Graco 307883G User's Manual
Contents
1. 307883 net w ai W Gasket X Drum cover Y Grommet Z Bung hole C WwW X paimi E P Y l Fig 6 01614 Zs ECN LOC y W DD AA Clamp BB Wing nuts CC T handle DD U bolt EE Bung adapter Fig 7 01615 Operation Pressure Relief Procedure 3 For the pump that is connected trigger the dispensing valve into a grounded metal waste container making firm metal to metal contact between the container and valve Open the bleed A WARNING type master air valve and open the pump air regulator slowly just until the pump is running INJECTION HAZARD When the pump is primed and all air has been To reduce the risk of serious bodily pushed out of the lines release the trigger injury including fluid injection injury from moving parts or splashing in the eyes or 4 on the skin always follow this procedure whenever you shut off the pump when checking or servicing any part of the system when installing or changing dispensing devices and whenever you stop dis pensing If you have more than one pump repeat this procedure for each pump 5 When the pump is primed and has sufficient air supplied to it it starts when the dispensing valve is opened and shuts off when it is closed 1 Close the air regulator and disconnect the air sup ply hose 2 Close the pump s bleed type master air valve re quired in the system A CAUTION 32. Open the dispensing valve until pressure is fully Never allow the pump to run dry of the fluid relieved being pumped A dry pump will quickly accelerate to a high speed and possibly damage itself If the pump accelerates quickly stop it If you suspect that the dispensing valve is clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the dispensing valve coupler or hose end coupling to relieve pressure immediately and check the fluid supply If the supply container is empty and air has been pumped into the lines prime the pump and lines gradually then loosen completely with fluid or flush it and leave it filled with a compatible solvent Be sure to eliminate all air Operating from the fluid system 6 Set the air pressure to each pump at the lowest pressure needed to get adequate fluid delivery A WARNING 7 When shutting off the system and before checking Never exceed 180 psi 12 6 bar Maximum Air or servicing it relieve the pressure Pressure to these pumps Using higher air pressure will cause the pump to over pressurize which may result in component rupture fire or explosion and cause serious bodily injury NOTE Read and follow the warnings and instructions A WARNING in the manual for each of the system components INJECTION HAZARD To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief
3. Procedure at left 1 Close the air regulators and bleed type master air valves to all but one pump 2 Open the master air valve from the compressor 307883 9 3 1 Fire Ball 225 Parts Lists and Drawings Model 222063 Hose Kit for Fire Ball 225 Pump Ref No PartNo Description Qty 101 203320 AIR HOSE 3 8 ID cpld 3 8 14 npt mbe 72 1 8 m 1 102 220591 FLUID HOSE 1 2 ID cpld 1 2 14 npt mbe 72 1 8 m 1 103 155494 UNION 90 3 8 14 npt m x 3 8 npsm f swivel 1 104 155470 UNION 90 1 2 14 npt m x 1 2 npsm f swivel 1 Model 246904 3 1 Ratio Fire Ball 225 16 Gallon Open Drum Ref No PartNo Description Qty 1 248097 5 1 FIRE BALL PUMP See manual 309868 for parts 1 2 222063 HOSE amp FITTING KIT See parts list above 1 3 204574 DRUM COVER 1 224512 AIR REGULATOR KIT not shown 1 Model 246702 3 1 Ratio Fire Ball 225 55 Gallon Open Drum Ref No PartNo Description Qty 8 248097 5 1 FIRE BALL PUMP See manual 309868 for parts 1 9 222063 HOSE amp FITTING KIT See parts list above 1 10 200326 DRUM COVER 1 224512 AIR REGULATOR KIT not shown 1 Model 246907 3 1 Ratio Fire Ball 225 55 Gallon Closed Drum Ref No PartNo Description Qty 11 248097 5 1 FIRE BALL PUMP See manual 309868 for parts 1 12 222063 HOSE amp FITTING KIT See parts above 1 Model 225931 3 1 Ratio Fire Ball 275 Gallon Obround Tank Ref No PartNo Description Qty 36 222087 5 1 FIRE BA
4. Pumps Qe Ref 102 No PartNo Description Qty 101 205418 AIR HOSE 1 2 ID cpld 1 2 14 npt mbe 72 1 8 m 1 102 109105 FLUID HOSE 3 4 ID cpld 3 4 14 npt mbe 72 1 8 m 1 103 155470 UNION 90 1 2 14 npt m x a 1 2 npsm f swivel 1 104 160327 UNION 90 3 4 14 npt m x 3 4 npsm f swivel 1 Model 225786 10 1 Ratio Fireball 425 55 Gallon Closed Bung Ref No PartNo Description Qty 36 222095 10 1 Fireball PUMP See manual 306726 for parts 1 37 222066 HOSE amp FITTING KIT See parts list above 1 Model 225782 10 1 Ratio Fireball 425 55 Gallon Open Drum Ref No PartNo Description Qty 38 222065 10 1 Fireball PUMP See manual 306726 for parts 1 39 222066 HOSE amp FITTING KIT See parts list above 1 40 200326 DRUM COVER 1 Model 206656 10 1 Ratio Fireball 425 55 Gallon Closed Drum Ref No PartNo Description Qty 41 222065 10 1 Fireball PUMP See manual 306736 for parts 1 42 222066 HOSE amp FITTING KIT See parts list above 1 43 207367 DRUM COVER 1 44 207361 HOLD DOWN KIT See manual 306345 for parts 1 __ 01629 Model 222067 10 1 Ratio Fireball 424 55 Gallon Closed Bung Ref No PartNo Description Qty q 45 222095 10 1 Fireball PUMP La See manual 306726 for parts 1 46 222066 HOSE amp FITTING KIT See parts list above 1 4 47 224579 BUNG ADAPTER sealed 1 48 207361 HOLD DOWN KIT See manual 306345 for parts 1 Y 49 20409
5. 5 STURDI CLAMP 1 01830 307883 13 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accor dance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If t
6. Instructions Parts List GRACO 307883G Fireball Pumps ENG For dispensing fluid in stationary or mobile installations For professional use only Important Safety Instructions Read all warnings and instructions in this manual Save these instructions 3 1 Fireball 225 Pump 540 psi 37 bar Maximum Working Pressure Model No Size Bung Sturdi Hold Adapter Clamp Down Kit 246904 16 gallon open drum 246906 55 gallon open drum 246907 55 gallon closed drum or 275 gallon obround tank Model No Size Bung Sturdi Hold Adapter Clamp Down Kit 225094 16 gallon open drum 222086 16 gallon open drum truck mounted 225642 55 gallon open drum 225640 55 gallon closed drum 206655 55 gallon closed drum truck mounted 204264 55 gallon closed drum truck mounted 225931 275 gallon obround tank 10 1 Fireball 425 Pump 1800 psi 120 bar Maximum Working Pressure Model No Size Bung Sturdi Hold Adapter Clamp Down Kit 225782 55 gallon open drum 225786 55 gallon closed drum 206656 55 gallon closed drum truck mounted 222067 55 gallon closed drum truck mounted PROVEN QUALITY LEADING TECHNOLOGY gr 2 WARNINGS A WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury e This equipment is for professional use only e Read all instruction manuals tags and labe
7. LL PUMP ASSY See manual 306518 for parts 1 37 222063 HOSE amp FITTING KIT See parts on page 10 1 10 307883 104 N S 103 101 4 102 j 01616 01617 01619 01632 5 1 Fire Ball 300 Parts Lists and Drawings Model 222063 Hose Kit for Fire Ball 300 Pump Ref No PartNo Description Qty 101 203320 AIR HOSE 3 8 ID cpld 3 8 14 npt mbe 72 1 8 m 1 102 220591 FLUID HOSE 1 2 ID cpld 1 2 14 npt mbe 72 1 8 m 1 103 155494 UNION 90 3 8 14 npt m x 3 8 npsm f swivel 1 104 155470 UNION 90 1 2 14 npt m x 1 2 npsm f swivel Model 225094 5 1 Ratio Fire Ball 300 16 Gallon Open Drum Ref No PartNo Description Qty 1 203872 5 1 FIRE BALL PUMP See manual 309868 for parts 1 2 222063 HOSE amp FITTING KIT See parts list above 1 3 204574 DRUM COVER 1 224512 AIR REGULATOR KIT not shown 1 Model 222086 5 1 Ratio Fire Ball 300 16 Gallon Open Drum Ref No PartNo Description Qty 4 203872 5 1 FIRE BALL PUMP See manual 306518 for parts 1 5 222063 HOSE amp FITTING KIT See parts list above 1 6 222060 DRUM COVER 1 7 222061 HOLD DOWN KIT See manual 306345 for parts 1 Model 225642 5 1 Ratio Fire Ball 300 55 Gallon Open Drum Ref No PartNo Description Qty 8 203872 5 1 FIRE BALL PUMP See manual 309868 for parts 1 9 222063 HOSE amp FITTING KIT See parts list above 1 10 200326 DRUM COVER 1 224512 AIR REGULATOR KIT not sho
8. Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 1995 Graco Inc is registered to ISO 9001 www graco com Revised 06 2010 14 307883
9. cal code Any pails used when flushing Use only metal grounded pails when flushing Make firm metal to metal contact between a metal part of the dispens ing valve and the pail Use the lowest possible pressure 307883 Fig 1 e To maintain grounding continuity when flushing or relieving pressure always hold a metal part of the dispensing valve firmly to the side of a metal pail and then open the dispensing valve To ground the pump remove ground screw Z and insert through the eye of the ring terminal at end of ground wire Y Fasten ground screw back onto pump and tighten securely Connect other end of ground wire to a true earth ground See Fig 1 To order a ground wire and clamp order Part No 222011 pe 04630 Installation Stationary Mounting The typical installation shown in Fig 2 is only an installation guide it is not an actual system design Contact your Graco distributor for assistance in designing a system to suit your needs For Stationary Mountings D E S J T i 4 e Da Fig 2 NOTE See Fig 4 on page 7 for the mobile mounting installation Stationary Mounting Layout Plan the mounting layout for easy operator access to the pump air controls sufficient room to change drums and a secure mounting
10. duce the risk of serious bodily injury including fluid injection splashing in the eyes and injury from moving parts when adjusting or repairing the pump This valve relieves air trapped between the valve and the pump to prevent the pump from cycling unex pectedly Install an air line lubricator E for automatic air motor lubrication To order a 250 psi 17 5 bar maximum working pressure air line lubricator order a Part No below 3 8 in npt 1 2 in npt 214847 214848 Install an air regulator G to control pump speed and pressure To order a 300 psi 21 bar maximum working pressure regulator order a Part No below 109075 244844 3 8 in npt 1 2 in npt Install an air line filter H to remove harmful dirt and contaminants from your compressed air supply To order a 250 psi 17 5 bar maximum working pressure air filter order a Part No below 3 8 in npt 106148 1 2 in npt 214849 307883 Install a thermal relief kit on the dispensing valve side of the pump to assist in relieving pressure in the pump hose and dispensing valve due to heat expansion To order an alternate relief kit for the 3 1 Fireball 225 pumps 540 psi 37 bar order Part No 235998 To order a thermal relief kit for the 5 1 Fire Ball pump 900 psi 62 bar maximum working pres sure order Part No 237893 To order a thermal relief kit for the 10 1 Fireball 425 pump 1600 psi 110 bar maximum working pressure ord
11. er Part No 240429 Hose Kits Assemble hose kits as shown in Fig 3 102 FLUID 104 Fig 3 Installation Mobile Mounting The typical installation shown in Fig 4 is only an installation guide it is not an actual system design Contact your Graco distributor for assistance in designing a system to suit your needs For Mobile Mountings See Air and Fluid X Riss a Line Accessories M Hold down rods n 2 on page 5 N Compressor j a aumai Ti P Ground wires P Fig 4 01612 Mobile Mounting Layout Plan the layout for easy operator access to the pump R air controls sufficient room to change drums and a secure mounting platform S s y Drum Mounting a 1 Place the drum in the desired location U 2 Place the hold down lugs V or drum locators U around the drum base and bolt directly to the truck bed or mounting platform See Fig 5 Open Drum Cover Mounted Pumps 1 Remove the original drum cover 2 Mount the new drum cover and fasten m 7 D Q Drum cover eyelets 3 Guide the pump riser tube through the mountin R Wing nuts p a 3 3 S Hold down brackets A gasket T Hold down rods ya U Drum locators 4 Align the drum cover eyelets Q with the hold V Hold down rod lugs down r
12. he claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of the
13. ls before operating the equipment Use the equipment only for its intended purpose If you are not sure call your Graco distributor Do not alter or modify this equipment Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment Do not exceed the maximum working pressure of the lowest rated compo nent in your system Use fluids and solvents that are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warn ings Handle hoses carefully Do not pull on hoses to move equipment All fluid hoses must have spring guards on both ends The spring guards help protect the hose from kinks or bends at or close to the coupling which can result in hose rupture Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 82 C 180 F or below 40 C 40 F Do not lift pressurized equipment Comply with all applicable local state and national fire electrical and safety regulations Use only dispensing valves that are designed to dispense motor oil Do not modify any part of the dispensing valve doing so could cause a malfunction and result in serious bodily injury Be sure the dispensing valve has a maximum working pressure that meets or exceeds that
14. o Grounding below If there is any static sparking or you feel an electric shock while using this equipment stop dispensing immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being dispensed Do not smoke in the dispensing area 307883 3 WARNING MOVING PARTS HAZARD Moving parts can pinch or amputate your fingers e Keep clear of all moving parts when starting or operating the pump e Before servicing the equipment follow the Pressure Relief Procedure on page 9 to prevent the equipment from starting unexpectedly United States Government safety standards have been adopted under the Occupational Safety and Health Act You should consult these standards particularly General Standards Part 1910 and Construction Standards Part 1926 Installation Grounding To reduce the risk of static sparking ground the pump Check your local electrical code for detailed grounding instructions for your area and type of equipment 4 Pump Use ground wire and clamp as shown in Fig 1 Air and fluid hoses Use only electrically conductive hoses Air compressor Follow manufacturer s recommen dations Dispensing valve Obtain grounding through con nection to a properly grounded fluid hose and pump Fluid supply container Follow your local code Object being lubricated Follow your lo
15. ods T install the cover brackets S and wing nuts R and tighten securely See Fig 5 Fig 5 01613 307883 1 Installation Mobile Mounting Closed Bung Type Drum Cover Mounted Pump Insert the pump riser tube through the gasket W and drum cover X Fasten the Fire Ball pump from the top side and the Fireball pump from the bottom side See Fig 6 Slide the rubber grommet Y tapered end down onto the riser tube and push it up against the pump base See Fig 6 Guide the pump riser tube through the drum bung hole Z and place the cover on the drum See Fig 6 Align the drum cover eyelets Q with the hold down rods T install the cover brackets S and wing nuts R and tighten securely See Fig 5 Closed Bung Type Drum Sturdi Clamp Mounted Pumps 1 Remove the adjustable bung adapter from the pump riser tube Screw the bung adapter EE into the bung hole Loosen the wing nuts BB and slide the clamp AA onto the pump riser tube up to the base See Fig 7 Holding the clamp onto the pump insert the pump riser tube through the bung adapter and lower the pump until the clamp rests on the edge of the drum See Fig 7 Install the sturdi clamp so its upper jaw fits against the pump base projection its u bolt DD fits around the riser tube and its lower jaw fits against the bung adapter Tighten the wing nuts BB See Fig 7 Tighten the T handle CC firmly to the side of the drum
16. of the pump 307883 WARNING INJECTION HAZARD High pressure fluid from dispense device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point the dispensing device at anyone or at any part of the body Do not put your hand or fingers over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow Pressure Relief Procedure in this manual when you stop dispensing and before clean ing checking or servicing equipment Tighten all fluid connections before operating the equipment Check the hoses tubes and couplings daily Replace worn or damaged parts immediately HAZARDOUS FLUIDS Improper handling of hazardous fluids or inhaling toxic fumes can cause extremely serious injury or death due to splashing in the eyes ingestion or bodily contamination Know the specific hazards of the fluid you are using Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines Always wear protective eyewear gloves clothing and respirator as recommended by the fluid and solvent manufacturer FIRE AND EXPLOSION HAZARD Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury Ground the equipment Refer t
17. platform For ease in changing drums install a pump elevator Open Drum Cover Mounted Pumps 1 Remove the original drum cover 2 Mount and fasten the new drum cover 3 Guide the pump riser tube through the mounting gasket Closed Bung Type Drum 1 Loosen the drum cover vent plug and remove the bung cover 2 Install the pump through the bung hole until the pump foot valve is 1 2 in 13 mm off the drum bottom Tighten the bung adapter 1 2 in 13 mm Fluid outlet line Pump Ground wire Pump runaway valve Air lubricator Bleed type master air valve Air regulator Air filter Main air line ecr onmoouw 01611 Air and Fluid Line Accessories Install the accessories in the order shown in Fig 2 CAUTION Do not hang the air accessories directly on the air inlet Mount them on brackets The fittings are not strong enough to support the accessories and may break e Use thread sealant on male threads except at swivel connections e Install a pump runaway valve D to stop the pump if the fluid supply is depleted e Install a bleed type master air valve F upstream from the pump air regulator G but within easy reach of the pump To order a 300 psi 21 bar maximum working pressure 1 2 in npt bleed type master air valve order Part No 107142 307883 5 6 Installation Stationary Mounting A WARNING A bleed type master air valve is required in the system to help re
18. se warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the distributor closest to you Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 307883 Graco Headquarters Minneapolis International
19. wn 1 Model 225640 5 1 Ratio Fire Ball 300 55 Gallon Closed Drum Ref No PartNo Description Qty 11 204254 5 1 FIRE BALL PUMP See manual 309868 for parts 1 12 222063 HOSE amp FITTING KIT See parts above 1 104 102 01617 YY 01619 01620 307883 11 5 1 Fire Ball 300 Parts Lists and Drawings Model 206655 5 1 Ratio Fire Ball 55 Gallon Closed Drum Ref No 13 14 15 16 Model 204264 5 1 Ratio Fire Ball 55 Gallon Closed Drum 99 Ref No 17 12 19 20 21 Model 225931 Part No 203857 222063 207367 222361 Part No 204254 222063 204076 207361 204095 Description Qty 5 1 FIRE BALL PUMP See manual 306518 for parts 1 HOSE amp FITTING KIT See parts on page 10 1 DRUM COVER 1 HOLD DOWN KIT See manual 306345 for parts 1 Description Qty 5 1 FIRE BALL PUMP See manual 306518 for parts 1 HOSE amp FITTING KIT See parts on page 10 BUNG ADAPTER sealed 1 HOLD DOWN KIT See manual 306345 for parts 1 STURDI CLAMP 1 a 5 1 Ratio Fire Ball 275 Gallon Obround Tank Ref No 36 37 12 PartNo Description Qty 222087 5 1 FIRE BALL PUMP ASSY See manual 306518 for parts 1 222063 HOSE amp FITTING KIT See parts on page 10 1 307883 i 01622 13 01621 01632 10 1 Fireball 425 Parts Lists and Drawings 1 PSS Model 222066 SS 103 Hose Kit for Fireball 425
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