Graco 311306C- User's Manual
Contents
1. Unit pumps but output flow is Clogged inlet strainer 12 Clean or replace suction tube are sealed bottom 51 mm minimum clearance Tank not vented Tank must be vented to atmo sphere Worn or damaged gears Unit pumps but output flow is low Motor stalls when nozzle is closed Motor overheating Switch will not turn pump on 311306C Remove cover and inspect gears Replace if worn or damaged Damaged motor Replace motor Clogged suction tube hose or Inspect and clean nozzle Bypass relief valve is stuck Inspect relief valve making sure ball is free Replace if damaged Low supply voltage Check supply voltage Gears damaged and binding Inspect gears Gears should turn freely Replace if dam aged freely on shaft with nozzle closed operation with nozzle closed Clogged suction tube hose or Inspect and clean if required nozzle Operating pump more than 30 Limit operation to 30 minutes minutes continuous duty per hour proper to the pump OR 260240 aged or defective Parts Models 260105 260106 260108 260109 5 4 Ref No Description 1a 1b 1c 2 3a 3b PUMP BODY with swivel PUMP BODY without swivel PUMP BODY high flow with swivel ADAPTER pump motor GEAR pump GEAR pump high flow SEAL shaft MOTOR 115 VAC 3 4 HP MOTOR 115 VAC 1 HP MOTOR 12 VDC 3 4 HP rev2. 34 26 4 30 2 22 7 19 15 1 11 4 7 6 Ipm FLOW RATE LEGEND PART NUMBERS Relief valve setting at 150 psi 10 3 bar 1 0 MPa O O e O N e O N 311306C 12 311306C Notes Notes Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or ma
3. Warnings Warnings The following general warnings are for the setup use grounding maintenance and repair of this equipment Additional more specific warnings may be found throughout the body of this manual where applicable Symbols appearing in the body of the manual refer to these general warnings When these symbols appear throughout the manual refer back to these pages for a description of the specific hazard 2 FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area such as gasoline and windshield wiper fluid be aware that flammable fumes can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as cigarettes and portable electric lamps Keep work area free of debris including rags and spilled or open containers of sol vent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area Use only grounded hoses If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a fire extinguisher in the work area ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock e Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment e Connect only to grounded power source
4. Instructions Parts List APEX Oil Transfer Pump 311306C GRACO For pumping non flammable fluids including motor oils hydraulic fluid and antifreeze Do not use to pump water Model 260105 3 0 gpm 11 Ipm 115 VAC wall mount Model 260106 3 0 gpm 11 Ipm 115 VAC Model 260108 4 2 gpm 16 115 Model 260109 7 9 gpm 30 115 VAC Model 260240 6 3 gpm 24 12 VDC reversible 150 psi 1 03 MPa 10 3 bar Maximum Working Pressure Important Safety Instructions e Read all warnings and instructions in this manual Save these instructions Contents WarhilidS Ca RC ca es ees 2 Installation me Rue x 4 Mounting Pump on Barrel or Tank 4 Mounting Pump In line 4 Electrical Installation 5 Electrical Installation Je VDO sac ae eect gad 5 Operation mee ES REIS 5 Troubleshooting RE mex temas bees 6 8 Technical Data 5 2 22r RR RR ERR wees 10 DIMENSIONS uu box ae we XXE RC RC Lee d 11 Performance Chart 12 Notes 13 Graco Standard Warranty 14 Graco Information leeren 14 PROVEN QUALITY LEADING TECHNOLOGY Graco Inc P O Box 1441 Minneapolis MN 55440 1441 Copyright 2005 Graco Inc is registered to 1 5 EN ISO 9001
5. e All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 2 311306C Warnings PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury Follow Pressure Relief Procedure in this manual when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses tubes and couplings daily Replace worn or damaged parts immedi ately EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Tech nical Data in all equipment manuals Read fluid and solv
6. Parts page 6 Mounting Pump on Barrel or Tank 1 Install bung adapter in 2 in bung and tighten 2 Usea 1 in 25 mm steel or PVC pipe with 1 in npt pipe threads on one end as a suc tion tube 3 Cut tube to a length 1 2 in 13 mm less than the distance from the top of the bung to the bottom of the tank Installation 4 Apply pipe sealant to threads and install pipe into pump inlet you are pumping used oil install suction tube assembly with inlet suction screen 260306 to filter large contaminants If tank depth is greater than 60 in 1524 mm an intake check valve 260217 may be required to retain pump prime 5 Insert the suction tube through the bung adapter into the tank and lower the pump onto the bung adapter 6 Tighten swivel nut on pump to the thread on the bung adapter 7 The pump outlet port is a 3 4 in npt pipe port Make sure hose or pipe used on the pump discharge is rated greater than the maximum working pressure rating of the pump 8 Fill pump outlet with fluid to aid initial prim ing Mounting Pump In line Model 260105 comes with a mounting bracket and can be wall mounted The pump has a 1 in npt inlet and a 3 4 in outlet EN you are pumping used oil install suction screen 260238 to filter large contami nates 311306C Electrical Installation 115VAC The pump comes pre wired with a 30 in 762 mm power cord with a 3 prong grounded plug Power
7. such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without n
8. to the pump must be 115VAC 60Hz single phase If an extension cord is used it should be a 3 wire cord with a ground To permanently hardwire the pump remove the conduit box cover and remove the power cord strain relief The conduit box wiring open ing is for a 1 2 in conduit pipe The motors are all 115 VAC single phase requiring a 3 wire grounded electrical service Electrical Installation The 12 VDC model 260100 is not shipped with a power cord since the installation will determine the length of the power cord 1 Verify the on off switch is in the off position 2 Remove the wiring junction box cover by removing the four screws 3 Use 10 AWG wire to connect the red and black wires to the 12 VDC supply 4 Reattach the wiring junction box cover with the four screws 311306C Operation Operation Ag Before servicing turn pump off and open the nozzle to relieve pressure CAUTION Do not operate pump dry Make sure pump has fluid in it when pump is initially installed Do not run the pump for more than 2 minutes with the pump discharge blocked Follow these instructions for operation of the 260105 260106 260108 260109 and 260240 oil transfer pumps See Parts page 8 for reference 1 To start the pump turn power switch ON Power switch is located on the back side of the motor For model 260240 reversible ensure the switch is moved to the desired flow direction 2 he pump ha
9. ent manufacturer s warn ings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine Graco replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your Graco distributor for informa tion hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely 311306C 3 Installation 2 A Ww Q RA M These pumps are positive displacement gear pumps The models with AC motors are 115 and use UL and CSA listed TENV motors The motors use sealed bearings and require minimal maintenance These pumps are for use with motor oil hydraulic fluid anti freeze gear lubes and other oil based prod ucts Models 260106 260108 and 260109 include a bung adapter for mounting on any standard 2 inch barrel or tank bung When unpacking check for shipping damage any shipping damage to delivering car rier immediately See
10. ersible POWER CORD O RING 144 nitrile Buna N BALL relief valve SPRING relief valve PLUG 1 2 npt ADAPTER bung 260106 260108 260109 only STRAIN RELIEF NUT wire 15 y N N lll Ur Ref No 14a 14b 15 16 17A Parts 14 11 Description Qty SCREW cap 5 16 18 x 1 in 4 SCHEW cap 5 16 18 x 1 5 in 4 260105 only SCREW 3 8 16 x 1 in 4 BRACKET mounting model 1 260105 only not shown LABEL warning not shown 1 Part no 15G901 A Heplacement Danger and Warning labels tags and cards are available at no cost Accessories Part Number 260124 260217 260238 260300 260306 Description Suction pipe 55 in PVC with check valve Inlet check valve Y strainer Suction pipe 34 in PVC Inlet suction screen 311306C Kits Kit Number 260061 260245 260246 260247 260248 260249 260292 260293 260294 260295 260541 311306C Description ADAPTER bung KIT fluid 3 gpm with swivel model 260106 KIT fluid 3 gpm without swivel model 260105 KIT fluid with swivel models 260108 260109 260240 KIT motor 115 VAC 3 4 HP models 260105 260106 260108 KIT motor 115 VAC 1 HP model 260109 KIT packing KIT gear high flow models 260108 260109 260240 KIT gear models 260105 260106 KIT pressure relief KIT MOTOR 12 VDC 3 4 HP model 260240 Parts Include
11. otice For patent information see www graco comv patents Original instructions This manual contains English MM 311306 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2005 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revised August 2012
12. s Items E 2 4 7 8 9 10 14 15 1b 2 4 7 8 9 10 14 15 1c 2 30 4 7 8 9 10 14 15 6 12 5b 6 12 4 7 3b 4 7 4 7 8 9 10 5 12 Technical Data Maximum working pressure Output flow Inlet size Outlet size Weight Dimensions Power cord Horsepower Max current Wetted parts Technical Data 150 psi 1 05 MPa 10 5 bar Model 260105 3 0 11 Ipm Model 260106 3 0 gpm 11 Model 260108 4 2 gpm 16 Model 260109 7 9 gpm 30 Model 260240 6 3 gpm 24 1 in npt 3 4 in npt Model 260105 260106 260108 25 Ib 11 25 kg Model 260109 30 Ib 13 5 kg Model 260240 28 Ib 12 7 kg See page 11 30 in 762 mm 3 prong grounded AC models only Model 260105 260106 260108 260240 3 4 hp Model 260109 1 hp Model 260105 7 5 amps Model 260106 7 5 amps Model 260108 9 0 amps Model 260109 11 0 amps Model 260240 60 amps carbon steel with zinc plating stainless steel galvanized steel aluminum nitrile rubber 311306C Technical Data Dimensions 260108 13 3302 2032 775 1968 260000 13 3302 2032 775 1968 260108 13 3302 2032 775 1968 260100 13 3302 8 2032 625 1587 8260240 13 3302 2032 625 1587 _ 311306C 11 Technical Data Performance Chart 1 59 FYNSSAUd 131110 AINT 1 5 8 gpm 0
13. s an internal bypass valve that will open when the pump discharge pres sure exceeds 150 psi 1 03 MPa 10 3 bar If flow is blocked the fluid will bypass within the pump 3 Transfer or dispense fluids by opening the required valves in your system 4 Immediately after dispensing turn power switch to off position Troubleshooting Troubleshooting Son Motor runs but pump will not Dirt under pressure relief valve Remove pressure relief valve prime and inspect clean or replace if damaged Worn or damaged gears Hemove cover and inspect gears Replace if worn or damaged Fluidlevellow Refill tank Cover seal damaged Replace if worn or damaged mletstrainer clogged Remove and clean or replace Air leak in suction tube Inspect all joints in suction tube make sure all joints have sealant applied Motor does run at proper Check electric connections speed Check supply voltage for proper voltage level Oil leaking in motor mount Faulty or damaged motor shaft Replace shaft seal seal Operating pump extended time Do not exceed 5 minutes of with nozzle closed operation with nozzle closed Motor shaft worn Heplace motor if shaft has groove worn in seal area Air lock in system This may occur if filter or meter or automatic shut off nozzle is used If this occurs fill pump and meter with fuel through top of pump 6 311306C Troubleshooting
14. terials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco
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