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Graco 311164M User's Manual

1. Model X60DH3 Shown Top View Heavy Duty Cart Shown Ea A D N r x25dh1 x45dh1 311164 47f2 r x25dh1 x45dh1 311164 47f KEY HD Heavy Duty Cart LW Light Weight Cart All Xtreme Sprayer Cart Mounted Packages ee a ee ee ee 43 69 in 46 0 in 32 0 in 35 0 in 25 72 in HD 1109 73 mm 1168 4 mm 812 8 mm 889 mm 653 3 mm 44 86 in 45 5 in 31 3 in 34 0 in 27 09 in LW 1139 44 mm 1115 7 mm 795 mm 863 6 mm 688 1 mm 43 69 in 46 0 in 32 0 in 45 0 in 25 72 in HD with Hopper 1109 73 mm 1168 4 mm 812 8 mm 1143 mm 653 3 mm 44 86 in 45 5 in 31 3 in 44 0 in 27 09 in LW with Hopper 1139 44 mm 1115 7 mm 795 mm 1117 6 mm 688 1 mm 311164M 51 Dimensions Wall Mount Packages and Pump Packages Front View Side View T18424a T18425a Wall Mount Dimensions NOTE Dimensions based on largest air motor and lower combination 14 0 in 17 75 in pes 19 25 in 43 0 in 18 9 in 16 2 in 355 6 mm 450 6 mm 736 6 mm 489 mm 1092 2 mm 480 mm 410 mm 52 311164M Dimensions Weights NOTE Weights are approximate and do not AL include hoses or guns Sprayer Cart Mounted Wall Mount Pump Assembly Packages Packages Packages No Filter No Air Controls k Ibs kg lbs kg 25 1 159 0
2. Problem ae Solution FS Does not operate operate Valve closed or clogged clogged Clear air line increase air supply Check that air line increase air supply Check that valves are open Fluid hose or gun obstructed Clean hose or gun hose or Clean hose or gun Dried fluid on displacement rod Clean rod always stop pump at bottom of stroke keep wet cup filled with compatible solvent Air motor parts dirty worn or damaged Clean or repair air motor See motor manual Runaway error on DataTrak tripped See DataTrak Operation Runaway page sree cos ron Ge ey AMAT strokes Valves closed or clogged valves are open Output low on down Output low on Open or worn piston valve or packings Clear piston valve replace packings upstroke Erratic accelerated Fluid supply exhausted clogged suction Refill supply and prime pump Clean suction speed tube High viscosity fluid Reduce viscosity adjust intake spacers Open or worn piston valve or packings Clear piston valve replace packings Open or worn intake valve Clear or service intake valve Runs sluggishly Possible icing Stop pump Open De lce control see page 11 Cycles or fails to hold Worn check valves or seals Service lower See Xtreme Lower Removal pressure at stall page 24 and Xtreme Lowers manual 311762 Air bubbles in fluid Loose suction line Tighten Use compatible liquid thread sealant or PTFE tape on connec
3. 41 Cart Pans 2264s tendon Ee EE 42 Heavy Duty Cart Model 287884 42 Light Weight Cart Model 287919 42 Pump Package Parts 43 2 311164M Related Manuals Related Manuals Component Manuals in U S English Manual Description 311762 Xtreme Lower Instructions Parts 311238 NXT Air Motor Instructions Parts 311239 Integrated Air Control Modules for NXT Air Motors Instructions Parts 311486 DataTrak Conversion Kit 3A0293 Air Controls for Heavy and Light Duty Carts Instructions Parts The Xtreme Packages manual is available in the following languages See the following chart for specific languages and corresponding part numbers EILE 311164M 3 Models Models Sprayer Packages Airless Sprayers Wall Mount Packages and Hopper Packages Check your sprayer wall mount or hopper package s identification plate ID for the 6 digit part number of your package Use the following matrix to define the construction of your package based on the six digits For example Sprayer Part Number X 60 D H 1 represents the Xtreme brand X pressure ratio 60 1 de icing motor D heavy duty cart H and complete package gun and hose included with DataTrak 1 To order replacement parts see Airless Xtreme Sprayer Parts section starting on page 28 The digits in the matrix do not correspond to the reference numbers in the Parts drawings and lists NOTE All models
4. 4000 G 4000 s 28 0 280 gt 28 0 280 LS d n 3000 5 3000 S 21 0 21 21 0 210 21 0 2101 B 3 5 Q N E Hi E 2000 O 2000 O 9 14 0 140 14 0 140 E 3 3 S ED Ss 1000 So O 7 0 70 3 a 7 0 70 3 5 9 E lt 3 LL 0 0 5 1 0 1 5 2 0 0 1 0 2 0 3 0 1 9 3 8 5 7 7 6 3 8 7 6 11 4 Fluid Flow in gpm Ipm Fluid Flow in gpm Ipm 45 1 Xtreme Pumps _ 46 1 Xtreme Pumps 5000 5000 250 2 350 350 2 35 0 350 A 7 0 gt x n DN a 4000 5 4000 2 28 0 280 28 0 280 B Na 2 Ki 5 GE D 3000 D 3000 150 5 G o 2 a 21 0 210 O e 21 0 210 A 42 d 2000 2000 LC a 5 14 0 140 3 14 0 140 E Of S 1000 3 a 1000 5 3 D Si 7 0 70 a 7 0 70 e Si 5 5 L 0 1 0 3 0 5 0 0 1 0 2 0 3 0 3 8 11 4 19 0 3 8 7 6 11 4 Fluid Flow in gpm Ipm Fluid Flow in gpm Ipm 58 311164M Pump Package Performance Charts cont 50 1 Xtreme Pumps Pump Package Performance Charts 55 1 Xtreme Pumps 6000 250 T 7000 42 0 420 7 0 gt Q 49 0 490 gt co p e A 200 TI D D TA 5 6 2 5000 2 b A S amp 35 0 350 28 0 280 ge Mai m n 2 gt i ail 2
5. CART Heavy duty H see pg 39 Light weight L see pg 39 ADAPTER elbow ADAPTER quick connect WIRE ground assy w clamp SCREW mounting cap hex head WASHER lock AIR CONTROLS CONTROL air heavy duty cart see manual 3A0293 CONTROL air light duty cart see manual 3A0293 GUN spray XTR5 spray gun for models with 25 1 50 1 ratio only XTR7 spray gun for models with 55 1 90 1 ratio only HOSE fluid nylon 1 4 in ID 1 4 npsm fbe 6 ft Models with 25 1 45 1 ratio Models with 46 1 55 1 ratio Models with 60 1 90 1 ratio HOSE fluid nylon 3 8 in ID 3 8 npsm fbe 50 ft Models with 25 1 45 1 ratio Models with 46 1 55 1 ratio Models with 60 1 90 1 ratio FITTING NIPPLE reducing 3 8 x 1 4 npt m FITTING union swivel 1 2 in F x 3 8 in M HOPPER kit includes a n HOPPER fluid BRACKET hopper BRACKET hanger hopper VALVE ball FITTING connection hopper SCREW cap hex head NUT hex flanged NUT wing FITTING NIPPLE reducing PLATE adapter kit includes a b for NXT 2200 Air Motors NUT lock PLATE adapter X35 models only Not shown 36 Qty A NA sch sch sch sch N N k SL n Wall Mount Packages Ref 203 204 205 206 207 208 209 210 211 211a 211b 213 214 214a 214b Part 197682 247302 116401 116402 244524 100101 100133 181072 245136 255143 247312 Description TUBE suction
6. 45 1 ratio page 50 3 Bolt bracket securely to wall using bolts and wash ers designed to hold in the wall s construction 4 Attach pump assembly to mounting bracket 213 5 Connect air and fluid hoses Refer to Setup page 12 26 Hopper Assembly 1 Hang hopper bracket 109b on hose rack of sprayer cart 2 Attach hanger bracket 109c to hopper bracket 109b using supplied bolts 109f and nuts 109g 3 Remove fitting supplied with hopper 109a and replace with reducer 109n 4 Hang hopper 109a on bracket assembly Adjust bracket assembly height as necessary 5 Assemble fittings 109d 109m and 109e to hop per 6 Attach quick disconnect fitting 109m to fluid inlet on pump lower 7 Adjust bracket assembly height as necessary TI8631a 311164M 311164M Hopper Assembly 27 Airless Xtreme Sprayer Parts Airless Xtreme Sprayer Parts Complete Sprayer Shown includes hose and gun 2 303 301 302 r_x25dh1_x45dl1_311164_27f e For pumps P45DC1 P60DC1 and P70DC1 r_x25dh1_x45dh7 Fic 6 X45DL1 Model Shown 311164M 28 Wall Mount Xtreme Package Parts Wall Mount Xtreme Package Parts 207 303 it ES For pump 287978 TI8810a Fic 7 Wall Mount Package 311164M 29 Parts Airless Xtreme Sprayer Packages Parts Airless Xtreme Spray
7. 5600 38 6 386 7250 50 0 500 7250 50 0 500 At 80 psi 0 55 MPa 5 5 bar 56 311164M Pump Package Performance Charts Pump Package Performance Charts Calculate Fluid Outlet Pressure To calculate fluid outlet pressure psi MPa bar at a spe cific fluid flow gpm Ipm and operating air pressure psi MPa bar use the following instructions and pump data charts 1 Locate 2 Follow vertical line up to intersection with selected fluid outlet pressure curve Follow left to scale to desired flow along bottom of chart read fluid outlet pressure Key Air Pressure A 100 psi 0 7 MPa 7 bar B 70psi C 40psi 0 5 MPa 7 8 bar 0 3 MPa 2 8 bar Dashed lines indicate low noise motors 16 1 Xtreme Pumps T 1600 2 112 112 6 D 1200 D 8 4 84 Q E 800 5 6 56 5 D ii 400 A 2 8 28 E LL 0 1 0 2 0 3 0 4 0 3 8 7 6 11 4 15 2 2500 17 5 175 1500 10 5 105 500 3 5 35 Fluid Pressure in psig MPa bar 311164M Fluid Flow in gpm Ipm 24 1 Xtreme Pumps 0 1 0 2 0 3 0 3 8 7 6 11 4 Fluid Flow in gpm Ipm urui cui WADS U MOL 419 I MO H AV uruw W4OS U Calculate Pump Air Flow Consumption To calculate pump air flow consumption scfm or m min at a specific fluid flow gpm Ipm and air pres sure psi MPa bar use the following instructi
8. SCREW mounting cap hex hd WASHER lock GUN spray VALVE ball BUSHING pipe FITTING tee pipe BUSHING pipe Model 287973 Model 287974 FITTING nipple HOSE coupled 6 ft FITTING bushing pipe FITTING swivel TUBE suction HOSE fluid nylon 3 8 in ID 3 8 npsm fbe 50 ft HOSE fluid nylon 1 4 in ID 1 4 npsm fbe 6 ft FITTING swivel 1 4 18 npsm f x 1 4 18 npsm m VALVE ball FITTING nipple reducing 3 8 x 1 4 npt m CONTROLS air heavy duty cart v Models 287973 and 287974 only Qty k k A k sch HK A k A 39 Dura Flo Sprayer Parts Dura Flo Sprayer Parts 617 618 7 gt 641 602 601 N 616 634 6361 604 605 6311 612 610 611 613 mas r 287979 311164 36f FIG 10 Model 287980 40 311164M Parts Dura Flo Sprayer Packages Model 287979 287980 and 287981 Ref 601 602 603 604 605 606 610 611 612 613 614 615 616 617 618 Part NOTE Model 287980 is the only model that includes a gun and hose Description P23DCD PUMP Dura Flo 6500 580 P32DCD PUMP Dura Flo 6500 430 287884 24E013 15K296 120465 100133 100088 109505 113864 222914 109475 184
9. HOSE suction 1 in NPT x quick connect 10 ft ADAPTER elbow ADAPTER quick connect WIRE ground assy w clamp SCREW mounting cap hex head WASHER lock INLET strainer TUBE intake extension includes 21 1a 211b COUPLING pipe 1 in TUBE intake BRACKET W mounting includes 208 209 PLATE adapter kit includes 214a 214b for NXT 2200 Air Motors NUT lock PLATE adapter X35 models only Not shown Wall Mount Package 287978 Ref 203 204 205 206 207 208 209 210 211 211a 211b 213 214 215 216 217 218 219 220 301 Part 197682 247302 116401 116402 244524 100101 100133 181072 245136 255143 218029 100509 150286 210658 157705 155665 161800 Description TUBE suction HOSE suction 1 in NPT x quick connect 10 ft ADAPTER elbow ADAPTER quick connect WIRE ground assy w clamp SCREW mounting cap hex head WASHER lock INLET strainer TUBE intake extension includes 21 1a 211b COUPLING pipe 1 in TUBE intake BRACKET W mounting includes 208 209 FILTER fluid PLUG pipe ADAPTER 2 x 3 8 18 NPT VALVE ball UNION swivel 3 8 18 npsm x 1 4 18 NPT UNION adapter 3 8 18 npsm x 3 8 18 NPT ADAPTER 3 4 x 3 8 mbe P40MC3 PUMP Gty Aq A AK BR A AL SA Mi NOTE Wall Mount Package parts are shown on page 29 311164M Air Assisted Xtreme Sprayer Parts isted Xtreme Sprayer Par
10. N65LNO P70LC2 N65LNO P70LC4 N65LNO P70MC2 N65LTO P70MC2 N65LTO P70LC2 N65LNO P70LC2 N65LNO Reference Number and Description 302 Pump Motor see pg 43 see 311762 See 311238 P80EC2 N34DTO P80EC2 N34DTO P80EC2 N34DTO P80EC2 N34DTO P80EC4 N34DTO P80DC2 N34DNO P80DC2 N34DNO P80DC2 N34DNO P80DC2 N34DNO P80DC4 N34DNO P80EC2 N34DTO P80EC2 N34DTO P80DC2 N34DNO P80DC2 N34DNO P90EC2 N65DTO P90EC2 N65DTO P90EC2 N65DTO P90EC2 N65DTO P90EC4 N65DTO P90DC2 N65DNO P90DC2 N65DNO P90DC2 N65DNO P90DC2 N65DNO P90DC4 N65DNO P90EC2 N65DTO P90EC2 N65DTO P90DC2 N65DNO P90DC2 N65DNO Sprayer Package Sprayer Package X80DH1 X80DL1 X80DH2 X80DL2 X80DW2 X80DH3 X80DL3 X80DH4 X80DL4 X80DW4 X80DH5 X80DL5 X80DH6 X80DL6 X90DH1 X90DL1 X90DH2 X90DL2 X90DW2 X90DH3 X90DL3 X90DH4 X90DL4 X90DW4 X90DH5 X90DL5 X90DH6 X90DL6 311164M 33 Parts Airless Xtreme Sprayer Packages Sprayer Package X90LH1 X90LL1 X90LH2 X90LL2 X90LW2 X90LH3 X90LL3 X90LH4 X90LL4 X90LW4 X90LH5 X90LL5 X90LH6 X90LL6 34 Reference Number and Description Pump see pg 43 Lower see 311762 Motor see 311238 P90MC2 P90MC2 P90MC2 P90MC2 P90MC4 P90LC2 P90LC2 P90LC2 P90LC2 P90LC4 P90MC2 P90MC2 P90LC2 P90LC2 L145C2 N65LTO N65LTO N65LTO N65LTO N65LTO N65LNO N65LNO N65LNO N65LNO N65LNO N65LTO N65LTO N65LNO N65LNO Hopper Options If your sprayer package includes a hopper use t
11. www graco com Revision M July 2014
12. 0 va Anere SST RK cc BE O ek T18215a 60 timin se VY T TI8623b Fic 5 DataTrak Controls and Indicators 311164M 19 DataTrak Operation DataTrak Operation NOTE To prevent damage to the DataTrak soft key buttons do not press the buttons with sharp objects such as pens plastic cards or fingernails NOTE DataTrak is included with certain mod els See Models page 4 for a list of models fea turing DataTrak NOTE The DataTrak display Y will turn off after 1 minute to save battery life Press any key to wake up the display Setup Mode 1 2 See Fic 5 Press and hold E for 5 seconds until Setup menu appears To enter settings for runaway lower size and flow rate units and to enable runaway E1 E2 and E5 error options press G i to change the value then ME to save the value and move the cursor to the next data field NOTE When runaway E1 E2 and E5 error options are enabled a will appear on the 3 20 setup screen See FIG 5 Move the cursor to the E5 error enable option field then press d once more to exit Setup mode Run Mode Runaway 1 See Fic 5 If pump runaway occurs the runaway solenoid will actuate stopping the pump The LED W will flash and the display Y will indicate a run away condition see Table 3 2 Toresetrunaway monitor close master air valve B Wait for air to completely bleed off the air motor before going to step 3 The screen wil
13. 1 Q 09 G O oo S ve SE B 40 140 A g E 3 o 140 140 50 3 3 A 1 4 5 D 1000 5 Le Le 3 5 7 0 70 H 0 1 0 2 0 3 0 4 0 H 0 5 1 0 1 5 2 0 3 8 7 6 11 4 15 2 1 9 3 8 5 7 7 6 Fluid Flow in gpm Ipm Fluid Flow in gpm pm 60 1 Xtreme Pumps 70 1 Xtreme Pumps 7000 8000 6 2 49 0 490 56 0 560 gt a n 2 5000 S 6000 5 D 35 0 350 en 42 0 420 S D D 5 GL 0 Q 09 c O e 4000 O 3000 28 0 280 ua Ou ay 5 21 0 210 5 D 3 o 3 x 9 2000 RK o 1000 S a 14 0 140 3 3 7 0 70 e s E 2 D 0 1 0 2 0 3 0 4 0 D 0 1 0 2 0 3 0 3 8 7 6 11 4 15 2 3 8 7 6 11 4 Fluid Flow in gpm Ipm Fluid Flow in gpm pm Key 90 1 Pumps Air Pressure B 80 psi 0 56 MPa 5 6 bar C 40 psi 0 28 MPa 2 8 bar _ 80 1 Xtreme Pumps SS 90 1 Xtreme Pumps E 8000 gt 8000 3 56 0 560 56 0 560 n a a n 6000 g 6000 2 42 0 420 te em 42 0 420 0 5 o 5 Q 0 Le 0 P 4000 O 4000 Si 28 0 280 28 0 280 7 3 7 3 2000 3 2000 3 O 14 0 140 Q 14 0 140 5 Le 3 3 P 0 0 5 1 0 1 5 2 0 ii 0 1 0 2 0 3 0 1 9 3 8 5 7 7 6 3 8 7 6 11 4 311164M Fluid Flow in gpm Ipm Fluid Flow in gpm Ipm 59 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workma
14. 475 244524 109213 184470 311164M CART heavy duty see pg 42 CONTROL air heavy duty cart see manual 3A0293 SPACER SPACER mounting threaded WASHER lock ELBOW street pipe 90 degrees BUSHING UNION swivel 1 1 2 npt HOSE coupled ELBOW pipe female 90 degrees TUBE suction WIRE ground assembly w clamp PACKING o ring FITTING outlet 2 lt sesch AA sch k sch k sch A sch JS DS Ref 6291 6301 6317 6327 6337 634 635T 636T 637T 638T 639T 640T 641T 642T 644 645 Part 103475 102646 235148 158256 240797 164856 239984 189018 238591 100896 157785 165767 113344 158491 100131 15J277 Parts Dura Flo Sprayer Packages Description FITTING tee pipe VALVE ball HOSE coupled 6 ft UNION swivel HOSE coupled 3 8 x 50 FITTING nipple reducing HOSE coupled 1 4 in x 25 SWIVEL 5800 psi GUN spray FITTING bushing pipe FITTING swivel TUBE suction SWIVEL union assy FITTING nipple NUT full hex CONTROL de ice assembly t Model 287980 only Model 287981 only Not shown Qty AS a k sch sch sch k sch k sch k sch k sch 41 Cart Parts Cart Parts Heavy Duty Cart Model 287884 r_x25dh1_x45dh1_311164_38f Ref Part Description Qty 2 113361 CAP tube round 3 113362 WHEEL semi pneumatic 4 WASHER 5 113436 RING retaining 42 Light Weight Cart Model 287919 T18409a Ref Part Descrip
15. 72 1 99 4 45 1 98 4 44 6 Heavy Duty Cart Light Weight Cart lbs kg lbs kg 25 1 228 4 103 6 196 1 89 0 30 1 227 4 103 1 195 1 88 5 1718 608 30 1 158 0 71 7 140 5 63 7 94 4 42 8 40 1 154 0 69 9 103 4 46 9 178 0 80 8 102 4 46 4 ver SINE 46 1 223 4 101 3 191 1 86 7 SEI SEI 70 1 242 4 109 9 210 1 95 3 177 0 80 3 84 4 38 3 55 1 142 0 64 4 40 1 98 4 44 6 60 1 122 4 55 5 70 1 173 0 78 5 121 4 55 1 117 4 53 3 Add 10 Ibs 4 54 kg for built in filter Add 5 Ibs 2 27 kg for air controls 3 80 1 211 4 95 9 179 1 81 2 3 242 4 109 9 210 1 95 311164M 53 Mounting Hole Diagram Mounting Hole Diagram Wall Mount Bracket 17 8 in 450 9 mm M I 14 5 in I re 368 3 mm 2 0 in P 50 8 mm d 7 H E d 5 4 in 136 5 mm 7 4 in 187 3 mm Od E Q e 5 3 in 133 4 mm 12 4 in i 3143m T T 9 0 in E 228 6 mm Ep La bb 41 4 mm 7 16 in 11 mm diameter holes for mounting to wall 1 2 in 12 7 mm diameter holes for mounting to stand TI8614a 54 311164M Accessories Adapter Plate 247312 Adapter plate is required to mount pump assemblies with an NXT2200 air motor to cart or wall mount bracket NXT021 Air Control Module Includes Safety Relief Valve 113498 pressu
16. EC2 N65DTO P46EC4 N34DTO P45EC4 N65DTO P46DC2 N34DNO P45DC2 N65DNO P46DC2 N34DNO P45DC2 N65DNO P46DC2 N34DNO P45DC2 N65DNO P46DC2 N34DNO P45DC2 N65DNO P46DC4 N34DNO P45DC4 N65DNO P46EC2 N34DTO P45EC2 N65DTO P46EC2 N34DTO P45EC2 N65DTO P46DC2 N34DNO P45DC2 N65DNO P46DC2 N34DNO P45DC1 N65DNO P50EC2 N65DT0 P45DC2 N65DNO P50EC2 N65DTO P45DC1 N65DNO P50EC2 N65DTO P45MC2 I N6SLTO P50EC2 N65DTO P45MC2 N65LTO P50EC4 N65DTO P45MC2 N65LTO P50DC2 N65DNO P45MC2 N65LTO P50DC2 N65DNO P45MC4 N65LTO P50DC2 N65DNO P45LC2 N65LNO P50DC2 N65DNO P45LC2 N65LNO Sprayer Package Sprayer Package 311164M 31 Parts Airless Xtreme Sprayer Packages Reference Number and Description Sprayer see pg 43 see 311762 see 311238 see pg 43 see 311762 See 311238 P50EC2 N65DTO N34DNO P5002 NG5DNO NesDTO P50DC2 NESDNO N65DTO P50LC2 N65LNO X60DL7 N65DNO DS NADTO HCH Sprayer Package 32 311164M Parts Airless Xtreme Sprayer Packages Reference Number and Description 302 Pump Motor see pg 43 see 311762 see 311238 P60LC2 N65LNO P60LC2 N65LNO P70EC2 N65DTO P70EC2 N65DTO P70EC2 N65DTO P70EC2 N65DTO P70EC4 N65DTO P70DC2 N65DNO P70DC2 N65DNO P70DC2 N65DNO P70DC2 N65DNO P70DC4 N65DNO P70EC2 N65DTO P70EC2 N65DTO P70DC2 N65DNO P70DC1 N65DNO P70DC2 N65DNO P70DC1 N65DNO P70MC2 I N65LTO P70MC2 N65LTO P70MC2 N65LTO P70MC2 N65LTO P70MC4 N65LTO P70LC2 N65LNO P70LC2 N65LNO P70LC2
17. HOSE suction 1 in NPT x quick connect 6 ft ADAPTER elbow ADAPTER quick connect WIRE ground assembly w clamp BRACKET air controls REGULATOR air gun SCREW mounting cap hex hd NUT regulator mount WASHER lock GUN spray GAUGE pressure gun VALVE ball vented 2 way HOSE air coupled 50 ft NIPPLE short ELBOW male swivel HOSE fluid nylon 1 4 in ID 1 4 npsm fbe 50 ft SWIVEL ELBOW 1 4 npt WASHER flat NUT hex flanged FITTING tee street CONNECTOR male BUSHING pipe TUBE ADAPTER bushing 1 4 npt m x 1 2 npt f CONTROLS air heavy duty cart 2 lt sch k sch sch KD k k sch k k LA AA sch sch k MNM inc Sprayer Packages Models 287971 287972 287973 287974 Ref Part 501 P25DCI P40DC1 502 287884 503 197682 504 247301 505 116401 506 116402 507 244524 516 100101 518 100133 519Y 238591 529 238612 530 100081 531 103475 532 100380 157191 533 158491 534 235148 535 100896 536 157785 537 165767 538Y H43850 540Y H42506 DAT 189018 542 102646 543Y 164856 544 24E013 Not shown t Quantity of two for Models 287971 and 287973 quantity of one for Models 287972 and 287974 Description PUMP assy 287971 and 287973 PUMP assy 287972 and 287974 CART heavy duty see pg 39 TUBE suction HOSE suction 1 in NPT x quick connect 6 ft ADAPTER elbow ADAPTER quick connect WIRE ground assembly w clamp
18. Instructions Parts gt g GRACO 311164M EN Xtreme Packages High performance high pressure spray packages for protective coatings For professional use only Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 4 for model information and maximum working pressures r_x25dh1_x45dl1_311164_1f CE irs PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals eee eens 3 Pump Packages with L085C Lowers 80 1 ratio 44 Models oil ae dhe eel ee ii 4 Pump Packages with L115C Lowers 35 1 55 1 Sprayer Packages 4 ratio cca Gala aa Red He Ae 45 Specialty Sprayer Packages 5 Pump Packages with L145C and L14AC1 Lowers Configurable Cart Packages 5 31 1 46 1 90 1 ratio 46 Pump Packages 6 Pump Packages with L180C and L18AC1 Lowers Warnings siria dei 7 daoibh Coal deai EE i Component Identification Cart Mount 9 E CS erg SE 48 Component Identification Wall Mount 10 Pump Packages with L250C Lowers 50 1 ratio 49 System Components anaa naana anana 11 Pump Packages with L290C Lowers 16 1 25 1 GIOUNGIAG eg eg pels eae eee i 12 45 1 ratio LL 50 SOLUP EE 12 Dimensions e dows eee eee nnn 51 Pressure Relief Procedure 13 Weights ita Lissa EA is 53 Trigg
19. LVE pressure bleed FITTING barbed TUBE nylon X35 models only T X45D 7 and X60D 7 models only Not shown 311164M Qty BR KR SL N ch k k k k k k Parts Airless Xtreme Sprayer Packages The following parts are included with only complete air less sprayer packages Ref 101 102 103 104 108 Part XTR504 XTR704 H42506 H52506 H72506 H43850 H53850 H73850 164856 162505 Description GUN spray XTR5 spray gun for models with 25 1 50 1 ratio only XTR7 spray gun for models with 55 1 90 1 ratio only HOSE fluid nylon 1 4 in ID 1 4 npsm fbe 6 ft Models with 25 1 45 1 ratio Models with 46 1 55 1 ratio Models with 60 1 90 1 ratio HOSE fluid nylon 3 8 in ID 3 8 npsm fbe 50 ft Models with 25 1 45 1 ratio Models with 46 1 55 1 ratio Models with 60 1 90 1 ratio FITTING nipple reducing 3 8 x 1 4 npt m FITTING union swivel 1 2 in F x 3 8 in M Qty 1 35 Parts Airless Xtreme Sprayer Packages Airless Sprayers with Hopper Packages Hopper kit is shown on page 26 Ref 2 11 12 14 101 102 103 104 108 109 109a 109b 109c 109d 109e 109f 109g 109m 109n 110 110a 110b Part 287884 287919 116401 116402 244524 100101 100133 24E013 24E025 XTR504 XTR704 H42506 H52506 H72506 H43850 H53850 H73850 164856 162505 288347 247312 Description
20. and Third Digit Fourth Digit Pressure Ratio Lower Built in Air xx 1 Communication Construction Filter Controls 6 pof fee fefee il Elie oer f fe i townie nen TIRI TI Tonos Data TTT mm EE E 1 aise DTT DTD 311164M Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks Refer back to these Warnings Additional product specific warnings may be found throughout the body of this manual where applicable IN FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguishe
21. cs ec Nesono tr soect eer Lem Pace Tes 7 wespTo T Pocs eer emer meer Gel v Demi IPSOLC1 L250C1 N6SLNO Cm 244819 257150 197340 101712 244820 15H392 NXT112 mae Te ven o gg mae ocr nesso 7 ae Tee Cem Power ee Lem mae el v Dem mae ee netto tr BEES 311164M 49 Pump Packages with L290C Lowers 16 1 25 1 45 1 ratio Pump Packages with L290C Lowers 16 1 25 1 45 1 ratio Reference Number and Description i E RA NRE RI ON Pump Control l i Package NXT021 Clip De ice Lower Built in Motor see Coupling Cover hairpin w Adapter Control see 311762 Filter see 311238 311239 assy coupler lanyard rod Knob per re 1 Lem mee Tee Uess recor aner Leen CCC aer r ao nr o E aes e V Raen T aes ci Nasono 7 pe Ge v ege ascot Uer Lem Pasca Tee 7 eme Paseca oci Leer Paseoa e V en Paster ee em Pesto Te v Deel ae ee Lem ae ci Nast ae 12002 ve P25MC3 L29001 N34LTO v 244819 257150 197340 101712 244820 15H392 NXT112 Sean Peer E DE paper ee v mme mes ee Nesono v pasci ooo __ o Ee ance Then PASECS 3 L29001 N6SDTO KSE P45EC4 N65DTO eler es mes Tee ven Pacs oci TRS 7 mauer 129061 TRT muez Tee e f n pasmes oci emile 50 311164M Dimensions Dimensions Sprayer Cart Mounted Packages
22. e mes nee __ Moro _Y_ 90LC1 145C1 P90LC2 L145C2 ca SS SS mae ses 7 Tae 7 Poci s astro mae tase ven mme Tee Lem 7 NXT021 Air Control assemblies for P90xxx model pumps are L with safety relief valve 116643 Reorder this part number NXT021 Lower Built in Motor l see Coupling Cover see 311762 Filter see 311238 311239 assy coupler 46 311164M Pump Packages with L180C and L18AC1 Lowers 24 1 40 1 70 1 ratio Pump Packages with L180C and L18AC1 Lowers 24 1 40 1 70 1 ratio Reference Number and Description ua ISE SE SE AE BE AE WNE NEI p Air d Control Package NXT021 Clip De ice Lower Built in Motor see Coupling Cover hairpin w Adapter Control see 311762 Filter see 311238 311239 assy coupler lanyard rod Knob oe ter Lem Fasci veer Lem mee veel Demi DEER RECH RS propor Tisoor SIN mees rence v eme mees teci nasono v meer Tome een mess oe veer mees Der Leer mer teor eno mae reee 7 Neato mes reoc __ Nasino maer pel 7 Nesi e Power per ml mae veel ve P40MC3 L180C1 N34LT0 v 244819 257150 197340 101712 244820 15H392 NXT112 Pre P EE pe trance 7 N6soNo pe per Demir per per eent Froece Tess ven P70EC3 L180C1 N65DTO P70LC1 L180C1 N65LNO pres vanes e wa Praes reci NGAN 7 maer pel v Nesta 7 aer per mem Price trance vU Promes Rer e
23. ed type master air valve B Connect air supply hose to 3 4 npt f air inlet A 6 Flush before using See page 14 B aac A 7 Prime before using See page 14 311164M Pressure Relief Procedure N wg 1 23 3 Disengage gun trigger lock NOTE If using an AA gun turn gun air regulator A counter clockwise to relieve pressure 311164M Pressure Relief Procedure Hold gun firmly against a grounded metal pail Trig ger the gun T1g252a T15049a AN Drain fluid To drain fluid slowly open all fluid drain valves including drain purge valve J in system into a waste pail If there is a return tube open return line ball valve TI8417a If you suspect the spray tip or hose is completely clogged or that pressure has not been fully relieved after following the previous steps very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely With tip removed trigger gun into bucket Trigger Lock C Always engage gun trigger lock when you stop spraying to prevent gun from being triggered accidentally by hand or if dropped or bumped 13 Prime Flush Prime Flush G 1 Follow Pressure Relief Procedure page 13 2 Remove tip and tip guard from gun 3 Flushing only f desired rem
24. egulator Adjustment Knob S Packing Nut G DataTrak location see page 19 not present on all T De Ice Control models U Spray Gun J Fluid Drain Purge Valve required V Hose K Fluid Filter TI8413a FG 2 Wall Mount System 10 311164M Component Identification Wall Mount System Components Bleed Type Master Air Valve B Air Regulator Adjustment F Adjusts air pressure to the motor and fluid outlet pres sure of pump Locate it close to the pump Read air pressure on gauge E Trapped air can cause the pump to cycle unexpectedly which could result in serious injury from splashing or Fluid Drain Purge Valve J moving parts Open valve to relieve pressure and when flushing or priming pump Close valve when spraying e Be sure the valve is easily accessible from the pump and located downstream from the air regulator De Ice Control T e Required in your system to relieve air trapped between it and the air motor when the valve is closed e Open to supply air to the motor Turn knob open to reduce icing e Close to shut off air to the motor and bleed any trapped air from the motor Air Pressure Relief Valve C TI8160b Automatically opens to relieve air pressure if supplied pressure exceeds preset limit Reguired system components Air Filter D Removes harmful dirt from compressed air supply 311164M 11 Grounding Grounding Aw The equipment must be grounded Grounding reduces
25. er Lock 6 6 esses eee eee 13 Mounting Hole Diagram 54 Prime FIUsh ir alri 14 Wall Mount Bracket 0000000 54 Spray iii 16 Accessories ee nee ee se 55 Circulating Zinc Fluids LL 16 Technical Data 56 e La BEE 17 Pump Package Performance Charts 57 Maintenance ic vse ana 18 Graco Standard Warranty 60 Preventive Maintenance Schedule 18 GracoInformation 60 Daily Maintenance 18 Corrosion Protection 18 Cart Maintenance 18 DataTrak Controls and Indicators 19 DataTrak Operation 20 Setup Mode 20 Run Mode ees 20 Troubleshooting 01 0000 23 Xtreme Lower Removal 24 Disconnect and Reconnect Lower 24 Wall Mount Assembly 26 Hopper Assembly 20000 e ee 26 Airless Xtreme Sprayer Parts 28 Wall Mount Xtreme Package Parts 29 Parts Airless Xtreme Sprayer Packages 30 Component Parts All Airless Sprayer Packages 30 COMMON Pans 222 065 2566caeeeaseeeess 6 35 Air Assisted Xtreme Sprayer Parts 37 Zinc Xtreme Sprayer Parts 38 Parts Air Assisted and Zinc Sprayer Packages 39 Dura Flo Sprayer Parts 40 Parts Dura Flo Sprayer Packages
26. er Packages The following table lists the major components and part numbers for each airless sprayer package Refer to Com mon Parts starting on page 35 for parts included with each airless sprayer package To determine your specific hopper option and package part number see the key in Hopper Options page 34 Component Parts All Airless a Sprayer Packages Package 301 302 see pg 43 see 311762 see 311238 GER gp N22DNO eg Reference Number and Description Ee Pump Motor see pg 43 see 311762 see 311238 P25EC2 N34DTO P25EC2 N34DTO P25EC2 N34DTO P25EC2 N34DTO P25EC4 N34DTO P25DC2 N34DNO P25DC2 N34DNO P25DC2 N34DNO P25DC2 N34DNO P25DC4 N34DNO P25EC2 N34DTO P25EC2 N34DTO P25DC2 N34DNO P25DC2 N34DNO P30EC2 N34DTO P30EC2 N34DTO P30EC2 N34DTO P30EC2 N34DTO P30EC4 N34DTO P30DC2 N34DNO P30DC2 N34DNO P30DC2 N34DNO P30DC2 N34DNO Sprayer Package 30 311164M Parts Airless Xtreme Sprayer Packages Reference Number and Description Reference Number and Description 208 302 Pump Motor Pump Motor see pg 43 see 311762 see 311238 see pg 43 see 311762 See 311238 P40DC2 N34DNO P45LC2 N65LNO P40DC2 N34DNO P45LC2 N65LNO P40DC2 N34DNO P45LC4 N65LNO P40DC4 N34DNO P45MC2 N65LTO P40EC2 N34DTO P45MC2 N65LTO P40EC2 N34DTO P45LC2 N65LNO P40DC2 N34DNO P45LC2 N65LNO P40DC2 N34DNO P46EC2 N34DT0O P45EC2 N65DTO P46EC2 N34DTO P45EC2 N65DTO P46EC2 N34DTO P45EC2 N65DTO P46EC2 N34DTO P45
27. g coun terclockwise TI8417a 10 Start the pump by rotating the air regulator adjust ment knob G clockwise until pump begins to move 311164M Prime Flush 11 When clean solvent flows from drain tube close drain purge valve J by rotating clockwise Pump will stall 12 Follow Pressure Relief Procedure page 13 Leave solvent in and store sprayer 15 CAUTION Do not allow pump to run dry It will quickly accelerate to a high speed causing damage 1 Prime See Prime Flush page 14 7 Spray atest pattern Read fluid manufacturer s rec ommendations Adjust as necessary If using an AA 2 Follow Pressure Relief Procedure page 13 gun increase gun air pressure while testing spray pattern 3 Install tip and tip guard on gun 4 Open bleed type master air valve B 8 Zinc sprayers only When not spraying reduce air pressure to 30 psi 2 1 MPa 21 bar Open return line and close gun valve 5 Turn regulator adjustment knob G until gauge E reads desired pressure Turn clockwise to increase 9 Flush when done spraying See Prime Flush page pressure counterclockwise to decrease pressure 14 G 10 Follow Pressure Relief Procedure page 13 H un un un un amp Circulating Zinc Fluids ch ma A C VITTO wes Q E l l 1 When spraying zinc fluids close return line valve 6 Disengage g
28. have a maximum air input pressure of 100 psi 7 MPa 7 bar Models with a 90 1 pressure ratio have a maximum air input Dan of 80 psi 0 55 MPa 5 5 bar Second and Third Digit Pressure Ratio xx 1 Fourth Digit Motor Exhaust Low Noise Complete sala Mount Option Heavy Duty 1 Light Weight Wall Mount H L L EE AREA SERIAL NO SERIES MAX FLUID WPR bar PSI WEIGHT MADE IN e CE Minneapolis MN 55440 U S A o IER ARTWORK NO 292 493 Rev A GRACO sire P a Without Integrated DataTrak Hopper Fluid Filter 311164M Specialty Sprayer Packages Wall Mount Package 287978 Model 287978 is a 40 1 ratio unit that includes a low noise motor DataTrak external filter and no gun or hose Air Assisted Sprayers All air assisted sprayers include a de icing motor a heavy duty cart G40 spray gun and hose 30 1 Pressure Ratio 287975 40 1 Pressure Ratio 287976 Configurable Cart Packages includ Configurable cart packages do not include lowers Pair these packages with any Xtreme lower 145cc 290cc for a sprayer pack age Models Zinc Sprayers All zinc sprayers include a de icing motor and a heavy duty cart Models 287973 and 287974 also include Sil ver spray gun and hose 25 1 Pressure Ratio 287971 40 1 Pressure Ratio 287972 25 1 Pressure Ratio 287973 40 1 Pressure Ratio 287974 Dura Flo Sprayers All Dura Flo sprayers i
29. he fol lowing table to determine the specific hopper option For example X60DH5 indicates the airless sprayer package includes a hopper gun hose and DataTrak 5 Hopper Package complete package with DataTrak Hopper Package complete package without DataTrak Lower without integrated fluid filter Motor Key Spe Motor TROTA O Second and CC Dor stroke 65 6500 Third Digits PR 22 2200 Exhaust Type D De icing Fourth Digit L Low noise R Remote Data N None Monitoring T DataTrak H High level linear sensor 311164M Common Parts Airless Sprayer Packages The following parts are included with each airless sprayer package Ref 2 Part 287884 287919 197682 247301 116401 116402 244524 181072 100101 100133 247312 24E013 24E025 158586 157191 15R873 162505 121433 245143 116746 116750 Description CART Heavy duty H see pg 39 Light weight L see pg 39 TUBE suction HOSE suction 1 in NPT x quick connect 6 ft ADAPTER elbow ADAPTER quick connect WIRE ground assy w clamp INLET strainer SCREW mounting cap hex head WASHER lock PLATE adapter kit includes 13a 13b for NXT 2200 Air Motors NUT lock PLATE adapter AIR CONTROLS CONTROL air heavy duty cart see manual 3A0293 CONTROL air light duty cart see manual 3A0293 FITTING bushing FITTING adapter FITTING tee 1 2 FITTING union swivel FITTING bushing 1 2x3 8 VA
30. k will continue to count cycles when display is off Diagnostics DataTrak can diagnose several problems with the pump When the monitor detects a problem the LED W Fic 5 will flash and a diagnostic code will appear on the dis play See Table 3 To acknowledge the diagnosis and return to the normal operating screen press G i once to wake up the display and once more to clear the diagnostic code screen 21 DataTrak Operation Table 3 Se Codes EENG Pump running RE IR than set runaway Increased air pressure limit e Increased fluid output e Exhausted fluid supply Diving Up Leak during upstroke Worn piston valve or packings Leak during downstroke Worn intake valve Low Battery Battery voltage too low to stop Low battery To replace battery see runaway manual 311238 Service Problem with stopping runaway Damaged solenoid Component 1 Damaged valve carriage Disconnected Solenoid is disconnected Solenoid unplugged Solenoid Damaged solenoid wires Service Problem with sensing valve movement Sensors unplugged Component 2 Sensors mounted incorrectly Damaged sensors Damaged valve carriage Blown Fuse Fuse is blown Faulty solenoid or solenoid wiring Extreme temperatures above 140 F 60 C 22 311164M Troubleshooting Troubleshooting MAYO Ni 1 Follow Pressure Relief Procedure page 13 2 Checkall possible causes and problems before dis assembling pump
31. l change to indicate this as shown below Ge 100 KC ese 100 f psifbar Ki i B El 1 A i psi bar e i i 3 Press G i to clear the diagnostic code and reset the runaway solenoid pS ES 4 Open master air valve B to restart pump NOTE To disable runaway monitoring go to A setup mode and set runaway value T to 0 zero or disable RT JS see FIG 5 311164M Prime Flush 1 See Fic 5 To enter Prime Flush mode press any key to wake up the display then press lt gt The Prime Flush symbol will appear flashing in the dis DOT i play and the LED will flash T e O min 2 While in Prime Flush mode runaway protection is disabled and the batch totalizer BT will not count 3 To exit Prime Flush mode press any key to wake up the display then press Q The Prime Flush sym bol will disappear from the display and the LED will stop flashing Counter Totalizer See FIG 5 The last digit of the batch totalizer BT rep resents tenths of gallons or liters To reset the totalizer press any key to wake up the display then press and hold G i for 3 seconds NOTE If flow rate is set to MIN both totaliz ers will display the number of pump cycles 311164M DataTrak Operation Display See FIG 5 The display Y will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode Press any key to wake up the display NOTE DataTra
32. mie e coce T Tae 7 L EE E 311164M 47 Pump Packages with L220C Lowers 21 1 30 1 60 1 ratio Pump Packages with L220C Lowers 21 1 30 1 60 1 ratio Reference Number and Description a IE E ESRI Pump Control i Package NXT021 Clip De ice Lower Built in Motor see Coupling Cover hairpin w Adapter Control see 311762 Filter see 311238 311239 assy coupler lanyard rod Knob one e Lem mea tear Les mme ee emt Sauer eer ee Poe e eo ene rce v f noo Pocs 122061 __ nano v meer i n mee rece v f no Pace aci naso _Y_ maer reel o mae Te v ae T pas ci wano E Peaca rece v f ano e ower ci Lei ae aes v nan P30MC3 L220C1 N34LTo v 244819 257150 197340 101712 244820 15H392 NXT112 Fra DT ET eme Laooa v nem mee er Nesono v meer rocr Met e Tes Um P60EC3 3 L220C1 1 NOSDTO v P60LC1 L220C1 pence vaca V wai pe 12201 __ nemo v ae Te v Demi e maer tci Lem oe rca v em mae tci Lem ponce mce v neo 7 Bidh a Ri 48 311164M Pump Packages with L250C Lowers 50 1 ratio Pump Packages with L250C Lowers 50 1 ratio Reference Number and Description Control Package Dr NXT021 ee Built in see Coupling hairpin w Adapter Control see 311762 Filter see 311238 311239 assy coupler lanyard Knob emer e eme mee el v Ten Po
33. nclude a de icing motor a heavy duty cart and Dura Flo pump package Only model 287980 includes a gun and hose 23 1 Pressure Ratio 287979 23 1 Pressure Ratio 287980 32 1 Pressure Ratio 287981 All models include air controls tie rods coupling kit and suction hose Use the following matrix to define the con struction of your cart package based on the six digits For example cart package number X N3 D H 2 represents the na brand X motor NXT3400 de NS 1 motor D heavy duty cart H and bare HO S with DataTrak Mc and em Gs Se Fourth Digit NXT3400 S C EE S GE ee 311164M Models Pump Check your pump package s identification plate ID for the 6 digit part number of your pump package For example Pump Part Number P 30 M C 1 rep resents the pump P pressure ratio 30 1 low noise exhaust motor with DataTrak trols 1 For To order replacement parts see Pump Package Parts section starting on Artwork 293037 Packages PART NO SERIAL SERIES M carbon steel construction C and no built in filter or air con page 43 The digits in the matrix do not correspond to the reference numbers in the Parts drawings and lists ID NOTE Models with 16 1 70 1 pressure ratios have a maximum air AL input pressure of 100 psi 7 MPa 7 bar Models with a 90 1 pres sure 5 5 b P pumps ratio have a maximum air input pressure of 80 psi 0 55 MPa ar Second
34. nship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco40 s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in ma
35. o whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la redaction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires executes donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 311164 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES e P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2006 Graco Inc All Graco manufacturing locations are registered to ISO 9001
36. o 25 kg 55 lbs Take appropriate precau tions 5 Note the relative position of lower s fluid outlet P to inlet W of motor for easier reassembly alignment If motor does not require service leave it attached to its mounting 0 ege 0 9 LI P TI8414a 311164M Xtreme Lower Removal 6 Remove clip 809 and slide coupling cover 307 8 Refer to the Xtreme Lower manual 311762 to ser up to remove coupling 305 vice lower To service motor refer to separate motor E manual 307 Reconnect lower by following disconnect steps in reverse order il S f Ce i NOTE Torque nuts 308 to 50 60 ft Ib 68 81 309 WCS Ti g 305 Nem as I Uno LT Q Z tI8264a 7 Useawrench to hold tie rod flats to keep rods 306 from turning Unscrew nuts 308 and remove lower 302 306 302 311164M 25 Wall Mount Assembly Wall Mount Assembly NOTE Before mounting any pump assembly to the wall always follow the Pressure Relief Pro cedure page 13 1 Ensure the wall is strong enough to support the weight of the pump assembly and accessories fluid hoses and stress caused during pump operation 2 Drill four 7 16 in 11 mm holes using bracket as a template Use any of the three mounting hole group ings in the bracket See Pump Packages with L290C Lowers 16 1 25 1
37. ons and pump data charts 1 Locate desired flow along bottom of chart 2 Follow vertical line up to intersection with selected air flow consumption curve Follow right to scale to read air flow consumption 21 1 Xtreme Pumps a 2500 S 17 5 175 gt al n D 2 D 1500 5 00 2 10 5 105 O O 7 do 500 3 A 3 5 35 a gt LL 0 1 0 2 0 3 0 3 8 7 6 11 4 Fluid Flow in gpm Ipm 25 1 Xtreme Pumps A 2500 2 17 5 175 E n D 2 5 1500 10 5 105 Q p 2 gt a g 500 3 H 3 5 35 3 e 0 1 0 3 0 5 0 3 8 11 4 19 0 Fluid Flow in gpm Ipm 57 Pump Package Performance Charts Pump Package Performance Charts cont 30 1 Xtreme Pumps 31 1 Xtreme Pumps 5 3000 3500 gt 2 24 5 245 B 21 0 210 e gt A S D 5 gt z 2500 o D 2000 5 17 5 175 D 5 o 5 S 14 0 140 d E A o 1500 n 3 10 5 105 inno 3 S 3 Com 3 Di 500 3 o 2 3 5 35 5 Ta 5 0 1 0 2 0 3 0 4 0 LL 0 1 0 2 0 3 0 3 8 7 6 11 4 15 2 3 8 7 6 11 4 Fluid Flow in gpm Ipm Fluid Flow in gpm Ipm 35 1 Xtreme Pumps BD 40 1 Xtreme Pumps
38. ove built in fluid filter present on some models Reinstall filter cap after removing fluid filter 4 Place suction tube in a compatible fluid if priming or solvent if flushing L l Zinc sprayers only Place return tube in a compati ble fluid if priming or solvent if flushing Open return line valve 5 Turn regulator adjustment knob G counterclock wise until it stops and gauge E reads zero U el Fy RE 6 Open bleed type master air valve B Zinc sprayers only When clean solvent or fluid flows from return tube close return line valve Pump will stall 14 7 Prime or flush hose and gun a Disengage gun trigger lock DAA K W T15048a b Trigger gun into grounded pail until a steady stream comes from gun If flushing trigger gun for 10 15 seconds N d DA A wee SS Sam TI8727a NOTE If using an AA gun increase air pressure by turning gun regulator clockwise c Engage trigger lock 8 If priming equipment is now ready to spray go to Spray page 16 If flushing proceed with step 9 311164M Y NOTE The remaining steps are for flushing only CAUTION Do not prime pump through drain purge valve using two component materials Mixed two component materials will harden in valve and result in clogging 9 Place drain tube in a grounded waste pail Open drain purge valve J slightly by rotatin
39. r in the work area BATTERY HAZARD Sparking can occur when changing batteries The battery may cause an explosion if mishandled e You must use the battery type specified for use with the equipment e Only replace the battery in a non hazardous location away from flammable fluids or fumes SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment 311164M 7 Warnings EQUIPMENT MISUSE HAZARD Le Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your mate
40. re relief at 110 psi 7 7 MPa 77 bar If you have a 90 1 pump package also order Safety Relief Valve 116643 pres sure relief at 90 psi 6 3 MPa 63 bar DataTrak Upgrade Kits NXT206 kit for NXT2200 air motors NXT8306 kit for NXT3400 air motors NXT606 kit for NXT6500 air motors Hopper Kit 288347 Hopper kit attaches to cart mounted sprayers See Hop per Assembly page 26 for illustration of kit and kit parts 311164M Accessories 55 Technical Data Technical Data Maximum air inlet pressure Models with 16 1 80 1 pressure ratios 100 psi 0 7 MPa 7 bar Models with a 90 1 pressure ratio 80 psi 0 55 MPa 5 5 bar Air motor piston diameter NXT Model 6500 10 375 in 264 mm NXT Model 3400 7 5 in 191 mm NXT Model 2200 6 0 in 152 mm Stroke length 4 75 in 120 mm Air Inlet Size 3 4 npt f Fluid Inlet Size 1 1 4 npt m Fluid Outlet Size All pumps with built in filters 2 outlet ports 1 2 npt m Pumps without built in filters 1 outlet port 85cc and 115cc pumps 1 2 npt f 145cc and 180cc pumps 3 4 npt f 220cc 250cc and 290cc pumps 1 npt f Maximum pump speed 60 cycles per minute Do not exceed maximum recommended speed of fluid pump to prevent premature pump wear NOTE See NXT Motor manual 311238 for ean data Maximum Working Pressure and Flow Rate at Full Air Pressure 100 psi Maximum Working Pressure psi MPa bar 3000 20 7 207 3800 26 2 262 5000 34 5 345
41. rial request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine Graco replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your Graco distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSD9 s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of
42. t in the pump to protect the parts from corrosion Cart Maintenance Periodically lubricate the axle between points A and B with lightweight oil See FIG 4 Keep the cart clean by wiping up spills daily using a compatible solvent r_x25dh1_x45dh1_311164_88f Fic 4 Cart Assembly Heavy Duty Model Shown 311164M DataTrak Controls and Indicators DataTrak Controls and Indicators NOTE DataTrak is included with certain mod els See Models page 4 for a list of models fea turing DataTrak Key for Fic 5 T Runaway Limit in cycles per minute user settable RK Reset Key Resets faults Press and hold for 3 seconds to 00 OFF clear the batch totalizer U Lower Displacement user settable CF Cycle Flow Rate BT Batch Totalizer V Flow Rate Units user settable to mn gpm US gom GT Grand Totalizer Imperial oz min US oz min Imperial l min or cc min A Toggle E Li UT E1 Error Option enable disable W LED fault indicator when lit DT E2 Error Ooti ble disabl X Diagnostic Reference Card see TABLE 3 page 22 SO anane ee Y Display ST E5 Error Option enable disable PF Prime Flush Key Enables Prime Flush mode While in Prime Flush mode runaway protection is disabled and the batch totalizer BT will not count Run Mode GT BT i Kid DataTrak At CO RRE t OF min CF TI8622b Setup Mode RT UT V a RM U Simin iW v oiia raK Y See Details at right W Za 22
43. t in Motor l see Coupling Cover see 311762 Filter see 311238 311239 assy coupler ane oer Lem IA anes r emer paper mece v neon 7 Poseor Tome Lem mee mme vest ees Lisi __ Neon tr Pascoe Lusca v Mero 7 Posto trasi fan Fastea mei venir Pasta mert Lem rt ae soi __ Nemo auez Tome v fren P35MC3 L115C1 N22LT0 v 247167 257150 197340 101712 244820 15H392 NXT112 diferent Fra r ER TE anes mses v f neno Ia anes Lrisci nno 7 aren Lusca v feno psor me e T mees tusea V fn T pcs mer fn 7 peoa oee 7 fo 7 pse se fna CC pce moe v fan pce om mer auer meer aof mem inse Team T L115C1 N34LTO Pei e LE 311164M 45 Pump Packages with L145C and L14AC1 Lowers 31 1 46 1 90 1 ratio Pump Packages with L145C and L14AC1 Lowers 31 1 46 1 90 1 ratio Reference Number and Description de EI EELAE SEE eee E E Pump Control Package Clip De ice hairpin w Adapter Control lanyard rod Knob maer aer feno pomer uan e pamer mar Lem CC pe tac an Pae eer E See Tee ve mares sci __ Won e PAE IS e Pesce Aes 7 Seu e IS eee RES Prec dee keto e PS ieee eee esce Lise __ Neo e ei ee pae eee III aa Pe ae 3 pare ee G Rea 244819 257150 197340 101712 244820 15H392 CS VI RO a a mee Lusca mem mee m r emer Peci Tee Lem CC mee Lusca v
44. tenance Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed and then determine a regular schedule for checking your system Daily Maintenance Pa bar PSI N NOTE For overnight shutdown stop pump at bottom of its stroke to prevent fluid from drying on exposed displacement rod and damaging throat packings Follow Pressure Relief Proce dure page 13 1 Flush See Prime Flush page 14 2 Relieve pressure See Pressure Relief Procedure page 13 3 Check packing nut S Fic 1 Adjust packings and replace TSL as necessary Torque to 25 30 ft lb 34 41 Nem 4 Drain water from air filter 5 Clean suction tube using a compatible solvent It is recommended that you clean the outside of the sprayer using a cloth and compatible solvent 6 Check hoses tubes and couplings Tighten all fluid connections before each use 7 Clean fluid line filter 18 Corrosion Protection Always flush the pump before the fluid dries on the dis placement rod Never leave water or water based fluid in the pump overnight First flush with water or a compati ble solvent then with mineral spirits solvent also called white spirit Relieve the pressure but leave the mineral spirits solvent also called white spiri
45. terial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold heret
46. the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit Table 1 Tools Required e Grounding wires and clamps for pails e Two 5 gal 19 liter metal pails 1 Connect the ground wire 244524 L to the ground stud on the air motor T18250a FIG 3 2 Connect the other end of the ground wire to a true earth ground 3 Ground the object being sprayed fluid supply con tainer and all other equipment in the work area Fol low your local code Use only electrically conductive air and fluid hoses 4 Ground all solvent pails Use only metal pails which are conductive placed on a grounded surface Do not place pail on a nonconductive surface such as paper or cardboard which interrupts grounding con tinuity T11102 1 HE 12 Setup To avoid tip over ensure cart is on a flat and level sur face Failure to do so could result in injury or equip ment damage Table 2 Tools Required Two adjustable wrenches Non sparking hammer or plastic mallet Torque wrench Ground sprayer N Check packing nut S Fill with Throat Seal Liquid TSL Torque to 25 30 ft lb 34 41 Nem TI8316a 3 Attach electrically conductive fluid hose to pump outlet and tighten 4 Attach electrically conductive fluid hose and air hose if using an AA gun to gun and tighten 5 Close ble
47. tion Qty 2 116406 WHEEL semi pneumatic 2 3 113436 RING retaining 2 311164M Pump Package Parts Pump Package Parts 303 A Torque to 25 30 ft lb 34 41 Nem TI8405a Torque to 50 60 ft Ib 68 81 Nem 308 A 302 A Torque to 145 155 ft lb lower without 196 210 Nem built in filter Torque to 27 29 ft lb 302 36 39 Ne i mas m lower with built in filter TI8308a 311164M 43 Pump Packages with LO85C Lowers 80 1 ratio Pump Packages with L085C Lowers 80 1 ratio Reference Number and Description Pump Package conto Clip De ice Lower Built in Motor see Coupling Cover hairpin w Adapter Control see 311762 Filter see 311238 311239 assy coupler lanyard rod Knob mme tosse MET mme meer mir amer ae TE nam 7 om Tt Tt HHHH HHT HH HH DT EE e aper rosoe Tee meer roser fno 7 eme Lossce _Y_ ono 7 Peci tosco Li Porca tosca 7 Neon mees rosei mmer P80EC4 L08 2 w N34DT0 v 247167 257150 197340 101712 244820 15H392 Ge Fon L08C1 N34LNO KH different ae P80LC2 L085C2 V N34LNO from g II tite pack a a ee re ee ee 44 311164M Pump Packages with L115C Lowers 35 1 55 1 ratio Pump Packages with L115C Lowers 35 1 55 1 ratio Reference Number and Description e ia Pump Package Control Clip De ice hairpin w Adapter Control lanyard rod Knob NXT021 Lower Buil
48. tions Poor finish or irregu Incorrect fluid pressure at gun See gun manual read fluid manufacturer s lar spray pattern recommendations Fluid is too thin or too thick Adjust fluid viscosity read fluid manufac turers recommendations Dirty worn or damaged spray gun Service spray gun See spray gun manual To determine if fluid hose or gun Is obstructed follow Pressure Relief Procedure page 13 Disconnect fluid hose and place a container at pump fluid outlet to catch any fluid Turn on air power just enough to start pump If pump starts the obstruction is in fluid hose or gun 311164M 23 Xtreme Lower Removal Xtreme Lower Removal Required Tools Set of adjustable wrenches Torque wrench Rubber mallet Thread lubricant Anti seize lubricant 222955 e Loctite 2760 or equivalent Disconnect and Reconnect Lower N 1 Flush pump see Prime Flush page 14 Stop pump at bottom of its stroke Follow Pressure Relief Pro cedure page 13 2 Tip cart back r x25dh1 x45hd1 311164 24f 3 Disconnect air hose LA TI8415a Q 24 4 Disconnect fluid hose 103 Disconnect suction hose 4 Hold fluid outlet fitting 6 with a wrench to keep it from loosening while you disconnect suction hose TI8262a Do not liftthe pump by the lift ring when the total weight exceeds 250 kg 550 Ib CAUTION Use caution when disconnecting lower they can weigh up t
49. toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 8 311164M Component Identification Cart Mount Component Identification Cart Mount A Air Inlet 3 4 npt f K Fluid Filter B Bleed Type Master Air Valve required L Grounding Wire required C Air Pressure Relief Valve M Lower D Air Filter hidden N Suction Hose and Tube E Air Pressure Gauge P Fluid Outlet F Air Regulator Adjustment Knob R Optional Fluid Outlet for second gun G DataTrak location see page 19 not present on all S Packing Nut models T De Jce Control J Fluid Drain Purge Valve required Heavy Duty Cart LZ L eit Light Duty Cart L F S A Q M 5 gd R D r x25dh1 x45dl1 311164 1f FIG 1 Airless Sprayer 311164M 9 Component Identification Wall Mount Component Identification Wall Mount A Ar Inlet 3 4 npt f L Grounding Wire required B Bleed Type Master Air Valve required M Lower C Air Pressure Relief Valve N Suction Hose and Tube D Air Filter hidden P Fluid Outlet E Air Pressure Gauge R Optional Fluid Outlet for second gun F Air R
50. ts Air Ass 438 To air inlet To air control N O St 403 IEG WE gt ke 404 410 415 435 Air Regulator Mounting Kit 288527 Side View FIG 8 Model 287976 37 311164M Zinc Xtreme Sprayer Parts Zinc Xtreme Sprayer Parts N C3 LO 544 Is Si UI SE E gt NI mor x Cr 1 ALS E a a IS V7 KEE Vd Wl IT ON KW CR Lag Fuar a D Eege i l LZ J 7 r x25dh1 x45dh1 311164 34 534 Fluid Return Line 506 505 504 Fic 9 Model 287973 Shown 311164M 38 Parts Air Assisted and Zinc Sprayer Packages Parts Air Assisted and Zinc Sprayer Packages Air Assisted Sprayer Packages Models 287975 and 287976 Ref 401 402 403 404 405 406 407 410 415 416 417 418 419 427 428 429 430 431 433 434 435 436 437 438 439 440 441 443 444 Part P30DC2 P40DC2 287884 197682 247301 116401 116402 244524 288523 116513 100101 116514 100133 24C857 108190 116473 210868 156971 114128 H52550 189018 111763 100023 112958 111337 114129 100505 159842 24E013 zz Not shown Included in Air Regulator Mounting Kit 288527 311164M Description PUMP assy 287975 PUMP assy 287976 CART heavy duty see pg 39 TUBE suction
51. un trigger lock Circulation is not required when spraying gt Fr nd 2 To circulate fluid back to supply container while you ATE H are not spraying open return line valve and lock gun J x trigger safety Pump will continue to run W TI5048a 3 Always relieve pressure before overnight shut down when changing spray tips or when checking or servicing any part of system During circulation some fluid will be present in gun line and must be relieved 16 311164M Shutdown 1 G CAUTION Never leave water or water base fluid in pump over night If you are pumping water base fluid flush with water first then with a rust inhibitor such as mineral spirits solvent also called white spirit Relieve pres sure but leave rust inhibitor in pump to protect parts from corrosion Follow Pressure Relief Procedure page 13 2 Remove tip and tip guard from gun 3 Engage gun trigger lock 4 Place siphon tube in grounded metal pail containing wr Nh E VA al A ka K A TI5049a cleaning fluid 311164M Shutdown 5 Open bleed type master air valve B Turn regulator adjustment knob G counterclockwise to lowest possible fluid pressure tj 6 Hold a metal part of the gun firmly to a grounded metal pail Trigger the gun until clean solvent dis penses ii i TI8727a 7 Follow Pressure Relief Procedure page 13 17 Main

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