Graco 310863M User's Manual
Contents
1. 341 i ea 328 312 PA w 7 4 sa Ref No 319 320 321 322 327 328 329 330 sch sesch 331 332 333 340 341 342 sch N gt 2 4 ll Ni ND V pre Part No 114575 114371 238909 187190 223756 156971 223541 200991 164259 206264 169969 238635 205447 061132 Parts Description PLUG button KNOB screw WIRE grounding assembly STRAINER HOSE coupled 15 ft 4 57 m NIPPLE short HOSE coupled 50 ft 15 24 m HOSE coupled 10 ft 3 05 m not shown ELBOW street VALVE needle FITTING air line VALVE ball cs COUPLING hose HOSE nylon wpr 225 4 ft 1 22 m Qty sch ck N d sch sch gt vd wesch sesch sesch sesch sesch 11 Parts Part No 248951 Solvent Flush Kit Merkur Ref No 401 402 403 404 405 406 407 408 409 410 12 Part No 233900 15E737 100450 100023 100896 244354 156589 187651 150287 104984 408 O Description SPRAYER Merkur see 309463 SUPPORT clamp solvent pump SCREW cap hex head WASHER flat FITTING bushing pipe HOSE suction 5 gallon pail FITTING union adapter 90 STRAINER 3 4 16 unf COUPLING TEE pipe 1 4 npsm outlet Y 411 406 T15728 2 lt _ _ sch a a ama DM Part No 223541 15E889 100004 100132 100133 100131 156971 100840 238635 205447 061132 100176 248829 Description HOSE2. coupled 50 ft 15 24 m 1 NUT clamp unistrut mount 4 SCREW cap hex head 4 WASHER flat 4 WASHER lock 8 NUT full hex 4 NIPPLE short 1 ELBOW street 2 VALVE ball cs 1 COUPLING hose 1 HOSE nylon wpr 225 4 ft 1 22 m 1 BUSHING hex 1 AIR REGULATOR KIT feed pump 1 401 416 air inlet fitting 1 4 npt 310863M Part No 258980 Solvent Flush Kit 45 1 Merkur Ref No 501 501a 501b 501c 501d 501e 501f 501g 501h 504 505 506 507 Kl Part No 262287 LWO50A M12LNO 15T795 111799 116395 256421 255871 181073 100081 166469 15E737 100132 100004 100133 PU cS 310863M Description PUMP solvent see manual 312794 LOWER 50cc see manual 312792 MOTOR 1200cc see manual 312796 PLATE wall mount SCREW cap hex hd FITTING swivel elbow KIT suction tube includes hose and strainer HOSE siphon assembly STRAINER inlet 1 2 14 nosm BUSHING pipe NIPPLE pipe hex SUPPORT clamp solvent pump WASHER flat SCREW cap hex hd WASHER lock 501b 501f r 258980 310863 12d CO a KR P sch Parts Ref No Part No Description 508 100131 NUT full hex 509 100450 SCREW cap hex hd 510 15E889 NUT clamp mount unistrut 512 104984 FITTING tee pipe 513 156971 FITTING nipple short 514 H42550 HOSE coupled 1 4 x 50 ft 15 24 m 515 214037 VALVE ball cs 516 205447 COUPLING hose 517 061132 HOSE nylon wpr 225 4 ft 1 22 m 520 155494
3. 4 187651 157350 1 4 npsm outlet 307619 SUPPORT clamp solvent pump ELBOW street FITTING air line VALVE needle FITTING union adapter 90 HOSE suction 5 gallon pail STRAINER 3 4 16 unf ADAPTER 3 8 npt x 1 4 npt 5 211 Part No 104984 223541 100004 100132 100052 101213 15E756 156971 100840 238635 205447 061132 100896 Description TEE pipe HOSE coupled 50 ft 15 24 m SCREW cap hex head WASHER flat WASHER lock NUT full hex CLAMP unistrut mount Monark NIPPLE short ELBOW street VALVE ball cs COUPLING hose HOSE nylon wpr 225 4 ft 1 22 m FITTING bushing pipe 1 j 2 lt ch gt gt as Ph PS P P ch ch SE TI5676 310863M Part No 248885 Solvent Pump 5 Gallon Pail Mount Ref No 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 Part No 240435 223596 100644 100016 155699 114337 114478 192889 114830 102300 157350 104984 100840 101962 101108 310863M Description COVER pail PUMP Monark 23 1 chrome see 307619 SCREW cap socket head WASHER lock ELBOW street FITTING nipple cs straight TUBE flare riser tube sst FITTING bulkhead WASHER flat NUT ADAPTER 3 8 npt x 1 4 npt TEE pipe ELBOW street SCREW set socket head PAIL metal 5 gallon 1 4 npsm outlet S 329 327 31 342 4 Y Qty _ _ V 5 EJ 311 ye
4. FITTING swivel 90 521 113333 VALVE ball vented 0 375 522 101689 GAUGE pressure air 523 104266 REGULATOR air 524 100206 BUSHING pipe 525 100840 FITTING elbow street 526 169970 FITTING line air 529 100509 PLUG pipe 526 pti D A 925 524 529 SE 522 B s34 _ B 507 f 5 501g 501h Stai g lt ee Ce Sn Ce Ce sch qe I 13 Parts Part No 262393 Solvent Flush Kit 45 1 Merkur Ref No Part No 601 262392 601a LWO050A 601b M12FNO 601c 156589 601d 100505 601e 156849 601f 245082 244675 218798 601g 100081 601h 157350 601j 111799 601k 116395 602 104984 603 156971 604 H42503 605 214037 606 205447 607 061132 608 24F126 610 16F537 611 15B772 614 194958 601b 14 Description PUMP solvent 6 in 50cc with suction hose see manual 312794 LOWER 50cc see manual 312792 MOTOR 1200cc see manual 312796 FITTING union adapter 90 3 4 nptf x 3 4 npsw BUSHING pipe 3 4 npt m x 3 8 npt f PIPE nipple 3 8 18 npt KIT suction tube includes hose and strainer HOSE siphon assembly STRAINER inlet 1 2 14 npsm BUSHING pipe ADAPTER SCREW cap hex hd FITTING swivel elbow FITTING tee pipe FITTING nipple short HOSE coupled 1 4 ID 3 ft 1 m VALVE ball cs COUPLING hose HOSE nylon 4 ft 1 2 m MODULE air controls see parts list HOSE COUPLED 6 ft 1 8 m HOSE air 18 in 457 2mm not shown S
5. Instruction Parts 5 g Feed and Solvent Flush Kits 310863M For use with proportioner systems For professional use only Important Safety Instructions 9 o Read all warnings and instructions in this manual aM Save these instructions See page 2 for model information including maximum working pressure Agitator kit 248824 and E Feed pump kit 248825 shown t Solvent flush kit lt 4 P 7 115726 248826 shown TI5675 PROVEN QUALITY LEADING TECHNOLOGY Pump Kits Contents Pump Kits 270204624 32 d bec Dad bu ere REC ES 2 Troubleshooting Repair 8 Manual Conventions 3 Paris usos dbaioad adu MADE UR oido ra ila s 9 Warnings ge erg 4 Graco Standard Warranty 16 INSTA ATO M EE 6 Graco Information 16 Operation Maintenance 8 Pump Kits Complete Package fluid and air Description Agitator kit with air con Maximum Air Working Pressure 100 psi Maximum Fluid Working Pressure Approvals C Ex 1 2G c T3 l ITSO3ATEX1 1226 Agitator 224854 C s 1 2 G c T2 ITSOSATEX1 1228 Pump 218956 C Cus Ex 1 2 Gc T3 ITSOSATEX1 1228 Pump 223596 CC Sen ITSOSATEX1 1251 Pump 223596 nection 0 7 MPa 7 bar 248824 248825 248826 180 psi 1 2 MPa 12 bar 900 psi Monark 5 1 feed pump 6 2 MPa 62 bar drum size 120 psi 0 8 MPa 8 ba
6. TRAP tie not shown OAR Nl r_262393_310863_1a Qty 1 CQ sch sch d d sch sch sch zeck sch Amm Part No 24F126 Air Control Module Ref No 701 702 703 704 705 706 708 709 710 711 713 718 719 704 Part No 24F125 151500 151536 16F810 114362 15T498 113498 15T937 155699 164672 054753 108296 109544 Description PANEL air controls GAUGE pressure air REGULATOR air 3 8 npt PANEL nut steel VALVE ball air FITTING 90 swivel 5 32 x 1 8 npt f VALVE safety 110 psi FITTING elbow swivel 1 4 npt x 5 32 FITTING elbow street ADAPTER TUBE nylon black 3 4 ft SCREW hex washer hd FITTING elbow _ gt 701 Qty 1 8 esch sch LL ll esch sesch D hihi r 262393 310863 2a 1 310863M 310863M Parts 15 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained
7. arties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 310863 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 e USA Copyright 2004 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revised July 2013
8. e remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les p
9. hen in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection Installation Installation If this equipment is used in a Hydra Cat or Xtreme Mix proportioning package see manual 310794 1 Install solvent flush kit See FiG 1 Install pump using mounting bracket 202 and hardware supplied Mount bracket on wall back of propor tioner stand or cart EN For wall mount ensure that wall is strong enough to support weight of equipment fluid hoses and stress caused during operation Mount at a conve nient height for operation and maintenance and so suction hose is not stretched tight Ensure that equipment is level Connect suction hose 207 to elbow 206 at pump inlet Place suction tube in container of solvent 207 ty TI5675 EG 1 Solvent Flush Kit Install feed kits See FIG 2 Install feed pump 101 in drum and secure with bung adapter BA Install air control kit 104 Screw swivel union 103 into pump fluid outlet Connect hose 102 to swivel Connect other end of hose to propor tioner 101 TI5674 FIG 2 Feed Pump 310863M Installation 3 Install agitator kit 9 Grounding a see FIG 3 Instal
10. in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sol
11. ing or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately o EQUIPMENT MISUSE HAZARD Le Misuse can cause death or serious injury e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings Check equipment daily Repair or replace worn or damaged parts immediately Do not alter or modify equipment For professional use only Use equipment only for its intended purpose Call your Graco distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or overbend hoses or use hoses to pull equipment Comply with all applicable safety regulations 4 310863M 310863M Warnings AA WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Head MSDS to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or w
12. l agitator 1 in drum A WARNING b Screw air line fitting 2a into agitator 4 b inlet Connect air line coupler 2b into fitting 2a SCH system must be grounded Read warnings page e Proportioner pump follow instructions in propor tioner operation manual e Air and fluid hoses use only electrically conduc tive hoses e Air compressor follow manufacturer s recommen dations e Spray gun ground through connection to a prop erly grounded fluid hose and pump e Feed pumps and solvent pump follow instruc tions in feed pump manual e Object being sprayed follow local code e Solvent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a non L conductive surface such as paper or cardboard Le which interrupts grounding continuity lt J lt e To maintain grounding continuity when flushing or relieving pressure hold metal part of the spray gun dispense valve firmly to the side of a grounded metal pail then trigger the gun valve TI5514 FiG 3 Agitator Kit 6 Flush Before Using 4 Connect air lines Equipment a Shut off air valves at feed pumps The equipment was tested with lightweight oil which is left in the fluid passages to protect parts To avoid con taminating your fluid with oil flush the equipment with a compatible solvent before using the equipment See Flushing the System in the proportio
13. le AX WARNING FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground equipment and conductive objects in work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a fire extinguisher in the work area SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying and before cleaning check
14. ner operation manual b Connect air lines to quick disconnect fit tings at feed pump and agitator 310863M 7 Operation Maintenance Operation Maintenance Refer to separate pump and agitator manuals for opera tion and maintenance instructions See parts lists begin ning on page 9 for manual numbers Troubleshooting Repair Refer to separate pump and agitator manuals for opera tion and maintenance instructions See parts lists begin ning on page 9 for manual numbers 310863M Parts Part No 248824 Agitator Kit with Air Connection Ref No 1 2 2a 2b 2c 2d 2e Part No 224854 249002 169969 208536 203266 104984 156971 Description Qty AGITATOR helix see 308175 1 KIT air line agitator 1 FITTING air line COUPLER air line HOSE coupled air TEE pipe 1 4 npt NIPPLE short 1 4 npt Part No 248825 Feed Kit 5 1 Monark Ref No 101 102 103 104 Part No 218956 217382 157785 248829 310863M Description Qty PUMP Monark 5 1 see 307044 1 HOSE coupled 10 ft 3 05 m x 1 3 4 id FITTING swivel 3 4 npsm m x f 1 REGULATOR KIT air feed pump 1 Parts J TI5515 101 Ia L 104 102 air inlet fitting 1 4 npt TI5674 Parts Part No 248826 Solvent Flush Kit Ref No 201 202 203 204 205 206 207 208 209 10 Part No Description PUMP Monark 23 1 chrome see 223596 15E737 164259 169969 206264 156589 24435
15. r 2760 psi 19 MPa 190 bar Monark 23 1 wall mount pail size sol vent flush kit 120 psi 0 8 MPa 8 bar 2760 psi 19 MPa 190 bar 248885 Monark 23 1 5 gallon pail mount solvent flush kit 248951 OBSOLETE replaced by 258980 258980 Merkur 45 1 wall mount solvent flush kit 262393 Merkur 45 1 100 psi 0 7 MPa 7 bar 4000 psi 28 MPa 280 bar Merkur 40 1 wall mount pail size sol vent flush kit 4500 psi 31 MPa 310 bar 100 psi 0 7 MPa 7 bar C Ex 2 G c T3 200 C Pump 262287 C d Ex 2 G c T3 200 C Pump 262392 100 psi 0 7 MPa 7 bar 4500 psi machine mount solvent 31 MPa 310 bar flush kit XP systems 2 310863M Manual Conventions Manual Conventions AA WARNING WARNING a potentially hazardous situation which if not avoided could result in death or serious injury Warnings in the instructions usually include a symbol indicating the hazard Read the general Warnings section for additional safety information CAUTION CAUTION a potentially hazardous situation which if not avoided may result in property damage or destruction of equipment Note bv helpful information 310863M 3 Warnings Warnings The following general warnings are related to the safe setup use grounding maintenance and repair of this equip ment Additional more specific warnings may be found throughout the text of this manual where applicab
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