Graco 310696F User's Manual
Contents
1. H313NAVIO LO 34309 ALISN3G 0 O 4309 ALISN3U Z QM 4309 WO GM J3OO VO LY 43090 dW3Ll ZWA 4309 dW3L WM 4309 dW3L T1VNIINON INIOd OH3Z HOLOVJ M VIVO HOSN3S NYNLSY 3GOlN HOSN3S YJLINYHYd ONIdNVG MOT13 DNidWvG ALISN3G OHJZ SOd ONINNSVAW HId 1LSNI IN31SAS 1VNIOIHO junssaud 3GaOlN 3HuniSS3ud FYOLSSY isnrav ALISN3a IMVA isnrav WIL 440 JJO JJO INVHVd aima 3unsvaw 13S ALISN3G INIOd OH3Z 3sNOdS3H ddI HDIH SNIWAGdda MOTANIVA Gd 13 3dld ALdW3 102 J311vA 343O LNO 311VA NO L09 31ND9ISSV SS390Hd al NOILLO3 1OHd ai 391434 HAYNLOVANNVIN SLIM JOOOLOYd LHVH SSaHGavVSNd NOILdIHOS3Q DVL 3IAVN DVL NOLIVOINQININOO NI 1VLS WIS TVA NISQIVIS WIS HIGIM 3S1 d NIN T3A313AILOV NI SNIWLS NOSISSV INdNI SNLIWLS INd INIOd LIMS WIS TWA HOLIMS WIS SNIWLS IWNLOV LNVLSNOO SWIL ANIWA 440 ANTVA NO SNIWLS NDISSV INdLNO SNIWLS TVNDIS Oagud 3GONN 34vS1lvJ INdLno HLGIM 3S1Nd SNIWAZS1Nd 3S1Nd NDISSV o3ud WIS ANIVA NOLLW INNIS AON3anoau3 3QO0lN I1no 384 WNLOV 3mvA3dvsidvd IQON 34vSllvd LNVLSNOO 3WIL VN9IS LAdLNO H9IH 3 SNTVA MO14 3011VA OSHS 301vA ANI NOISSV NOI1IVH3dO oaguzd 3s1nd Hufia INaIHHf2 ec L LNdLNO HHND WIS ANIVA NOLLWINWIS INSYYND WNLOV AGOW 343vSllvd INVISNOO SWIL yw oz ANIVA yw 0 INTIVA NVdS LNSYYNO NOISSV INSYYND SHAZINVLOL2. 14 Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable WARNING FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground equipment and conductive objects in work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switc
3. Basic Installation Settings ET wu o H B E B e Fic 7 Group and Function Navigation procedure page 9 310696F Operation Start Up When all electrical and fluid connections are complete reconnect the power source to the EasyKey Display and turn it on EN See ProMix II ProMix Auto and ProControl Operation manuals for operating instructions for each specific proportioner Pressure Relief Procedure A WARNING Follow Pressure Relief Procedure when you stop spraying and before cleaning checking servicing or transporting equipment Read warnings page 2 1 Turn off the fluid supply to the meter 2 Follow the Pressure Relief Procedure in the oper ation manuals CAUTION Do not service the electronic sensor Return it to your Graco distributor for service Using Promass 80A with Proportioner System Basic Installation Settings The function matrix consists of groups which have a set of related functions See page 11 310696F Operation To access groups and functions Refer to FIG 7 1 From HOME press E to enter function matrix and access Group options 2 To scroll from one Group to the next or previous Group press or 3 To select the Group and access its Functions press E 4 To scroll through Functions press E 5 To select a Function press Or EN To enable meter programming
4. you need to enter the access code The factory setting is 80 See the Endress Hauser manual to change the access code 6 Toexitthe function matrix one level at a time press and together Pressing and holding and f together for more than 3 seconds will return you to HOME For additional Promass 80A instructions see the Endress Hauser manuals shipped with the meter or access the manuals online at www endress com See the ProMix II ProMix Auto and ProControl Operation manuals for additional information on using the Coriolis meter with each specific proportioner 1 IMPORTANT Enter the correct K factor pulse value function in TABLE 1 page 10 and calibrate the meter before operating the proportioner Operation Measuring values The following are the recommended settings for using the meter with the proportioner If a value is not mentioned use the default Endress Hauser setting Table 1 Values to use with Proportioner Group Value System Units Volume Flow Unit Volume User Interface Assign Line 1 Volume Flow Assign Line 2 Totalizer 1 or Operation System Condition user s choice Totalizer 1 Assign Totalizer Volume Flow cc m O Reset Total No default setting Yes resets totals then returns to default Current Output 1 Assign Current Off Pulse Freq Output Operation Mode Pulse Pulse Value 0 020 cc pulse for Low Flow applications 20 500 cc min K Factor Assign P
5. D SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2004 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised September 2012
6. HAZIMVLOL JGOW s4vs v4 Tv 13S3u ONIMGNVH WH3ZITVIlOL CBRL JGOW a4vsiivs WLOLLASSY Y3ZNYLOL LINN MO T1JH3AO Wns NOISSV H3ZI1VLOL 39VA3H3 LNI AvV1dSIG 1S3 GO11SVHINOO OSNIdIAVG AY 1dSIQ 1VINHOJ ANIVA 96001 ANIVA 96001 c SANIT NDISSV L ANIT NDISSV uasn 3q09 SSI00V SNLVLS 3lvAIHd 33d 3002 SS320V FOVNONVI NOLLVH3dO NOISSINWOO dNLas dNLas M2Ino FUN LWHAdWAL MO14 3unssauad LINN H LON31 LINN LINN ALISNAG LINN SINNIOA LINN SINNIOA LINN SSVW LINN MO14 SSVIN LINN S LINN IN31SAS SANIVA 3univH3diWa ALISN3G MO14 SIMON MO14 SSVI ONINNSVAWN 3INOH Xie uonoun J suonounJ sdnoiy v Y 310696F Parts Parts Part No 234563 12 T14933A 10 13 16 Note Coriolis Meter Kit parts are shown installed on the Easy Key Display Only numbered items are part of the meter kit iias T14931A Ref Ref No PartNo Description Qty No Part No Description Qty 1 15D135 Coriolis Flow Meter 1 8 15D580 Labels A and B 1 2 166846 Adapter 1 4 npt x 1 4 npsm 2 10 110637 Screw machine 2 3 234455 Power Cable 50 ft 15 24 m 1 1110 24 UNC x 0 375 in 4 234454 Signal Cable 10 ft 3 1 m 1 11 112446 Clamp End Block 2 5 552269 Adapter 1 4 npt f x 4 face seal 2 12 15E135 Harness power supply 1 6 501867 Check Valve 1 4 18 npt 1 13 117782 Power Supply 1 7 24N345 Hose 1 5 ft 46 m 1 4 18 npsm 1 15 15E136 Harness line power supply 1 16 514014 Din Rail 0 41 ft 12 310696F Dimensions D
7. Instructions gt g GRACO Coriolis Meter Kit For use with ProMix II ProMix Auto and ProControl proportioners in a non hazardous environment only If a Coriolis meter is installed on one of these three proportioners the entire system is no longer approved for a hazardous environment Not approved for use in explosive atmospheres or hazardous locations For professional use only Part No 234563 2300 psi 16 MPa 160 bar Maximum Working Pressure Head all warnings and instructions in this manual and in your proportioner manual Save these instructions e Important Safety Instructions TI4930A PROVEN QUALITY LEADING TECHNOLOGY Warnings Contents Warnings 52 i SAPE S cae EE E CA US anes 2 gern M eee woe tse te beeen Sa PR 9 Installation es 4 SII UD ob ueteres Gees wEPPd E eee eee ee 9 Overview llle 4 Pressure Relief Procedure 9 Installation Requirements 4 Using Promass 80A with MOUNUNG mP 4 Proportioner System Ls 9 Fluid Line Connection Lus 5 ZCDPCCATETRRETREEERTTITRITOOOIIIOODOITOTCTITTT 12 Power Supply Installation 6 Dimensions zz osscxcuacEREGEREERESSLERSROEGES 13 Cable Connections 6 Technical Data 13 GOUNGING os uit adea oes bbe 2 0 UE dra em 4 6 oes 8 Graco Standard Warranty 14 Graco Information
8. equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequentia
9. h before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 2 310696F Warnings AX WARNING SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings Check equipment daily Repair or replace worn or damaged parts immediately Do not alter or modify equipment For professional use only Use equipment only for its intended purpose Call your Graco distributor for information Route hoses and cables away from traffic areas sharp edges moving parts a
10. he meter measures the flow at the location it is installed so install the flow meter as close as possi ble to the proportioner component A or B dispense valve e The meter must be located within 50 ft 15 2 m of the EasyKey display and as close to the propor tioner fluid panel as possible FiG 5 page 7 Mounting CAUTION The bare meter weighs 33 Ib 15 kg Make sure the meter is properly supported to avoid stress on the fluid connections TIO850A No special fittings or brackets are required External vibration will not affect meter accuracy EN The transmitter housing with the display can be rotated for better viewing See the Endress Hauser Promass 80A Operating Instruction Manual for details 310696F Vertical Mounting EN Do not mount the meter so the fluid line runs hori zontally across the vertical mounting surface Fluid Flow Upward preferred method Mounting so fluid flow is upward through the meter is preferred as this allows solids to settle out and air to rise away from metering tube FIG 1 Install the check valve provided at the meter inlet to min imize pulsation and backflow from the fluid supply Fluid Flow Downward If this method is used you must install the check valve provided at the meter outlet to prevent fluid from sinking down through the meter Flow IE check valve Flow FIG 1 310696F Installation Horizontal Mounting The mete
11. imensions N ps P R a Weight 33 Ib 15 kg a M a 0 26 in 6 6 mm 4X i mp L a ij bs K Be a G J p u Dimensions inches mm OA B D et5 FrF sc f 12 4 11 14 1 26 17 13 8 66 SW 11 16 6 89 19 57 315 283 32 435 220 175 497 EN GENE NN NUM EMEN UNE 3 7 68 5 91 14 8 19 8 94 6 61 7 36 6 3 195 150 3 5 207 227 168 187 160 Technical Data Maximum Fluid Working Pressure 2300 psi 16 MPa 160 bar Fluid wetted parts Metel 5 3 Vos EE CIR deze wns Scd A a ahaa Mtt i a 1 4539 904L stainless steel alloy C 22 2 4602 N 06022 Hose and Fittings eR RES wee EES 303 304 stainless steel PTFE Fluid Temperature Range llus 41 122 F 5 50 C Maximum Ambient Temperature 122 F 50 C Flow Meter Inlet Outlet 0005 4 VCO 4 Face Seal Power and Signal Cable Entry 1 2 npt strain relief HesolutlOn sesi s pee mesa n ERE dos den ears settable 0 020 0 150 cc pulse ACCUIAGY CEP MDC see Endress Hauser manual Supply Voltage 000 cee eee ee eee 24 VDC When used with ProMix IT ProMix Auto or ProControl systems See Endress Hauser meter manual for additional infor mation Promass is a registered trademark of Endress Hauser 310696F 13 Graco Standard Warranty Graco warra
12. l damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco comvpatents Original instructions This manual contains English MM 310696 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AN
13. lation OONDOABRWNM gt i ti4932a Installation Power and Signal Cable Connections to Meter The power cable 3 and signal cable 4 are factory assembled to the meter If cables need servicing or replacement see FIG 6 to connect to meter SIGNAL CABLE 4 WHITE SIGNAL 24 BLACK COMMON 25 Es an SHIELD GROUND POWER CABLE 3 WHITE L4 BLACK L i EN SHIELD GROUND FIG 6 HOME j Grounding A WARNING INAK O Your system must be grounded Never use the flow meter with an electrostatic gun isolation system Read warnings page 2 Flow Meter Sensor Ground the flow meter sensor by connecting a ground wire between the ground lug D and true earth ground FIG 6 Have a qualified electrician check resistance between the flow meter sensor and a true earth ground If resis tance is greater than 1 ohm a different ground site may be required Do not operate until the problem is cor rected Meter Fluid Manifold Ground the meter fluid housing using one of the follow ing options e Connect the conductive fluid hose to the meter inlet and outlet e Connect a ground wire to the meter mounting holes ESC Ja Ja Hold 3 seconds SC SC i gt Ej EE E gt NOTE 1 numbers represent steps of
14. ll the 2 bulkhead connectors C included with power supply harness 12 in the knock out holes FIG 3 Plug the harness 12 connector into the power supply output R FIG 4 Connect the harness 12 ground wire ferrule to the ground terminal M Close and lock the EasyKey door Connect the power cable 3 to the appropriate bulkhead connector C on top of the EasyKey enclosure FIG 5 T14933A FIG 4 Meter Signal Cable 1 Route the 10 ft 3 m signal cable 4 through the proportioner fluid panel hole J and into the enclo sure through the strain relief GG FiG 5 Leave enough slack in the cable so the enclosure K can be raised for service See FiG 5 for electrical connections Your system s terminal block may have 8 or 12 pins Always use pins 1 4 for Flow Meter A and pins 5 8 for Flow Meter B if needed 310696F FLOW METER A ProMix Il FLOW METER B M Cabl I LI Yl TEM See FIG 4 3 50 ft 15 2 m maximum FiG 5 310696F Meter Black Meter White Meter Shield Meter Black Meter White Meter Shield Flow Meter Signal Wire Schematics ProMix Auto and ProControl FLOW METER A 1 2 Meter Black 3 Meter White ProMix Auto Meter Shield 4 ned FLOW METER B el Meter Black 1 i0 en d FLOW METER C mew Ln Meter Shield Instal
15. nd hot surfaces Do not use hoses to pull equipment Comply with all applicable safety regulations TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSS to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines 310696F 3 Installation Installation To avoid damaging electrical components keep liq uids away from the meter sensor Overview The Endress Hauser Promass 80A flow meter pro vides a configurable and highly accurate means of mea suring fluid flow It uses the Coriolis principle to measure mass flow and fluid density and also measures fluid temperature using an integrated temperature sensor This manual provides information for using the Endress Hauser Promass 80A flow meter with the Graco ProMix II ProMix Auto and ProControl pro portioners See the Promass 80A manual provided by Endress Hauser for further meter instructions Installation Requirements Fluid Supply e Avoid having solids enter the flow meter Thoroughly flush fluid supply lines before installing the meter e Do not allow sealing tape to overlap inside pipe con nections e Use an adequately sized fluid line with a minimal number of restrictions valves or bends to avoid tur bulence and cavitation Location e T
16. nts all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The
17. r transmitter must be either above or below the fluid line to ensure that solids do not collect and air does not become trapped in metering tube FIG 2 transmitter Es Flow check valve FiG 2 Fluid Line Connection A WARNING Check hoses tubes and couplings daily Tighten connections before operating Replace worn or damaged parts immediately See page 2 Connect the fluid supply line to the meter inlet Connect the fluid hose from the meter outlet to the appropriate component A or B dispense valve Installation Power Supply Installation A WARNING Do not operate proportioner with equipment enclosure doors covers open Disconnect power source before servicing or electrically wiring See page 2 Turn proportioner power off and disconnect power Source Open the EasyKey enclosure with its key Knock out the 2 prepared holes in the top of the EasyKey enclosure Apply the A and B labels as shown in FIG 3 T14935A FIG 3 5 Install DIN rail 16 using 2 screws 10 FIG 4 Install power supply 13 on DIN rail 16 with input output connectors facing up Install DIN rail end blocks 11 to prevent power supply from moving Cable Connections Power Harnesses and Cables 1 Connect line power supply harness 15 between power supply circuit board N and power supply input P FIG 4 Connect the harness 15 ground wire ferrule to ground terminal Q Insta
18. ulse Volume Flow 0 061 cc pulse for Medium Flow applications 500 1500 cc min 0 150 cc pulse for High Flow applications 1500 3800 cc min 1 00 ms 1 00 ms Passive Positive Pulse Width Pulse Value Output Signal Assign LF Cut Off On Val FL Cut Off Process Parameter Volume Flow 5 00 cc min for Low Flow applications 20 500 cc min 30 cc min for Medium amp High Flow applications 500 3800 cc min When changing a value use or keys to toggle through available selections Use Enter E key to select and save each value Only the value flashing can be selected you may have to select and press E for each digit or unit to move to the next digit unit Function Matrix The Function Matrix page 11 shows all the Promass 80A setting values available The bold values are the mini mum settings required to use the Promass 80A Coriolis Meter with the Graco proportioning system 10 310696F Operation O ASY MS AdAL INGOW O I dINV ASY MS JVQ S ASY MS AdAL HOSN3S H38lIAFN 1VIH3S AGOW SVAW WIS SAN TWA SVAW WIS SAVS1IV4 WIS AYODALVO dda AYODALVO dOu8u aNOO ONILOOHSd I8QOHl LASSY WALSAS AV 130a Wav IV dOuud OOud N9ISSV douud SAS N9ISSV XNOO SAS 3ud SAS WALOV duvo dWAl XVIN HHVO dIN3 L NIN SVAW dial XV SYAN ANAL NIN S 9 4309 ALISNAG vO AAOO ALISN3G 9 4309 ALISN3G O 4309 ALISNAG
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