Graco 300532EN-I Therm-O-Flow User's Manual
Contents
1. GRACO Therm 0 Flow Bulk Hot Melt Systems PROVEN QUALITY LEADING TECHNOLOGY Therm O Flow Any Hot Melt Material Any Time The most advanced technology on the market With throughput capability 200 better than the leading competitor Therm 0 Flow bulk hot melt systems from Graco outperform the competition time after time and provide the best performing industrial bulk melt systems on the market Therm O Flow s advanced temperature control capability virtually eliminates overheated material resulting in better adhesive quality and reduced rework due to degraded material Graco offers a complete line of Therm O Flow bulk hot melt systems and point of use melt systems each can be configured to fit your specific application Six connection points for the 12 customer defined heat zones ms m Optional Light Tower Low Empty Level Sensors 7 GRACO _ Therm d A Accessory Standard on every system Adjustable so you never run out of material unexpectedly Lets operator know the unloader status from a distance indicating readiness alarms and warnings 4 T AN RY A i kt KA Hit Advanced Display Module 18 NAG Merkur and NXT Easy to use graphic based i kli Air Motor Technology control screens reduce training Provides guiet reliable time Data downloads allow efficient operation along for better process monitoring with the right amount of and con2. 14 in2 90 cm2 4 in 102 mm 3 4 npsm f 1 2 in npt f Carbon steel chrome over SST PTFE 840 Ib 381 kg 73 5 in 187 cm 40 x 36 in 1016 x 914 mm 334129 306982 307431 311209 310538 309376 25 50 scfm 220 240V 3 ph amp 50 60 Hz 380 400V 3 ph amp 50 60 Hz 470 490V 3 ph amp 50 60 Hz 600V 3 ph amp 50 60 Hz 9 1 KVa 9 1 KVa Therm O Flow machines and complete configured packages carry the CE mark Includes platen pump and a 5kVa transformer for the 230 volt hoses and accessories GRACO ABOUT GRACO GRACO LOCATIONS SALES DISTRIBUTION SERVICE North America Customer Service 800 328 0211 Fax 877 340 6427 PROVEN QUALITY LEADING TECHNOLOGY Founded in 1926 Graco is a world leader in fluid handling systems and components Graco products move measure control dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication commercial and industrial settings The company s success is based on its unwavering commitment to technical excellence world class manufacturing and unparalleled customer service Working closely with qualified distributors Graco offers systems products and technology that set the quality standard in a wide range of fluid handling solutions Graco provides equipment for spray finishing protective coating paint circulation lubrication and dispensing sealants and adhesives along with power application equipment for the contractor indust
3. e quiet low noise NXT Air Motor operates around 87 decibels while other comparable motors operate up to 103 decibels Advanced Controls Intuitive and easy to use Advanced Display Module Designed for easy service e Displays actual and set point e Integrated self diagnostics temperatures for up to 12 zones and serviceable design make per system 24 for tandem maintenance quick and easy e Color coded run screen shows e Easy to read alarms include when each zone is ready high and low temperature drum e Provides password protection low and drum empty runaway for critical setup parameters and more Mega Flo platen e Resettable material totalizer for job Industry leading throughput or daily material dispense tracking Automated process e Material tracking and machine integration The patented Mega Flo platen for 55 gallon diagnostics can be downloaded e Discrete I O feature provides 200 liter drums assures smooth melting and to USB remote control inputs and consistent material output no matter what e Provides programmable preventive outputs for integration with the material maintenance schedule other automated equipment e Convex plate design wastes less material Languages supported and saves money English Spanish German French e Non stick PTFE coated platens for easy Chinese Japanese Portuguese maintenance Italian and Korean e Robust wiper seals protect moisture sensitive material e Melts through the thickest material
4. eased curing times a key requirement for fast cycle rate mass production Technical Specifications Displacement pump effective area Merkur and NXT President Volume per cycle Merkur and NXT President Pump cycles per 1 gal 3 8 1 Merkur and NXT President Fluid flow at 60 com Max fluid working pressure T15 President 4 25 in T23 Merkur 6 0 in T36 Merkur 7 5 in T70 NXT 6500 Max air input pressure pumps T15 President 4 25 in T23 Merkur 6 0 in T36 Merkur 7 5 in T70 NXT 6500 Max pump operating temperature Air motor piston effective area T15 President 4 25 in T23 Merkur 6 0 in T36 Merkur 7 5 in T70 NXT 6500 Stroke length Air inlet size Pump fluid outlet size Merkur amp NXT President Wetted parts Weight Height fully raised Footprint width x depth Instruction manuals Therm O Flow 200 Therm O Flow 20 Therm O Flow 20 15 1 Therm O Flow NXT Air Motor President Air Motor Two ball pump Check Mate 800 Displacement Pump Hot Melt Manual Dispense Gun Therm O Flow Automatic Dispense Valves Endure Automatic Dispense Valves Pneumatic requirements Compressed air typical Supply voltage as selected Peak consumption With Mega Flo platen With standard platen With smooth platen THERM O FLOW 200 ALL 1 24 in 8 cm2 11 7 in 192 cm3 21 2 8 U S gpm 10 6 Ipm 2300 psi 159 bar 15 9 MPa 3000 psi 207 bar 20 7 MPa 3000 psi 207 bar 20 7 MPa 100 psi 7 ba
5. r 0 7 MPa 82 psi 5 7 bar 0 57 MPa 43 psi 2 9 bar 0 29 MPa 400 F 204 C 28 3 in 182 cm2 44 2 in 285 cm2 84 5 in 545 cm2 4 75 in 120 mm 3 4 npsm f 1 in npt f Carbon steel brass chrome zinc nickel plating stainless steel 304 316 440 and 17 4 PH alloy steel ductile iron PTFE 1630 Ib 739 kg 110 in 279 cm 59 x 37 in 1498 6 x 939 mm 334130 311238 334127 311209 310538 309376 25 50 scfm 220 240V 3 ph amp 50 60 Hz 380 400V 3 ph amp 50 60 Hz 470 490V 3 ph amp 50 60 Hz 600V 3 ph amp 50 60 Hz 30 2 KVa 27 1 KVa 27 1 KVa THERM O FLOW 20 23 1 36 1 70 1 1 24 in 8 cm2 11 7 in 192 cm3 21 2 8 U S gpm 10 6 Ipm 2300 psi 159 bar 15 9 MPa 3000 psi 207 bar 20 7 MPa 3000 psi 207 bar 20 7 MPa 100 psi 7 bar 0 7 MPa 82 psi 5 7 bar 0 57 MPa 43 psi 2 9 bar 0 29 MPa 400 F 204 C 28 3 in 182 cm2 44 2 in 285 cm2 84 5 in 545 cm2 4 75 in 120 mm 3 4 npsm f 1 in npt f Same as TOF 200 840 Ib 381 kg 73 5 in 187 cm 40 x 36 in 1016 x 914 mm 334129 311238 334127 311209 310538 309376 25 50 scfm 220 240V 3 ph amp 50 60 Hz 380 400V 3 ph amp 50 60 Hz 470 490V 3 ph amp 50 60 Hz 600V 3 ph amp 50 60 Hz 13 1 KVa 13 1 KVa THERM 0 FLOW 20 15 1 0 884 in 5 7 cm2 3 8 in 62 3 cm3 61 0 9 U S gpm 3 41 Ipm 1800 psi 125 bar 12 6 MPa 120 psi 8 3 bar 0 8 MPa 400 F 204 C
6. ry Graco s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market MAILING ADDRESS P 0 Box 1441 Minneapolis MN 55440 1441 Tel 612 623 6000 Fax 612 623 6777 AMERICAS MINNESOTA Worldwide Headquarters Graco Inc 88 11th Avenue N E Minneapolis MN 55413 EUROPE BELGIUM European Headquarters Graco BVBA Industrieterrein Oude Bunders Slakweidestraat 31 3630 Maasmechelen Belgium Tel 32 89 770 700 Fax 32 89 770 777 ASIA PACIFIC AUSTRALIA Graco Australia Pty Ltd Suite 17 2 Enterprise Drive Bundoora Victoria 3083 Australia Tel 61 3 9468 8500 Fax 61 3 9468 8599 CHINA Graco Hong Kong Ltd Shanghai Representative Office Building 7 1029 Zhongshan Road South Huangpu District Shanghai 200011 The People s Republic of China Tel 86 21 694 50088 Fax 86 21 649 50077 INDIA Graco Hong Kong Ltd India Liaison Office Room 443 Augusta Point Golf Course Road Gurgaon Haryana India 122001 Tel 91 124 435 4030 Fax 91 124 435 4001 JAPAN Graco KK 1 27 12 Hayabuchi Tsuzuki ku Yokohama City Japan 2240025 Tel 81 45 593 7300 Fax 81 45 593 7301 KOREA Graco Korea Inc Shinhan Bank Building Ath Floor 1599 Gwanyang Dong Dongan Ku Anyang si Korea 431 060 Tel 82 31 476 9400 Fax 82 31 476 9801 Call today for product information or to request a demonstration 67 7 84GRACO 1 877 844 7226 or visit
7. throughput capability up to 200 greater than the competition PUMP CONTAINER MAXIMUM MAXIMUM MODEL STYLE SIZE MELT RATE FLOW RATE VISGOSITY Therm 0 Flow 20 2 ball 15 1 5 gal 20 1 ie ea ea Low to medium Check Mate 1 5 Ib min 12 Ib min Therm 0 Flow 20 Priming Piston 5 gal 20 1 0 7 kg min 5 4 kg min Low to ultra high Therm O Flow 200 Check Mate 11 Ib min 12 Ib min 55 gal 200 5 kg min 5 4 kg min Low to ultra high w Mega Flo plate Priming Piston Will vary depending on type of material results based on typical PSA Other plates also available Point of Use Resin Heating Industry Snapshot Advanced Composites Applications Demand for advanced composites is growing on a global scale The industry wants faster cycle rates higher capacity and is turning to faster curing resins to speed turnaround times Benefits of point of use resin heating 1 Reduce resin waste Improve logistics Faster cycle times Heat only the resin you need when you need it Therm O Flow provides precise thermal control with individual heat zones Therm O Flow eliminates the need for conventional ovens or drum heaters which can cause material degradation from heat aging Therm O Flow delivers material directly to metering and dispensing systems creating a just in time ready supply of thermally conditioned resins Manufacturers can use innovative faster curing resins for decr
8. tomatic electric crossover eliminates downtime with tandem units you keep production running while you change drums or pails e Sensors signal when drums are getting low or empty and more material is needed e Pump throat seals and plate seals are the only wear components on Therm O Flow and can be changed in less than one hour e New packing and pump rod designs extend the maintenance cycle at least seven times e Heated platens have cast in heaters which never need to be replaced and carry a lifetime warranty e Material totalizers simplify preventive maintenance scheduling Improve production capacity e Patented Mega Flo Platen offers greater throughput while reducing material waste compared to a standard finned platen e Eliminates need for lengthy oven melting of solid or high viscosity resins melts resins on demand only what you need e Automatic daily startup without delay Therm O Flow is ready when the shift starts e Use downloadable operating data to monitor and control your process reducing unplanned downtime and increasing process efficiency Reduce energy costs e Temperature setback conserves energy during production breaks and prevents material charring e Inactivity shutoff saves energy costs promotes safety and prevents material charring Support environmental initiatives e Built in runaway control automatically shuts down supply system in event of component failure or empty drum e Th
9. trol power for the application Integrated Drum Air Blow Off Reduces downtime with guick easy drum changes Large Ram Cylinders Increases pump loading and flow rate capability for high viscosity materials Severe Duty Check Mate Pump For trouble free long life and Precision Temperature reliable material movement Control Ensures consistent processes with accurate temperature control of up to 12 customer defined heat zones Heated Platen Smooth finned or Mega Flo options promote high melt rate and easy cleanup Easy Access Air Controls Lets you control motor ram and blow off air independently Caster Kit Easy to maneuver casters are sold kit for the 5 gall t Therm 0 Flow 200 55 gal eo eee Improve Your Productivity and Throughput Applications e Insulating glass e Automotive interiors e RV lamination e Window manufacturing e Cable manufacturing e Furniture assembly e Door lamination e Bookbinding e Tape and label manufacturing e Solar panels e Resin binding e Advanced composites e And more a e Mored iire 1 Materials e Butyl rubber e Epoxies e Ethylene vinyl acetate e Polyamide e Polyurethane reactive PUR e Pressure sensitive adhesives PSA e Polyisobutylene PIB e Prepreg resin mixes e Warm melt sealers e And others MM Therm O Flow 20 5 gal Why Therm 0 Flow Improve process efficiency e Au
10. us at www graco com Graco Inc is registered to 1 5 EN ISO 9001 2013 2015 Graco Inc 300532 Rev 1 15 All written and visual data contained in this document are based on the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice All other brand names or marks are used for identification purposes and are trademarks of their respective owners
11. with ease Smooth platens e Flat surface promotes even heating and minimizes material degradation e Ideal for higher cost materials with low flow rates aS 7 Bi off IOE 4 ral Ad 99 gal 200 5 gal 20 Finned platens e Provide highest melt rate for high flow and hard to melt materials A Complete Line of Therm O Flow Systems No matter what the application Graco has a bulk hot melt solution Therm O Flow 200 e The ultimate hot melt bulk system e Highest throughput in the industry e Provides accurate temperature control of four eight or 12 customer defined heat zones e Main unit easily integrates with a second Therm O Flow 200 or Therm O Flow 20 for tandem operation up to 24 customer defined heat zones e Combine multiple Therm O Flow 200 units in parallel for even higher flow rates Therm O Flow 20 e Perfect for 5 gallon 20 liter applications in both low and high flow settings Provides accurate temperature control of four eight or 12 customer defined heat zones e Main unit easily integrates with a second Therm O Flow 200 or Therm O Flow 20 for tandem operation up to 24 customer defined heat zones Compact footprint lets you place unit near application 3x3 ft 1x1m approx Tested and compared to the leading competitor using PSA and butyl Better performance higher melt rates Advanced air motor technology a powerful piston pump and patented platen design results in
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