Graco 306556S User's Manual
Contents
1. 19 Graco Standard Warranty 20 2 3065565 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable ZN FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area such as gasoline and windshield wiper fluid be aware that flammable fumes can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as cigarettes and portable electric lamps Keep work area free of debris including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area Use only grounded hoses If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area 9 EQUIPMENT MISUSE HAZARD RA Misuse can cause death or serious injury e Do not operate the unit when fatigued or und2. Parts Ref No 42 Restrictor Valve Assembly Includes items 43 to 46 T 43 44 e9 45 1 8 npt 1 4 npt 16 Ref No 27 Snap Over Valve Assembly Includes items 28 to 40 0732B Ref No 47 Air Assist Valve Assembly Includes items 48 to 60 3065565 Ref No 25 Part No 204461 Wishbone Support Assembly Ref No 27 Part No 202295 100272 104560 154519 154526 154570 154594 155500 155811 155921 157160 157161 161129 161132 205418 203743 101448 157628 160162 160163 203842 100063 100068 100072 150902 153348 154519 154594 155500 155811 157161 160401 160402 160404 3065565 Description SNAP OVER VALVE ASSEMBLY Includes items 28 40 LOCKWASHER int shkprf No 6 SCREW oval hd 6 32 3 8 KNOB WASHER WASHEr O RING buna N O RING nitrile rubber SEAL valve nitrile rubber SEAL valve nitrile rubber HOUSING valve GUIDE valve STEM valve large STEM valve small HOSE air cpld 1 2 npt m 1 2 13mm ID 6 1 8 m long RESTRICTOR VALVE ASSEMBLY Includes items 43 46 NUT jam 3 8 24 O RING nitrile rubber HOUSING valve NEEDLE VALVE AIR ASSIST VALVE ASSEMBLY Includes items 48 60 PIN cotter 1 6 dia x 1 2 LOCKWASHERS spring No 6 NUT hex No 6 32 SPRING compression GASKET copper KNOB O RING buna N O RING nitrile rubber SEAL valve nitrile rubber GUIDE valve STEM valve HOUSING valve STUD valve
3. a Open the bleeder valve 94 at the pump outlet by turning the thumbscrew counter clockwise b Open the ball valve 65 until all air trapped in the pump and under the plate are pumped through the valve c Close the ball valve and the bleeder valve d Regulate the pump speed with the ball valve handle 14 All Models Always use the lowest possible pump pressure necessary for good delivery Higher pres sures cause premature pump wear and usually do not produce better results 10 3065565 Removing a Drum ov 1 Relive pressure see Pressure Relief Procedure page 5 2 Press in and hold the air assist valve 47 until the inductor plate rises above the drum Release the valve FIG 9 3 Open the snap over valve 27 and raise the eleva tor to full height FIG 9 NOTE If you lose air pressure when reaching the drum chime continue holding the air assist valve and slowly pull out the snap over valve until the chime is passed Then immediately close the snap over valve to prevent raising the drum off the floor 3065565 Operation 11 Maintenance Maintenance Refer to FIG 10 for reference numbers NOTE To avoid contaminating the fluid in the supply container keep the pump intake and the inductor plate clean during the servicing operations Place the parts on clean paper or rags Removing the Pump mov 1 Relieve Pressure see Pressure Relief Procedure page 5 2 Remove
4. 101205339 Description INDUCTOR PLATE ASSEMBLY See parts on page 14 WISHBONE SUPPORT ASSEMBLY See parts on page 16 PNEUMATIC ELEVATOR See manual 306287 for parts ELEVATOR BASE See parts below Model 226013 Pump Elevator and Inductor Plate Assembly Includes items 1 25 89 90 91 and 101 Ref No 1 25 89 90 91 101 Part No 204353 204461 239888 204385 204467 205339 Description INDUCTOR PLATE ASSEMBLY See parts on page 14 WISHBONE SUPPORT ASSEMBLY See parts on page 16 50 1 RATIO FIRE BALL PUMP See manual 308883 for parts PNEUMATIC ELEVATOR See manual 306287 for parts HOSE KIT See parts on page 18 ELEVATOR BASE See parts below Model 226018 Pump Elevator and Inductor Plate Assembly Includes items 21 25 90 97 101 and 106 Ref No 21 25 90 97 101 106 14 Part No 205699 204461 204385 205102 205339 205395 Description INDUCTOR PLATE ASSEMBLY See part on page 14 WISHBONE SUPPORT ASSEMBLY See parts on page 16 PNEUMATIC ELEVATOR See manual 306287 for parts HOSE KIT See parts on page 18 ELEVATOR BASE See parts below 50 1 RATIO PRESIDENT PUMP See manual 306674 for parts Qty Qty 1 1 Qty 1 1 Model 244637 Pump Elevator and Inductor Plate Assembly Includes items 21 25 90 97 101 and 107 Ref No Part No Description Qty 21 205669 INDUCTOR PLATE ASSEMBLY 1 See Parts on Page 14 25 204461 WISHBONE S
5. Qty ee ee ee I Ill ll Il ll ll Ll ee ol LI lI ll Il ll ll Ref No 61 62 86 88 89 90 Part No 204560 204561 205610 205611 208393 100016 100057 100181 100214 100333 100469 100421 100377 150718 151243 155541 155677 155699 156580 156823 158271 158962 159840 189211 161466 162505 150287 158256 Description HOSE air cpld 3 8 npt m 3 8 9 6mm ID 18 457 mm long HOSE air cpld 3 8 npt m 3 8 9 6mm ID 36 914 mm long SUPPORT pump lower SUPPORT pump upper BALL VALVE LOCKWASHER spring 1 4 CAPSCREW hex hd 5 16 18 x 3 4 NUT square 6 16 18 LOCKWASHERS 5 16 CAPSCREW hex hd 1 4 20 x 1 2 CAPSCREW hex hd 3 8 16 x 3 4 SETSCREW socket hd cup point 5 16 x 3 8 SCREW hex socket hd 1 4 20 x 5 8 CLAMP drum ADAPTER 1 8 npt m UNION 90 street 1 4 npt m x f swivel UNION 90 adapter 3 8 npt f ELBOW street 3 8 npt m x f ADAPTER 3 8 npt f x 1 8 npt m UNION 1 4 npt m x f swivel BRACKET elevator riser tube 1 8 npt ELBOW 90 street 1 4 npt f x 1 8 npt m ADAPTER pump mounting 1 4 npt f x 1 8 npt m BRACKET pump mounting MANIFOLD air UNION swivel 3 8 npt m x 1 2 npsm f swivel ADAPTER 1 4 npt m x 3 8 npt f UNION swivel 1 2 npt m x 3 8 npsm f swivel used with model 226018 President pump only MOUNTING and CONNECTING PARTS 1 8 npt 3 8 npt Pa
6. 23 tube 11 or 24 pump intake slots Fio 5 NOTE The full length of the pump intake slots must be just below the bottom of the inductor cone Model 204490 Refer to FIG 6 for Steps 1 3 below 1 Lubricate the o ring 20 in the inductor plate 18 with light waterproof grease FIG 6 2 Mount the pump on the pump support 64 so the fluid outlet faces front 3 Guide the pump intake valve as far as possible into the inductor plate then tighten the set screws 19 Continue with Step 4 below 18 FIG 6 Installation All Models 4 Connect one end of the 36 in 914 mm hose into the adapter and the other hose end into the snap over valve s 27 union 82 FIG 8 Refer to FIG 7 for the following Steps 4 Loosen the pump support clamps again and raise the support 64 until it meets the pump base 5 Secure the President or Fire Ball pump to the pump support mounting plates from the underside with the screws 68 The bleed type master air valve is required in your system to relieve air trapped between this valve and the pump after the air is shut off Trapped air can 6 Tighten screws 68 on lower pump bracket 83 cause the pump to cycle unexpectedly and cause serious injury including splashing in the yes or on the 7 Slide the upper support bracket 83 up or down the skin Position the valve close to the pump tubing of the pump support 64 will flex slightly until the pump is in a t
7. the drum Disconnect the air assist hose 41 For Model 204490 Loosen the inductor plate set screws 19 For Models 226013 226018 and 244637 Unscrew the locking nut 11 or 24 taking note of the number of turns needed 3 Push the snap over valve 27 to lower the pump 4 Relieve pressure in the pump and disconnect the hoses 5 Disconnect the pump from the mounting bracket and remove it Reinstalling the Pump 1 Connect the pump to the mounting bracket 2 Attached hoses to pump 3 Pull the snap over valve 27 to raise the pump 4 Attach drum See Installing a Drum page 10 NOTE When attaching the pump to the inductor plate turn the locking nut 11 or 24 the same number of turns noted in Removing the Pump Step 2 or until you feel it settle in 12 FiG 10 3065565 Troubleshooting Troubleshooting pt i MM UM Open inductor plate vent Close the inductor plate Low flow or air sucked into pump or 2 Loose inductor plate sleeve lock 2 Tighten the locking nuts under inductor plate ing nut HReplace seals See Parts Draw Worn inductor seals ing Page 16 Remove valve place in vise disas Worn o rings or seals semble and replace parts as needed Failure of snap valve or air assist valve 3065565 13 Parts Parts Model 204490 Elevator and Inductor Plate Assembly Includes items 17 25 90 and 101 Ref Parts No No 17 204405 25 204461 90 204385
8. 0021 CAPSCREW hex hd 1 4 20 UNC 2a x 1 5 104663 PLUG pipe 3 4 npt f 6 100799 SCREW mach rd hd 1 4 20 x 1 2 7 100859 SCREW headless full dog point No 10 24 x 1 4 10 160865 KNOB vent 12 161162 SEAL rubber 13 161287 WIPER inductor plate 14 161288 SEGMENT full barrel 15 164432 CAP vent 16 164497 ROD vent release 18 204507 PLATE inductor bare 19 100556 SETSCREW sq hd cup point 5 16 18 x 3 8 20 160721 O RING nitrile rubber Ref No 21 Part No 205699 Inductor Plate Assembly 400 lb Drum size Fits 50 1 President In Line Pumps Includes items 3 7 10 12 16 and 22 24 Ref No Part No Description 3 100015 NUT hex mscr 1 4 20 UNC 2a 4 100021 CAPSCREW hex hd 1 4 20 UNC 2a x 1 5 104663 PLUG pipe 3 4 npt f 6 100799 SCREW mach rd hd 1 4 20 x 1 2 7 100859 SCREW headless full dog point No 10 24 x 1 4 10 160865 KNOB vent 12 161162 SEAL rubber 13 161287 WIPER inductor plate 14 161288 SEGMENT full barrel 15 164432 CAP vent 16 164497 ROD vent release 22 205698 PLATE inductor bare 23 196219 RING locking 24 164962 NUT collet 306556S 0O O m M o Qty 1 1 CO N 0 Qty 1 1 CoO et st st st OS St iA Parts 6 10 d 14 ZA Rs es 16 j Tapered shoulder _ facesup Ref No 1 y 1 Large taper f fee JM 13 Ref No 21 15
9. ISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributo
10. Instructions gt g GRACO Topper Units Grease dispense unit with pneumatic pump elevator for easy drum replacement For professional use only Model 226013 Model 244637 50 1 Ratio Fire Ball Pump 75 1 Ratio President Pump 5000 psi 34 5 MPa 345 bar Maximum Working Pres 4000 psi 27 6 MPa 276 bar Maximum Working sure Pressure 100 PSI 0 68 MPa 6 89 bar Maximum Air Pressure 80 PSI 0 55 MPa 5 5 bar Maximum Air Pressure Model 226018 Model 204490 Elevator and Inductor 50 1 Ratio President Pump without pump or hose kit 4000 psi 27 6 MPa 276 bar Maximum Working Pressure 80 PSI 0 55 MPa 5 5 bar Maximum Air Pressure Read all warnings and instructions in this manual Save these instructions e Important Safety Instructions CE PROVEN QUALITY LEADING TECHNOLOGY Contents Warnings 5 5 8 menos Sates dace coe Loa dos 3 Installation 225 2 6 2 eek wed qox cuia ed xe Xx noe m urs 5 GHOUN CIAG so hurt i pcr hee i ba SURE Re eR n 5 Pressure Relief Procedure 5 Typical Installation 000005 6 OperallonD 5 vp I pe p E eres ea ie 8 10 Installing a Drum llle 10 Removing a Drum lsllussn 11 Maintenance 2 056 204 le ra EURET PEE 12 Removing the Pump sels 12 Reinstalling the Pump 005 12 Troubleshooting rese 13 Pall 30 ue doo uon aw re m cd a o aded d 14 Technical Data
11. UPPORT ASSEMBLY 1 See parts on page 16 90 204385 PNEUMATIC ELEVATOR 1 See manual 306287 for parts 97 205102 HOSE KIT 1 See parts on page 18 101 205339 ELEVATOR BASE 1 See parts below 107 239730 75 1 RATIO PRESIDENT PUMP 1 See manual 308777 for parts Ref No 101 Part No 205339 Elevator Base Assembly Includes items 102 105 Ref No 102 103 104 105 Part No 205340 100018 100096 100321 Description Qty BASE elevator 1 LOCKWASHERS spring 1 2 4 SCREW hex hd cap 1 2 13 x 2 4 NUT 1 2 13 4 i nu 89 106 or 107 91 or 97 17 or 21 3065565 Ref No 1 Part No 204353 Inductor Plate Assembly 400 lb Drum size Fits 50 1 Fire Ball In Line Pump Includes items 2 16 Ref No Part No Description 2 204502 PLATE inductor bare 3 100015 NUT hex mscr 1 4 20 UNC 2a 4 100021 CAPSCREW hex hd 1 4 20 UNC 2a x 1 5 104663 PLUG pipe 3 4 npt f 6 100799 SCREW mach rd hd 1 4 20 x 1 2 7 100859 SCREW headless full dog point No 10 24 x 1 4 8 101644 SLEEVE coupling 9 158776 O RING 10 160865 KNOB vent 11 161107 NUT locking 12 161162 SEAL rubber 13 161287 WIPER inductor plate 14 161288 SEGMENT full barrel 15 164432 CAP vent 16 164497 ROD vent release Ref No 17 Part No 204405 Inductor Plate Assembly 400 lb Drum size Fits Monarch and President In Line Pumps Includes items 3 7 10 12 16 18 20 Ref No Part No Description 3 100015 NUT hex mscr 1 4 20 UNC 2a 4 10
12. ed by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND D
13. er the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations SKIN INJECTION HAZARD High pressure fluid from dispense valve hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point dispense valve at anyone or at any part of the body e Do not put your hand over the end of the dispense nozzle e Do not stop or deflect leaks with your hand body glove or rag e Follow Pressure Relief Procedure in this manual when you stop spraying and bef
14. henever yo you see this symbol ZG va This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment 1 Close the pump s air regulator 2 Close the supply pump s bleed type master air valve required in this system 3 Hold a metal part of the dispensing valve firmly to a grounded metal waste container and open the dis pensing valve until pressure is fully relieved If you suspect that the dispensing valve extension or grease fitting coupler is clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loosen the coupler or hose end cou pling and relieve pressure gradually then loosen com pletely and clear the clog Installation Typical Installation 6 152 4 n supply lines v through wall OD j bleed type master air valve high pressure fluid shutoff valve 5 1524 mm clearance for plumbing FIG 2 The Typical Installation shown in fig 2 is only a guide for selecting and installing this system It is not an actual system design Contact your local Graco representative for assistance in designing a system to suit your particu lar needs Positioning the Elevator 1 Pos
15. ition the elevator where the ceiling is at least 8 ft 2 6 m high The elevator is 90 in 2 4 m when fully raised 2 Provide adequate space in front of the elevator for changing drums and in back and on the side for plumbing Mounting the Elevator 1 Secure the elevator base A to the mounting base 102 using screws 104 lockwashers 103 and nuts 105 Fig 3 2 Boltthe mounting base 102 to the floor for stability 3 Verify the elevator is level Loosen on or two screws 104 on the elevator base and place shims under the base if necessary supply lines from ceiling mounting 4 Place the inductor plate 2 18 or 22 on the mount ing base 102 FIG 3 5 Loosen the screws 68 of both support brackets 83 Slide the support 64 down far enough to allow installation of the pump in the inductor plate Tighten the bracket screws lightly 3065565 Mounting the Pump Models 226013 226018 244637 1 Mount the pump support bracket 86 FIG 4 2 Remove inductor plate nut 11 or 24 locking ring 8 or 23 and o ring 9 FIG 5 3 In order slide inductor plate nut 11 or 24 locking ring 8 or 23 and o ring 9 on pump riser tube FIG 5 4 Adjust the inductor plate on the pump so that the pump intake is 0 12 in 3 2 mm above the mount ing base 3065565 Installation 5 Tighten the lock nut 11 or 24 securely Continue with Step 4 below pump riser 8 or
16. ore cleaning checking or servicing equipment 7 MPa bar PSI 306556S 3 Warnings TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled or swallowed e Know the specific hazards of the fluid you are using e Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines e Always wear protective eye wear gloves clothing and respirator as recommended by the fluid and solvent manufacturer MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer 4 3065565 Installation Grounding The equipment must be gro
17. pened 400 Ib 181 4 kg drum under the without fluid will cause damage to the pump inductor plate so the drum bottom touches the ele vator base A Installing a Drum 7 Make the top of the fluid concave by scooping fluid from the center to the sides of the container ex Nex 8 Loosen the setscrews 73 holding pump mounting B plates to the mounting bracket C Align the pump and inductor plate with the drum Refer to FiG 9 for the following instructions NOTE Keep your fingers and hands away from the 1 Relieve the pressure see Pressure Relief Proce sides of the drum or inductor plate to avoid pinching dure page 5 them when raising and lowering the pump 2 Close the ball valve 65 The handle will be at a 90 9 Push in the snap over valve 27 to lower the pump angle to the valve body while guiding the inductor plate into the drum 3 Openthe bleed type master air valve F 10 Press down the pump and rock it back and forth to seat the inductor plate This helps eliminate air trapped beneath the plate Continue this action until fluid appears at the vent opening D 4 Open the inductor plate vent by turning the knob 10 counter clockwise 5 Pull open the snap over valve 27 to raise the ele vator 11 Be sure that the pump is aligned vertically and tighten the set screws 73 12 Close the inductor plate vent by turning the knob 10 clockwise 13 For Models 226013 226018 and 244637 only
18. r Maximum sound pressure tested at 100 psi 0 7 MPa 7 bar at 40 cycles per minute 50 1 Ratio Fire Ball Pump Maximum sound pressure tested at 100 psi 0 7 MPa 7 bar at 15 cycles per minute 50 1 Ratio President Pump 75 1 Ratio President Pump Maximum sound power lever tested in accordance with ISO 9614 2 Model 226013 85 6 dB A 50 1 Ratio Fire Ball Pump Maximum sound power lever tested in accordance with ISO 9614 2 50 1 Ratio President Pump 75 1 Ratio President Pump 3065565 19 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caus
19. r or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco comvpatents Original instructions This manual contains English MM 306556 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 1956 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revised November 2012
20. rts Qty AYO AARARARAA A N 17 Parts Ref No 91 Part No 204467 Fire Ball Delivery Hose Kit Includes items 92 94 96 and 115 Ref No 97 Part No 205102 President Delivery Hose Kit Includes items 94 96 98 99 and 110 Ref Ref No Part No Description Qty No Part No Description Qty 92 100206 BUSHING 1 2 npt m x 1 4 npt f 1 94 205528 VALVE bleeder 1 93 109150 HOSE fluid cpld 1 4 npt m 1 4 1 96 160878 UNION 90 1 4 npt f swivel 1 6 4mm ID 6 1 83 m long 98 109163 HOSe cpld 3 8 npt m 3 8 1 94 205528 VALVE bleeder 9 6mm ID 6 1 83 m long 96 160878 UNION 90 1 4 npt f swivel 1 99 156849 NIPPLE hex 3 8 npt m 1 115 156971 NIPPLE 1 4 x 1 4 npt m 1 110 100081 BUSHING pipe 1 2 npt m x 3 8 1 npt t J f 1 2 npt 94 98 1 2 npt mm m REXC NIE 9 i AOU sn rrr tmr 99 ti ik 115 utdi 1 4 npt 96 92 3 8 npt 96 110 Dimensions 90 2 3 m Maximum Height 56 1 4 m Minimum Height lt lt o 30 762 mm wv bord a mm 3065568 18 Technical Data Technical Data See the pump instruction manual for Technical Data including Wetted Parts Port Sizes and so on Topper Units Maximum fluid working pressure MEE Wakmumarpesue OOO S 75 1 Ratio President Pump 0 6 MPa 6 bar Weight Model 226013 55 kg 50 1 Ratio Fire Ball Pump 50 1 Ratio President Pump 75 1 Ratio President Pump Elevator and Inducto
21. rue vertical position 8 Tighten the screws 68 on the upper bracket FiG 7 NOTE Use thread sealant on all male threads except at FiG 8 the swivel unions 5 Route the hose inside the arms of the pump support 1 Remove the plug from the top of the elevator cap 64 FIG 7 and screw it into the air inlet E in the elevator base Fic 8 6 Screw the hex nipple 115 or 99 from the outlet hose kit 91 or 97 to the pump outlet See Parts 1 Screw the restrictor valve assembly 42 into the Drawing on Page 16 elevator cap P 7 Connect the kit s swivel union 96 to the adapter 2 Screw the 1 4 x 1 8 npt adapter 85 into the restric with the opening in the valve 94 facing down See tor valve FIG 8 Parts Drawing on Page 18 3 Install the 1 4 x 3 8 npt adapter 89 FIG 8 8 3065565 8 Install a bleed type master air valve on the pump s air supply line 9 Install a fluid shutoff valve on the fluid supply line to shut off fluid to the pump 10 Finish assembling the hoses and fittings as shown on Parts Drawing Page 16 3065565 Installation Operation Operation NOTE To adjust the elevator speed turn the restrictor NOTICE valve screw 46 clockwise to decrease the speed or Always close the ball valve 65 as soon as the counter clockwise to increase the speed inductor plate reaches the bottom of the drum indi cating the drum is empty Allowing the pump to run 6 Center an o
22. unded to reduce the risk of static sparking and electric shock Electric or static sparking can cause fumes to ignite or explode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current e Pump Use a ground wire and clamp as shown in Fig 1 e Air and fluid hoses Use only electrically conductive hoses e Air Compressor Follow manufacturer s recommen dations e Spray fun and dispensing valve Ground through connection to a properly grounded fluid hose and pump e Fluid supply container Follow your local code e Truck bed or platform Follow your local code e Solvent pails used when flushing Follow your local code Use only metal pails which are conductive placed on a grounded surface Do not place the pail on a nonconductive surface such as paper or card board which interrupts the grounding continuity e To maintain grounding continuity when flushing or relieving pressure Hold a metal part of the dispens ing valve firmly to the side of a grounded metal pail then trigger the valve Grounding the Pump 1 Remove the ground screw Z and insert through the eye of the ring terminal at the end of ground wire Y 2 Fasten the ground screw back into the pump and tighten securely 3065565 Installation 3 Connect the other end of the ground wire to a true earth ground Fig 1 FiG 1 Pressure Relief Procedure Follow the Pressure Relief Procedure w
Download Pdf Manuals
Related Search