Graco 308769D User's Manual
Contents
1. AN a i Bo 9 BO VAN T iF M Oo 00 sn AU l Supply Module Shown with 3 1 President Pump Module o e Lo Ensure that there is 9 ft 2 8 m overhead clearance HA AN for the elevator when fully raised Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor o oO m ZA N RER ca The suction hose is 6 ft 1 8 m long Do not stretch 109 the hose tight let it hang as shown to assist fluid flow into the pump oO AN See Detail of Air Controls in upper left corner 7704B Fig 1 308769 7 Installation Grounding 8 44 WARNING FIRE AND EXPLOSION HAZARD Before operating the pump ground the system as explained below Also read the section FIRE AND EXPLOSION HAZARD on page 3 Pump refer to the grounding instructions in your2. sst 1 npt fbe HOSE air nylon 1 4 in 6 mm ID 1 4 npt mbe 50 ft 15 2 m long STRAP tie GROUND WIRE AND CLAMP RISER TUBE KIT see manual 308609 COVER drum sst see manual 308466 COUPLER quick disconnect female ASSEMBLY cover support see manual 306287 KIT air control elevator see manual 306287 ELEVATOR drum see manual 306287 KIT return tube ADAPTER 3 8 npt m x 1 4 npt f Part No 112268 238157 502851 500251 205600 103546 222011 238250 238283 114558 237578 237579 204385 238884 159841 Qty aaa aa ae QO ES cS 308769 13 Technical Data Category Data Maximum air input pressure 100 psi 0 7 MPa 7 bar Weight approximately 100 Ib 45 kg Wetted parts Back Geared Agitator See agitator manual 308609 Drum Cover Stainless Steel Fluid Hoses Nylon Dimensions Ensure that there is 9 ft 2 8 m overhead clearance for the elevator when fully raised 7707A 14 308769 Mounting Hole Layout ri mm 8 88 in 225 9 mm A 0 56 in 14 2 mm Holes O 5 06533 308769 15 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from th
3. is 6 ft 1 8 m long Do not stretch the hose tight let it hang as shown in Fig 1 to assist fluid flow into the pump e Fluid is supplied to the pump through the suction tube 109 The suction tube is installed in the shaft of the agitator 102 See Fig 1 e The back geared agitator 102 keeps the fluid in suspension and also includes a suction tube 109 4 See page 15 Using the elevator base as a tem to draw fluid from a 55 gallon drum plate mark the floor Drill four holes in the floor for 1 2 in bolts Make sure the bolts are long enough e The air operated elevator 150 allows you to to prevent the elevator from tipping raise the drum cover and agitator from an empty drum replace the drum and lower the agitator into 5 Connect the suction hose to the swivel outlet 101 the new drum of the agitator 102 Connect the suction hose ground wire to the ground lug on the agitator as e The stainless steel drum cover 114 fits a 55 shown on page 8 gallon 200 liter drum 6 308769 Installation Detail of Air Controls i r mi N ae N el lis ii Y E gt H H
4. separate pump manual Air and fluid hoses use only electrically conductive hoses Air compressor follow manufacturer s recommen dations Spray gun ground through connection to a prop erly grounded fluid hose and pump Agitator remove the ground screw Z and insert through the eye of the ring terminal at end of ground wire Y Fasten the ground screw back onto the pump and tighten securely Connect the other end of the ground wire to a true earth ground See Fig 2 To order a ground wire and clamp order Part No 222011 308769 Fig 2 6 10 N TI1052 Suction hose attach the hose ground wire to the ground lug on the agitator See Fig 2 If you are not using an agitator attach the wire to the fluid supply container Fluid supply container follow your local code Object being sprayed follow your local code Solvent pails used when flushing follow your local code Use only metal pails which are conductive placed on a grounded surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts the grounding continu ity To maintain grounding continuity when flushing or relieving pressure hold a metal part of the spray gun firmly to the side of a grounded metal pail then trigger the gun Notes 308769 9 Operation Pressure Relief Procedure 2 Position a full drum under the drum
5. ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the pre
6. Instructions Parts List 55 GALLON 200 LITER DRUM SIZE 239857 Supply Module 308769D Includes elevator stainless steel drum cover and back geared agitator 100 psi 0 7 MPa 7 bar Maximum Air Input Pressure This module fits the following pump modules Part No 232078 SST 3 1 President Module Part No 232079 CST 3 1 President Module V Part No 232081 a SST 3 1 President Module Part No 232080 SST Husky 1040 Module Part No 232082 SST Husky 1040 Module Y Read warnings and instructions e See page 2 for table ot contents 7707A l PROVEN QUALITY LEADING TECHNOLOGY C 0359 Ex 11 1 2 G T6 GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 TARN CES Copyright 1998 1997 Graco Inc is registered to I S EN ISO 9001 Table of Contents Symbols WAarningS Banal A eigen 2 Warning Symbol Installation atada da 5 Operation 10 WARNING Parts eres eed a eh er on D 12 Technical Data cart bake ae len 14 This symbol alerts you to the possibility of serious Dimensions kenn de voted eee een oe bees 14 injury or death if you do not follow the instructions Mounting Hole Layout 15 Graco Warranty 16 Caution Symbol Graco Information 16 A CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not foll
7. arks can cause a hazardous condition and result in a fire or explosion and serious injury Ground the equipment and the object being sprayed Refer to Grounding on page 8 If there is any static sparking or you feel an electric shock while using this equipment stop spray ing immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed Keep the spray area free of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do not turn on or off any light switch in the spray area while operating or if fumes are present Do not operate a gasoline engine in the spray area TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled or swallowed Know the specific hazards of the fluid you are using Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines Always wear protective eyewear gloves clothing and respirator as recommended by the fluid and solvent manufacturer 308769 3 4 44 WARNING PRESSURIZED EQUIPMENT HAZARD Spray from the gun hose leaks or ruptured components can splash fluid in the eyes or on
8. cover 114 A WARNING 3 To lower the elevator 150 press down the air control valve P button Lower the elevator until PRESSURIZED EQUIPMENT HAZARD the cover 114 rests properly on the lip of the The system pressure must be manually relieved to drum Disconnect the quick coupler 124 from the prevent the system from starting or spraying acci male fitting D dentally To reduce the risk of an injury from acci dental spray from the gun splashing fluid or 4 Refer to manual 306287 for further elevator oper moving parts follow the Pressure Relief Proce dure whenever you e are instructed to relieve the pressure e stop spraying e check or service any of the system equipment e or install or clean the spray nozzle elevator to its full height 44 WARNING ating instructions Agitator Operation 1 Close the agitator s needle valve L 1 Press down the air control valve P button Lower 2 Connect the quick coupler 124 on the end of the the elevator until the cover 114 rests properly on coiled hose 105 to the male fitting M on the the lip of the drum Disconnect the quick coupler agitator 102 124 from the male fitting D on the air control valve 3 Slowly open the needle valve L to start the agitator 102 Use the valve to adjust the speed 2 Relieve the air and fluid pressure following the Do not operate the agitator too fast If the fluid instructions in your separate pump manual foams or a
9. e and contaminants from the compressed air supply Keep the site clear of any obstacles or debris that could interfere with the operator s movement Have a grounded metal pail available for use when flushing the system 308769 5 Installation Installing the 239857 Supply Module 6 Loosen the captive screw and open the quick connector F on the air filter regulator lubricator NOTE Refer to Fig 1 and to the Dimension drawing assembly G on page 14 and the Mounting Hole Layout on page 15 7 Slide the pipe adapter J out of the quick connec 1 Ensure that there is at least 9 ft 2 8 m overhead tor F Remove and discard the pipe plug from the clearance for the elevator 150 when fully raised bottom port of the tee K 8 Bring the coiled hose 105 up through the large A WARNING hole in the back pressure regulator s bracket E 9 Screw the adapter 159 at the end of the coiled hose 105 into the tee K To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 10 Slide the pipe adapter J into the quick connector F close and tighten the captive screw 2 Remove and discard the existing suction tube at the end of suction hose H Supplied Components 3 Locate the elevator 150 so the pump s suction Refer to Fig 1 hose H will reach the swivel 101 at the top of the back geared agitator 102 The suction hose
10. e date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accor dance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF
11. etters in parentheses in the text refer to the callouts in the figures and the parts drawing NOTE Always use Genuine Graco Parts and Acces sories available from your Graco distributor If you supply your own accessories be sure they are ade quately sized and pressure rated for your system Prepare the Operator All persons who operate the equipment must be trained in the safe efficient operation of all system components as well as the proper handling of all fluids All operators must thoroughly read all instruction manuals tags and labels before operating the equip ment The following manuals are included with this equip ment 308769 Supply Module 306287 Elevator 308466 Drum Cover 308609 Back Geared Agitator Prepare the Site Select a site with at least 9 ft 2 8 m overhead clear ance for the elevator when fully raised Ensure that the wall is strong enough to support the weight of the pump and accessories fluid hoses and stress caused during pump operation Refer to Fig 1 Bring a compressed air supply line A from the air compressor to the supply module location Be sure all air hoses are properly sized and pressure rated for your system Use only electrically conductive hoses The air hose should have a 3 8 npt m thread Install a bleed type shutoff valve B in the air line to isolate the air line components for servicing Install a moisture trap and drain valve C to help remove moistur
12. ow the instructions 44 WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury Ed NA INSTRUCTIONS This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment Do not exceed the maximum working pressure of the lowest rated component in your system Use fluids and solvents which are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 180 F 82 C or below 40 F 40 C Wear hearing protection when operating this equipment Do not lift pressurized equipment Comply with all applicable local state and national fire electrical and safety regulations 2 308769 44 WARNING FIRE AND EXPLOSION HAZARD Improper grounding poor ventilation open flames or sp
13. sent document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information TO PLACE AN ORDER contact your Graco distributor or call this number to identify the distributor closest to you 1 800 328 0211 Toll Free All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Sales Office Minneapolis Foreign Offices Belgium Canada England Korea France Germany China Japan GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 http www graco com 1998 1997 Graco Inc 308769 Rev D 10 2004 PRINTED IN U S A 16 308769
14. the skin and cause serious injury Do not point the gun at anyone or at any part of the body Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure on page 10 whenever you are instructed to relieve pres sure stop spraying clean check or service the equipment and install or clean the spray tip Tighten all fluid connections before operating the equipment Check the hoses tubes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose MOVING PARTS HAZARD st Moving parts such as the air motor piston elevator and agitator blades can pinch or amputate your fingers 308769 Keep clear of all moving parts when starting or operating the pump Keep your hands away from the elevator pump support drum cover and the lip of the drum while the elevator is operating or is charged with air Always shut off the agitator and disconnect the air line before you remove the agitator from the drum or check or repair any part of the agitator Before servicing the equipment follow the Pressure Relief Procedure on page 10 to prevent the equipment from starting unexpectedly Installation A WARNING FIRE AND EXPLOSION HAZARD Always maintain a minimum of 1 in clearance between rotating agitator parts and container to prevent sparks from contact General Information NOTE Reference numbers and l
15. vortex forms on the fluid surface reduce the speed of the agitator Elevator Operation 1 To raise the elevator 150 connect the quick 4 Refer to manual 308609 for further agitator operat coupler 124 on the end of the coiled hose 105 ing instructions to the male fitting D on the air control valve P Pull up the air control valve button to raise the Shutdown 44 WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 ima MOVING PARTS HAZARD TA Moving parts can pinch or amputate your fingers When raising or lowering the elevator keep your fingers and hands away from the elevator 150 cover support 125 1 drum cover 114 and lip of the drum Lower the elevator 150 2 Shut off the agitator 102 Do not remove the quick coupler 124 from the male fitting D until the elevator is completely lowered 3 Relieve the pressure 10 308769 Operation MASSE e Ce A 7688B Fig 3 308769 11 Parts Part No 239857 Series A Supply Module 8 105 Ref 12 308769 Parts Part No 239857 Series A Supply Module Ref No 101 102 103 104 105 107 108 109 114 124 125 134 150 155 159 Description SWIVEL sst 3 4 npt m x f AGITATOR back geared see manual 308609 BUSHING sst 1 npt m x 3 4 npt f ELBOW 90
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