Global Machinery Company 1050W User's Manual
Contents
1. GLOBAL MACHINER INSTRUCTION MANUAL O_O OO o oo ee ren e Melbourne Perth Auckland Hong Kong Shanghai 3 RTA B L F e Taipei New York London Paris 03219 EDP DR Dear Customer If you require any help with your product whether it is a Warranty claim spare part or user information please phone our Help Line for an immediate response Phone 1300 880 001 in Australia or 0800 445 721 in New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet supenor performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service Caution Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental protection Recycle unwanted matenals instead of Qy disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Description of symbols The rating plate on y2. Instruction Manual before using this product Before returning this product for a Warranty Claim or any other reason Please Call 1300 880 001 Australia or 0800 445 721 New Zealand When you make your call please have the following information at hand GMC Product Type GMC Product Code A GMC Service Engineer will take your call and in most cases will be able to solve your problem over the phone You are welcome to use this phone in service to make suggestions or give comments about any GMC product GMC GLOBAL MACHINERY COMPANY 45 55 South Centre Road Melbourne Airport Victoria Australia 3045 Tel 03 8346 1100 Fax 03 8346 1200 With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the nght to change specifications without notice Note Specifications may differ from country to country 7 DAYS A WEEK 7 AM 7 PM testi The GMC 777 Helpline operates from 7am to 7pm 7 days a week EST This allows you to contact GMC directly with any queries and technical questions you have regarding our products Save this Manual for future reference
3. or cracks before use Replace damaged or cracked bits immediately e Always use both hands and make sure that you have a firm on the work piece before proceeding with any work e Keep your hands away from the rotating bit e Make sure that the bit is not in contact with the work when you switch the machine on e Before using the tool to make a cut switch on and let it run for a while Watch for vibration or wobbling that could indicate an improperly installed bit Jake notice of the direction of rotation of the bit and the direction of feed e Always switch off and wart until the bit has come to a complete standstill before removing the work piece from the machine Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Accessories The GMC powered router table is supplied with the following accessones as standard e 2 x Feather boards Vacuum adaptor e Height adjustment tool Collet spanner 1 2 amp 1 4 collets e Mitre gauge We recommend that you purchase all additional accessones such as router bits from the store where you bought the tool Use good quality accessones with a well known brand name Store personnel can help and advise Know your prod
4. that clips over the on off switch To switch on unclip the cover fastener raise and hold the cover and then press the ON switch The machine will now start Allow the cover to fall so that it rests against the switches Do not close the cover To switch off simply push on the red cover to snap it shut This pushes the OFF button undemeath the cover and cuts off the power To switch on again it is necessary to unclip the cover and raise it This product is fitted with an electro magnetic switch for added protection In the case where the electrical supply is interrupted the switch will return to the off position and will need to be reset by pressing the green on button again to restart the motor Operation 1 Insert and secure the router bit 2 Adjust the speed depth of cut feather boards fence alignment and mitre gauge as required 3 Ensure you adjust the infeed fence 3 so that it supports the uncut material and the outfeed fence 4 so that it supports the cut matenal compensating for the removed material if trimming 4 Ensure that the dust extraction hood 7 is resting on the table 5 Switch on the powered router table 6 Ensure that the workpiece is tight against the fence 7 Feed the workpiece smoothly from night to left against the rotation of the cutter 8 Keep the feed rate constant taking care not to feed the workpiece too quickly resulting in the motor to slow excessively 9 Feeding
5. the workpiece too quickly may result in a poor quality cut and can damage the bit or the motor 10 Feeding the workpiece too slowly may burn or mark the cut 11 On very hard woods or large cuts it may be necessary to make more than one pass at progressive settings until the desired depth of cut is achieved 12 The proper feed rate will depend on the bit size the type of material being cut and the depth of cut Practice first on a scrap piece of matenal to gauge the correct feed rate and cut dimensions 13 Turn the powered router table off by pushing on the red cover Maintenance Warning Always ensure that the tool is switched off and the plug is removed from the power point before making any adjustments or maintenance procedures Always wear sturdy gloves when handling or changing bits as they can be very sharp Never use water or chemical cleaners to clean your power tool Wipe the outside clean with a dry cloth Regularly check to see if any dust or foreign matter has entered the air vents of the motor and around the on off switch Use a soft brush to remove any accumulated dust Wear safety glasses to protect your eyes whilst cleaning Lubricate all moving parts at regular intervals Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authonsed service centre in order to avoid a safety hazard Carefully read the entire
6. the accident prevention regulations in force in your area The same applies for general rules of occupational health and safety The manufacturer shall not be liable for any changes made to the tool nor for any damage resulting from such changes Warning When using power tools basic safety precautions should always be taken to reduce the nsk of fire electric shock and personal injury Also please read and heed the advice given in the additional important safety instructions 1 Keep the work area clean and tidy Cluttered work areas and benches invite accidents and injury 2 Consider the environment in which you are working Do not use power tools in damp or wet locations Keep the work area well lit Do not expose power tools to rain Do not use power tools in the presence of flammable liquids or gases 3 Keep visitors away from the work area All visitors and onlookers especially children and infirm persons should be kept well away from where you are working Do not let others in the vicinity make contact with the tool or extension cord 4 Store tools safely When not in use tools should be locked up out of reach 5 Do not force the tool The tool will do the job better and safer working at the rate for which it was designed 6 Use the correct tool for the job Do not force small tools or attachments to do the job best handled by a heavier duty tool Never use a tool for a purpose for which it was not intended
7. 7 Dress correctly Do not wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and earmuffs should always be worn A face or dust mask is also required if the drilling operation creates dust 9 Do not abuse the power cord Never pull the cord to disconnect the charger from the power point Keep the cord away from heat oil and sharp edges 10 Secure the work piece Use clamps or a vice to hold the work piece It is safer than using your hand and frees both hands to operate the tool 11 Do not overreach Keep your footing secure and balanced at all times 12 Look after your tools Keep tools sharp and clean for better and safer performance Follow the instructions regarding lubrication and accessory changes Inspect tool cords penodically and if damaged have them repaired by an authonsed service facility Inspect extension cords penodically and replace them if damaged Keep tool handles dry clean and free from oil and grease 13 Disconnect idle tools Switch off the power and disconnect the plug from the power point before servicing when changing accessones such as blades bits and cutters and when the tool is not in use 14 Remove adjusting keys and wrenches Check to see that keys and adjusting wrenches are removed from the tool befo
8. djustment ring is marked with arrows showing the direction to turn the adjusting ring to raise or lower the cutter 10 J 4 The height adjustment ring is marked with a straight arrow pointing towards the edge of the metal table The table is marked with 10 corresponding lines When completing the setting of the depth of cut always align the arrow on the height adjuster with one of the ten lines on the table To determine the depth of cut use a ruler to measure the distance between the base of the table and the tip of the router bit Align the height adjustment lock and rotate the lock in a clockwise direction to lock Note Always make a tnal cut in a scrap piece of matenal to ensure the correct depth of cut is selected Adjusting the fence 1 m9 Loosen the 2 fence locking The fence can be adjusted to suit the size of the workpiece and the application being performed knobs 5 at the rear of the fence Slide the fence backwards or forwards to the desired position Use the gauge on the table as a guide to indicate the distance from the fence to the centre of the router bit Tighten the 2 fence locking knobs 5 at the rear of the fence to secure the fence in position Adjusting the fence for trimming 1 When trimming timber the material coming out on the left hand side outfeed 4 of the cutter will be thinner than the matenal being fed through on the right hand side infeed 3 T
9. e left and then tighten the locking knobs to hold the feather boards in place Adjusting the mitre gauge 1 The mitre gauge 10 slides honzontally along the table to allow for edging and mitre cuts in the work piece 2 To adjust the mitre gauge to the desired angle loosen the mitre gauge locking knob 11 and rotate the mitre gauge to the desired angle from 0 to 45 3 Tighten the mitre gauge locking knob 11 4 For greater ease of use when making mitre cuts the fence can be positioned in its furthest position away from the cutter 5 Always make a tnal cut in a scrap piece of matenal first to ensure the settings are correct Connecting dust extraction equipment 1 The powered router table is fitted with a dust extraction hood 7 and a dust extraction port 8 for a cleaner and safer working environment 2 Connect the dust extraction equipment to the dust extraction port 8 Mounting to a workbench 1 The powered router table has a hole in each comer of the plastic foot allowing it to be bolted to a workbench for greater stability 12 2 Fit an 8mm bolt not supplied through each corer of the plastic foot of the powered router table to secure it to the workbench Turning on amp off Ensure all wrenches and adjusting tools are removed from the router table adjustments are complete and safety covers are in place The on off switch is operated via a safety switch that employs a red hinged cover
10. e the cover centrally in the centre of the height adjustment ring and align the two holes in the cover with the underlying matching holes Fit the two securing screws and tighten firmly Caution Do not fully tighten the collet nut with the wrench unless there is a router bit in place or you may damage the collet Installing and removing router bits Warning Always ensure the tool is switched off and the plug is removed from the power point before making any adjustments Prior to replacing any components and when replacing collets bits or covers ensure to remove any saw dust which may have built up during previous cutting operations 1 Loosen the height adjustment lock 14 by rotating it in an anti clockwise direction using the rear end of the wrench 18 provided Raise the height of the motor by using the height adjustment tool and rotating the height adjuster in a clockwise direction 2 Remove the collet assembly cover 15 3 Ensure that the correct collet is installed for the router bit to be used 1 2 or 1 4 4 Loosen the collet nut assembly by pulling and holding the spindle lock lever 12 forward and then rotating the collet nut assembly 16 in an anti clockwise direction using the wrench 18 supplied 5 Insert the router bit ensuring that the shaft of the bit goes all the way into the collet 6 Tighten the collet nut assembly by pulling and holding the spindle lock 12 forward and then rotating the co
11. he left hand guide block will need to be adjusted to compensate for the thinner matenal This will help support the matenal and ensure a more accurate cut No To move the guide block forwards or backwards loosen the 2 guide block locking knobs 6 Move the guide block forward until it is the same distance forward as the amount of material being trimmed For example if you are trimming 2mm from your workpiece the left hand side guide block should extend 2mm further out than the nght hand side guide block 5 Insert a packer between the guide block and the rear fence to help support it in place Tighten the 2 guide block locking knobs 6 Installing and adjusting the boards 1 The feather boards 20 are designed to hold the workpiece in place and prevent kickback 2 To fit the top feather board insert the 2 screws through the back of the fence and then feed them through the slots in the feather board 3 Place a washer on the end of each screw followed by the locking knobs 21 4 To fit the lower feather board feed a screw through the bottom of each side of the feather board 5 Place a washer onto both screws followed by the feather board locking knobs 21 6 Lightly tighten the feather board locking knobs 7 Position the feather boards over the worktable and insert the 2 screws through the 2 slots in the worktable 8 Slightly pull the feather boards to th
12. llet nut assembly 16 in a clockwise direction using the wrench 18 supplied 7 Replace the collet assembly cover 15 8 Adjust the depth of cut to the desired depth for the task required Refer to the section Adjusting the Depth of Cut on page 10 9 Tighten the height adjustment lock by rotating it in a clockwise direction using the rear end of the wrench 18 provided Note Ensure the lock is aligned in a locking position Caution Ensure the bit is firmly secured before commencing operation Adjustments Adjusting the speed 1 Adjust the vanable speed dial 9 to suit different matenal The tool cuts quicker and smoother at different speeds and when working in different woods or in plastic or aluminium 2 Adjust the variable speed dial to a higher number for faster speed or to a lower number for slower speed 3 Determine the optimum speed by making a tnal cut in a scrap piece of matenal Note Using the correct speed for the job increases the life of the bit and can also affect the surface finish on the matenal being cut Adjusting the depth of cut 1 Loosen the height adjustment lock 14 by rotating it in an anti clockwise direction using the rear end of the wrench 18 provided 2 Fit the height adjustment tool 17 in the corresponding slots of the height adjusting nng and rotate in a clockwise direction for a deeper depth of cut or anti clockwise for a lower depth of cut The height a
13. our tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear breathing protection Double insulated for additional protection Conforms to relevant standards for electromagnetic compatibility N380 Specifications Nominal voltage 230 240Vac 50Hz Power 1050W No load speed 8000 30000 RPM Collet capacity 1 2 12 7mm and 1 4 6 35mm Cutting depth 36mm Spindle lock Yes Insulation Double insulated Variable Speed Settings Dial Indication Speed RPM 1 8000 2 14000 3 19500 4 24500 5 27500 6 30000 Note These speeds are approximate values within 20 and are for reference purposes only General safety instructions The tool must be used only for its prescnbed purpose Any use other than those mentioned in this Manual will be considered a case of misuse The user and not the manufacturer shall be liable for any damage or injury resulting from such cases of misuse To use this tool properly you must observe the safety regulations the assembly instructions and the operating instructions to be found in this Manual All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards Children and infirm people must not use this tool Children should be supervised at all times if they are in the area in which the tool is being used It is also imperative that you observe
14. re switching on 15 Avoid unintentional starting Always check that the switch is in the OFF position before plugging in the tool to the power supply Do not carry a plugged in tool with your finger on the switch 16 Stay alert Watch what you are doing Use common sense Do not operate a power tool when you are tired 17 Check for damaged parts Before using a tool check that there are no damaged parts If a part is slightly damaged carefully determine if it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts proper mounting and any other conditions that may affect the operation of the tool A part that is damaged should be properly repaired or replaced by an authonsed service facility unless otherwise indicated in this Instruction Manual Defective switches must be replaced by an authorised service facility Do not use a tool if the switch does not turn the tool on and off correctly 18 Guard against electric shock Prevent body contact with grounded objects such as water pipes radiators cookers and refngerator enclosures 19 Use only approved parts When servicing use only identical replacement parts Use an authorised service facility to fit replacement parts 20 Warning The use of any accessory or attachment other than those recommended in this instruction manual may present a risk of personal injury 21 Have your tool repaired b
15. sting ning Clean away any saw dust which may have built up from previous cutting operations 7 Remove the existing collet from the assembly 8 Install the new collet into the assembly 9 Tighten the collet nut assembly by pulling and holding the spindle lock lever 12 fully forward and then rotating the collet nut assembly 16 in a clockwise direction using the wrench 18 supplied 10 Tighten the height adjustment lock by rotating it in an anti clockwise direction using the rear end of the wrench 18 provided ensuring the height adjuster is correctly aligned in a locking position 5 Loosen the collet nut assembly by pulling and holding the spindle lock lever 12 forward The spindle lock lever is located on the nght hand side of the motor housing Rotate the collet nut assembly 16 in an anti clockwise direction using the wrench 18 supplied 11 Replace the collet assembly cover in the following way The collet assembly cover locates in the centre of the height adjusting ring and is secured in place with two small screws The cover is usually fitted pe after the cutter has been installed thus you need to select the cover which will pass over the cutter with the minimum of clearance Three covers are supplied with the product all with different size clearance holes Prior to fitting the cover always ensure the area is free from any build up of timber cuttings from previous operations Locat
16. uct 7 Dust extraction hood 15 Collet assembly cover 1 Table 8 Dust extraction port 16 Collet nut assembly 2 Rear fence 9 On Off switch 17 Height adjustment tool 3 Infeed fence 10 Mitre gauge 18 Wrench 4 Outfeed fence 11 Mitre gauge locking knob 19 Height adjusting ring 5 Fence locking knobs 12 Spindle lock lever 20 Feather boards 6 Guide block locking 13 Variable speed dial 21 Feather board locking knobs knobs 14 Height adjustment lock 22 Lock alignment indicator marks 23 Height adjustment arrow 19 1415 7 Installing and removing collets 6 Remove the collet nut Warning Always ensure the tool is switched off and the plug is removed from the power point before making any adjustments When changing the collets or when changing bits the height of the motor assembly should be raised to close to the maximum height to gain full access to the collet nut 1 The powered router table is supplied with 2 collets 1 4 6 35mm and 1 2 12 7mm The 1 2 12 7mm collet is fitted to the product upon purchase 2 Depending on the size of the router bit the collet may need to be changed to allow use of larger or smaller diameter router bits 3 Unlock the height adjustment lock 14 by rotating it in an anti clockwise direction using the rear end of the wrench 18 provided 4 Remove the collet assembly cover 15 by removing the two inner screws on the cover and lifting the cover away from the height adju
17. y a qualified person This electnc tool is in accordance with the relevant safety requirements Repair should only be carned out by qualified persons using onginal spare parts otherwise this may result in considerable danger to the user Additional safety rules for powered router tables e Remove the plug from the socket before carrying out any adjustment servicing or maintenance e Use your powered router table on a level and flat stable surface or firmly clamp or bolt your powered router table to a workbench Place the powered router table at around hip height for maximum convenience and safety e Fully unwind cable drum extensions to avoid potential overheating e When an extension cable is required you must ensure it has the nght ampere rating for the powered router table and it is in a safe electncal condition e Ensure your mains supply voltage is the same as your tool rating plate voltage e Your tool is double insulated for additional protection against a possible electncal insulation failure within the tool e Always use the feather boards to help support the work piece and to guard against kick back e Fnsure that the lighting is adequate Keep the area free of tnpping hazards Do not let anyone under 18 years operate this tool e After long working penods external metal parts and accessones could be hot e Handle router bits with care they can be extremely sharp e Check the bit carefully for signs of damage
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