Global Machinery Company IW1000 User's Manual
Contents
1. 1 2 IMPACT WRENGH WIDDO INSTRUCTION MANUAL Warranty Introduction Environmental protection Description of symbols Specifications General safety instructions Additional safety rules for impact wrenches Contents of carton Assembly Know your product Unpacking Assembly Operation Using the impact wrench Trouble shooting Maintenance Brush replacement General inspection Power cord maintenance oOo O O Oo NIN OF PP CD WW WwW PY Warranty Power Tools Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 2 year period for home domestic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be repaired or replaced free of charge with another of the same item Asmall freight charge may apply Proof of purchase is essential We reserve the right to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus items or included accessories Only the power t2. 5 Lubricate all moving parts at regular intervals Note Do not at any time let brake fluid petrol or petroleum based products penetrating oils etc come in contact with plastic parts They can damage weaken or destroy plastic which may result in serious personal injury Electric tools used on fibreglass material wallboard spackling compounds or plaster are subject to accelerated wear and possible premature failure because the fibreglass chips and grindings are highly abrasive to bearings brushes commutators etc Consequently we do not recommend using this tool for extended work on these types of materials However if you do work with any of these materials it is extremely important to clean the tool using compressed air 11 Brush replacement The impact wrench has externally accessible brush assemblies that should be periodically checked for wear To check and replace the brushes follow the below instructions 1 Unplug the impact wrench 2 With a flathead screwdriver remove the bush caps The brush assembly is spring loaded and will pop out when you remove the brush cap 3 Remove the brush assembly brush and spring Check for wear If worn replace Note always replace in pairs Do not replace one side without replacing the other 4 Replace the brush assembly 5 Replace the brush cover and tighten with a screwdriver Note be careful not to overtighten General Inspection Regularly c
3. be sorted taken to the local recycling centre and disposed of in an environmentally safe way Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear eye protection Wear breathing protection oO Double insulated for additional protection Conforms to relevant standards for electromagnetic compatibility Specifications Voltage 230 240Vac 50Hz Input power 900W No Load Speed 2100min Impacts Per Minute 2700 IPM Net Weight 3 4kg Torque Output Max 240ft Ib General safety instructions WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool Please familiarise yourself fully with the device and understand how it works before operating it for the first time Save these instructions 1 Work area a Keep work area clean and well lit Cluttered and dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to
4. injuries c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed D A b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce t
5. lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord Suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal
6. able footing on a solid surface enables better control of the tool in unexpected situations Keep the tool and its handle dry clean and free from oil and grease Always use a clean cloth when cleaning Never use brake fluids gasoline petroleum based products or any strong solvents to clean your tool Following this rule will reduce the risk of loss of control and deterioration of the enclosure plastic Remove the plug from the socket before carrying out any adjustment servicing or maintenance When an extension cable is required you must ensure it has the right ampere rating for your power tool and is in a safe electrical condition Fully unwind cable drum extensions to avoid potential overheating Ensure your mains supply voltage is the same as your tool rating plate voltage Your tool is double insulated for additional protection against a possible electrical insulation failure within the tool Always check walls floors and ceilings to avoid hidden power cables and pipes Be careful after long working periods external metal parts and accessories could be hot Do not put pressure on the impact wrench such that it slows the motor down Allow the impact wrench socket to operate without pressure You will get better results and you will be taking better care of your tool Always switch off before you put the impact wrench down Ensure that the lighting is adequate Keep the area free of tripping hazards Do not touch th
7. and defenders bolts using an impact socket and is suitable for many WARNING Do not use the impact wrench in wet or DIY applications damp conditions Operating the Impact Wrench Trouble shooting Correct fastening torque may be determined by the kind of bolt the size of the bolt or the material of the workpiece Problem Suggested remedy It is recommended that a test is performed prior to the final Powercon Ensure that the cord operation in order to determine the fastening time for the not poluaaed ijn 1S connected to the nut or bolt you are using PSN power supply When using the impact wrench follow the below procedure Pe fault Check the use or circuit 1 Hold the tool deol straight at the nut o bolt breaker tripped power supply Use authorised Cord damaged service centre to Too will repair or replace not start Use authorised Faulty switch service centre to repair or replace Use authorised oo Faulty motor ervice centre to 2 Depress the switch and fasten for the fastening time repair or replace 3 After fastening always check the torque with a torque Carbon brush Replace the wrench worn off carbon brush Impact Time Extension cord Use extension cord Many variables exist that will cause the available torque of too long or heavy enough to the fastener to vary considerably The optimum impact time Poor undersized carry the current is approximately 6 seconds performance Ue ec ihanesd Note Using an univ
8. e socket after operation It may be hot Do not let anyone under 18 years operate this tool Rags cloths cord string and the like should never be left around the work area Support the work properly If you are interrupted when operating the tool complete the process and switch off before looking up Periodically check that all nuts bolts and other fixings are properly tightened When using the impact wrench use safety equipment including safety glasses or shield ear protectors and protective clothing including safety gloves Wear a dust mask if required If in doubt do not plug in the tool Using a power source with a voltage less than the nameplate rating is harmful to the motor The tool must be used only for its prescribed purpose Any use other than those mentioned in this Manual will be considered a case of misuse The user and not the manufacturer shall be liable for any damage or injury resulting from such cases of misuse To use this tool properly you must observe the safety regulations the assembly instructions and the operating instructions to be found in this Manual All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards Children and frail people must not use this tool Children should be supervised at all times if they are in the area in which the tool is being used It is also imperative that you observe the accident prevention regula
9. ench from the power supply before changing tools or accessories servicing and during non operation Always wear safety glasses and using hearing protection during operation Exposure to noise may cause hearing loss Do not wear loose fitting clothing and jewellery which may become caught in moving parts and result in serious injury Always use impact quality sockets only Do not use handtool sockets damaged or sockets Always ensure that sockets must be securely attached prior to use Only use sockets that are in good condition Never trigger the tool when it has not been placed in applied to a work object sockets must be correctly attached Disconnect the power supply before installing sockets or performing any maintenance Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Avoid accidental starting Check and make sure that the switch is off before plugging in When carrying the tool be careful and pay attention to where you place your hand and fingers as the switch can invite accidents Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Do not use on a ladder or unstable support St
10. ersal joint or extension bar may reduce Visible spark service centre to the fastening force of the impact wrench and thus the repair or replace application may require longer fastening time Short of ice authorised senice WARNING The machine and the tool attachments centre to add lubricant may become warm when being used for a long time If Tool is Tum of the tool and this occurs turn the machine off and place it in a safe overheating Overtime a z A a uae environment and allow to cool down Do not attempt to running temperature touch the metal blades after prolonged application as they will be hot and may burn Do not overload the machine and always allow it to cool between the individual work steps m Maintenance WARNING Always ensure that the tool is switched off and the plug is removed from the power point before making any adjustments or maintenance procedures 1 Keep the tool s air vents unclogged and clean at all times 2 Regularly check to see if any dust or foreign matter has entered the grills near the motor and around the on off switch Use a soft brush to remove any accumulated dust Wear safety glasses to protect your eyes whilst cleaning 3 If the body of the tool needs cleaning wipe it with a soft damp cloth A mild detergent can be used but nothing like alcohol petrol or other cleaning agents 4 Never use caustic agents to clean plastic parts CAUTION Water must never come into contact with the tool
11. he risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting scraping tools sharp and clean Properly maintained cutting scraping tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Additional safety rules for impact wrenches This impact wrench kit is designed for removing and installing nuts and bolts and has been designed as a general purpose tool kit for DIYers and hobbyists e Disconnect the impact wr
12. heck that all the fixing screws are tight They may vibrate loose over time Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorised service centre in order to avoid a safety hazard GMC customer assist For prompt service we suggest you log your service request online at www gmcservice com au Should you not have access to the Internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand 7am 7pm 7days a week AEST You will need the following details at hand to log your service request Personal details First amp Last name address pick up address contact phone numbers email address Product details Product number date of purchase retailer bought from State amp postcode receipt number reason for the request copy of official purchase receipt Attach your purchase receipt and save with this Manual for future reference Please refer to our website www gmcompany com for full GMC warranty Terms and Conditions
13. ool is covered under this warranty With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual Please ensure that you store your receipt in a safe place Conditions apply to the above warranty For full details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au should you not have access to the internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental protection Recycle unwanted materials instead ay of disposing of them as waste All tools hoses and packaging should
14. tions in force in your area The same applies for general rules of occupational health and safety The manufacturer shall not be liable for any changes made to the tool nor for any damage resulting from such changes Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors The following hazards may arise in connection with the tool s construction and design e Damage to the lungs if an effective dust mask is not worn e Damage to hearing if effective ear protectors are not worn Wear goggles Wear ear muffs Wear a breathing mask Contents of carton e 1 2 Impact wrench e Kitbox e Instruction manual Assembly The GMC impact wrench is packed fully assembled except for the impact socket Please select the required impact socket and insert correctly refer to the socket change section of this manual Know your product 1 Drive Shank 2 Trigger Switch 3 Replaceable Brushes 4 Handle Grip 5 Power Cord GLOBAL MA CHINERY COMPANY Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Assembly Installing and Removing Sockets CAUTION Always ensure that the impact wrench is switched off and the plug is removed from the po
15. wer point before making any adjustments Use only sockets designed for impact wrenches Always select the correct size impact socket for nuts and bolts Using the wrong size socket may damage the nut or bolt and cause the fastening torque to be inaccurate or inconsistent 1 Unplug the wrench 2 Select the required socket 3 Firmly push the socket onto the drive shank until the hog ring locks it into place 4 To remove the socket pull it away from the drive shank Operation Starting amp stopping 1 Check the rating label on the impact wrench indicates 230V 240V 2 Plug the cordset into the mains socket 3 Squeeze the trigger switch 2 to start the impact wrench 4 Release the trigger switch to Stop the motor CAUTION Always maintain a tight control of the tool when switching on and off Remember the motor will continue to run for a short time after switching off Direction Of Rotation Forward and Reverse The impact wrench has a rocker type trigger switch for operating the wrench in forward or reverse To operate the wrench in the forward direction depress the lower half of the switch 2 To operate the wrench in reverse depress the upper half of the switch To stop the wrench release the switch trigger and allow the motor to come to a complete stop Forward Reverse Using the impact wrench WARNING Wear safety goggles a dust mask and ear The impact wrench can be used for driving nuts
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