Global Machinery Company R1020 User's Manual
Contents
1. WARNING Do not tighten the collet nut without a bit in place or you may break the collet CAUTION Ensure the bit is firmly secured before commencing operation Installing and removing collets CAUTION Always ensure that the router is switched off and unplugged from the mains supply before installing or removing a collet NOTE This router only accepts 6 35 1 4 collets 1 Depress and hold the spindle lock 10 to stop the spindle from turning 2 Whilst holding the spindle lock lock loosen the collet nut by rotating it using the supplied spanner 3 Remove the collet nut followed by the collet 4 Install the new collet into the assembly this is sometimes easier if the router is plunged to its full depth 5 Install the collet nut and tighten by hand 6 Firmly tighten the collet nut by depressing and holding the spindle lock and then tightening the collet nut using the supplied spanner WARNING Do not tighten the collet nut without a bit in place or you may break the collet Adjusting the cutting depth CAUTION Always ensure that the router is switched off and unplugged from the mains supply before adjusting the depth of cut 1 Place the router on a flat surface and loosen the depth gauge locking knob 5 2 Allow the depth gauge 4 to make contact with one of the turret stops 8 3 Loosen the depth lock lever 7 and lower the machine body until the router bit just touches the flat sur2. before using this product Before returning this product for a Warranty Claim or any other reason Please Call 1300 880 001 Australia or 0800 445 721 New Zealand When you make your call please have the following information at hand e GMC Product Type lt GMC Product Code A GMC Service Engineer will take your call and in most cases will be able to solve your problem over the phone You are welcome to use this phone in service to make suggestions or give comments about any GMC product GMC GLOBAL MACHINERY COMPANY 45 55 South Centre Road Melbourne Airport Victoria Australia 3045 Tel 03 8346 1100 Fax 03 8346 1200 With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country 7 DAYS A WEEK 7AM 7 PM ven The GMC 777 Helpline operates from 7am to 7pm 7 days a week EST This allows you to contact GMC directly with any queries and technical questions you have regarding our products Save this Manual for future reference
3. INSTRUCTION MANUAL gt f O e O W Gr Variable Speed Plunge Rou ter GLOBAL MACHINERY COMPAN za F P E C e T 30 rai WARRAN TY GUARAN TEE e Melbourne Perth Auckland Hon ie an d Shanghai RIOLO e Taipei New York Vero Contents Warranty Introduction Description of symbols Specifications Safety instructions Additional safety rules for electric routers Contents of carton Unpacking Assembly Know your product Installing and removing router bits Installing and removing collets Adjusting the cutting depth Switching on and off Variable speed control Making a cut Using the parallel guide Using the dust extraction adaptor Using the template guide Maintenance Power cord maintenance W M D Dir Dh Ai AiG WN w w MM Dh KA ka BR BA kA RB Se ka Se ee C Full 2 Years Home Use Warranty Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 2 year period for home domestic use from the date of the onginal purchase If found to be defective in matenals or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only
4. face 4 Tighten the depth lock lever to maintain the position of the bit just touching the flat surface 5 Take note of the measurement on the scale of the depth gauge 6 Raise the depth gauge and tighten using the depth gauge locking knob The difference in distance between the new measurement and the onginal measurement will be equivalent to the depth of cut 7 Use the micrometer depth adjustment 6 for precise setting of cutting depth One complete turn of the micrometer depth adjustment knob represents 1mm 8 Loosen the depth lock lever and raise the machine body 9 When making a subsequent cutting operation the final depth of cut will be reached when the depth gauge touches the selected turret stop 10 The turret stop 8 has six turrets By rotating the turret stop it is possible to quickly and easily set the depth at six different levels This procedure is particularly useful when you wish to make a deep cut in a number of stages Switching on and off 1 After you have set up the work and are ready to cut your wood plug in the router at the power point 2 To start the motor press the on off switch 9 and hold it pressed 3 To stop the machine release the on off switch CAUTION Allow the bit to come to a complete standstill before setting the router down Variable speed control 1 To increase or decrease the speed of the router rotate the vanable speed dial 3 The
5. for vibration or wobbling that could indicate an improperly installed bit e Jake notice of the direction of rotation of the bit and the direction of feed e Do not leave the machine running unattended Operate the tool only when controlled by both hands e Always switch off and wait until the bit has come to a complete standstill before removing the machine from the workpiece e Do not touch the bit immediately after operation It may be extremely hot and could bum your skin e Rags cloths cord string and the like should never be left around the work area e Use safety equipment including safety goggles or shield ear protection dust mask and protective clothing including safety gloves WARNING Before connecting a tool to a power source power point receptacle outlet etc be sure that the voltage supply is the same as that specified on the nameplate of the tool A power source with a voltage greater than that specified for the tool can result in serious injury to the user as well as damage to the tool If in doubt do not plug in the tool Using a power source with a voltage less than the nameplate rating is harmful to the motor The tool must be used only for its prescnbed purpose Any use other than those mentioned in this Manual will be considered a case of misuse The user and not the manufacturer shall be liable for any damage or injury resulting from such cases of misuse The manufacturer shall not be lable for an
6. hat cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the nsk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation Service e Have your power tool serviced by a qualified repair personnel using only identical replacement parts This will ensure that the safety of the power tool is maintained Additional safety rules f
7. made available by returning the tool to the place of purchase with a confirmed register receipt Proof of purchase is essential We reserve the nght to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus accessones unless the tool is a GMC Platinum Professional model Please ensure that you store your receipt in a safe place Conditions apply to the above warranty If you need direction of what constitutes a free of charge warranty claim please review the guide given on the rear of the Receipt Holder An indication is given as to the types of claim that are permissible and those that are not Dear Customer Descriptions of Symbols If you require any help with your product whether it The rating plate on your tool may show symbols These is a Warranty claim spare part or user information represent important information about the product or please phone our Help Line for an immediate response Instructions on Its use Phone 1300 880 001 in Australia or 0800 445 721 in Wear hearing protection New Zealand Wear eye protection l Wear breathing protection Introduction Double insulated Your new GMC power tool will more than satisfy your for additional protection expectations It has been manufactured under stringent GMC Quality Standards
8. ng power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equipment such as a dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents e Remove any adjusting key or wrench before turning the tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations e Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts e If devices are provided for the connection of dust extraction and collection facilities ensure that these are connected and properly used Use of these devices can reduce dust related hazards Power tool use and care e Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed e Do not use the power tool if the switch does not turn it on and off Any power tool t
9. or electric routers e Remove the plug from the socket before carrying out any adjustment servicing or maintenance e Fully unwind cable drum extensions to avoid potential overheating e When an extension cable is required you must ensure it has the nght ampere rating for your power tool and is in a safe electncal condition e Ensure your mains supply voltage is the same as your tool rating plate voltage e Your tool is double insulated for additional protection against a possible electncal insulation failure within the tool e Always check walls floors and ceilings to avoid hidden power cables and pipes e After long working penods external metal parts and accessories could be hot e Always wear eye and ear protection and use a dust mask e Handle router bits with care they can be extremely sharp e Check the bit carefully for signs of damage or cracks before use Replace cracked or damaged bits immediately e Remove all nails screws and other objects from the workpiece You can damage the bit and the tool by cutting into a nail or other metal It can also present a safety hazard e Always use both handles and make sure that you have a good gnp on the router before proceeding with any work e Keep your hands away from the rotating bit e Make sure that the bit is not in contact with the workpiece when you switch the machine on e Before using the tool to make a cut switch on and let it run for a while Watch
10. ous personal injury Assembly The GMC Electnc Router is packed fully assembled except for the dust extraction adaptor and parallel and template guide Know your product Left handle Right handle Vanable speed dial Depth gauge Depth gauge locking knob Micrometer depth adjustment Depth lock lever 6 position turret stop On off switch Spindle lock Collet nut Base plate Dust extraction adaptor Parallel guide locking knob x2 Parallel guide WO BAN DH KR W DH A KA RA RBA RBA RA OR W E Wa M Fa G Wrench KA LA N O Template guide 18 Collet Installing and removing router bits CAUTION Always ensure that the tool is switched off and the plug is removed from the power point before making any adjustments NOTE The router is supplied with the 6 35mm 1 4 collet fitted WARNING This router has a 6 35mm 1 4 collet and only accepts 6 35mm 1 4 router bits Failure to follow this advice can lead to serious injury as the router bit may not be properly secured in the collet or may damage the collet 1 Loosen the collet nut 11 by depressing and holding the spindle lock 10 and then rotating the collet nut 2 Insert the router bit ensuring that the shaft of the bit goes all the way into the collet 3 Tighten the collet nut assembly by depressing and holding the spindle lock and then tightening the collet nut with the supplied spanner 16
11. ower tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes e Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety e Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock e Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded e Do not expose power tools to rain or wet conditions Water entering a power tool will increase the nsk of electnc shock e Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an outdoor extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Personal safety e Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operati
12. speed increases as the numbers on the dial increase 2 Adjust the speed to suit different working matenals The tool works quicker and smoother at different speeds when working in different woods or in plastic or aluminium 3 Determine the optimum speed by making a tnal cut in a scrap piece of material NOTE Using the correct speed for the job increases the life of the bit Making a cut 1 Place the base plate on the workpiece ensuring that the bit is not in contact with the matenal to be cut 2 Switch on the router and allow the bit to reach maximum speed Lower the bit into the workpiece surface keeping the base plate flush and advancing smoothly until cutting is complete 4 When edge cutting the workpiece surface should be on the left side of the bit in the feed direction 5 Keep the cutting pressure constant taking care not to crowd the router so that the motor speed slows excessively 6 On exceptionally hard woods or problem matenals it may be necessary to make more than one pass at various settings to achieve the desired depth of cut To avoid bit chatter cuts need to be made in an anti clockwise direction for external cuts and in a clockwise direction for internal cuts CAUTION Moving the machine too fast may cause a poor quality of cut and can damage the bit or the motor Moving the machine too slowly may burn or mar the cut The proper feed rate will depend on the bit si
13. tes of a particular design of an onginal shape e In conjunction with a template producing decorative features e Repetitive cutting shapes If you wish to make your own templates it is best to use a hardwood such as plywood Use a piece that is just thicker than the depth of the template guide Allow for the thickness of the guide in your template to ensure that the workpiece is cut to the correct size NOTE Always use the dust extraction adaptor when working with the template guide Maintenance Regularly check that all the fixing screws are tight They may vibrate loose over time Keep the tool s air vents unclogged and clean at all times Regularly check to see if any dust or foreign matter has entered the grills near the motor and around the switches Use a soft brush to remove any accumulated dust Wear safety glasses to protect your eyes whilst cleaning Re lubncate all moving parts at regular intervals If the body of the tool needs cleaning wipe it with a soft damp cloth A mild detergent can be used but nothing like alcohol petrol or other cleaning agent Never use caustic agents to clean plastic parts CAUTION Water must never come into contact with the tool 11 Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorised service centre in order to avoid a safety hazard Carefully read the entire Instruction Manual
14. to meet supenor performance Conforms to relevant criteria naso SUEY standards You will find your new tool easy and safe to operate Se and with proper care it will give you many years of Specifications dependable service E CAUTION Carefully read through this entire Instruction Voltage 230 240V 50Hz Manual before using your new GMC Power Tool Take Power rating 1020W special care to heed the Cautions and Warnings No load speed 18 000 30 000mirr Your ae E e has ees hide that will GE Collet size 6 35mm 1 4 your job faster and easier Safety performance an dependability have been given top priority in the se lunge depth 50mm development of this tool making it easy to maintain Weight 3 3Kq and operate A weighted sound pressure 85 dB A Environmental protection T A Recycle unwanted matenals instead of disposing of them as waste All tools hoses a and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way General safety instructions WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electnc shock fire and or serious injury The term power tool in all of the warnings below refers to your mains operated corded power tool or battery operated cordless power tool Save these instructions Work area e Keep work area clean and well lit Cluttered and dark areas invite accidents e Do not operate p
15. y changes made to the tool nor for any damage resulting from such changes Even when the tool is used as prescnbed it is not possible to eliminate all residual nsk factors The following hazards may arise in connection with the tool s construction and design e Damage to hearing if effective earmuffs are not worn e Harmful emissions of wood dust when the machine is used in closed rooms Always use supplementary dust extraction e Always remove the plug from the mains socket before making any adjustments or maintenance including changing the bit e Contact with the bit e Reaching into the housing whilst the tool is running and making contact with the bit e Kickback of workpiece and parts of workpiece e Bit fracture e Catapulting of faulty pieces from the bit e Do not use bits that are deformed or cracked e Always remove the plug from the mains socket before making any adjustments or maintenance including changing the bit and setting the depth of cut Contents of carton The router is supplied with the following accessones as standard e 1 4 6 35mm collet e Parallel guide e Template guide e Dust extraction adaptor e Spanner Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in seri
16. ze the type of material being cut and the depth of the cut Practice first on a scrap piece of matenal to gauge the correct feed rate and the cut dimensions ie N CAUTION Always use two hands to hold the router CAUTION Where possible clamp the workpiece to the bench Using the parallel guide The parallel guide 15 is an effective aid to cutting in a straight line when chamfenng or grooving Install the parallel guide in the nght side of the tool in the feed direction This will help you keep the guide flush with the side of the workpiece 1 Loosen the parallel guide locking knobs 14 hold the guide against the workpiece edge and slide the router to the desired position Re tighten knobs 2 If the distance between the side of the workpiece and the cutting position is too wide or the side of the workpiece is not straight firmly clamp a straight board to the workpiece and use this as a guide against the router base Using the dust extraction adaptor 1 Hold the dust extraction adaptor 13 in place over the base of the router 2 Secure the dust extraction adaptor with the two screws provided 3 Attach a suitable workshop vacuum or dust collector to the outlet of the adaptor CAUTION Some larger router bits may not be able to be used in conjunction with the dust extraction adaptor Using the template guide The template guide 17 can be used in various ways e Producing duplica
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