pump sub assembly 7 Install shock snap ring included with shock not shown onto the shock absorber 200a in the groove farthest from the pump sub assembly 8 Install set screw 200b and torque to 85 in lb 9 6 Nem 30 Install Adjustment Screw Cap 9 On Variable Ratio models loosely install hex nut 200d and adjustment screw 200c onto the variable ratio drive block AA On Fixed Ratio models loosely install hex nut 100b and adjustment cap 100d onto the air cylinder shaft 420 Adjust the Adjustment Screw Cap 10 Push the drive block 104 AA forward until resis tance is felt when it engages the cylinder Make sure the resistance is not due to shock absorber 20
72. this manual for Heat Zone Assemblies parts informa tion 79 Kits Kits Mixer and Shroud Options Part LC0063 LC0057 LC0058 LC0059 LC0060 LC0061 LC0062 LC0077 LC0078 LC0079 LC0080 LC0081 LC0083 LC0082 LC0084 LC0085 LC0086 LC0087 LC0088 LC0089 LC0090 Description Mixer 3 16 in 6 5 mm x 32 10 Mixers with shroud Mixer 1 4 in 6 5 mm x 24 10 Mixers with shroud Mixer 3 8 in 9 8 mm x 24 10 Mixers with shroud Mixer 3 8 in 9 8 mm x 36 10 Mixers with shroud Mixer 3 8 in 9 8 mm Combo 10 Mixers with shroud Mixer 3 16 in 4 8 mm x 32 Luer Lock 10 Mixers with shroud Mixer 1 4 in 6 5 mm x 24 Luer Lock 10 Mixers with shroud Mixer 3 16 in 4 8 mm x 32 50 Mixers Mixer 1 4 in 6 5 mm x 24 50 Mixers Mixer 3 8 in 9 8 mm x 24 50 Mixers Mixer 3 8 in 9 8 mm x 36 50 Mixers Mixer 3 8 in 9 8 mm combo 50 Mixers Mixer 1 4 in 6 5 mm x 24 Luer Lock 50 Mixers Mixer 3 16 in 4 8 mm x 32 Luer Lock 50 Mixers Mixer 3 16 in 4 8 mm x 32 250 Mixers Mixer 1 4 in 6 5 mm x 24 250 Mixers Mixer 3 8 in 9 8 mm x 24 250 Mixers Mixer 3 8 in 9 8 mm x 36 250 Mixers Mixer 3 8 in 9 8 mm combo 250 Mixers Mixer 3 16 in 4 8 mm x 32 Luer Lock 250 Mixers Mixer 1 4 in 6 5 mm x 24 Luer Lock 250 Mixers Na Co St xx amd LL cu MD Valve Kits See MD2 Dispense Valve instruction manual refer enced at the beginning of this manual for installa
73. tices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Toll Free 1 800 746 1334 or Fax 330 966 3006 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 312760 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2008 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised February 2014
74. tor Sensors 10 Code U Part Heat Zone Controller LC0250 1 Tank or 1 Hose Hoses Hoses LCO253 2 Tanks and 2 Hoses Code V Part Off Board Tank Stands LCO103 PR70 Tank Stand LCO247 PR70v Tank Stand 3127605 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock e Turn off and disconnect power cord before servicing equipment Use only grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on power and extension cords Do not expose to rain Store indoors SKIN INJECTION HAZARD High pressure fluid from dispense valve hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point dispense valve at anyone or at any part of the body e Do not put your hand over the end of the dispense nozzle e Do not stop or deflect leaks with your hand body glove or rag Follow Pressure Relief Procedure in this manual when you stop spraying and befor
75. uctions If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturers warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Houte hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized
76. utside of the piston 419 and the cylinder rod 420 16 Remove the two cylinder block o rings 411 from the blocks 417 418 and replace 17 Remove the piston o ring 403 and replace 18 Remove the cylinder rod 420 from the rod end block 417 19 Remove the rod o ring 401 from the rod end block 417 and replace 20 Liberally apply high temperature lubricant grease part 115982 to the inside of the tube 416 the outside of the piston 419 all the o rings and the cylinder rod 420 Re Assemble the Air Cylinder NOTICE In the following step the long screws must be tight ened in a crisscross pattern Failure to do so may result in air cylinder damage 21 Reinstall the four long screws 404 that attach the two drive blocks 417 418 by finger tightening 32 them Then torque the bolts to 350 in Ib 39 5 Nem in a crisscross pattern 22 Insert the cylinder rod 420 through the hole in the rod end cylinder block 417 and base frame 23 Before the cylinder is completely in place reconnect the airlines to the cylinder block elbows fittings Ver ify the correct airlines are connected 24 Reinstall the four screws 108 that attach the cylin der rod end block 417 to the frame See FIG 15 on page 41 25 Reinstall the hex nuts 103 100b 100d to the cylin der rod 420 and torque to 100 ft Ib 135 Nem See FiG 15 on page 41 26 Install the three screws 402 that attach the
77. will be regenerated continuously while the condition exists The Run Token in the FCM is missing not installed or does not have the E A piston stroke action has taken gt 55 seconds Typically caused by no too little air pressure to the machine or a mechanical interference with the piston has occurred Check machine input line pressure 23 Troubleshooting Error Code Title Cause Details ICON Less than Minimum Shot Requested Error Improper Calibration Error Delta Velocity V Minus Error Delta Velocity V Plus Error Low Material Level Tank A Alarm or Error Low Material Level Tank B Alarm or Error Low Material Level Both Tanks Alarm or Error User has requested a shot lt the minimum allowable size entered during calibration lt 15 of stoke N A in Operator Mode The calibration done on the machine is invalid so the requested shot cannot be executed For instance a Large Stroke Calibration Shot mass which is less than the Short Stroke Calibration Shot mass C4 screen will create this error code If the wiring to the linear position transducer is reversed this error will appear If invalid piston positions are calibrated into the machine C1 screen this error will appear The piston velocity is slower than the calibration velocity measured by the percentage amount selected by the user 20 40 or 60 If the user selects 0 this monitoring or alarm feature is disabled

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