gohastings.com POWERPOD 400 User's Manual
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1. 15 8 5 SETTING A CHANNEL TO AUTO CONTROL 16 8 6 SETTING A CHANNEL TO DIRECTLYMETERINCOMING 516 5 16 87 SETTING A CHANNEL TO DISPLAY THE TOTALIZER FUNCTION 16 9 0 EXTERNAL REMOTE OPERATION iseeeeeeenenee nennen nnne nnne nennen nnns 18 9 1 SELECTING EXTERNAL REM OPERATION FRONT PANEL ONLY 18 9 2 CHOOSING RS 232 COMMUNICATION rccte rte dene ideis 18 9 3 CHOOSING RS 485 COMMUN ICAT TON itte emite teneo dte iet tantu 18 10 0 SETUPCAL Db Mc 19 10 1 ENTERING THE SETUPJCAL MODE 5m ceu b d aad acu m dx 19 102 DISPLAY SETUPS ed reete arene ett eA alae ee AGA e 19 10 2 1 BLANKING A DISPLAY LANE CHANINED SER e r RET rue Ex rb e ede RR EAE 19 10 2 2 SELECTING DISPLAY BRIGHTNESS erede orae pedo ewe osa pe d PE EPA TR EPEE raga 19 10 2 3 SELCEGT ING NIT SO ESM EASURE etse doe cue ten e Eoo o eruta o reae eo ERE Eee Ee LER Va Da DRE DRE TO 20 102 4e SELECTING aia A cece a tue da 20 10 2 5 SETTING A D CONVERSION RATE FILTER em enne nnne nnn nnn nnne nnn nnn nan 20 10 2 6 FRONT PANEL LOCK DUE qe Gita endi 21 i09 TOTALIZER SETUP diee aeree c tb dte 21 COUNT UP TO ASET POINT2. 400 Serial Commands Cont d Name Ch1 Disp Mode Ch2 Disp Mode Ch3 Disp Mode Ch4 Disp Mode Totalizer Set Point Ch1 Totalizer Set Point Ch2 Totalizer Set Point Ch3 Totalizer Set Point Ch4 Totalizer Mode Ch1 Totalizer Mode Ch2 Totalizer Mode Ch3 Totalizer Mode Ch4 Totalizer Reset Ch1 Totalizer Reset Ch2 Totalizer Reset Ch3 Totalizer Reset Ch4 Totalizer Flag Ch1 Totalizer Flag Ch2 Totalizer Flag Ch3 Totalizer Flag Ch4 Cal Value CH1 Cal Value CH2 Cal Value CH3 Cal Value CH4 Zero Ch1 Zero Ch2 Zero Ch3 Zero Ch4 Set Full Scale Value Ch1 Set Full Scale Value Ch2 Set Full Scale Value Ch3 Set Full Scale Value Ch4 Status All Channels Ratio Mode Ch1 Ratio Mode Ch2 Ratio Mode Ch3 Ratio Mode Ch4 Baud Rate Front Panel Lock Out Multi drop Address Query T1S 725 735 T4S T1M T2M T3M T4M 1 2 TF4 SN1 SN2 SN3 SN4 ST Raz BR RE 00X Response Did D2d D3 d D4d note 5 T1S dddddd T2S dddddd T3S dddddd T4S dddddd TiMd T2M d T3M d T4M d note 8 note 8 TF1 d TF2d d TF4d note 9 SN1 d dddd SN2 d dddd SNS d dddd SN4 d dddd notes 1 2 OCA CH1 text CH2 text text CHA text HI LO CH1 d d CH2 d d CH4 d d Note 10 R1 d R2 d R3 d R4 d note 11 BR d REn REMOTE LOCAL MULTIDROP ADDRESS dd note 12 note 13 Paae 31 of 42 APPENDIX A Notes 1 All returned values
3. ek desert ee Pet ie ld queda RE e soci Ee P EAR D ol dev eod d 21 10 32 COUNT DOWN FROM POINT 13 roter a ete we etu ken ede ena ates 22 10 373 COUNT CONTINUOUSLY e eerte o ee ee et dede eu oca ee PCI E Ux de eoa e Ra os ER 22 10 4 EXTERNAL COMMUNICATION SE Ti Pasce ach ath laced 22 10A SETTING M RE 22 10427 clos SETTING eee eae Lu A o ED M a Et 22 10 5 SELECTING THE ANALOG SIGNAL LEVEL teet etti eae stude 23 10 51 ZERO EO FIVE OPERATION eia cec ee eV tee sva Tete cvv Tee Pea ey Da tu es Ta ce ve 23 Paae 3 of 42 10 5 2 ZERO TO EN VOTT OPERAT ION ut ette nonis nett Ce e D Rex een Net eux edo Ra 23 10 5 3 FOUR T O T WENT Y MEEEIAMP OBERATION io eerta ot Deco ete ERR ER apo dE DERE RH ERE eene 23 10 6 SET EINIG EEIM TT ACA R MSs necu er etse te te emt dae sete e etie de eee ead lad e Ent 24 10 6 1 SETTING A SINGLE CHANNEL S HIGH LIMIT eee nnne nnne 24 10 6 2 SETTING A SINGLE CHANNEL S LOW LIMIT Hmmm hene rhnee rene rre nennen nnns 24 10 6 3 SETTING A SINGLE CHANNEL S 5 nenas 24 10 7 SETTING RATIO CONTROL 25 ENABEINGIRATIOcCONT ROL veo ao e ee P egt et este totg hse ae usen e Tee cav pde CU ae pr yu ge 25 10 8 CALIBRATING ACHANNEL TO ITSINCOMING 51
4. Alarms 16 e O O O HD DB 26 Ne 18 NC 19 3 High Alarm 20 Chni3lowAlarm 21 Chni3 AlarmRetum 22 High Alarm 23 Chni4 Low Alarm 24 Chni4 AlarmRetum NE 36 P aae 13 of 42 7 5 ANALOG SIGNAL FOLLOWERS Analog signals from each channel s transducers are available for reading or for sending to another power supply for ratio M aster Slave operation T he signal can be sent to a channel on another power supply and programmed as a M aster for that power supply allowing the remaining three channels to operate as slaves When operating 4 20 mA instruments the followers supply a 0 10 volt signal ist Channet 1 Signal 2 Channel 1 Return 3 Channel Signal Channel 2 Return CH MEME NER 08 16 9 0 5 BEIM 1 Cranners Signa 12 Channe 3 Return 13 14 Chamel4Retum 15 Paae 14 of 42 8 0 Manual O peration 8 1 POWER ON OFF T he Power On switch item 1 in rear panel drawing is located in the upper right corner of the rear panel Insure that the proper power setting is selected prior to turning the power on See the Power section of WIRING TH E 400 above 82 CHANGING THE COMMAND SET POINT Channel two 2 example shown 2 S
5. Press ENT ER Press 1 2 3 or 4 depending on which channel isto be zeroed Press ENT ER Press 7 Press ENT ER Press 1 Press ENT ER Press ENT ER again Y ou have just told a channel to display zero when the input signal is zero volts Paae 36 of 42 14 2 Zeroing U nit 4 to 20 mA Range T he following instructions explain how to use the PO W ER 400 command signal to supply 4mAmp signal to a channel s input and set the display to read zero atthis current level D isconnect all connectors from the channel to be calibrated Insure that the channel is set to read 4 to 20 mA signals by performing the following steps Press MODE Press 3 Press ENT ER Press 1 2 3 or 4 depending on which channel isto be zeroed Press ENT ER Press 4 Press ENT ER Press 3 Press ENT ER T he normal display returns and will respond in the 4 to 20 mA mode Connect a milliamp meter between pins 14 and 6 on the 15 pin D connector corresponding to the channel to be calibrated 1 Channel 1 J2 Channel 2 J3 Channel 3 14 Channel 4 Set the command for the selected channel to zero Press the CHANNEL button Press 1 2 3 or 4 depending on which channel isto be zeroed Press 0 0 using the numbered key pad Press ENT ER T he milliamp meter should be reading between 3 996 and 4 004 mAmps T o Zero the meter with a signal of 4mA perform the following steps Press MODE Press 3 Press ENT ER Press 1 2 3 or 4 depending on
6. 2 TOTAL MMN NM UCMAS CHLAS 3 SETUP CAL UOS CHLXS 4 XTRNL CNT NNN NN JOMAS CHLXS Press the MODE button The MODE menu is displayed Press the number 4 key for XTRNL CNTRL TheXTRNL CNTRL menu is displayed Choose RS 485 by pressing the number 2 key T he normal display will return to its previously programmed state Paae 18 of 42 10 0 Setup C al M ode 10 1 ENTERING THE SETUP CAL MODE MODE 1 3 SETUP CAL 1 Chri 1 2 SETUP CAL 2 TOTAL 1 DISPLAY SETUP CAL 2 TOTAL 4 XTRNL CNT 35 4 ANALOG Sz ALARM B RATIO 7 CAUB Pressing the MODE key causes the MODE menu to be displayed Choose the SETUP CAL mode by pressing the number 3 key then ENTER A CHANNEL SELECT menu is presented on the display It should be noted that although the user must select a specific channel number some choices in the following menus may affect the operation of all channels and or the display ex Display Brightness type of communication See the following menu options for more details 10 2 DISPLAY SETUP After entering the SETUP CAL mode and selecting a channel number as described in the previous section several selections are available that will affect the display Follow the steps below to gain the desired customized display Note Front panel lockout and display line channel blanking are only available through serial communication 10 2 1 Blanking a Display Line C hannd
7. Filter Setting Ch3 Filter Setting Ch4 Multiplier CH1 Multiplier CH2 Multiplier CH3 Multiplier CH4 Query C1 C2 C3 C4 C5 SP1 SP2 SP3 SP4 A1H A1L A2H A2L A3H A3L A4H A4L HY1 HY2 HY4 UM1 UM2 UMS UM4 GS1 GS2 GS3 GS4 IN1 IN2 INS IN4 FL1 FL2 FL3 FL4 ML 1 ML 2 ML 3 ML 4 Response CH1 ddd dd U of M GasID CH2 ddd dd U of M GasID CH3 ddd dd U of M GasID CH4 ddd dd U of M GasID CH1 ddd dd U of M GasID CH2 ddd dd U of M GasID CH3 ddd dd U of M GasID CH4 ddd dd U of M GasID SP1 ddd dd SP2 ddd dd SP3 ddd dd SP4 ddd dd A1H ddd dd A1L ddd dd A2H ddd dd A2L ddd dd ddd dd A3L ddd dd 4 ddd dd A4L ddd dd HY1 ddd HY2 ddd HY3 ddd HY4 ddd dd UM dd UMS dd UM4 dd GS1 ddd GS2 ddd GS3 ddd GS4 ddd IN1d rz fis ING d rz ffs IN3d f tts IN4 d rz fis FL2d FL3d FL4 d ML 1 dddd d ML 2 ddd dd ML 3 dd ddd ML 4 d dddd notes 1 2 notes 1 2 notes 6 7 notes 1 2 Paae 30 of 42 APPENDIX A Cont Command 1 lt gt D2 lt d gt D3 lt d gt D4 lt d gt T1S lt dddddd gt T2S lt dddddd gt T3S lt dddddd gt T4S lt dddddd gt T1M d T2M d T3M d T4M lt d gt TIR T2R T3R T4R SN1 lt d dddd gt SN2 lt dd ddd gt SN3 lt ddd dd gt SN4 lt dddd d gt Zi 22 23 24 F1 F2 F3 F4 Ri1 lt d gt R2 lt d gt R3 lt d gt R4 lt d gt BR lt d gt RE lt d gt 00X lt dd gt
8. 5 26 10 8 1 RESETTING THE ZERO OIL Ys sett oerte a beet a tue E fees decade eet b Ust een 26 10 8 2 RESETTING THESPAN ee pb RE epe Rn e aeree et RR 26 10 8 3 RESET T ING ZERO AND SPAN Ss corte tee hr ooa RU ee eee E a a Uter ago eeu paa a Des mc ea dune 27 10 8 4 SETTING A MULTIPLICATION FACTOR cete coii e teen dere teal Roa dd avs 27 10 9 SERIAL COMMUNICATION i te eee eoi ir ee RR tet eco Rb ec eie bet Eee road 28 10 9 1 COMM AN DSi eet ceri ou ee e odes te a etn tede eset erred ele 28 T0 9 2 SET POINT QUERIES tivo ete pe ete Eee Peel petiere ue DER epe Hope EX ua E PR PR 28 10 9 3 ALARM F AC QUERIES etre t He eibi P Up orte ae eb DSi e pe taa Pete en Er dn 28 11 0 APPENDIX enean ania a aa eu Gu GE oO eee 30 12 0 APPENDIX 33 13 0 APPENDIX C airmata nan n a ua uaa a Oa aA OE BN LU GG GG E GG E n 33 14 0 TNR KERN EEEKEE 36 15 0 5 41 16 0 42 16 1 WARRANTY REPAIR POLICY 42 16 2 NON WARRANTY REPAIR POLICY rot th t e a Gin 42 4 of 42 1 0 Quick Start I
9. Cubic Centimeters per Minute Standard Cubic Centimeters per Second Normal Cubic Centimeters per Second Standard Cubic Centimeters per Hour Normal Cubic Centimeters per Hour Standard Cubic Feet per Minute Normal Cubic Feet per Minute Standard Cubic Feet per Second Normal Cubic Feet per Second Standard Cubic Feet per Hour Normal Cubic Feet per Hour Standard Cubic Meters per Minute Normal Cubic Meters per Minute Standard Cubic Meters per Second Normal Cubic Meters per Second Standard Cubic Meters per Hour Normal Cubic Meters per Hour Rate Total SCCM SCC SLM SL V MV CNT NLM NL SLS SL NLS NL SLH SL NLH NL SMLM SML NML SMLS SML NMLS NML SMLH SML NMLH NML NCCM NCC SCCS SCC NCCS NCC SCCH SCC NCCH NCC SCFM SCF NCFM NCF SCFS SCF NCFS NCF SCFH SCF NCFH NCF SCMM SCM NCMM NCM SCMS SCM NCMS NCM SCMH SCM NCMH NCM 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 Name Standard Cubic Inches per Minute Normal Cubic Inches per Minute Standard Cubic Inches per Second Normal Cubic Inches per Second Standard Cubic Inches per Hour Normal Cubic Inches per Hour Pounds per Minute Pounds per Second Pounds per Hour Kilograms per Minute Kilograms per Second Kilograms per Hour Grams per Minute Grams per Second Grams per Hour Moles per Minute Moles per Second Moles per Hour Kilomoles per Minute Kilomoles per Second Kilomoles per
10. Four to T wenty M illiamp O peration W hile the SET UP C AL menu select ANLG by pressing the number 4 key and the EN T ER key From theANALOG SIGNAL menu choose 4mA 20 mA operation by pressing the number 3 key and pressing EN T ER T he normal display returns with 4 milliamps intended to correspond to 096 signal and 20 milliamps intended to correspond to the 10096 signal Calibration may be required P aae 23 of 42 10 6 SETTING LIMIT ALARMS Each channel of the POWERPo 400 has one high limit alarm and one low limit alarm Each alarm is provided by an open collector opto isolated signal at a corresponding pin on the rear ALARMS panel connector J8 U se the CHANNEL n provided diagram when referring HIGH LIMT to the text below ALARMS From ds HIGH LMT CHANNEL n SETUP CAL 2 LOW LMT eet HYSTERESIS 4 ALARMS CHANNEL n HYSTERESE MM NN UOS CHOS WM NN CHLXS UOS CHLXS MM NN UOS CHOS 10 6 1 Setting a Single C hannd s H igh Limit After selecting a channel in the SETUP CAL menu choose ALARMS by pressing the number 5 key followed by the ENTER key The ALARMS menu will be displayed Pressing the number 1 key selects the HIGH LIMIT display U sing the number keys enter the desired high limit level and then press ENTER EXIT the loop by pressing the number 4 ENTER key while the ALARMS menu is displayed 10 6 2 Setting a Sin
11. Hour Watts Bits per Second Seconds Minutes Hours Watt Hours Torr Bar Pascals Inches of Water Pounds per Square Inch Absolute Pounds per Square Inch Gage Rate Total SCIM SCI NCIM NCI SCIS SCI NCIS NCI SCIH SCI NCIH NCI LBM LB LBS LB LBH LB KgM Kg KgS Kg KgH Kg GRM GR GMS GR GRH GR Mol MolS Mol MolH Mol KMoIM KMol KMolS KMol KMolH WwW BPS Bits Sec Min Hrs WH Torr Bar Pa inH20 PSIA PSIG Paae 33 of 42 GAS NAME Symbol GAS NAME Symbol GAS NAME Symbol o o o00nvumnmH x Acetic Acid Acetic Acid Anhydride Acetone Acetonitryl Acetylene Air Allene Ammonia Argon Arsine Benzene Boron Trichloride Boron Triflouride Bromine Bromochlorodifluoromethane Bromodifluoromethane Bromotrifluormethane Butane Butanol Butene Carbon Dioxide Carbon Disulfide Carbon Monoxide Carbon Tetrachloride Carbonyl Sulfide Chlorine Chlorine Trifluoride Chlorobenzene Chlorodifluoroethane Chloroform Chloropentafluoroethane Chloropropane Cisbutene Cyanogen Cyanogen Chloride Cyclobutane Cyclopropane Deuterium Diborane Dibromodifluoromethane R21 Dichloromethane Dichloropropane Dichlorosilane Diethyl Amine GasID T able Page 1 of 2 Diethyl Ether Diethyl Sulfide Difluoroethylene Dimethylamine Dimethyl Ether Dimethyl Sulfide Divinyl Ethane Ethane 1 chloro 1 1 2 2 tetrafluoro Ethane 1 chloro 1 2 2 2 tetrafluoro Ethanol Ethylacetylene Ethyl Amine Eth
12. U se the serial command D ndCr where n 2 channel number d 1 for T otalizer M ode 2 for M eter M ode 3 for a blanked line and Cr carriage return 10 2 2 Selecting Display B rightness NNN NN UOMES 5 1 BRIGHThESS 245000 LlOMX5 5 2 4415 NANA 5 3 OA SID NNN UOMKS CHLAS 4 FLIER Whilethe SETUP CAL menu is displayed choose DISPLAY by pressing the keys 1 ENTER Choose BRIGHTNESS by pressing the number I key ENTER The BRIGHTNESS menu will be visible One of four different brightness levels can be chosen by pressing a number key T he number 1 key selects the dimmest setting while the number 4 key selects the brightest Any change in brightness will affect the entire display after pressing the ENTER key P aae 19 of 42 10 2 3 Selecting U nit of M easure ANN Sch CHOS 1 BRIGHTNESS UOMMS CHLX5 2 LNITS NANNAN UOMHS CHLXS 3 GASID NNN UOMXS CHLXS 4 FILTER 84 5 LOCKOUT 85 inH20 66 After entering the SETUP CAL mode and after selecting a channel number the SETUP CAL menu is displayed Choose DISPLAY 1 ENTER and then select UNITS by pressing the number 2 key ENTER TheUNITS menu will be displayed allowing the selection of over 50 different units of measure UOM simply by pressing the number key corresponding to the desired UOM T he number can be found by scrolling up or down until the desired U OM is displayed or by con
13. connected to channel one of the RP D 400 In actuality the transducer is sending 0 23 volts at 0 degrees and 5 11 volts at 100 degrees By zeroing channel one of the POWERPo 400 while reading the low signal from the transducer the display will be 000 0 when the temperature is 0 C Like wise by setting the CAL value 100 0 while reading the 5 11 volt signal causes the POWER P D 400 to display 100 0 when the temperature is actually 100 C This procedure will not account for any non linearity in any transducer s output That is the accuracy calibration of any transducer must be independently set checked and verified before connecting to the POWER 400 or thetransducer POWER 00 400 combination must be calibrated together as a system if the accuracy of the whole system is to be known 10 8 1 Resetting theZero Only CALERATE ZERO MMN NN UOmMES CHOS 1 ZERO ONLY CHANNEL CHLXS 2 ZEHO amp SPAN SIGNAL NNN NN NNN UOMES CHS SPAN ONLY ENTER TO ACCEPT NNN UOMKS CHS 4 MULTPLER Whilethe SETUP CAL menu is being displayed and after making a selection from the CHANNEL SELECT menu select CALIBRATE by pressing the number 7key followed by ENTER then choose ZERO ONLY by pressing the number 1key and ENTER T he ZERO menu will be displayed which also displays the selected channel number and the signal being received If this signal is an acceptable signal for zero press the ENTER key
14. equipped with standard RS 232 and R S 485 serial communication M ost functions features signals and alarms are accessible and modifiable via any remote computer T hefollowing commands are manual commands only OPEN AUTOand CLOSE T he status of these settings can be read via serial communication but they cannot be changed except manually from the front panel Paae 7 of 42 POWER SELECTION Power input is switchable between 100 115 and 230VAC 500r 60 Hz via the rear panel For the safety of the operator as well as the device the correct power level should be selected prior to connecting to the power mains Seethe table POWERPOD 400 Specifications in section 3 0 for the proper fusing when changing power settings RATIO CONTROL Ratio control is possible between channels using a familiar master slave configuration Channel one 1 must be enabled as the master channel Any combination of the remaining channels is possible for slave channel assignment TOTALIZER A T otalizer function is present for each channel with the capability of counting down from a set point counting up to a set point or continuous count up T he maximum count is 999999 units W hen the set points are reached a memory flag for each set point is set to a digital 1 indicating a Boolean true value T heT otalizer set point flags must be polled via digital communication to be read Each flow channel has one low limit and one high limit s
15. to accept it If the indicated signal is not an acceptable level for reading zero the operator has an opportunity at this stage to correct any problems while reading the incoming signal before pressing the ENTER key and accepting it Alternatively the operator can press ESC to exit the SETUP CAL mode and return to it later After accepting the displayed signal level as the zero point the display returns to its previously programmed settings See Appendix D 10 8 2 Resetting the Span Only CALERATE ANY UOS CHOS 1 ZERO ONLY CHANNEL M UOMXS CHOS 2 ZEHO amp SPAN SIGNAL NNN NN NAN UOMHS CHAS 5 SPAN ONLY ENTER TO ACCEPT JOMAS CHOS 4 MULTPLER After selecting a channel in the CHANNEL SELECT portion of the SETUP CAL menu press 7 ENTER to select CALIBRATE SPAN ONLY is selected by pressing number 3 ENTER The SPAN window is displayed which contains the chosen channel and the incoming signal on that channel If the displayed signal is an acceptable full range value press ENTER to accept it T he previously programmed display returns with the selected channel now displaying the CAL d value If the incoming P aae 26 of 42 signal is not an acceptable full range value the operator has an opportunity to correct any problems at this stage prior to pressing ENTER Alternatively the operator can press ESC to exit SETUP CAL and return later SeeAppendixD 10 8 3 Resetting Zero and Span 1 ZERO ONLY
16. will include decimal points wherever unit has been programmed to display them 2 All Commands needing decimal points must include then wherever they intended to be displayed 3 d decimal digit ASC II 4 n C hanne N umber Dnd n Chnl 1 Displays Total Units Mass d 2 Displays Flow Units Rate d 3 Blanks selected channel 6 r range zero range full scale INnd n Chnl d 1 0 5VDC 7 d 2 0 10VDC 3 4 20mADC TnMd Chnl 8 d 1 Totalizer Counts Up Re sets to Zero d 2 Totalizer Counts Down Re sets to Set Point d 3 Totalizer Counts Continuously Re sets to Zero TFnd n Chnl 9 d 0 Total lt Set Point d 1 Total gt Set Point 10 text OPEN or CLOSE 0 1 Rnd n Chnl st 11 d 1 Enabled d 2 Disabled BRd d 1 9600 d 2 19200 d lt 1 LOCAL d 2 REMOTE P aae 32 of 42 13 0A ppendix C Units of Measure for Meter Reading amp Corresponding Totalizer Units Name Standard Cubic Centimeters per Minute Standard Liters per Minute Percent Volts Millivolts Counts Normal Liters per Minute Standard Liters per Second Normal Liters per Second Standard Liters per Hour Normal liters per Hour Standard Mililiters per Minute Normal Mililiters per Minute Standard Mililiters per Second Normal Mililters per Second Standard Mililiters per Hour Normal Mililiters per Hour Normal
17. ATION SETUP T he following text describes how the POWER Po 400 can be setup to respond to serial and network communication Instruction structure and syntax is covered in the section Serial P rotocol 10 4 1 RS 232 Settings NNN NN CHLXS From NNN NN CHLXS Ta MMM NM CHLXS NNN NN UOMAS CHLXS From the SETUP CAL menu choose option number 3 via the numbered key pad T he first menu to be displayed is the BAUD menu T o select the desired baud rate press the pressing the number key 1 or 2 respectively Eight bit bytes no parity one stop bit and no handshaking are automatically set The preprogrammed display is returned upon completion 10 4 2 RS 485 Settings From LIOMXS CHLXS SETUP CAL UDMAS CHLXS M enu NMA UOMNS CHLXS NNNNA OMXS CHLXS F rom the SETUP CAL menu choose option number 3 via the numbered key pad The BAUD menu will be displayed T o select the desired baud rate press the corresponding number key Paqe 22 of 42 T he default address as programmed at the factory is 01 If a different address is required it may be changed using either RS 232 or 485 After making the proper serial connections use the command 00X to read the default address U se 00X dd where dd the new address If the old address is known use DDXdd where DD isthe old address and dd is the new address See the section on Serial Communication Commands for more on command structure A
18. AY NIU LIOMXS NANNAN UOMKS CHANNEL 2 hh NN UOMXS CHOS 3 GASD 3 H1 NUNAN UOMKS 4 FILTER Paae 20 of 42 After SET U P CAL is selected and a channel number has been chosen the SET U P C AL menu is displayed choose DISPLAY by pressing the number 1 key ENTER heFILTER option can be reached by scrolling down once to view the selection number and then pressing the 4 key ENTER A conversion rate of 4 15 30 or 100 H ertz may be selected by entering its menu number ENTER Enter the number of the desired A D conversion rate and press EN T ER T henormal display will return Changes may be noticed in the flickering of the LSB on the display In most situations the flickering digits are an insignificant fraction of the display range and can be ignored Should the flickering become annoying or make reading the display difficult choose a slower rate of conversion NOTE Slower rates of conversion may affect the accuracy of the TOTALIZER in situations where flow is changing often Steady flow rates will see litte loss of TOTALIZER accuracy 10 2 6 Front Pand Lock Out Front Panel Lockout is available only through serial communication See the SERIAL COMMUNICATIONS section of this manual and Appendix A CAUTION While the front pand is locked out all command functions excluding the override functions are disabled Commands can be overridden OPEN or AN overridden CLOSE D during front panel lockout T
19. CHANNEL N 2 ZERO amp SPAN SIGNAL SPAN ONLY ENTER TO ACCEPT MULTIPLER SPAN NANNAN 5 CHLXS CHAMPEL N NUNAN UOS CHS SIGNAL NANNAN UOMKS 5 ENTER TO ACCEPT NUNAN UOS CHLXS Should it be required to zero and set a new span value for a given channel T he menu option is provided that will present the programmer with the zero menu first followed by the span or cal menu After selecting a channel in the CHANNEL SELECT portion of the SETUP CAL menu press the number 7 key to select CALIBRATE ZERO amp SPAN is selected by pressing the number 2 key T he ZERO window is displayed first It contains the chosen channel and the incoming signal on that channel If the signal displayed is within an acceptable range for zero Press the ENTER key to accept this signal as representing a display of zero while monitoring the transducer If this signal is not appropriate the user may correct the problem while the window is displayed or press the ESC key and come back at a later time to zero and span After setting the zero of the power supply the SPAN menu window is displayed If the displayed signal is an acceptable full range value press ENTER to accept it T he previously programmed display returns with the selected channel now displaying the CAL d value If the incoming signal is not an acceptable full range value the operator try to correct any problems at this stage prior to pressing ENTER or by pressing the E
20. Re fuse the connector according to the table above 7 2 COMMUNICATIONS Connectors J6 Item 4 J7 Item 6 and J9 Item 6 are for RS 232 RS 485 connections respectively Settings for serial communication are accessible via the front panel f 1 L2 Ree S 3 4 Unused Gnd Gnd RS 485 5 Unused i DB 9 6 Gnd VCC VCC T 9 Unused 12 of 42 7 3 TRANSDUCER CONNECTIONS Connectors 1 2 3 and 4 Item 7 are 15 pin D style connectors wired the standard astings Instruments pin out H pin out 1 3 3 4 1 NC Valve Voltage 3 NC mJ _4 INC Sign Transducer Case Gnd et 5 8 Over ride H Pinout 9 15 VDC 11 15 VDC 12 Return 13 15 NC Cs Set Point Out 5 VDC Ref 7 4 ALARMS Connector J8 item 9 provides the user with open collector opto isolated alarms for individual channels Each channel is provided with one user settable H igh and one Low alarm jg 1 Chn High Alarm 2 ChniiLowAlarm 3 Chnii AlarmRetum 4 ChnI2 High Alarm 5 2 6 Chni2 Alarm Return 7 7 INC 5 NC 9 9 10 NC Open i Collector 12 E Isolated 14 NC amp Low 15
21. SC key they can exit SETUP CAL and return to perform this procedure at a later date See Appendix D 10 8 4 Setting a M ultiplication Factor T 4 MULTIPLIER Uomss CHS 1 ZERO ONLY UOMXB CH XS 2 ZERO amp SPAN MNN NN UOMKS 3z SPAN ONLY hMNN MM UoMXS CHOS 4 For convenience it is possible to leave a channel setup one way and merely multiply the display value by some factor and replace the display with the new value An example might be to set up a channel to read from zero to one hundred percent and use a multiplication factor to make the display read from zero to 500 SCCM An infinite number of possibilities are possible Once a channel in the CHANNEL SELECT portion of the SETUP CAL menu has been selected press the number 7 key to select CALIBRATE Fromthe CALIBRATE menu choose MULTIPLIER by pressing the number 4 key While the MULTIPLIER window is the display enter the multiplication factor and press ENTER T he display returns to normal with the selected chan nel now displaying the product of the normally displayed value and the entered factor P aae 27 of 42 10 9 SERIAL COMMUNICATION Follow the instructions in the section WIRING THE POWER 400for cabling and proper pin out for serial communication with the unit After insuring that the POWERP D 400 is wired properly the unit must be set up following the instructions in the section entitled E xter
22. TELEDYNE HASTINGS INSTRUMENTS INSTRUCTION MANUAL Power 400 Power Supply T otalizer B Ower Eu Accredited by Hastings Instruments ANSI RAB NAP A Teledyne Technologies Compan Accredited bythe Dutch eladyne Te 9 150 9001 2000 CERTIFICATE C C m m TELEDYNE INSTRUMENTS Manual Print H istory T he print history shown below lists the printing dates of all revisions and addenda created for this manual T he revision level letter increases alphabetically as the manual undergoes subsequent updates Addenda which are released between revisions contain important change information that the user should incorporate immediately into the manual Addenda are numbered sequentially When a new revision is created all addenda associated with the previous revision of the manual are incorporated into the new revision of the manual Each new revision includes a revised copy of this print history page Revision A Document N umber 164 012005 esee eene January 2005 Revision B Document N umber 164 022005 sssssssseeeen eee eene nnne rennen February 2005 Revision C Document N umber 164 062005 eene nennen nennen nene nn June 2005 Revision D Document N umber 164 082005 ssssssssseeeeem emen nennen August 2005 Revision E Document N Umber 164 102005 October 2005 Revision F Document N u
23. Units Pp y O 100 VAC 50 60 Hz T ransducer lt gt PO NN EFE VDC Number Channels V f _ O Display lt 15 250 0 5 0 10 4 20 20 4 00 N e wj ejui Vacuum F luorescent LCD Emulator D isplay Characters Brightness L evels A D Converter Filtering R ate 4 15 30 1 3 per channel o M Alarms f 3perchamed _ High mI Dimensions Front Panel h x w 3 5x 9 5 Case hxw xd 3x8x9 5 HoleCenters h x 3 x 8 825 w Po 5 1 4 m m r o z Paae 9 of 42 5 0 Front Pane M 888 88 SCCM C2H40 S 008 88 SCCM 02 00 003 SLM N2 13 12 mTorr P1 1 CHANNEL NUMBER SELECT KEYS Selects channel for editing An asterisk appearsin thefirst column of thedisplay to indicatethat thisis the channel to be edited 2 OVERRIDE INDICATORS Indicates when a channel s command signal is overridden high O PEN or low CLOSED 3 OVERRIDE KEYS Override the command signal on theAC TIVE CHANNEL OPEN setscontrol override 8 to 15V CLOSED sets command to 15V AUTO allows theuser to set the command signal for normal operation A channel must be active before these keys can become operational 4 DISPLAY AREA Column 1 Reserved for displayingAC TIVE CHANNEL MASTER channel M SLAVE S or TOTAL T Column 2 Reserved for polarity indicator Col s3 8 Signal monitor Di
24. ated with calibrated transducers connected breakout connectors not supplied and precision multi meters with NIST traceable calibrations also not supplied Such procedures are not covered in this document f the calibration for the channel just zeroed had been severely compromised prior to beginning this procedure zero may not be immediately displayed and you may have to repeat the procedure after resetting the span Check that the span has been set correctly f a signal level within 1 of the maximum D C voltage level is not attainable the power supply may need to be repaired 40 of 42 15 0 Drawings Paae 41 of 42 16 0 Warranty 16 1 Warranty Repair Policy H astings Instruments warrants this product for a period of one year from the date of shipment to be free from defects in material and workmanship T his warranty does not apply to defects or failures resulting from unauthorized modification misuse or mishandling of the product T his warranty does not apply to batteries or other expendable parts nor to damage caused by leaking batteries or any similar occurrence T his warranty does not apply to any instrument which has had a tamper seal removed or broken T his warranty is in lieu of all other warranties expressed or implied including any implied warranty as to fitness for a particular use astings Instruments shall not be liable for any indirect or consequential damages H astings nstruments w
25. ch channel can be monitored via the D B 15 connecter J8 on the rear panel for immediate action from an alarm situation but theTotalizer set points can only be monitored by reading a memory location s Boolean setting via serial communication As shown in the section Setting Limit Alarms to simply QU ERY channel three s high alarm set point send A3H Cr Expect a response similar to A3H 075 00 T he actual state of the alarm can be polled using the STATUS query 5 Which results in a response similar to STATUS OCA CHIAUTO CH2CLOSED CHAAUTO HI LO 0 0 0 1 1 0 0 0 OCA is short for OPEN CLOSED AUTO HI LO stands for the high flow limit alarm or the low flow limit alarm One must parse the states if digital tests are to be conducted P aae 28 of 42 T o query the status of the totalizer flag on channel four 4 use the following command TF4Cr T he response will be either T F 4 0 corresponding to a Boolean FALSE indication that the totalizer flag has not been set or TF 4 1 a Boolean TRUE indicating that the total is equal to or beyond the totalizer set point D 41Cr command tells channel four 4 to display the TOT AL It is not necessary that the front panel read the total for the TOT ALIZER to work T heT otalizer works in the background no matter what mode the display is in AN NOTE It must be emphasized that if the total reaches the maximum of the display 999999 the unit effectivel
26. channel to be spanned 1 Channel 1 2 Channel 2 J3 Channel 3 J4 Channel 4 For units set to meter a voltage range short pin 14 command out to pin 6 signal in of the selected channel and place a calibrated volt meter to read from pin 5 common to pin 6 For units set to read a 4 to 20 mA range connect a milliamp meter between pins 14 and 6 Press the CHANNEL key corresponding to the selected channel An asterisk appears U se the number keys to enter T HPS 400 current span value U sethe decimal Press ENTER Adjust the command to achieve a value as close to the max analog signal level as possible 0 01 volts for the 5 volt range 0 02 volts for the 10 volt range and 0 004 ampsfor the milliamp range Do this using the CHANNEL key the numeric key pad and the ENT ER key until the desired signal is established Pres MODE Press 3 Press ENT ER Press 1 2 3 or 4 depending on which channel is to be adjusted Press ENTER Press 3 Press ENT ER U se the numeric keys to enter the new SPAN value M ax transducer value to be displayed Press ENT ER Press ENT ER Paae 39 of 42 Congratulations Y ou have just calibrated your Power 400 to read zero at zero volts and the transducer s max display value at the transducer s max signal input Pod T heonly thing left to do is to insure that your transducer is calibrated and that it is wired correctly to the Power 400 Individual channels may be calibr
27. ct being interfaced with the POWER P D 400 is wired according to prevailing local safety and operational standards before operating T he following symbols and terms may be found on TH I products and or in TH manuals and indicate important information When found the device this symbol indicates that the operator should refer to the manual for important instructions on the proper use of this device When found in the manual this symbol indicates that the reader should understand the implications contained in the text before operating the device T his symbol indicates that a shock hazard may be present Read the instruction AN manual carefully and insure that the device is wired properly and that all settings have been checked prior to applying power to the device The WARNING label indicates important information that should be heeded for safe and proper performance of the device T he label CAUTION is used to indicate that damage to the power supply or equipment connected to it could occur if directions are not followed Warranty could be invalidated if the instructions in this manual are not followed Paae 6 of 42 T he POWERP D 400 serves as a convenient control center that can be rack mounted using standard half rack hardware or can be used as a bench top unit The POWERPo 400is equipped with a 4 X 20 character vacuum fluorescent display VF D T he display emulates a liquid crystal display in its command structu
28. d has been programmed to display rate in SLH T he transducer is sending a constant 1 000 volt signal to the POWERPOD 400 What is the total flow after 40 minutes During one sampling interval the T OTALIZER reads the one volt signal and calculates the fraction of the possible full scale value 1 volt 5 volts or 0 20 T he fractional signal value is multiplied times the CAL value 1 5 25z5 T hen because the channel s programmed rate is in SLH standard liters per hour a factor of 1 3600 is applied to the result 5 1 36000 1 389 x 10 4 standard liters per sampling interval A constant signal received over a 40 minute time period would amount to 40 minutes 60 seconds 10 samples per second 24000 samples The TOT AL would be 2 400 E03 1 389 E 04 3 1 3 Std Liters If no rateis programmed on that channel The T OTALIZER function is disabled for that channel and the display returns to its regular metering configuration XXXXXX UOMXS CHLXS XXXXXX UOMXS CHLXS XXXXXX UOMXS CHLXS XXXXXX UOMXS CHLXS To enable the TOTALIZER press the MODE key The MODE menu appears the display T o select TOTAL press 2 and then ENTER The TOTALIZER menu allows the operator to select the desired channel Press the number key that corresponds with the desired channel followed by ENTER A TOTALIZER menu is presented that allows the operator to go directly to displaying whatever the T otalizer has currently stored as the total or to
29. e by pressingl1 ENTER Choose RATIO by pressing the 6key ENTER Channel one 1 is enabled as the master when you press 2 ENTER After enabling RATIO control a series of menus labeled SLAVE A SLAVE B and SLAVE C will be displayed T hese menus correspond to channels 2 3 and 4 respectively Each of the channels 2 through 4 can be enabled or disabled individually For example pressing the Lkey ENTER while SLAVE A is being displayed will eliminate channel two 2 from ratio control and allow channel two to work normally as an independent channel Pressing the number 2 key ENTER will make channel 2 the first SLAVE and an S will appear in the first column of line two on the display N ote that if EXIT is selected at any time the previous settings remain unchanged and the display is returned to its previously programmed configuration P aae 25 of 42 10 8 CALIBRATING A CHANNEL ITS INCOMING SIGNALS The POWERP D 400 is designed to accept the input from almost any transducer that operates in the ranges of zero to five volts zero to ten volts or four to twenty milliamps In most cases transducers are capable of having their minimum signal and maximum signal adjusted to correspond with the minimum ZERO and maximum SPAN unit of measure that they are designed to reflect For example A transducer designed to output 0 volts while reading a temperature of 0 degrees centigrade and output 5 volts while reading 100 degrees centigrade is
30. ess ENTER Press 7 Press ENT ER Press 4 Press ENT ER Press 1 0000 using the numeric key pad Press ENTER Y ou have just set a channel s multiplier to 1 0000 4 f you do not know what the selected channel s maximum display Span value is currently set to follow these steps N otice that the last step in this exercise is to press ESC notENTER Press MODE Press 3 Press ENTER Press 1 2 3 or 4 depending on which channel is to be adjusted Press ENTER Press 7 Press ENT ER Press 3 Press ENT ER Read the VALUE from the display Press ESC Paae 38 of 42 R 9 400 combination An example of one possible transducer POWE TRANSDUCER POWER 9 400 M ax signal out M M ultiplier Current Span Value displayed 5VDC 250 00 1 0000 100 00 Setting the T H PS 400 Analog level to correspond with the transducer to be attached PresMODE Press 3 Press ENT ER Press 1 2 3 or 4 depending on which channel isto be adjusted Press ENT ER Press 7 Press ENT ER Press 1 for0 5VDC 2 for0 10VDC or3 for4 20 mADC Press ENT ER In the example listed above you would have selected option number 1 for the 0 5 volt analog signal level since the maximum signal from the transducer is 5 VDC Y ou have just set the analog operating level range for the selected channel Setting the display to read the maximum transducer value at the maximum transducer input Locate the 15 pin D type connector that corresponds to the
31. et Point Press the desired CHANNEL key An asterisk appears in the first space on the line representing the selected channel T he meter display is immediately replaced with the current set point Pressing a number key begins the editing process T he cursor lands on the channel set point to be edited and the new command is entered with the most significant bit M SB first T he set point is filled in from left to right on the display When entering a new set point you must usethe decimal key when it has been used in setting the SPAN Pressing ENTER completes the editing process T he old command is not changed until the ENTER key is actuated itting the ESCape button at any time prior to the ENTER key will return the display to its previous state without any changes being made T his command will not be applied to the output until the channel is set for AUTO operation See Setting a Channel to AUTO Control NNN UOmMXS CH XS 250 00 UOMX5 CH X5 ENTER UOMXS CHS LIlOMXS DHLXS 8 3 0 VERRIDE OPEN ANNAN UOMES CHS ANNAN UOMXS CHLXS ANNAN UOMES CHS ANAL LIOMXS CHLXS Press the desired CHANNEL key An asterisk appears in the first space on the line representing the selected channel T he meter display isimmediately replaced with the current set point Pressing the OPEN key results in the application of 15 VDC to pin number eight 8 of the corresponding 15 pin Sub D connector and returns the prev
32. et point available T hese alarms are available via open collector opto isolated outputs on the rear panel as well as serial communication POWER OUTAGES AND THE OVERRIDE CONDITION In the event of a power outage even one of short duration the POWERP D 400 is designed to conduct a software reset D uring the period of time in which the reset is occurring it will not accept or respond to any commands either manually or digitally until the reset process is completed After said reset the POWE RP D 400 will have remembered all previously entered set points but all channels are designed to come up in the O verride CL OSEd condition For meters this should have no affect on their N behavior All analog only T HI flow controllers with normally closed N C valves will close and remain closed until operator intervention manually returns selected channels Override condition back to the AUT O mode For all other controllers this means that the control signal pins 5 to 14 of J1 through J4 will return to the previously set level For controllers not taking advantage of the Override function pin 8 these controllers will return to their normal preset operating condition unless other intermediary steps are undertaken Controllers that are making use of the override function Pin 8 and have normally open valves will be driven to the fully open condition Paae 8 of 42 4 0 Specifications 400 Specifications T able Value
33. gle C hannd s Low Limit After selecting a channel in the SETUP CAL menu choose ALARMS by pressing the number 5 key The ALARMS menu will be displayed Pressing the number 2 key selects the LOW LIMIT display U sing the number keys enter the desired high limit level and then press ENTER EXIT the loop by pressing the number 4 key while the ALARMS menu is displayed followed by ENTER 10 6 3 Setting a Single C hannd s H ysteresis After selecting a channel in the SET U P CAL menu choose ALARM S by pressing the number 5 key T he ALARM S menu will be displayed Pressing the number 3 key selects the H Y ST ERESIS display Using the number keys enter the desired degree of H ysteresis followed by the EN T ER key EXIT theloop by pressing the number 4 key while the ALARM S menu is displayed followed by ENTER P aae 24 of 42 10 7 SETTING RATIO CONTROL PARAMETERS Enabling Ratio C ontrol Ratio control is achieved through the SETUP CAL menu Ratio Control is activated by selecting channel number one 1 and enabling it as master After enabling channel one the operator may assign the channels that will follow its signal by some factor MODE 1 METER 3 SETLP CAL 1 Chnl1 2 TOTAL 3 SETUP CAL 4 XTRNL CNT 4 ANALOG 5 ALARM 6 RATIO 7 CALIB 1zDISABLE MASTER 2 EN4BLE MASTER 3 EMIT hhiMNN LIOMXS CHLKS MANN UOMXS CHLXS NN UOMXS CHLES ANNNN UOMxXS CHLKS Press the MODE key and then3 ENTER Select channel on
34. his was determined to be useful both as a trouble shooting and as a tool All other functions will beavailable only through the use of serial communication 10 3 TOTALIZER SETUP The TOTALIZER can be set to count up to a set point to count down from a set point or to count up continuously to the maximum ability of the display 999999 In order for the TOTALIZER to work a unit of measure must be chosen that includes a time element F or example standard liters per hour SLH will totalize percent 96 will not Each mode is described in the following text and can be followed in the diagram below 1 of 2 COUNT DON CHANNEL 172 SETPOINT NANNY UNITS CHOS UOS CH X5 UOS X5 2 TOTALIZER 1 CNT UP 2 7 CNT DN 5 CONTINLE NNN INN UOMXS CHLXS 10 3 1 Count Up to a Set Point The TOTALIZER will be set to count from zero 0 to a set point When the set point is reached a memory flag will be set to its logic high state This flag is readable only thr serial communications The TOTALIZER will continue to count up to the maximum ability of the display Whilethe SETUP CAL menu is displayed choose TOTAL by pressing the number 2 key followed by ENTER A TOTALIZER menu is displayed Press the number 1 key to choose the CNT UP option The COUNT UP DN window is displayed for the selected channel Enter the desired set point using the numbered key pads and press ENTER T heunit
35. ill at its option repair replace or refund the selling price of the product if H astings Instruments determines in good faith that it is defective in materials or workmanship during the warranty period D efective instruments should be returned to H astings Instruments shipment prepaid together with a written statement of the problem and a Return M aterial Authorization RM A number Please consult the factory for your RM A number before returning any product for repair C ollect freight will not be accepted 16 2 Non Warranty Repair Policy Any product returned for a warranty repair must be accompanied by a purchase order RM A form and a written description of the problem with the instrument If the repair cost is higher you will be contacted for authorization before we proceed with any repairs If you then choose not to have the product repaired a minimum will be charged to cover the processing and inspection Please consult the factory for your RM A number before returning any product repair TELEDYNE HASTINGSINSTRUMENTS 804 N EWCOM BE AVENUE HAMPTON VIRGINIA 23669U S A ATTENTION REPAIR DEPARTMENT TELEPHONE 757 723 6531 1 800 950 2468 FAX 757 723 3925 EMAIL mailto hastings_instruments teledyne com INTERNET ADDRESS http www teledyne hi com Repair F orms may be obtained from the Information Request section of the astings Instruments 42 of 42
36. iously programmed metering function to the display 8 4 VERRIDE CLOSED ANNAN UOMES CHS NNN NN UOMRS CHLXS BANNAN USMS CHOS ANNAN UOMES CHUXS Press the desired CHANNEL key An asterisk appears in the first space on the line representing the selected channel T he meter display is immediately replaced with the current set point Pressing the CLOSE key results in the application of 15 VDC to pin number eight 8 of the corresponding 15 pin Sub D connector and returns the previously programmed metering function to the display Paae 15 of 42 8 5 SETTING A CHANNEL TO AUTO CONTROL ANNAN UOMRS CHLXS MNMOMM UOMXS HLS 5 CHS MNN MM LIOMXS CHS Press the desired CHANNEL key An asterisk appears in the first space on the line representing the selected channel T he meter display is immediately replaced with the current set point Pressing the AUTO key causes pin number eight 8 of the 15 pin Sub D connector to float and returns the previously programmed metering function to the display Pin 14 signal levels are now available for control 8 6 SETTING A CHANNEL TO DIRECTLY METER INCOMING SIGNALS MCCE 1 METER 12cHhrni 1 UOS CHLX5 2 TOTAL 2 Chri 2 XXX UOS CHLXS SETUP CAL 3 Chri 3 XX UOMMS CHLXS d XTRNL CNT 4 Chni4 XXX XX 5 CHLXS Press the MODE key The MODE menu appears in the display T o select METER press 1 and then ENTER The METER menu allows
37. ium Hexafluoride Propane Sulfur Dioxide Vinyl Bromide Propyl Alcohol Sulfur Hexafluoride Vinyl Chloride Propyl Amine Sulfur Tetrafluoride Vinyl Flouride Propylene Sulfur Trifluoride Water Vapor Pyradine Sulfur Trioxide Xenon R32 Tetrachloroethylene Xylene m R123 Tetrafluoroethylene Xylene o R123A Tetrahydrofuran Xylene p R125 Tert butanol Mixtures R134 Thiophene Other R134A Paae 35 of 42 14 0 A ppendix D Setting the Zero amp Span on the 400 Power Supply T otalizer Power All procedures outlined in this document must be performed with the power supply turned on and warmed up for at least one hour All procedures outlined in this document must be performed with N O transducers connected to the channel being adjusted You CANNOT successfully zero a channel without first supplying zero volts or four milliamps to the meter input for that channel You CAN NOT successfully span a channel without first supplying the meter input for that channel with its appropriate span voltage or span current 14 1 Zeroing Unit Voltage R ange T hefollowing instructions explain how to short a given channel s input signal to ground 0 volts D and set the display to read zero at this voltage L ocate the 15 pin D type connector that corresponds to the channel to be zeroed 1 Channel 1 12 Channel 2 J3 Channel 3 4 Channel 4 Short pin 5 signal common to pin 6 signal in Press MODE Press 3
38. ll commands listed in Appendix B are available for RS 485 use by inserting an asterisk and the unit s address in front of the command Ex Set the units of measure on channel two 2 to 96 10U M 203Cr T he command 00X Cr can be used to poll the unit for its current address setting using either RS 232 or 5 485 10 5 SELECTING THE ANALOG SIGNAL LEVEL T he PO W ER 400 is capable of 0 to 5 V 0 to 10 V or 4 to 20 mA operation Each level is user selectable T he following diagram applies no matter which level of operation is chosen 4 ANALOG 1 D Sv NANA CHLXS From 2 0 104 m i AL CHANNEL 3 4 20 NNN NN UOMAS CHLXS 10 5 1 Zero to Five V olt O peration While in the SETUP CAL menu select ANALOG by pressing the number 4 key and the ENTER key From the ANALOG SIGNAL menu choose OV 5V by pressing the number 1 key and pressing the ENTER key T henormal display returns with 0 volts intended to correspond to 096 signal and 5 volts intended to correspond to the 10096 signal Calibration may be required 10 5 2 Zero to T en Volt O peration While the SETUP CAL menu select ANALOG by pressing the number 4 key and the ENTER key From theANALOG SIGNAL menu choose OV 10V by pressing the number 2 key and pressing the ENTER key T he normal display returns with 0 volts intended to correspond to 096 signal and 10 volts intended to correspond to the 10096 signal Calibration may be required 10 5 3
39. mber 164 012006 ssssssseeee eene mee nennen nnns January 2006 Revision G Document Number 164 092006 September 2006 Revision G Document Number 164 112006 aese sse een nnm November 2006 Visit www teledyne hi com for WEEE disposal guidance H astings Instruments reserves the right to change or modify the design of its equipment without any obligation to provide notification of change or intent to change Paae 2 of 42 T able of Contents 10 QUICK SEART INSERUCT IONS MIR REEL ieaiai Ein 5 20 6 2E Du lf 7 AU SPECIFICATIONS aare e Dd M T OLEI Dum M dto 9 5 0 FRONT PANEL iungens atom diens itd cds i edet 10 6 0 SEAR PANEL uo donor 11 LU WIRING uite sa teet Toren 12 Eb T cct 12 i25 COMMUNICATIONS rette etes iere Home 12 13 WRANSDUCERCONNEGT IONS catene titi ater better ied act ne ee ctii 13 PEE S c 13 7 5 ANALOG SIGNAL FOLLOWERS ae ER er du iens 14 8 0 MANUAL OPERATIONS und a cx dra pes Ure qu Ra eb 15 Si POWERON OE tate uM ur 15 82 CHANGING THE COMMAND SET POINT 15 837 JOVERRIDEOPEN entes tbe bete 15 MET qo PP
40. nal Communications S amp up T he instruction set for the POWER 400 can be divided into two different types T hey differ only in that they 1 Writea command only or 2 Write a command and read a response T aking liberty with this vernacular they may be differentiated using the terms COM M AND or QUERY T he entire set of instructions can be found in Appendix B 10 9 1 Commands T ypical RS 232 command structure is as follows lt gt For example T o change channel three s high alarm value to 75 00 send 075 00Cr RS 485 commands require only that an asterisk and the unit s address precede the RS 232 Command U sing the same example as above with a unit whose address is 10 default send 10A 3H 075 00C When the POWER o 400is the terminating unit on a 485 bus two jumpers 1 and CJ2 can be shorted to add the required terminating resistors Remove two machine screws from the rear of the top cover Slide the cover off T he two jumpers are near the serial communication connectors 10 9 2 Se Point Queries Queries are used when information from the unit is required Each query is followed by a response from the POWERPOD 400 In this case the query is asking for a programmed value Specifically the set point of channel three which happens to be set at 50 00 of 100 00 Sent SP3Cr Response SP3 050 00 10 9 3 Alarm F lag Queries T he state of the high and low flow alarms for ea
41. nstructions Important The 400 comes calibrated from the factory according to your specifications No set up is necessary unless you need to change the specs lea 400 lea AC power cord lea 15 pin Hi Density D style connector lea 9 pin D style connector lea user s manual When unpacking the the package will contain Connect a known good transducer to the desired everything you need channel See next frame for pin outs Analog signal Override Control J5 J 6 RS 232 RS 485 1 Check power setting switch on the back panel J 9 RS 485 and make sure it is set appropriately 2 Ensure the power switch is off and then connect the power cord O O pona CXS X 3 50 Oo 1 Press the desired Channel Key Press the Auto key For Controllers 2 Press the desired Channel Key Enter desired flow Press the enter key Turn power switch to on position If you have just turned on the mass flow instrument and the power some settling is necessary Paae 5 of 42 2 0 Safety Read this manual in its entirety before operating the POWERPo 400 Power Supply T otalizer T he POWERPo 400is designed to operate with most T eledyne H astings Instruments T flow controllers and meters Read all wiring and power hookup instructions and understand the requirements prior to using another manufacturer s products with the POWER 400 Insure that any produ
42. re but the VF D gives the unit a greater viewing angle and better visibility than available with most conventional LED or LCD displays T he display can be set to four different brightness levels U se a lower brightness setting to extend the already long expected life time of the display U se brighter settings for viewing areas where ambient light may be too bright or cause glare or where greater viewing distances are required M ost features are accessible via the membrane keys on the front panel Consult the section on each function to check its availability Operators are guided through the many features and options by selecting their choices from an intuitive menu structure FRONT PANELLOCKOUT T heFront Panel Lockout function is only available through serial communication M anual N Overrides remain available during L ockout via a minimum number of keystrokes using dedicated keys for this purpose and allow any command setting to be overridden in either the high open or low closed state ANALOG RANGE SELECTION Analog signal and control ranges are operator selectable T he operator can choose between three different DC ranges 0 5VDC 0 10VDCor 4 20mA A fifteen 15 pin high density sub miniature D type connector is provided for separate monitoring of each channel s analog transducer signal CAUTION Consult the appropriate section for limits to the loading of these signals SERIAL COMMUNICATION T he POWERPOD 400 comes
43. reset the counter If DISPLAY is selected by pressing the number 1 followed by ENTER the display will return to normal with the most recently stored total being displayed on the appropriate line If RESET is chosen by pressing the number 2 key followed by ENTER the display returns with the total value reset according to the pre selected counting mode presented in the table below with the T otalizer counting Reset V alue Set Point CountUp Continuous Zero Paae 17 of 42 9 0 External R emote O peration 9 1 SELECTING EXTERNAL REM OT E OPERATION Front Panel Only T he POWER PoD 400 allows the user to select different methods of serial communication and control T he following text describes how to choose and activate the desired method Further information and instructions on how conditions may be changed can be found in section 10 SETU P CAL mode 9 2 CHOOSING RS 232 COMMUNICATION MODE 1 lt METER 4 HTRNL CNTAL NNNNA CHLXS 2 TOTAL 12 R3 232 NNN NN UCMHS CHLXS 3 SETUP CAL 2 RS 4B5 ANAL CHLAS 4 XTRNL NNN NN LIONS Press the MODE button The MODE menu is displayed Press the number 4 key for XTRNL CNTRL TheXTRNL CNTRL menu is displayed Choose RS 232 by pressing the number 1 key T he normal display will return to its previously programmed state 9 3 CHOOSING RS 485 COMMUNICATION MODE 1 METER 4 NTRNL CNTAL LIONS CHLXS
44. returns the previously programmed display with the selected channel now displaying the Riemann Sum of the received transducer signal Paqe 21 of 42 10 3 2 Count D own from a 5 Point The TOTALIZER will be set to count from a preset valueto zero 0 When zerois reached a memory flag will be set to its logic high state This flag is readable only through serial communications heTOTALIZER will continue to count in the negative direction from zero to the maximum ability of the display 999999 Whilethe SETUP CAL menu is displayed choose TOTAL by pressing the number 2 key ENTER A TOTALIZER menu is displayed Press the number 2 key to choose the CNT DN option T he COUNT UP DN window is displayed Enter the desired set point using the numbered key pads and press ENTER T heunit returns the previously programmed display with the selected channel now displaying the set point minus the Riemann Sum of the received transducer signal 10 3 3 Count C ontinuously The TOTALIZER will be set to count from zero 0 to the maximum ability of the display N o flags or alarms will be set Whilethe SETUP CAL menu is displayed choose TOTAL by pressing the number 2 key and ENTER A TOTALIZER menu is displayed Press the number 3 key to choose the CONT option followed by the ENTER key T he previously programmed display returns with the selected channel now displaying the Riemann Sum of the received transducer signal 10 4 EXTERNAL COMMUNIC
45. splays current input signal whilein M ETER mode AVERAGE while set to averagereadings or TOTAL whilein TOTALIZER mode Column 9 S pace Col s 10 14 UNITS OF M EASURE display Column 15 Space Col s 16 20 GASID 5 KEYPAD U seto enter SET POINTS or to modify theSETUP or CALIBRATION of control unit Paae 10 of 42 6 0 Rear Panel 1 POWER ON OFF SWITCH 2 POWER INLET amp FUSE 3 POWER SELECTOR SWIT CH 4 FUSE Vs POWER SETTING TABLE 5 RS 232 SERIAL PORT CONNECTOR J6 6 RS 485 DAISY CHAINED SERIAL PORT CONNECT ORS 7 9 7 TRANSDUCER CONNECTORS 1 4 8 ANALOG OUTPUT J5 9 ALARM S J8 Paae 11 of 42 7 0 Wiring 7 1 POWER Power is supplied through a fused AC jack on the rear panel item 2 U se the power cord AN supplied with the unit PN 15 17 011 for 115 VAC 60H z See the following table for selecting the proper fuse rating U se a metric 5 x 20 mm sized time delayed fuse Power Setting 50 60 Hz Fuse Rating THI P N 100 VAC 0 315 Amp 250 VAC 23 05 038 115 VAC 0 60 Amp 250 VAC 23 05 039 230 VAC 0 70 Amp 250 VAC 23 05 040 Cords without plugs are supplied with units shipped outside of the U S Consult and comply with any local laws and or codes when connecting to any AC main T heAC input is user selectable between 100 115 or 230 50 or 60 Hz via an AC selector switch next to the AC jack Item 3 WARNING Besureto set the power select switch prior to connecting to mains
46. sultingA ppendix B at the end of this manual Once selected the UOM will be displayed in character spaces 10 to 14 on the appropriate line Selecting 0 results in the U OM characters being blanked 10 2 4 Selecting as ID C2H40 1 BRIGHTNESS LMS CHLXS 2 UNITS LONG CHLXS 3 zGASID NAM UOMAS CHLXS 4 FILTER 190 C8H10 5 LOCKOUT 191 192 7777 While the SETUP CAL menu is displayed Select the DISPLAY menu by pressing 1 ENTER T hen choose GASID by pressing 3 ENTER T he GASID menu will be displayed allowing the selection of nearly one hundred different chemical symbols simply by pressing the number key corresponding to the desired gas T he number can be found by scrolling up or down until the desired gas is displayed or by consulting A ppendix C at the end of this manual Once selected the formula will be displayed in character spaces 16 through 20 on the appropriate line Note Formulaetoo long to be completely displayed will display the Hastings Instruments Gas ID number Choosing 0 will blank the GASI D elements on the display 10 2 5 Setting A D Conversion Rate F ilter Press the MODE button The MODE menu is displayed Press the number 3 key followed by ENTER The CHANNEL SELECT menu is displayed Choose the channel whose signal is to be filtered using the number keys For example I ENTER The SETUP CAL menu is displayed 1 DISPL
47. the selection of the desired channel Press the number key that corresponds with the desired channel followed by ENTER T he previously programmed display returns with the selected channel reading the signal between pins 5 and 6 of the corresponding channel s 15 pin D connector J1 J4 8 7 SETTING A CHANNEL TO DISPLAY THE TOTALIZER FUNCTION The POWERPOD 400 provides an integrated Riemann Sum value of the incoming signal for each channel T Total Fractional Signal Factor C CAL value or Span Value f Fractional Time Interval T 2 f C fj where Each channel samples the incoming signal at a rate corresponding to the preset A D conversion rate in Hz At each sampling interval the T OT ALIZER function multiplies the average signal as a fraction of the full scale value 5v 10v 20 mA times the span cal value T his results in a rate for that interval N ext a time element factor is determined according to the flow rate programmed for that channel as follows For atime element of seconds the factor is 1 10 For minutes the factor is 1 600 H ours use a factor of 1 36000 Each calculation is summed and stored for a TOTAL value Paae 16 of 42 Example See G raph A linear flow transducer with a DC output of 0 to 5 volts is calibrated for a maximum flow of 25 SLH he transducer is connected to one channel of a POWER Po 400 which is CAL d to read 25 000 at 5 volts input an
48. which channel isto be zeroed Press ENT ER Press 7 Press ENT ER Press 1 Press ENTER Press EN T ER again Y ou have just told a channel to display zero when the input signal is 4mA P aae 37 of 42 14 3 Spanning U nit T he following instructions explain how to use the PO W ER 400 command signal to supply a given channel s input with the proper span voltage and to set the display to read a transducer s span value Y ou must know four things prior to setting the display s span value 1 You must know the maximum signal level for the specific transducer connected to the channel to be spanned 5 VDC 10VDC 20mA 2 You must know the maximum value to be displayed when the maximum signal level for the transducer is connected to the channel to be spanned You must insure that the channel s multiplier is set to 1 0000 You must know the channel s Span Value T hat is the value that would NOW be displayed prior to any adjustment if the maximum signal was fed into the input of the channel to be adjusted gt UW land 2 If this information is not on the transducer itself consult the manufacturer of the transducer T heir literature or other documentation should specify the maximum output signal from the transducer and the maximum value to be displayed at that signal level 3 Setting the MULTIPLIER to 1 0000 Press MODE Press 3 Press ENT ER Press 1 2 3 or 4 depending on which channel is to be adjusted Pr
49. y stops counting P aae 29 of 42 Command SP1 lt dd ddd gt SP2 lt dd ddd gt SP3 lt dd ddd gt SP4 lt dd ddd gt 1 lt gt AiL lt dd ddd gt A2H lt dd ddd gt A2L lt dd ddd gt A3H lt dd ddd gt lt gt A4H lt dd ddd gt A4L lt dd ddd gt HY1 lt ddd gt HY2 lt ddd gt HY3 lt ddd gt HY4 lt ddd gt UM1 lt dd gt UM2 lt dd gt UM3 lt dd gt UM4 lt dd gt GS1 lt ddd gt GS2 lt ddd gt GS3 lt ddd gt GS4 lt ddd gt IN1 d IN2 lt d gt IN3 d IN4 lt d gt FL1 lt d gt FL2 lt d gt FL3 lt d gt FL4 lt d gt ML1 lt d dddd gt ML2 lt dd ddd gt ML 3 lt ddd dd gt ML 4 lt dddd d gt 11 0 Appendix A 400 Serial Commands Name Channel 1 Display Channel 2 Display Channel 3 Display Channel 4 Display All Channels Display Set Point Channel 1 Set Point Channel 2 Set Point Channel 3 Set Point Channel 4 Alarm Set Point Ch1 High Alarm Set Point Ch1 Low Alarm Set Point Ch2 High Alarm Set Point Ch2 Low Alarm Set Point Ch3 High Alarm Set Point Ch3 Low Alarm Set Point Ch4 High Alarm Set Point Ch4 Low Hysteresis Ch1 Hysteresis Ch2 Hysteresis Ch3 Hysteresis Ch4 Unit of Meas Ch1 Unit of Meas Unit of Meas Ch3 Unit of Meas Ch4 Gas ID CH1 Gas ID CH2 Gas ID CH3 Gas ID CH4 I O Select Ch1 Select Ch2 Select Ch3 I O Select Ch4 Filter Setting Ch1 Filter Setting Ch2
50. ylbenzene Ethyl Bromide Ethyl Chloride Ethyl Fluoride Ethylene Ethylene Dibromide Ethylene Dichloride Ethylene Oxide Ethyleneimine Ethylidene Dichloride Ethyl Mercaptan Fluorine Formaldehyde Freon 11 Freon 12 Freon 13 Freon 14 Freon 22 Freon 23 Freon 114 Furan Helium Heptafluoropropane HMDS Hexamethyldisiloxane Hexane Hexafluorobenzene Hexene Hydrazine Hydrogen Hydrogen Bromide Hydrogen Chloride Hydrogen Cyanide Hydrogen Fluoride Hydrogen lodide Hydrogen Selenide Hydrogen Sulfide Isobutane Isobutanol Isobutene Isopentane Isopropyl Alcohol Isoxazole Ketene Krypton Methane Methanol Methyl Acetate Methyl Acetylene Methylamine Methyl Bromide Methyl Chloride Methylcyclohexane Methyl Ethyl Amine Methyl Ethyl Ether Methyl Ethyl Sulfide Methyl Fluoride Methyl Formate Methyl lodide Methyl Mercaptan Methylpentene Methyl Vinyl Ether Neon Nitric Oxide Nitrogen Nitrogen Dioxide Nitrogen Tetroxide Nitrogen Trifluoride Nitromethane Nitrosyl Chloride Nitrous Oxide n Pentane Octane Oxygen Oxygen Difluoride Ozone Pentaborane P aae 34 of 42 Gas ID Table Page 2 of 2 Pentane R143 Toluene Perchloryl Fluoride R143A Transbutene Perfluorocyclobutane R152A Trichloroethane R116 R218 Trichloroethylene Perfluoropropane R1416 R113 Phenol Radon Triethylamine Phosgene Sec butanol Trimethyl Amine Phosphine Silane Tungsten Hexafluoride Phosphorus Trifluoride Silicone Tetrafluoride Uran
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