Giant P227 User's Manual
Contents
1. 50hrs Every 500 hrs Every 1500 hrs Every 3000 hrs Oil Leaks Water Leaks Belts Pulley X Plumbing X Recommended Spare Parts X Oil Change 1 Quart p n 1153 X Seal Spare Parts 1 kit pump See page 12 for kit list Oil Seal Kit 1 kit pump See page 12 for kit lit Valve Spare Parts 1 kit pump See page 12 for kit list REPAIR INSTRUCTIONS P217 P218 P219 P220 P221 P227 P230 PUMPS NOTE Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly This step will ensure proper fit at the same time protecting the pump nonmetal parts i e the elastomers from cutting and scoring 1 With a 22mm socket 2 Using a needle nose pliers wrench remove the 3 remove the inlet and discharge valve plugs and discharge valve assemblies 3 inlet valve plugs 32 32X Inspect the o ring 33 for wear and replace if damaged 4 Remove the o ring 31 5 Next use a 5mm allen Inspect all parts for wear wrench to remove the 8 and replace as necessary socket head cap screws Apply one drop of Loctite 34 243 to the valve plugs 32 and tighten to 59 ft lbs necessary 8 Check surfaces of plunger 16 A damaged surface will cause accelerated wear on the seals Depos its of any kind must be carefully removed from the plunger surface A damaged plunger must be replaced 7 Remove the weep retu2. as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS P217A HORSEPOWER REQUIREMENTS The rating shown are the power TRPM GPM 1000 PSI 1500 PSI 2000 PS 2500 PSF i date comes a a 500 05 04 05 o7 09 E ee 1000 pee E 1450 1750 We recommend a 1 15 service factor 3000 be specified when selecting an electric motor as the power source To compute specific pump horse power requirements use the following formula Intermittent duty only HP GPM X PSI 1450 Specifications Model P218A MS eistcceccadouoscwassbesscsies Metric Ple e R EERE 3 4 GPM neee 12 9 LPM Pressure Continuous sssssssssssssssessssesessseee 2000 PSI vsecssssscecsssseese 140 Bar Pressure Intermittent 0 c ccc eceesseeeesteeeeees 2300 PSI nenco 175 Bar Maximum Crankshaft Speed 0 ccccccccsssssccessaeesscestesetsseeseoasscesscnsneneeens 1750 RPM Maximum Inlet Pressure cee eeeeeeeseeeeeees 143 PSI esc scsseesscesevisctess 10 bar Plunger Diameter sscecscccssicscssesscecsttesecessteeseesceee 0 7 beerrrrerererrrerert aerate 18 mm UP OK Grvtt sates sesnitsdecesersexesudectacessetnistastcastasssrsissteestes UNS a tere ere 10 0 mm Max Temperature of Pumped Fluids 160 Fee seateettecscess 71 C Vines POPS a ET EEE EE E 2 1 2 BSP Discharge Ports g scccss
3. it is used carelessly and without regard to its potential hazard it can cause serious injury IMPORTANT OPERATING CONDITIONS Failure to comply with any of these conditions invalidates the warranty 1 Prior to initial operation add oil to the crankcase so that oil level is between the two lines on the oil dipstick DO NOT OVERFILL Use Giant 20W 50 oil p n 01153 Crankcase oil should be changed after the first 50 hours of operation then at regular intervals of 500 hours or less depending on operating conditions 2 Pump operation must not exceed rated pressure volume or RPM A pressure relief device must be installed in the discharge of the system 3 Acids alkalines or abrasive fluids cannot be pumped unless approval in writing is obtained before operation from Giant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures Specifications Model P217A US sesssevascesensensesesesscess Metric 1750 RPM Flow Continuous 2000 PSI 140 Bar 1 8 GPM ivsceccitesetecteveiecs 6 8 LPM Flow Intermittent 2500 PSI 175 Bar 1 8 GPM se sctesssiccescicchenss 6 8 LPM 3450 RPM Flow Continuous 2000 PSI 140 Bar 9 9 GPM feecceetieeeuleces 12 5 LPM Flow Intermittent 2500 PSI 175 Bar Sid OPM ponori 12 5 LPM Maximum Inlet Pressure cece eceeeeeeeeneeeeee J45 PSD sesscsscsstetserteses 10 bar Plunger Diameter s
4. power FRPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PST Teguirements for the pump Gas 250 05 03 05 o7 08 pipine power auii mauer he approximately twice the pump power requirements shown above We recommend a 1 15 service factor be specified when selecting an Intermittent duty only electric motor as the power source To compute specific pump horse power requirements use the following formula HP GPM X PSI 1450 Specifications Model P219A NSS secsvendesesseasensesesepscese Metric PLOW si tispenissenetaas ies tiredness 4 2 GPM sisccvssesccetveieests 15 9 LPM Pressure Continuous ccceeeseceesseceeesteeeeees 2000 PSI eeeececeeeees 140 Bar Pressure Intermittent cc cece ceesseeeesseeeeees 2300 PSI sissecdiesseedsexseeds 175 Bar Maximum Crankshaft Speed oe ee eeeeseceeeceeeeeeeeeeeaeseaeeseeeeeeeneeenee 1750 RPM Maximum Inlet Pressure cece eeeseeeeeeeeeee JAS PSE ronie 10 bar Plunger Diameter css cccisscecsessscssveeiecesseniecnssns ss OA A liggeereeeenteeer rerseer terre 18 mm SOK Gs csit veces teeesec teien E TTE OPO A 12 4 mm Max Temperature of Pumped Fluids 0 160 F renrerssrenek 71 C E e a T O AN NN E N E 2 1 2 BSP Discharge POrts wiiieseiesiecessi siete iniesenacs n E EEE EER 2 3 8 BSP Shalt ROAMOM ss cecsstesccsdtvseecasecaisteteedbevecediesstedeseetade Top of Pulley Towards Fluid End Crankshaft Diameter ssisisssisinesiississnesiis OR E 24 mm Key Width srsric
5. 17 08442 Wrist Pin 3 08005 O Ring 1 18 07770 O Ring 3 5 06273 Oil Drain Plug 1 19 08356 0010 Oil Seal 3 5A 08192 Gasket 1 20 08444 Seal Case 3 6 07188 Screw Crankcase Cover 4 21 08443 O Ring 3 6A 01176 2 Spring Washer 4 23 08477 V Sleeve Weep 3 7 08303 Bearing Cover I 2 23A 08087 V Sleeve Brown 3 8 08490 Sight Glass 1 24 07904 Pressure Ring 3 9 08492 O Ring for Sight Glass 1 25 08445 Weep Return Ring 3 10 07225 Screw with Lock Washer 8 26 06582 Valve Casing 1 2 Inlet Ports 1 11 01166 Radial Shaft Seal 1 27 07849 Valve Seat 6 12A 08020 Ball Bearing 1 28 07491 Valve Plate 6 12B 01020 Ball Bearing 1 29 07906 Valve Spring 6 13 08465 Crankshaft P217 1 30 07907 Valve Spring Retainer 6 13 08440 Crankshaft P218 1 31 07853 O Ring 6 13 08466 Crankshaft P219 1 32 07928 Valve Plug 6 13 08467 Crankshaft P220 1 32X 07946 Valve Assembly Complete 6 13 12258 Crankshaft P221 1 33 07913 O Ring 6 13 06547 Crankshaft P227 1 34 08316 Hex Head Cap Screw 8 13 06694 Crankshaft P230 1 38 13338 Plug 3 8 BSP 1 14 06207 Woodruff Key 1 38A 08486 Copper Crush Washer 3 8 1 15 08333 Connecting Rod 3 39 07109 Plug 1 2 BSP 1 16 08469 Plunger Complete 18mm 3 39A 07661 Seal 1 11 Repair Kits P217 P218 P219 P220 P221 P227 P230 Pumps Plunger Packing Kit Teflon Plunger Packing Kit Part 09164 Part 09164 0020 Item Part Description Qty Item Part Description Qty 23 08477 V Sleeve weep 3 23 08087 0020 V Sleeve 6 23A 08087 V Sleeve brow
6. Series Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual P200A 18mm versions THE EAGLE LINE For Models Updated 7 07 Contents Installation Instructions page 2 Pump Specifications pages 3 9 Exploded View page 10 Parts List page 11 Kits amp Torque Specifications page 12 Pump Mounting Selection Guide page 12 Trouble Shooting page 13 Recommended Spare Parts List page 13 Repair Instructions pages 14 15 Dimensions back page Warranty Information back page INSTALLATION INSTRUCTIONS Installation of the Giant Industries Inc pump is not a complicated procedure but there are some basic steps common to all pumps The following information is to be considered as a general outline for installa tion If you have unique requirements please contact Giant Industries Inc or your local distributor for assistance 1 The pump should be installed flat on a base to a maximum of a 15 degree angle of inclination to ensure optimum lubrication 2 The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cause cavitation Teflon tape should be used to seal all joints If pumps are to be operated at temperatures in excess of 160 F it is important to insure a positive head to the pump to prevent cavitation 3 The discharge plumbing from the pump should be properly sized to the flow rate to prevent line pressure loss
7. eassembly Replace v sleeve 23A over plungers 16 3 Generously lubricate v sleeve 23 Assemble v sleeves 22 into valve casing 26 As semble weep return ring 25 and pressure ring 24 over plungers 16 Slide valve casing over plungers and seat firmly Replace the eight socket head cap screws 34 and tighten to 105 inch pounds in a crossing pattern 4 Replace the six o rings 31 and the six valve assemblies 32X Now replace the six valve plug o rings 33 For pumps manufactured prior to 5 97 tighten plugs 32 to 33 ft lbs otherwise apply one drop of Loctite 243 to the valve plugs 32 and tighten to 59 ft lbs NOTE Contact Giant Industries for Service School Information Phone 419 531 4600 P217 P218 P219 P220 P221 P227 P230 DIMENSIONS Inches mm lt 0 _at 4 2 107 1 4 36 3 9 99 Discharge Connection 318 BSP Wide Key DIN 6888 Centrng for Couping Bell 4x M8 Inlet Connection 2 2 56 5 7 145 4 7 119 7 9 200 Short disiance between feel 2 8 71 J 4 1 104 9 2 234 Long i ti _ GIANT INDUSTRIES LIMITED WARRANTY Giant Industries Inc pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows 1 For portable pressure washers and self serve car wash applications the discharge manifolds will never fail period If they ever fail we will replace them free
8. fficiency 1750 RPM Volumetric Efficiency 3450 RPM Mechanical Efficiency 3450 RPM Positive inlet pressure required Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS P221A HORSEPOWER REQUIREMENTS The rating shown are the power requirements for the pump Gas RPM GPM i000 PSI 1500 PSI 2000 PSI 2500 PSI samine power outputs muist b 250 0 3 0 2 0 3 0 5 1000 POr Te PEIS RROTA AONE 1o rof 13 20 27 33 y rn 1750 e recommend a 1 15 service factor 3000 be specified when selecting an electric motor as the power source 3450 42 29 43 58 1 To compute specific pump horse power requirements use the Intermittent duty only following formula HP GPM X PSI 1450 Specifications Model P227 US sssscsscssscssssessteceesstess Metric 1750 RPM Flow Continuous 2000 PSI 140 Bar 2 1 GPM Flow Intermittent 2500 PSI 175 Bar 2 1 GPM 3450 RPM F
9. ial requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence P230 HORSEPOWER REQUIREMENTS HORSEPOWER RATINGS REMI GPHT 000 PST 1500 PSI 2000 PSI T2500 PST sear mia a ile requirements for the pump Gas engine power outputs must be approximately twice the pump power requirements shown above We recommend a 1 15 service factor be specified when selecting an electric motor as the power source To compute specific pump horse Intermittent duty only power requirements use the following formula HP GPM X PSI 1450 Exploded View P217 P218 P219 P220 P221 P227 P230 Pumps Spare Parts P217 P218 P219 P220 P221 P227 P230 Pumps ITEM PARTNO DESCRIPTION QTY ITEM PARTNO DESCRIPTION QTY 1 08300 Crankcase 1 16A 08468 Plunger Base 3 2 06773 Oil Dipstick with O Ring 1 16B 08455 Plunger Pipe 3 3 08302 Crankcase Cover Short 1 16C 08456 Tension Screw 3 3 08302 L Crancase Cover Long 1 16D 07676 Copper Gasket 3 3A 07190 Drain Plug amp Gasket 1
10. iprresinienudeiindiiinai niia Oe E caters sees 8 mm Shaft Mounting wo cece eeeeseeereeeneeeneeeeeees Right Side Facing Manifold WG SING E E We MOS ierre 5 3 Kg Crankcase Oil Capacity cece ereeerees TD TOs ain ceetesecesserscets 0 22 Liter Extended Crankcase Oil Capacity QO POZA siio 0 27 Liter Volumetric Efficiency 1750 RPM srsinisssnisnrsnieisneasnionnes 0 94 Volumetric Efficiency 3450 RPM uu eeceseeseceteeeeeeeeeeeeeeneeeaaes 0 87 Mechanical Efficiency 3450 RPM ceeeceeseeseecrteeeeeeeeeeeeeeeeeaees 0 86 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS P219A HORSEPOWER REQUIREMENTS The rating shown are the power requirements for the pump Gas RPM GPM 1000 PS 1500 PSI 2000 PSI 2 2500 sei power outputs must be 250 p p tengree en aoe 7A ENE N Ce eee 17501 421 29 43 58 72 e recommend a 1 15 service factor Menea be specified when selecting an Intermittent d
11. issiicsciissecsessiecesteevecesssnccsteeenss OE i sescecsincesczesciveoni veces 18 mm SINE A EE O AA Q22 inio ansk 5 5 mm Max Temperature of Pumped Fluids 00 O EE 71 C er PO eaa a E EES 2 1 2 BSP Discharge POTTS si veccssstscossee cesdiasccesena cca saceseccwanree Eine E ESAE 2 3 8 BSP Shaft ROAM ON sssri eisereen esaia eriek Top of Pulley Towards Fluid End Crankshaft Diameter ssesseccssoiiiiinnrsirias O98 sekeseeisccsneetecinctes 24 mm Key Width secis cases icecastetesnastcardcateesearesstecestesaseatads OSE a 8 mm Shaft Mounting wo eeceseeseeereeeneeeneeeeeees Right Side Facing Manifold W G1 IN A O E E TTE IA o A 5 3 Kg Crankcase Oil Cap city ssssiiisisirississiicsarirsssss TeS POZ irose 0 22 Liter Extended Crankcase Oil Capacity DO TOL ys ccsdesectaresscrsseee 0 27 Liter Volumetric Efficiency 1750 RPM wu cece eeceseeseceeeeeeeeeeeeeeeeeenaes 0 94 Volumetric Efficiency 3450 RPM wu eeceseeseceeeeeceeeeeeeeeneeeaaes 0 87 Mechanical Efficiency 3450 RPM cece eeceseeseeceeeeeceeeeeeeeeaeeeaees 0 86 Positive inlet pressure required Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20
12. low Continuous 2000 PSI 140 Bar 3 8 GPM Flow Intermittent 2500 PSI 175 Bar 3 8 GPM Maximum Inlet Pressure Plunger Diameter sissicsciissecsessiecssteevccessssccsteeen ss 0 71 Max Temperature of Pumped Fluids Inlet Ports 2 1 2 BSP Discharge Ports 2 3 8 BSP Shaft Rotation Top of Pulley Towards Fluid End Crankshaft Diameter ssssisssssissieisissrisriserisisinss 0 98 Key Width sases ceventesecsctstersesesvedtorsettainredeesscnveatoteds 0 31 Shaft Mounting Right Side Facing Manifold Crankcase Oil Capacity eee ereeenees TD DLO Zs irose 0 22 Liter Extended Crankcase Oil Capacity DO TOL ys ccsdesectaresscrsseee 0 27 Liter Volumetric Efficiency 1750 RPM Volumetric Efficiency 3450 RPM Mechanical Efficiency 3450 RPM Positive inlet pressure required Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS RPM GPM i 000 PS 1500 PSI 2000 PSI 2500 PST a an a
13. n 3 24 07904 Pressure Ring 3 24 07904 Pressure Ring 3 Viton Seal Kit Valve Assembly Kit 09456 200 Part 09116 Item Part Description Qty Item Part Description Qty 21 08443 0001 O Ring Viton 3 23 07902 0010 V Sleeve with 32X 07946 Valve Assembly Complete 6 support ring Viton 6 31 07853 O Ring 6 24 07904 Pressure Ring 3 31 07853 0001 O Ring Viton 6 Oil Seal Kit 33 07913 0001 O Ring Viton 6 Part 09144 Item Part Description Qty 19 08356 0010 Oil Seal 3 Pump Torque Specifications P217 P218 P219 P220 P221 P227 P230 Position Item Description Torque Amount 16C 08456 Tension Screw Plunger 220 in lbs 32 07928 Valve Plug 33 or 59 ft Ibs 34 08316 Hex Head Cap Screw Valve Casing 105 in lbs For pumps manufactured prior to 5 97 tighten plugs to 33 ft lbs Otherwise tighten to 59 ft Ibs Pump Mounting Selection Guide Bushings 01074 24 mm Tapered H Bushing Pulley amp Sheaves 01061 7 75 Cast Iron 1 gr AB Section 01062 7 75 Cast Iron 2 gr AB Section Rails 01160 Plated Steel Channel Rails L 5 75 x W 1 00 x h 2 50 01161 Plated Steel Channel Rails L 5 75 x W 1 00 x H 2 50 12 MALFUNCTION The Pressure and or the Delivery Drops PUMP SYSTEM MALFUNCTION CAUSE Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer Worn or Damaged hose Worn or Plugged relief valve on pum
14. nce HORSEPOWER RATINGS RPM GPM 1000 PSI 1500 PSI 1750 PSI 2000 PSI 2500 PSI The rating shown are the power 250 07 05 o7 08 10 12 requirements for the pump Gas 500 13 09 13 16 18 22 engine power outputs must be approximately twice the pump power requirements shown above 750 47 32 49 55 65 Intermittent duty only We recommend a 1 15 service factor be specified when selecting an electric motor as the power source To compute specific pump horse power requirements use the following formula HP GPM X PSI 1450 Specifications Model P221A US ssssctsesescssssssscessesstos Metric 1750 RPM Flow Continuous 2000 PSI 140 Bar 2 3 GPM Flow Intermittent 2500 PSI 175 Bar 2 3 GPM 3450 RPM Flow Continuous 2000 PSI 140 Bar 4 2 GPM Flow Intermittent 2500 PSI 175 Bar 4 2 GPM Maximum Inlet Pressure Plunger Diameter sissiicssiissecsessiecssteevccessssccsteeen ss 0 71 Max Temperature of Pumped Fluids Inlet Ports 2 1 2 BSP Discharge Ports 2 3 8 BSP Shaft Rotation Top of Pulley Towards Fluid End Crankshaft Diameter ee eeeeeeeeseeneeeneees 0 98 Key Width gases ceventesececsterseissvedtossettainnedeesscuveatoteds 0 31 Shaft Mounting Right Side Facing Manifold Crankcase Oil Capacity eee eneeerees TD DLO Zs irose 0 22 Liter Extended Crankcase Oil Capacity DO TOL ys ccsdesectaresscrsseee 0 27 Liter Volumetric E
15. of charge Our other pump parts used in portable pressure washers and in car wash applica tions are warranted for five years from the date of shipment for all pumps used in NON SALINE clean water applications 2 One 1 year from the date of shipment for all other Giant industrial and consumer pumps 3 Six 6 months from the date of shipment for all rebuilt pumps 4 Ninety 90 days from the date of shipment for all Giant accessories This warranty is limited to repair or replacement of pumps and accessories of which the manufacturer s evaluation shows were defective at the time of shipment by the manufacturer The following items are NOT covered or will void the warranty Defects caused by negligence or fault of the buyer or third party Normal wear and tear to standard wear parts Use of repair parts other than those manufactured or authorized by Giant Improper use of the product as a component part Changes or modifications made by the customer or third party The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc OOhwnw Liability under this warranty is on all non wear parts and limited to the replacement or repair of those products returned freight prepaid to Giant Industries which are deemed to be defective due to workmanship or failure of material A Returned Goods Authorization R G A number and completed warranty evaluation form is re
16. p Cavitation pump for restrictions REMEDY Replace packing seals Replace spring Tighten or Replace belt Replace nozzle Clean valve assembly Clean strainer Repair Replace hose Clean Reset and Replace worn parts Check suction lines on inlet of Unloader Check for proper operation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals Noisy Operation Worn bearings Replace bearings Refill crankcase oil with recommended lubricant Cavitation Check inlet lines for restrictions and or proper sizing Rough Pulsating Worn packing Replace packing Operation with Pressure Drop Pressure Drop at Gun Inlet restriction Accumulator pressure Unloader Cavitation Restricted discharge plumbing Check system for stoppage air leaks correctly sized inlet plumbing to pump Recharge Replace accumulator Check for proper operation Check inlet lines for restrictions and or proper size Re size discharge plumbing to flow rate of pump Excessive Worn plungers Replace plungers Leakage Worn packing seals Adjust or Replace packing seals Excessive vacuum Reduce suction vacuum Cracked plungers Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount Preventative Maintenance Check List amp Recommended Spare Parts List Oil Level Quality Daily Weekly
17. quired prior to the return to Giant Industries of all products under warranty consideration Call 419 531 4600 or fax 419 531 6836 to obtain an R G A number Repair or replacement of defective products as provided is the sole and exclusive remedy provided hereunder and the MANUFACTURER SHALL NOT BE LIABLE FOR FURTHER LOSS DAMAGES OR EXPENSES INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES DIRECTLY OR INDIRECTLY ARISING FROM THE SALE OR USE OF THIS PRODUCT THE LIMITED WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES OR REPRESENTATION EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WAR RANTIES OR MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE AND ALL SUCH WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED BY THE MANUFACTURER GIANT INDUSTRIES INC 900 N Westwood Ave P O Box 3187 Toledo Ohio 43607 PHONE 419 531 4600 FAX 419 531 6836 www giantpumps com Copyright 2007 Giant Industries Inc 7 07 P200 18mm PMD
18. requirements for the pump Gas soo oe 04 06 os 10 engine power outputs must be 1000 12 08 12 17 21 approximately twice the pump power requirements shown above We recommend a 1 15 service factor be specified when selecting an electric motor as the power source To compute specific pump horse power requirements use the following formula Intermittent duty only HP GPM X PSI 1450 Specifications Model P230 NDS ssccsscacccosesedssceescscaess Metric 1750 RPM Flow Continuous 2000 PSI 140 Bar 1 1 GPM Flow Intermittent 2500 PSI 175 Bar 1 1 GPM 3450 RPM Flow Continuous 2000 PSI 140 Bar 2 0 GPM Flow Intermittent 2500 PSI 175 Bar 2 0 GPM Maximum Inlet Pressure Plunger Diameter sissescsies cccssstscostatsciessns covivenn ce 0 71 Max Temperature of Pumped Fluids Inlet Ports 2 1 2 BSP Discharge Ports 2 3 8 BSP Shaft Rotation Top of Pulley Towards Fluid End Crankshaft Diameter cece eeeeeeeeeeeneeneees 0 98 K y WCU ass ce cettes tuscuteantn ccunsendundeanios dens esndvaceceeys 0 31 Shaft Mounting Right Side Facing Manifold Crankcase Oil Capacity seses T TOs secsctsess eevncsuees 0 22 Liter Extended Crankcase Oil Capacity 9O TLOZ siececsstetstsstesexss 0 27 Liter Volumetric Efficiency 1750 RPM Volumetric Efficiency 3450 RPM Mechanical Efficiency 3450 RPM Positive inlet pressure required Consult the factory for spec
19. rn ring 25 pressure ring 24 and v sleeve 23 from the valve casing 26 Remove the v sleeve 23A from the seal case 20 Inspect all parts including o ring 21 for 10 wear and replace as By inserting a small screw driver between the valve seat 27 and the valve spring retainer 30 the valve assembly can be separated 6 Carefully slide the valve casing 26 out over the plungers If the crankcase oil seals 19 are to be replaced they can be removed by prying loose with a flat screwdriver Take care not to make contact with the plunger REPAIR INSTRUCTIONS P217 P218 P219 P220 P221 P227 P230 PUMPS 10 If the ceramic plunger pipe 16B is damaged remove the plunger bolt 16C Discard the old plunger pipe 16B and copper gasket 16D and clean the old locktite from the plunger bolt 16C and plunger base 16A NOTE If there are deposits of any kind i e lime deposits in the valve casing be certain that the weep holes in the weep return ring 25 and valve casing 26 have not been plugged Replace the plunger with the new one and locktite the plunger bolt and torque to 220 inch pounds Reassembly sequence of the P217 P218 P219 P220 P221 P227 P230 pumps 1 If oil seals 19 were removed replace with seal lip towards crankcase Lubricate seals before replacing 2 Replace seal case 20 with o rings 21 over plungers Generously lubricate o rings and oil seal before r
20. sssisses iesesees sdecvscsasevsondesivsnccvesssacoives NE E EERE 2 3 8 BSP Shaft ROHN ge cscesedssietisavtesssvessesastecasteiatesiositestee Top of Pulley Towards Fluid End Crankshaft Diameter eeeeeeereeneeeneees O98 seisevscodvancertassvessits 24 mm Keys Width sis 2Acrsdevccectssvsasstneisiletisiteeanisessctase OE A A 8 mm Shaft MOUntNg sesisnosirorsiinroriinnaarasa Right Side Facing Manifold a a T T V7 LOS aora 5 3 Kg Crankcase Oil Capacity eeeeeeeeeneees RY LOZ sscotvavestessscssess 0 22 Liter Extended Crankcase Oil Capacity 9 0 FEO sieren 0 27 Liter Volumetric Efficiency 1750 RPM onicinssirorssisisurossinrasarei 0 94 Volumetric Efficiency 3450 RPM wu cece eeeeseesecnteeeeceeeeseeeeeeeaaes 0 87 Mechanical Efficiency 3450 RPM ceeeesseseeseecneeeeeeeeeeeeeeeneeenees 0 86 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS P218A HORSEPOWER REQUIREMENTS The rating shown are the
21. to the work area It is essential to provide a safety bypass valve between the pump and the work area to protect the pump from pressure spikes in the event of a blockage or the use of a shut off gun 4 Use of a dampener is necessary to minimize pulsation at drive elements plumbing connec tions and other system areas The use of a dampener with Giant Industries Inc pumps is optional although recommended by Giant Industries Inc to further reduce system pulsa tion Dampeners can also reduce the severity of pressure spikes that occur in systems using a shut off gun A dampener must be positioned downstream from the unloader 5 Crankshaft rotation on Giant Industries Inc pumps should be made in the direction desig nated by the arrows on the pump crankcase Reverse rotation may be safely achieved by following a few guidelines available upon request from Giant Industries Inc Required horsepower for system operation can be ob tained from the charts on pages 3 9 6 Before beginning operation of your pumping system remember Check that the crankcase and seal areas have been properly lubricated per recommended schedules Do not run the pump dry for extended periods of time Cavitation will result in severe damage Always remember to check that all plumbing valves are open and that pumped media can flow freely to the inlet of the pump Finally remember that high pressure operation in a pump system has many advantages But if
22. uty only electric motor as the power source To compute specific pump horse power requirements use the following formula HP GPM X PSI 1450 Specifications Model P220A US asccscidsscesstevascccsssedece Metric Pressure Continuous 2000 PSI Pressure Intermittent 2500 PSI Maximum Crankshaft Speed Maximum Inlet Pressure Max Temperature of Pumped Fluids Inlet Ports 2 1 2 BSP Discharge Ports 2 3 8 BSP Shaft Rotation Top of Pulley Towards Fluid End Crankshaft Diameter eee eeeeseeneeeeeees 0 98 Key Width fess iececeeaevesyalesithedecaseneti nT 0 31 Shaft Mounting Right Side Facing Manifold Crankcase Oil Capacity ssssrsissssiisisssscrsssssiiiss TD TOs ain ceetesecesserscets 0 22 Liter Extended Crankcase Oil Capacity QO POZA siio 0 27 Liter Volumetric Efficiency 1750 RPM Volumetric Efficiency 3450 RPM Mechanical Efficiency 3450 RPM Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly seque
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