Graco Inc. X5 User's Manual
Contents
1. 312001G 31 TechnicalData MAGNUM ProX7 MAGNUM ProX9 ee 5 8A open frame 9 4A open frame permanent magnet DC permanent magnet DC Operating horsepower a ee 46 Ib 21 kg 46 Ib 21 kg Dimensions Folded Length 23 25 in 59 05 cm 23 25 in 59 05 cm Width 17 5 in er 45 nn 19 25 in 48 89 u Wetted parts pump amp hose stainless steel brass leather ultra high molecular weight polyethylene UHMWPE carbide nylon aluminum PVC polypropylene fluroelastomer Weited parts gun aluminum brass carbide nylon plated steel stainless steel UHMWPE zinc 30 to 160 F 35 to 71 C 40 to 115 F 4 to 46 C When pump is stored with non freezing fluid Pump damage will occur if water or latex paint freezes in pump Damage to plastic parts may result if impact occurs in low temperature conditions v Changes in paint viscosity at very low or very high temperatures can affect sprayer performance 32 312001G Notes Notes 312001G 33 Graco Standard Warranty Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the2. Spraying Techniques Preventing Excessive Tip Wear e Spray should be atomized evenly distributed no gaps at edges Start at low pressure set ting increase pressure a little at a time until you see a good spray pattern without tails e Spray at lowest pressure that atomizes paint e f maximum sprayer pressure is not enough for a good spray pattern tip is too worn See Reversible Spray Tip Selection Chart page 15 tails gaps at edges ti5592a pressure too low If tails persist when spraying at the highest pressure a smaller tip is needed or the material may need to be thinned Adjust Spray Pressure This sprayer is set up for most airless spraying applications Details on tip selection tip wear coat thickness etc are provided on page 14 wS Motor only runs when gun is triggered Sprayer Lis designed to stop pumping when gun trigger is released Align setting indicator with function symbol on Pressure Control knob page 9 e Turning knob to right clockwise increases pressure at gun e Turning it left counter clockwise decreases pressure e General spraying instructions are provided in Getting Started with Basic Spraying Tech niques section of this manual page 16 312001G Setup Unclogging Spray Tip SS EN ER To avoid fluid splashback e Never pull gun trigger when arrow shaped han dle is between SPRAY and UNCLOG positions e Tip must be pushed all the way in
3. Shutdown and Cleaning Shutdown and Cleaning Pail Flushing e For short term shutdown periods over EN night to two days refer to Short Term Stor age page 22 e For flushing after spraying oil based coat ings use compatible oil based flushing fluid or mineral spirits Read Priming and Flushing Storage Fluid page 10 e For flushing after soraying water based coatings use water Read Priming and Flushing Storage Fluid page 10 or Power Flush page 19 1 Relieve pressure page 9 2 Remove tip and guard assembly from gun and place in flushing fluid 3 Lift suction tube and prime tube from paint pail Let them drain into paint pail for a while 4 Separate prime tube smaller from suction tube larger 5 ti2039a 5 Place empty waste and water or solvent pails side by side 119726a 312001G 10 11 Place prime tube in waste pail Submerge suction tube in water or flushing solvent Turn pressure control knob to the Prime Clean setting Turn power switch ON en TI i5580a Flush until approximately 1 3 of the flushing fluid is emptied from the pail Turn power switch OFF Ufo y oo ti2018a 17 Step 12 is for returning paint in hose back to paint pail One 50 ft hose holds approximately 1 quart 1 liter of paint 12 To preserve paint in hose a Point gun into paint pail ti8909a b Unlock gun trigger lock c Pull and hold g
4. Spray tip is too large or worn Replace tip 28 312001G Troubleshooting Problem case Sonn Reversible spray tip is in Rotate arrow shaped handle on UNCLOG position spray tip so it points forward in Pressure is set at maximum but cannot achieve a good spray pattern SPRAY position page 13 Spray tip is too large for sprayer Select smaller spray tip Spray tip is worn beyond Replace spray tip capability of sprayer Extension cord is too long or not Replace extension cord heavy enough gauge Grounding and Electrical Requirements page 6 Spray gun fluid filter is clogged Clean or replace spray gun fluid filter page 21 InstaClean fluid filter is clogged Clean or replace InstaClean fluid filter page 21 Inlet screen is clogged Clean debris off inlet screen Pump valves are worn Check for worn pump valves a Prime sprayer with paint b Trigger gun momentarily When trigger is released pump should cycle momentarily and stop If pump continues to cycle pump valves may be worn Material is too thick Thin material Hose is too long if extra section is Remove section of hose added Spray gun stopped spraying Pump was not primed with flush Remove suction tube from paint ing fluid Prime pump with water or sol vent based flushing fluid Suction tube is leaking Tighten suction tube connection Inspect for cracks or vacuum leaks Prime Spray valve is plugged C
5. Keep pump assembly in a well ventilated area Do not spray pump assembly Do not smoke in the spray area Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paints and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvents manufacturer s safety instructions Fire extinguisher equipment shall be present and working Sprayer generates sparks When flammable liquid is used in or near the sprayer or for flushing or cleaning keep sprayer at least 20 feet 6 m away from explosive vapors SKIN INJECTION HAZARD Do not aim the gun at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Always use the nozzle tip guard Do not spray without nozzle tip guard in place Use Graco nozzle tips Use caution when cleaning and changing nozzle tips In the case where the nozzle tip clogs while spraying follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean Do not leave the unit energized or under pressure while unattended When the unit is not in use turn off the unit and follow the Pressure Relief Procedure for turning of
6. equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING
7. legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires executes donn s ou intentes a la suite de ou en rapport directement ou indirectement avec les procedures concern es TO PLACE AN ORDER or to identify the nearest Graco MAGNUM distributor contact us at 1 888 541 9788 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice MM 312001 This manual contains English Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 www graco com 2 2007 revised 09 2008 34 312001G
8. BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and
9. Operation MAGNUM The manual provided with this sprayer contains TM TM English and Espanol X5 J X7 J P roX7 amp P roX9 Visit our website A i r ess S p raye rs http MAGNUM Graco com SS 31 2001G US Patent 6 752 067 European Patent 1 208 287 Korean Patent 10 0668583 Taiwan Patent No D124860 for Pro X7 Airless Paint Sprayer Design Chinese Patent ZL200730154436 7 for Pro X7 For portable spray applications of architectural paints and coatings Specifications page 2 IMPORTANT SAFETY INSTRUCTIONS Read all warnings and instructions in this manual Save these instructions See page 2 for model and series information including X5 amp X7 Models ONLY Use water based or dispense rate recommended hose length mineral spirit type materials only Do not use materials having flash points lower than 70 F 21 C For more information about your MAGNUM X5 material request MSDS from distributor or Model 262800 retailer guns and maximum working pressure es 1111304a MAGNUM X7 ON MAGNUM ProX7 MAGNUM ProX9 Model 262805 4 Model 261815 Model 261820 N i a 4 EN 5 ti9369a XK ti9368a PROVEN QUALITY LEADING TECHNOLOGY ti11305a TER TE cM T Graco Inc P O Box 1441 Minneapolis MN 55440 1441 C Pe een HO03 Copyright 2007 Graco Inc is registered to l S EN ISO 9001 Specifications Specifications This equipment is not intended for use wi
10. are end of InstaClean Fluid Filter c in sprayer e Wipe paint off outside of gun using a soft cloth moistened with water or flushing solvent ti9671a b Screw outlet fitting b into sprayer ti9347a 312001G 21 Storage Short Term Storage up to 2 days 1 Relieve pressure page 9 2 Leave suction tube and prime tube in paint pail 3 Cover paint pail and hoses tightly with plastic wrap ti9350a ti8923a ti8908a 7 Pe we et Fr Pare ay lock AU F a Engagetrigger y b Leave gun LA attached to hose SG10 SG20 c If you have not already cleaned them remove tip and guard from EZ gun and clean with water or flushing sol vent A soft brush can be used to loosen and remove dried on material if needed d Wipe paint off outside of gun using a soft cloth moistened with water or flushing sol vent 22 Storage Long Term Storage more than 2 days wS e Always circulate Pump Armor storage fluid IN through system after cleaning Water left in sprayer will corrode and damage pump e Follow Shutdown and Cleaning page 17 or Power Flush Cleaning page 19 1 Place suction tube in Pump Armor storage fluid bottle and prime tube in waste pail 2 Turn Prime Spray valve to PRIME ti9346a 3 Turn power switch ON I 115580a 4 Turn pressure control knob clockwise until the pump turns on ti9343a 5 When stora
11. cess door page 7 Unscrew outlet valve with a 3 4 in socket Remove and clean assembly X5 and X7 Remove outlet fitting and clean outlet check ball Suction tube is leaking Tighten suction tube connection Inspect for cracks or vacuum leaks Pump does not prime with fluid Remove suction tube from paint Prime pump with water or sol vent based flushing fluid 27 Troubleshooting probe oo Sonn Pump cycles but does not build up Pump is not primed pressure Inlet screen is clogged Clean debris off inlet screen and make sure suction tube is immersed in fluid Suction tube is not immersed in Make sure suction tube is paint immersed in paint Suction tube is leaking Tighten suction tube connection Inspect for cracks or vacuum leaks If cracked or damaged replace suction tube Prime Spray Valve is worn or Take sprayer to Graco MAGNUM obstructed with debris authorized service center Pump check ball is stuck Read Pump does not prime sec tion in Troubleshooting page 27 Pump cycles but paint only drib Pressure is set too low Slowly turn Pressure Control bles or spurts when spray gun is Knob clockwise to increase pres triggered sure setting which will turn motor on to build pressure Spray tip is clogged Unclog spray tip page 13 InstaClean fluid filter is clogged Clean or replace InstaClean fluid filter page 21 Spray gun fluid filter is clogged Clean or replace gun fluid filter page 21
12. crete Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity Grounding the metal pail connect a ground wire to the pail by clamping one end to pail and other end to ground such as a water pipe Maintaining grounding con tinuity when flushing or relieving pressure hold metal part of the spray gun firmly to the side of a grounded metal pail then trigger the gun Er F M Mi Pr a e a ao LTR i 3 Pi f j et i m e ti9207a Thermal Overload Motor has a thermal overload switch to shut itself down if overheated If unit overheats allow approx imately 45 minutes for unit to cool Once cool switch will close and unit will restart To reduce risk of injury from motor starting unex pectedly when it cools always turn power switch OFF if motor shuts down 312001G Component Identification Component Identification Airless spray gun Dispenses fluid Increases clockwise and decreases counter clockwise fluid pressure C Pressure control knob in pump hose and spray gun C1 Setting Indicator To select function align symbol on pressure control knob with setting indicator page 9 Pump fluid outlet fitting Threaded connection for paint hose e Filters fluid coming out of pump to reduce tip plugging and improve finish e Self cleans only during pressure relief InstaClean fluid filter ProX Sprayers Only E Access door
13. dle securely with one hand With the other hand lift and pull Fold n Store handle a located in front of sprayer frame toward you Lift up front of sprayer until you hear a click and the cart is locked in place ti9431a 24 Storage Storage Options ProX Sprayers Only e The folded sprayer can be stored on a wall as shown ti9677a e For compact shelf storage loosen but do not remove wing nuts c and fold han dle down as shown ti9676a 312001G Maintenance and Service Maintenance and Service CAUTION Protect the internal drive parts of this sprayer from water Openings in shroud allow cooling of mechanical parts and electronics inside If water gets into these openings the sprayer could mal function or be permanently damaged Caring for Sprayer Keep sprayer and all accesso ries clean and in good working A l order To avoid overheating motor KO keep vent holes in shroud clear i for air flow Do not cover sprayer D while spraying ti9355a 312001G Paint Hoses Check hose for damage every time you spray Do not attempt to repair hose if hose jacket or fittings are damaged Do not use hoses shorter than 25 ft 7 6 m Wrench tighten using two wrenches Tips e Always clean tips with compatible solvent and brush after spraying e Tips may require replacement after 15 gal lons 57 liters or they may last through 60 gal lons 227 lit
14. e protective equipment when operating servicing or when in the operat ing area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eye wear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 312001G 5 Installation Grounding and Electric Requirements Aw l Sprayer must be grounded Grounding reduces the risk of static and electric shock by providing an escape wire for electrical current due to static build up or in the event of a short circuit e The 120 Vac spray ers require a 120 Vac 60 Hz 15A cir cuit with a ground ing receptacle e Never use an outlet that is not grounded or an adapter e Do not use the sprayer if the electrical cord has a dam aged ground prong e Only use an extension cord with an undamaged 3 prong plug ti5572a Recommended extension cords for use with this sprayer e 50 ft 15 0 m 14 AWG 2 1 mm e 100 ft 30 0 m 12 AWG 3 3 mm Spray gun ground through connection to a prop erly grounded fluid hose and pump Installation nee gauge or longer extension cords may reduce sprayer performance Fluid supply container follow local code Solvent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface such as con
15. er fol lowing the steps above VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen completely Clear hose or tip obstruction Read Unclogging Spray Tip page 13 Prime m High Pressure Spray Spray Low Pressure Prime Clean ti5597a Rolling To select function align symbol on pressure control knob with setting indicator on sprayer 312001G Setup 1 Unscrew tip and guard assembly from gun 2 Uncoil hose and connect one end to gun Use two wrenches to tighten securely 3 Connect other uf end ofhoseto x sprayer tit 1456a gt X5 amp X7 ALT hose is already connected make sure connections are tight 4 Turn OFF power switch gt gt TFF o J ti2810a 5 Turn Pressure Control Knob all the way left counter clockwise to minimum pressure ti9344a 10 Setup Prime and Flush Storage Fluid To spray lacquers with the ProX7 or ProX9 you must purchase lacquer conversion kit 256212 and follow priming procedure for oil based materials The X5 and X7 units are not intended for lacquers Before you use your sprayer for the first time or begin a new spraying project you need to prime the sprayer and flush the storage fluid out of the sprayer Oil or Water based Materials N When spraying water based materials flush the system thoroughly with water When spraying oil based materials flush the syste
16. ers depend ing on abrasiveness of paint lt lt ti2055a e Do not spray with worn tip Pump Packings When pump packings wear paint will begin to leak down outside of pump e Replace pump packings at first sign of leaking or addi tional damage could occur e Purchase a pump repair kit and install according to instructions provided with kit ti9356a e Consult a Graco MAGNUM authorized service center 25 Troubleshooting Troubleshooting Check everything in this Troubleshooting Table before you bring the sprayer to a Graco MAGNUM authorized service center Power switch is on and sprayer is Pressure is set at zero pressure Turn pressure control knob clock plugged in but motor does not wise to increase pressure setting run and pump does not cycle Motor or control is damaged Take sprayer to Graco MAGNUM authorized service center Electric outlet is not providing e Try a different outlet or plug in power something that you know is working to test outlet Reset building circuit breaker or replace fuse Extension cord is damaged Replace extension cord Read Grounding and Electric Require ments page 6 Sprayer electric cord is damaged Check for broken insulation or wires Replace electric cord if damaged Paint and or water is frozen or Unplug sprayer from outlet If fro hardened in pump zen do NOT try to start sprayer until it is completely thawed or you may damage t
17. f the unit High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immediate surgical treatment Check hoses and parts for signs of damage Replace any damaged hoses or parts This system is capable of producing 3000 psi Use Graco replacement parts or accessories that are rated a minimum of 3000 psi Always engage the trigger lock when not spraying Verify the trigger lock is functioning prop erly Verify that all connections are secure before operating the unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls 312001G Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Always wear appropriate gloves eye protection and a respirator or mask when painting Do not operate or spray near children Keep children away from equipment at all times Do not overreach or stand on an unstable support Keep effective footing and balance at all times Stay alert and watch what you are doing Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not kink or over bend the hose Do not expose the hose to temperatures or to pressures in excess of those specified by Graco Do not use the hose as a strength member to pull or lift the equipment ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock e Turn off and disconnect power c
18. ge fluid comes out of prime tube 5 10 seconds turn power switch OF 6 y OFF _ ___ i2018a 6 Turn Prime Spray valve to SPRAY to keep storage N fluid in sprayer during re 9 storage x ti9345a 312001G Storage Stowing Sprayer Before storing sprayer make sure all water is drained out of sprayer and hoses Do not allow water to freeze in sprayer or hose Do not store sprayer under pressure 1 Screw inletscreen onto suction tube ti9433a 2 Coil hose Leave it EN connected to sprayer Ne Wrap hose around hose wrap bracket We he Ss ti9366a 3 Secure a plastic bag around suction tube to catch any drips 4 Store sprayer indoors 312001G Fold n Store Storage The sprayer cart can be folded for convenient and compact storage Folding the Sprayer ProX Sprayers Only 1 Grasp cart handle securely with one hand With the other hand lift and pull Fold n Store handle a in front of sprayer frame toward you ne i INN i f th Y 2 ne 2 Push front of sprayer down toward floor while holding cart handle securely with your other hand as shown ti9425a ti9432a ti9428a 23 Unfolding the Sprayer ProX Sprayers Only 1 Iffolded for compact shelf storage unfold handle a and align as shown 2 Tighten wingnuts b 3 Remove suction tube from hook c in the back ng of the sprayer 4 Grasp cart han
19. he motor control board and or drivetrain Make sure power switch is OFF Place sprayer in a warm area for several hours Then plug in pow ercord and turn sprayer ON Slowly increase pressure setting to see if motor will start If paint is hardened in sprayer pump packings valves drivetrain or pressure switch may need to be replaced Take sprayer to Graco MAGNUM authorized ser vice center 26 312001G Troubleshooting Problem Ce Sonn Pump does not prime 312001G Prime Spray Valve is in SPRAY Turn Prime Spray Valve to PRIME position position pointing down Inlet screen is clogged or suction Clean debris off inlet screen and tube is not immersed make sure suction tube is immersed in fluid Pump was not primed with Remove suction tube from paint flushing fluid Prime pump with water or solvent based flushing fluid page 10 Inlet valve check ball is stuck Remove suction tube and place a pencil into the inlet section to dis lodge the ball allowing pump to prime properly OR Power Flush sprayer page 19 AutoPrime may need replace ment Turn power switch ON and listen for tap in pump If you do not hear tap AutoPrime is dam aged Take sprayer to Graco MAG NUM authorized service center Inlet valve check ball or seat is Remove inlet fitting Clean or dirty replace ball and seat Outlet valve check ball is stuck ProX7 and ProX9 Insert screw driver in slot and remove Easy Ac
20. ical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances AX I 312001G GROUNDING Improper installation of the grounding plug is able to result in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician or serviceman when the grounding instructions are not com pletely understood or when in doubt as to whether the product is properly grounded Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug illustrated in the figure below i Yt H ti9164a Only OEC the product to an outlet having the same configuration as the plug Do not use an adapter with this product Extension Cords Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that accepts the plug on the product Make sure your extens
21. in 0 013 in 413 tip has AE 152 203 mm 0 33 mm a y 221413 8 10in 0 013 in ti5559a 203 254 mm 0 33 mm Last two digits tip hole size in thousands of an inch 221415 8 10in 0 015 in 203 254 mm 0 38 mm 221515 10 12 in 0 015 in 254 305 mm 0 38 mm 221417 8 10in 0 017 in 203 254 mm 0 43 mm 221517 10 12 in 0 017 in 254 305 mm 0 43 mm 221619 12 14 in 0 019 in 305 356 mm 0 48 mm First digit when doubled Example For an 8 to 10 in 203 to 254 mm fan width and 0 013 0 33 mm a size order Part No 221413 312001G 15 Getting Started With Basic Techniques Getting Started With Basic Techniques Use a piece of scrap cardboard to practice these basic spraying techniques before you begin spray ing the surface e Hold gun 12 in 30 cm from surface and aim straight at surface Tilting gun to direct spray angle causes an uneven finish 412 in Tann 30 cm Oe even finish TE gt tiss85a i thin e Flex wrist to keep gun pointed straight Fanning gun to direct spray at angle causes uneven fin ish even finish thin thick thin ti2036a 16 Triggering Gun Pull trigger after starting stroke Release trigger before end of stroke Gun must be moving when trigger is pulled and released y FY F FF gt bets Aiming Gun Aim tip of gun at bottom edge of previous stroke overlapping each stroke by half Y ti2037a ti2038a 312001G
22. ion cord is not damaged If an extension cord is necessary use 12 AWG 2 5 mm minimum to carry the current that the product draws An undersized cord results in a drop in line voltage and loss of power and overheating Warnings FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes motors and electrical equipment For X5 and X7 models only use water based or mineral spirit type materials with a flash point greater than 70 F 21 C Paint or solvent flowing through the equipment is able to result in static electricity Static elec tricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use Graco conductive or grounded high pressure airless paint sprayer hoses Verify that all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons Keep spray area well ventilated Keep a good supply of fresh air moving through the area
23. ip Consider coating and surface to be sprayed Make sure you use best tip hole size for that coating and best fan width for that surface Tip Hole Size Tip hole size controls flow rate the amount of paint that comes out of the gun HINTS e Use larger tip hole sizes with thicker coatings and smaller tip hole sizes with thinner coatings e Maximum tip hole sizes supported by sprayer X5 0 015 in 0 38 mm X7 0 017 in 0 43 mm ProX7 0 017 in 0 43 mm ProX9 0 019 in 0 48 mm e Tips wear with use and need periodic replace ment 14 Fan Width Fan width is the size of the spray pattern which determines the area covered with each stroke Nar rower fans deliver a thicker coat and wider fans deliver a thinner coat HINTS e Select a fan width best suited to the surface being sprayed e Wider fans allow provide better coverage on broad open surfaces e Narrower fans provide better control on small confined surfaces 312001G Setup Understanding Tip Number Reversible Tip Selection Chart The last three digits of tip number i e 221413 contain information about hole size and fan width Fan Width 12 in on surface when gun is held 12 in 30 5 cm from 305 mm from surface being sprayed surface Hole Size 221311 6 8in 0 011 in approximate 152 203 mm 0 28 mm fan width e 221411 8 10in 0 011 in af fan width 203 254 mm 0 28 mm 7 Gr 221313 6 8
24. lean replace prime tube as nec essary Take sprayer to Graco MAGNUM authorized ser vice center if valve is plugged Spray tip is clogged Unclog spray tip page 13 Coat is going on too thick Choose a tip with smaller hole size Choose tip with wider fan Make sure gun is far enough from surface When paint is sprayed it runs down the wall or sags 312001G 29 Troubleshooting Problem Cause Teen When paint is sprayed coverage Coat is going on too thin s inadequate Make sure gun is close enough to surface Fan pattern varies dramatically Pressure control switch is worn Take sprayer to Graco MAGNUM while spraying and causing excessive pressure authorized service center variation OR Sprayer does not turn on promptly when resuming spraying Cannot trigger spray gun Spray gun trigger lock is locked Rotate trigger safety lever to unlock trigger lock page 9 Paint is coming out of pressure Pressure control switch is worn Take sprayer to Graco MAGNUM control switch authorized service center Prime Spray valve actuates System is over pressurizing Take sprayer to Graco MAGNUM automatically relieving pressure authorized service center through prime tube Paint leaks down outside of pump Pump packings are worn Replace pump packings Motor is hot and runs intermit Vent holes in enclosure are Keep vent holes clear of tently Motor automatically shuts plugged or sprayer is covered ob
25. m thoroughly with mineral spirits or compatible oil based flushing solvent To spray water based materials after spraying oil based materials flush the system thoroughly with water first The water flowing out of prime tube should be clear and solvent free before you begin spraying the water based material To spray oil based materials after spray ing water based materials flush the sys tem thoroughly with mineral spirits or a compatible oil based flushing solvent first The solvent flowing out of the prime tube should not contain any water When flushing with solvents ground pail and gun Read Grounding and Electric Requirements page 6 To avoid fluid splashing back on your skin or into your eyes always aim gun at inside wall of pail 1 Make sure the power switch is OFF and the sprayer is unplugged OF 6 f I ti2810a 312001G Setup 2 Separate prime tube smaller from suction tube larger ti2039a 3 Place prime tube in waste pail ti9652a WIR EQ RE 4 Submerge suction tube in I i water or flushing solvent vw ti9651a 5 Turn Prime Spray Valve to PRIME WG ti9346a 6 Plug sprayer in a grounded outlet 115580a 7 Turn power switch ON 8 Align setting indicator with Prime Clean setting on Pressure Control knob until pump starts page 9 ti9718a 9 When sprayer starts pumping flushing solvent and air bubbles will be purged from system All
26. ning Stop triggering I pe gun Engage q trigger lock SM 4 Turn prime spray valve to Prime ti9346a en Turn power switch OFF I ti2810a ti9413a Turn off garden hose Close Power Flush attachment u Unscrew Power Flush t attachment from suction tube Clean InstaClean Fluid Filter ti2047a and gun page 21 Fill unit with Pump Armor storage fluid Read Long Term Storage page 22 312001G Shutdown and Cleaning TM Cleaning InstaClean Fluid 4 Tighten outlet fitting and Filter ProX Sprayers Only reconnect hose a to sprayer Use two The InstaClean Fluid Filter prevents particles from wrenches to tighten entering paint hose After each use remove and securely clean it to insure peak performance ti9674a 1 Relieve pressure page 9 Cleaning Gun 2 e Clean gun fluid EN a Disconnect airless filter d with Eee flushing Bn spray hose a from water or flushing lt y A cy sprayer solvent and a k brush every time L yg b Unscrew outlet fitting you flush the y ti11455a b system Replace a gun filter if SG10 ti9347a c Remove InstaClean damaged Fluid Filter c e Remove tip and guard and clean with water or flushing 3 Check InstaClean Fluid Filter c for debris If solvent A soft brush can be needed clean filter with water and a soft brush used to loosen and remove dried on material if needed a Install closed Squ
27. not shown ProX Sprayers Only ProX Power Piston F Pump behind Easy Pumps and pressurizes fluid and delivers it to paint hose Easy Access door permits quick access to outlet valve To remove door E1 Easy Access door insert flat blade of screwdriver into slot on the bottom of the door as shown on page 7 Draws fluid from paint pail into pump Prime tube with diffuser Drains fluid in system during priming and pressure relief e In PRIME position pointing down directs fluid to prime tube e In SPRAY position pointing forward directs pressurized fluid to paint hose e Automatically relieves system pressure in overpressure situations Storage compartment ProX Sprayers Only Provides onboard storage for spray tips and or tools Prevents debris from entering pump Transports high pressure fluid from pump to spray gun Fold n Store Handle N Used to fold cart frame for hanging on wall ProX Sprayers Only a Tip guard Reduces risk of fluid injection injury e Atomizes fluid being sprayed forms spray pattern and controls fluid Reversible spray tip flow according to hole size e Reverse unclogs plugged tips without disassembly Gun trigger safety lever Prevents accidental triggering of spray gun Gun fluid inlet fitting Threaded connection for paint hose Sane eich ach m garden hose to suction tube for power flushing water base Gun fluid filter Filters fluid entering spray gun to reduce tip clogs H
28. ord before servicing equipment e Use only grounded electrical outlets e Use only 3 wire extension cords e Ensure ground prongs are intact on sprayer and extension cords e Do not expose to rain Store indoors PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rupture and result in death serious injury and property dam age BURN HAZARD Equipment surfaces can become very hot during operation To avoid severe burns do not touch hot equipment Wait until equipment has cooled completely MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guide lines PERSONAL PROTECTIVE EQUIPMENT You must wear appropriat
29. ose wrap Rack Stows paint hose X7 ProX7 and ProX9 only Pail hanger Fa x X7 Prox7 and ProX9 For transporting pail by its handle QuickAccess Inlet Permits quick access to inlet valve to clear debris ProX9 only 312001G 7 ProX Sprayers Only J Prime Spray valve ep x Component Identification 312001G Operation Operation Trigger Lock Always engage the trigger lock when you stop spraying to prevent the gun from being triggered accidentally by hand or if dropped or bumped ee ones Pe ee N A F A ti8922a gt LAE N A a ho en Fi ur 1 4 rt IT OW A Trigger Unlocked SG10 I thy Trigger Locked SG10 ti8908a ti8909a Trigger Locked SG20 Trigger Unlocked SG20 Pressure Relief Procedure Follow this Pressure Relief Procedure whenever you stop spraying and before cleaning checking servicing or transporting equipment 1 Turn power switch OFF and unplug nn power cord IF o y een nn ti2810a Pressure Control Knob Settings erro 2 Turn Prime Spray valve to PRIME to relieve pressure ti9346a 5 3 Hold gun firmly to LM side of pail Trigger the gun to relieve pressure 4 Engagetrigger TB SG10 SG20 Leave Prime Spray valve in the PRIME position until you are ready to spray again If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved aft
30. ow fluid to flow out of prime tube into waste pail for 30 to 60 seconds 312001G 10 11 12 13 14 15 16 Turn power switch OFF Transfer suction tube to paint pail and submerge suction tube in paint ti9653a I ti5580a Turn power switch ON When you see paint coming out of prime tube a Pointguninto _ u Fe ra r ar ee L ai i iii 2 7 ae MR i 2 Ih b Unlock gun 7 um trigger lock 8 A c Pullandhold o gun trigger d Turn Prime Spray valve to SPRAY Continue to trigger gun into waste pail until you see only paint coming out of gun Release trigger _ m Engage trigger A OE lock Vr one Transfer prime v5 tube to paint pail and clip prime tube to suction tube e Motor stopping indicates pump and hose SG20 IN are primed with paint e f motor continues to run the sprayer is not properly primed To reprime repeat step 8 17 Install Tip and Guard on Gun SS l 1 Engage trigger lock ap LW i AN F Fa j LA ti8923a er I il ti8908a Bae NS 4 i SG10 SG20 2 Verify tip and guard parts are assembled in order shown retaining nut black rubber gasket and metal seat ti8911a guard Use tip to align seat in guard Tip must be pushed all the way into guard 3 Screw tip and guard assembly on gun Tighten retaining nut ti9313a 12 Setup
31. structions and overspray and off due to excessive heat Dam keep sprayer open to air age can occur if cause is not cor Extension cord is too long or not a Replace extension cord Read rected heavy enough gauge Grounding and Electrical Thermal Overload page 6 Requirements page 6 Unregulated electrical generator Use electrical generator with a being used has excessive voltage proper voltage regulator Sprayer requires 120VAC 60 Hz 1500 Watt generator 30 312001G Technical Data MAGNUM X7 Working pressure range N A Height 29 2 in 74 2 cm D O gt O D O D mp 9 18 AWG amp wire 6 f 1 8m Fluid inlet fitting 3 4 in internal thread standard garden hose thread Fluid outlet fitting 1 4 NPSM external thread Inlet screen on suction tube 35 mesh 450 micron Wetted parts pump amp hose stainless steel brass leather ultra high molecular weight polyethylene UHMWPE carbide nylon aluminum PVC polypropylene fluroelastomer Wetted parts gun aluminum brass carbide nylon plated steel stainless steel UHMWPE zinc 30 to 160 F 35 to 71 C 40 to 115 F 4 to 46 C When pump is stored with non freezing fluid Pump damage will occur if water or latex paint freezes in pump Damage to plastic parts may result if impact occurs in low temperature conditions v Changes in paint viscosity at very low or very high temperatures can affect sprayer performance
32. th flammable or combustible materials used in places such as cabinet shops or other factory or fixed locations If you intend to use this equipment in this type of appli cation you must comply with NFPA 33 and OSHA requirements for the use of flammable and combustible materials Dispense Hoss kondil and Maximum Working Model Name Rate gpm 2 g Tate Ipm iameter a en Ah in x 25 5 Getting Started Fold n Store Cart ProX Sprayers Only 1 Unfold handle a and En O align as shown i Pa JN 4 Install hose rack d to frame y 5 handle Install lock nuts Tighten securely 2 Tighten wingnuts b gt ti9675a 3 Grasp cart handle securely with one hand With the other hand lift and pull Fold n Store handle a located in front of sprayer frame toward you Lift up front of sprayer until you hear a click and the cart is locked in place 5 Secure power cord in clip e located beneath storage compartment C ti9679a oe 14 ti9719a 2 312001G Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure spe cific risks Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable Grounding Instructions This product must be grounded In the event of an electr
33. to guard 1 To UNCLOG 557 3 tip obstruction 0 P engage trigger gt 17 lock L Bg a i 4 i f A OE SG10 2 Point arrow shaped handle backward to UNCLOG position 3 Aim gun at piece of scrap or cardboard ti9048a 312001G 4 Unlock trigger lock Pull triggerto AAA clear clog lt 7 5 When obstruction is cleared engage trigger lock and rotate arrow shaped handle back to SPRAY position ti9049a Point the arrow shaped handle on the spray tip forward to SPRAY and backward to UNCLOG obstructions 13 Tip Selection Selecting Tip Hole Size Tips come in a variety of hole sizes for spraying a range of fluids Your sprayer includes an 0 015 in 0 38 mm tip for use in most spraying applications Use the following table to determine the range of recommended tip hole sizes for each fluid type If you need a tip other than the one supplied see the Reversible Tip Selection Chart on page 15 HINTS e As you spray the tip wears and enlarges Start ing with a tip hole size smaller than the maxi mum will allow you to spray within the rated flow capacity of the sprayer ar Hole Size Setup e Maximum tip hole sizes supported by the sprayer X5 0 015 in 0 38 mm X7 0 017 in 0 43 mm ProX7 0 017 in 0 43 mm ProX9 0 019 in 0 48 mm Coatings 00101 00mm nn 0 015 in 0 38 mm Co mo oo te BEE A BE A ae ee Choosing the Correct T
34. un trigger d Turn Prime Spray valve to SPRAY e Turn power switch ON i5580a f Continue to hold gun trigger until you see paint diluted with flushing fluid starting to come out of gun 13 14 15 16 17 18 Shutdown and Cleaning While continuing to trigger gun quickly move gun to redirect spray into waste pail Continue triggering gun into waste pail until flushing fluid dispensed from gun is relatively clear ti9745a ti8923a ti8908a Stop triggering _n ma gun Engage the j N r Turn prime spray valve to Prime Turn power switch OFF EN ti2018a Clean InstaClean Fluid Filter and gun page 21 Fill unit with Pump Armor storage fluid Read Long Term Storage page 22 312001G Shutdown and Cleaning Power Flush Power flushing is a faster method of flushing It can only be used after spraying water based coatings 1 Relieve pressure page 9 2 Remove tip and guard assembly from gun and place in waste pail 3 Place empty waste and paint pails side by side ti9726a 4 Lift suction tube and prime tube from paint pail Let them drain into paint for a while 5 Place suction and prime tube in waste pail SE 6 Turn Pressure Control knob to the Prime Clean setting N VIE 3 VE ry f a Sa f ti9344a 7 Screw power flush attachment to garden hose Close valve ti9413a 8 Turn on
35. water Open valve Rinse paint off suction tube prime tube and inlet screen 9 Turn lever to close power flush attachment 312001G 10 Unscrew inlet screen from suction tube Place inlet screen in waste pail mmm m imo l N N Unt SEHE ti2040a lt L 11 Connect garden hose to suction tube with Power Flush attachment Leave prime tube in waste pail ti2042a 12 Turn power switch ON 115580a 13 Open lever on Power Flush attachment ti2043a 14 Circulate water through sprayer into waste pail for 20 seconds 15 Turn power switch OFF _ ti2018a 19 No 16 is for returning paint in hose back to paint pail One 50 ft 15 m hose holds approx imately 1 quart 1 liter of paint 16 To preserve paint 17 20 in hose a Point gun into paint pail gt CC b Unlock gun Zu N N N trigger lock SA lis B922a z Fa h N ti8909a SG10 c Pull and hold gun trigger d Turn Prime Spray valve to SPRAY en I ti5580a e Turn power switch ON f Continue to hold gun trigger until you see paint diluted with water starting to come out of gun While continuing to trigger gun quickly move gun to redirect spray into waste pail Continue MW triggering gun into waste pail until water coming out of gun is relatively clear ti9745a 18 19 20 21 22 23 24 Shutdown and Clea
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