Graco 311305E User's Manual
Contents
1. 260102 KIT motor 115 VAC KIT motor 115 VAC 8 gpm KIT motor 12 VDC KIT motor 230 VAC 2 lt ALA dl dd A nd a Na i Parts No Description 12 ELBOW street 3 4 npt 13 SCREW cap 5 16 18 14 ADAPTER bung lt st da N dd dos do 15 NOZZLE 16 VALVE ball 17 HOSE petroleum 18 PIPE PVC 19 COUPLER PVC female 20 ADAPTER PVC male 21 CEMENT PVC 224 LABEL warning not shown Part no 15G901 A Replacement Danger and Warning labels tags and cards are available at no cost Includes Items 3 4 5 7 10a 11 7 10b 11 18 19 20 21 1 2 3 4 5 7 8 10a 11 13 1 2 3 4 5 7 8 10b 11 13 9a 9b 9c 9d Technical Data Maximum Working Pressure Automatic Relief Setting Output Flow Inlet Size Outlet Size Weight Dimensions Voltage current Power Cord Hose size Suction tube Wetted parts Technical Data 65 psi 0 45 MPa 4 5 bar Models 260100 260101 260104 65 psi 0 45 MPa 4 5 bar Model 260102 30 psi 0 21 MPa 2 1 bar Model 260100 5 8 gpm 22 0 Ipm Model 260101 4 25 gom 16 15 lpm Model 260102 8 0 gpm 30 3 lpm Model 260104 4 25 gpm 16 15 lpm 1 in npt 3 4 in npt Model 260100 34 Ib 15 3 kg Models 260101 260102 260104 25 lb 11 25 kg See page 11 Model 260100 12 VDC 35 amps Models 260101 260102 115 VAC 60 Hz 9 2 amps Model 260104 230 VAC 50 60 Hz 4 amps Model 260101 260102 only 30 in 762 mm 82. as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 311305 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2005 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revised August 2012
3. then screw the tube into the pump inlet port Make sure tube is tight 4 Insert suction tube already attached to the pump through bung adapter and lower the pump onto the bung adapter Position the pump as desired and tighten swivel nut to the bung adapter 14 Mounting Hose and Nozzle 1 Before connecting hose to the pump pour 8 oz 0 24 l of oil in the pump outlet port so that the pump does not run dry during Initial start up 2 Apply pipe sealant to male threads of the elbow 12 and screw the elbow into the outlet port 3 Apply pipe sealant to one end of hose assembly 17 and screw hose end into the elbow 12 4 Apply pipe sealant to other end of hose assembly and screw the nozzle 15 16 onto the hose 311305E Electrical Installation 115 VAC and 230 VAC Operation Operation CAUTION Do not operate pump dry Do not run pump for more than 5 minutes with nozzle closed The 115 VAC models 260101 and 260102 come wired with a short power cord and a grounded electrical plug Power to the unit must be 115 VAC single phase If an extension cord is required it should be a 3 wire cord with a ground Use a 20 amp circuit to supply power to the pump The 230 VAC model 260104 is not shipped with a power cord and plug You must pur chase and install an appropriate power cord and plug that meets your local electrical codes Electrical Installation 12 VDC The 12 VDC model 260100 is not shipp
4. ARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document
5. Instructions Parts List APEX Oil Transfer Pump snose GRACO bass For pumping non flammable fluids including motor oils hydraulic p i fluid and antifreeze only Do not use to pump water Led Model 260100 5 8 gpm 22 0 Ipm 65 psi 45 MPa 4 5 bar 12 VDC lt Model 260101 4 25 gpm 16 1 Ipm 65 psi 45 MPa 4 5 bar 115 VAC no Model 260102 8 0 gpm 30 3 Ipm 30 psi 21 MPa 2 1 bar 115 VAC Model 260104 4 25 gpm 16 1 Ipm 65 psi 45 MPa 4 5 bar 230 VAC Important Safety Instructions Read all warnings and instructions in this manual Save these instructions VT ELA E O ri IT LES x N oes cee PROVEN QUALITY LEADING TECHNOLOGY EE i Graco Inc P O Box 1441 Minneapolis MN 55440 1441 gain Copyright 2005 Graco Inc is registered to I S EN ISO 9001 Warnings Warnings The following general warnings are for the setup use grounding maintenance and repair of this equipment Additional more specific warnings may be found throughout the body of this manual where applicable Symbols appearing in the body of the manual refer to these general warnings When these symbols appear throughout the manual refer back to these pages for a description of the specific hazard AN FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area such as gasoline and windshield wiper fluid be aware that flammable fumes can ignite or explode To help prevent fire and explosion Use equipme
6. aces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely 311305E 3 Installation The oil transfer pumps are positive displace ment pumps The motors are drip proof rated at 3 4 hp The motors have sealed bearings and require minimal maintenance All models come with hose nozzle 34 in 864 mm suc tion tube assembly and bung adapter When unpacking check for shipping damage Report any shipping damage to delivering car rier immediately See Parts page 8 Mounting Pump on Barrel or Tank 1 Install bung adapter 14 in barrel bung and tighten 2 Assemble suction tube sections 18 by applying PVC cement 21 to the inside diameter of the PVC couplers 19 20 Make sure PVC cement is applied to the complete inside diameter and slide the pipe sections into the coupler with a twisting motion A For tanks deeper than 36 in 914 mm you will need a standard 1 in 25 mm pipe with 1 in npt threads on one end If pump ing used oil install suction screen assem bly Part No 260306 to filter large contaminants For tanks less than 36 in 914 mm deep cut the suction tube to leave about 2 in 21 mm of clearance between the bottom of the suction tube and the bottom of the tank Installation 3 Apply pipe sealant not the supplied PVC cement to the threaded end of the suction tube and
7. damaged Replace if worn or damaged Inlet suction screen clogged Remove and clean or replace used oil Air leak in suction tube Inspect all joints in suction tube make sure all threaded joints have sealant applied Air lock in system This may occur if filter or meter or automatic shut off nozzle is used If this occurs fill pump and meter with fluid through top of pump Motor does not run at proper Check electric connections speed Ensure supply voltage is at proper level Oil leaking in motor mount Faulty or damaged motor shaft Replace shaft seal 4 seal Operating pump extended time Do not exceed 5 minutes of with nozzle closed operation with nozzle closed Motor shaft worn Replace motor if shaft has groove worn in seal area 6 311305E Troubleshooting Problem Gause oo on used oil suction tube are sealed bottom 51 mm minimum clearance Tank not vented Tank must be vented to atmo sphere Worn or damaged gears Remove cover and inspect Unit pumps but output flow is low Motor stalls when nozzle is closed Motor overheating Switch will not turn pump on 311305E gears Replace if worn or dam aged Damaged motor Replace motor Clogged suction tube hose or Inspect and clean nozzle Bypass relief valve is stuck Inspect relief valve making sure ball is free Replace if damaged Low supply voltage Check supply voltage Gears damaged and binding Ins
8. date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER W
9. ed with a power cord since the installation will determine the length of the power cord 1 Verify the on off switch is in the off position 2 Remove the wiring junction box cover by removing the four screws 3 Use 10 AWG wire to connect the red and black wires to the 12 VDC supply 4 Reattach the wiring junction box cover with the four screws 311305E See Parts page 8 for items referenced in A jareniiesce i e 17 1 On Off switch is located on the motor 9 Move switch to ON position 2 Insert nozzle into container or fill tube and open nozzle to dispense fluid 3 Close nozzle to stop flow The pump has an internal bypass valve that will bypass the fluid internally with nozzle closed 4 Immediately after dispensing turn switch to OFF position Pressure Relief Procedure 1 Verify pump switch is OFF 2 Open nozzle to relieve any residual pres sure 3 To prevent damage to the pump use inlet suction screen 260306 when pumping used oils Troubleshooting Troubleshooting problem Cause San Motor runs but pump will not Motor rotation wrong Check wiring instructions for prime 260100 only possible problems Dirt under pressure relief valve Remove pressure relief valve and inspect clean or replace if damaged Worn or damaged gears Remove cover and inspect gears Replace if worn or dam aged Oil level low Refill tank Cover seal 5
10. ft 2 4 m 3 4 in 19 mm ID 34 in 864 mm carbon steel with zinc plating stainless steel galvanized steel aluminum nitrile rubber PVC PVC cement Model 260102 is intended for use with fluid viscosities of 1000 centistokes 5000 ssu or less For fluids with viscosities greater than 1000 centistokes use pump model 260101 311305E Technical Data Dimensions 260100 1825 8265 8 20682 75 1968 260101 125 3175 8 2082 675 1714 260102 1275 8B 8 2062 626 1587 __ 260104 1375 392 8 208832 65 1651 311305E 11 Performance Chart FLUID OUTLET PRESSURE psi bar MPa 80 5 5 0 55 70 4 8 0 48 60 4 1 0 41 50 3 4 0 34 40 2 7 0 27 30 2 0 0 20 20 1 3 0 13 10 0 6 0 06 0 gpm 0 Ipm Technical Data 4 2 4 6 8 10 7 6 15 1 22 7 30 2 37 8 FLOW RATE PART NUMBERS LEGEND A 260101 260104 Pressure relief opens B 260100 C 260102 311305E 311305E Notes Notes Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the
11. leaks or ruptured components can splash in the eyes or on skin and cause serious injury Follow Pressure Relief Procedure in this manual when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses tubes and couplings daily Replace worn or damaged parts immedi ately EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Tech nical Data in all equipment manuals Read fluid and solvent manufacturer s warn ings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine Graco replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your Graco distributor for informa tion Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations BURN HAZARD Equipment surf
12. nt only in well ventilated area Eliminate all ignition sources such as cigarettes and portable electric lamps Keep work area free of debris including rags and spilled or open containers of sol vent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area Use only grounded hoses If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a fire extinguisher in the work area ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock e Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment e Connect only to grounded power source e All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 2 311305E Warnings PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve
13. pect gears Gears should turn freely Replace if dam aged freely on shaft with nozzle closed operation with nozzle closed Clogged suction tube hose or Inspect and clean if required nozzle Operating pump more than 30 Limit operation to 30 minutes minutes continuous duty per hour proper and getting to defective aged or defective Parts Parts Model 260100 12 VDC Model 260102 115 VAC Model 260101 115 VAC Model 260104 230 VAC ce 12 8 311305E Ref No Description 0 Y 00 O0N PUMP BODY ADAPTER pump motor GEAR pump SEAL shaft O RING SCREW 3 8 16 socket head cap BALL relief valve PIN dowel steel 3 8 x 3 4 9a MOTOR 115 VAC 9b MOTOR 115 VAC 8 gpm 9c MOTOR 12 VDC 9d MOTOR 230 VAC This model does not include power cord and plug Must be purchased separately 10a SPRING relief valve 115 VAC 12 VDC 10b SPRING relief valve 115 VAC 8 gom 11 PLUG 1 2 npt Kits Kit Number 260040 260061 260125 260216 260292 260293 260297 260298 260300 260495 260496 260497 260498 260500 260499 311305E Description ELBOW street 3 4npt ADAPTER bung KIT valve HOSE 8 ft KIT packing KIT gear KIT pressure relief models 260100 260101 and 260104 KIT pressure relief model 260102 KIT suction pipe KIT fluid 115 VAC 230 VAC 12 VDC models 260100 260101 and 260104 KIT fluid 115 VAC 8 gom model
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