Graco Inc. 309162B User's Manual
Contents
1. 4 WARNING SKIN INJECTION HAZARD Spray from the gun hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury including the need for amputation Fluid splashed in the eyes or on the skin can also cause serious injury Fluid injected into the skin might look like just a cut but it is a serious injury Get immediate medi cal attention Do not point the gun at anyone or at any part of the body Do not put your hand or fingers over the dispense tip Do not stop or deflect leaks with your hand body glove or rag Tighten all connections before operating the equipment Check the hoses tubes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose Use only Graco approved hoses Do not remove any spring guard that is used to help protect the hose from rupture caused by kinks or bends near the couplings FIRE AND EXPLOSION HAZARD If there is any static sparking or you feel an electric shock while using this equipment stop dis pensing immediately Do not use the equipment until you identify and correct the problem Keep the dispensing area free of debris including solvent rags and gasoline Electrically disconnect all equipment in the dispensing area Extinguish all open flames or pilot lights in the dispensing area Do not smoke in the dispensing area Do not turn on or off any light switch in the2. damage to injury or death if you do not follow the instructions or destruction of equipment if you do not follow the instructions 4 WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure of the lowest rated system component Refer to the Technical Data on page 5 for the maximum working pressure of this equipment Use fluids and solvents which are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 180 F 82 C or below 0 F 18 C Wear hearing protection when operating this equipment Do not lift pressurized equipment Comply with all applicable local state and national fire electrical and safety regulations Keep hands and clothing away from any moving parts 2 309162
3. dispensing area while operating or if fumes are present Do not operate a gasoline engine in the dispensing area TOXIC MATERIAL HAZARD Hazardous material or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled or swallowed Know the specific hazards of the product you are using Store hazardous material in an approved container Dispose of hazardous material according to all local state and national guidelines Always wear protective eyewear gloves clothing and respirator as recommended by the material manufacturer 309162 3 Installation General Information NOTE Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawing NOTE Always use Genuine Graco Parts and Acces sories available from your Graco distributor If you supply your own accessories be sure they are ade quately sized and pressure rated for your system A WARNING To reduce the risk of bodily injury and property damage stop using the gun if the bayonet lock on the gun handle is worn or damaged and prevents the barrel from locking securely into position Installation 1 Insert a cartridge in the barrel To ensure a good seal verify that the plunger end of the cartridge is not torn See Removing the barrel and Installing the barrel elsewhere on this page 2 Cut the cartridge nozzle tip to the desired opening size Cut the tip squar
4. Instructions Parts List GRACO Power Caulk Air Powered Caulking Gun 309162B Graco Power Caulk guns are made with heavy duty all metal construction They a use on demand regulated air power to provide fast consistent and smooth o application of adhesives and sealants Regulated air pressure dispenses in a smooth even bead These guns feature an instant exhaust valve to prevent dripping or stringing when the trigger is released Model C27098 100 psi 0 7 MPa 7 bar Maximum Working Pressure This gun accommodates a 10 02 3 I plastic or fiber cartridge A bayonet lock makes for fast and easy attachment of the cartridge A lightweight cast aluminum handle gives you variable dispense rates depending on air pressure or trigger position Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Table of Contents DVIMDOIS oid eras pee ened e eben een ead be 2 Warnings 0000 c cece eee eens 2 Installation s lt t204 a 4 eden bare aed ude a ee ae 4 POMS reran 2 ve ae ee ee es Pee eg ee 5 Technical Data 0 ccc es 5 Warranty 0 ccc ees 6 GRACOINC P O BOX 1441 MINNEAPOLIS MN 55440 1441 PROVEN QUALITY LEADING TECHNOLOGY Copyright 2002 Graco Inc is registered to I S EN ISO 9001 HOO3 Symbols Warning Symbol Caution Symbol This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of
5. ely rather than at an angle Puncture the inner seal of the cartridge 3 Connect an air line to the 1 4 npt air hose fitting use an adjustable regulator to provide maximum application control 4 Adjust the air pressure to 10 to 15 psi about 1 bar Pull the trigger to start flow Adjust air pres sure to help control the flow rate The flow rate can also be controlled through the trigger When par tially triggered air bypasses the valve leaking of air and reduces the flow rate When fully trig gered no air escapes Do not use more air pres sure than necessary to develop a good application rate and solid bead 4 309162 5 Practice applying a bead on scrap material Hold the gun at a slight angle from the point of applica tion to produce a smooth flat tooled bead Too great an angle produces a round tooled bead 6 If the caulking compound continues to flow when the trigger is released disconnect the air line Remove the barrel see Removing the barrel and check the plunger in the cartridge Air will bypass a stuck plunger To free the plunger from the wall of the cartridge push the plunger forward manually 4 CAUTION To extend the life of the bayonet lock follow the barrel installation and removal procedures carefully Removing the barrel To remove the barrel from the hand grip push the barrel straight back and fully into the gun handle Continue pushing the barrel back while rotating the gun barrel ou
6. h of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la redaction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires executes donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Phone Number TO PLACE AN ORDER contact your Graco distributor or call this number to identify the distributor closest to you Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice MM 309162 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 www graco com 309162B Rev 06 2006 6 309162
7. r for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accor dance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made a
8. t a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breac
9. t of the bayonet lock and sliding it out of the gun handle Installing the barrel Place the barrel in the handle grip by pushing the barrel straight back and fully into the gun handle Continue pushing the barrel back while rotating the barrel into the bayonet lock which locks the barrel into the gun handle Repair A spring seal repair kit P N C27100 and a replace ment hose assembly P NC27106 are available No other parts are sold separately See the Parts drawing on page Model C27098 SAD 20 200 Ref Ref No Description Qty No 10 GRIP 1 140 20 BARREL 1 150 30 SPRING seaL 1 160 40 SPRING trigger 1 170 50 SPRING poppet 1 180 60 RETAINER spring 1 190 70 SEAL 1 200 80 POPPET 2 210 90 TRIGGER 1 220 100 SEAT 1 230 110 PLUNGER 1 240 120 STEM 1 J 130 RETAINER Supplied in seal repair kit C27100 Description BOLT swivel FITTING banjo PIN spring O RING O RING SCREW 10 32 x 1 in round head LABEL barrel LABEL FITTING barb HOSE air 10 ft 8m O CLAMP Technical Data Max Working Cartridge Pressure Construction C27098 1 10th 10 oz Power Caulk Gun gallon 3 Aluminum 1 4 npt m 309162 9 lt N NN 5 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchase
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