George Foreman GBQ100 Use & Care Manual
Contents
1. mh a NNN PARTS LIST LISTE DES PIECES gt N o NN N N 14 207 NN a a N N ITEM 521255 Y 12656 Y 11598 Y 11793 Y 11967 Y 12285 Y 29305 10240 13 521123 Y 12646 S21084 DESCRIPTION WASHER PLUG BUTTON NUT WING 1 4 NUT 1 4 BOLT 3 8 16 X 1 3 4 NUT 3 8 BOLT 10 24 X 3 8 WHEEL BOLT SCREW 8X 1 2 SCREW SHOULDER SCREW 14 X 3 4 PARTS LIST LISTE DES PIECES S2. A BARBECUE THERMOMETER 1 accurate way to determine when a large piece of meat is done is to use a barbecue thermometer Insert the thermometer at an angle so the sturdy pointed metal tip rests in the center of the thickest part of the meat Be careful that it doesn t touch the spit or the bone and that the point is not resting in fat 2 Leave the thermometer in place while the meat revolves When the thermometer reaches the desired temperature the meat is done Add your sauces during the last few minutes of cooking time then take the meat off spit and let the meat stand about 15 minutes to firm up Carve and serve For poultry insert the tip of the thermometer in the thickest part of the thigh close to the body For ham or roasts insert the tip of the thermometer in the center of the heaviest section of the meat PERIODIC After you finished for the next cookout by burning off any residue of food from the grid and briquets in the following manner Cooking Grids Remove all food from the grids turn the control knobs to HIGH and operate the barbecue with the lid closed for 5 to 10 minutes or until smoking stops Turn the gas cylinder valve to OFF then the control knobs to OFF Use a long handled brass wire brush to clean the grids Remember that the barbecue is hot so wear kitchen mitts or use a pot holder to handle the brus
3. For most applications of rotisserie cooking a drip pan is recommended to catch the drippings Place drip pan on top of briquets beneath centre of food Put half to one inch of water in the drip pan Fruit juice wine or a marinade may also be added to enhance the flavour Do not let the drip pan run dry For cooking without a drip pan close attention must be paid to avoid the risk of grease fire 7 Use oven mitts when handling the spit or working around the barbecue to avoid injury 8 barbecue off and allow it to cool before removing drip pan The fat drippings are highly flammable and must be handled carefully to avoid injury CONVECTION ROTISSERIE COOKING GUIDE BEEF ROAST 36LB MED LOW BEEF ROAST 6 10 LB MED LOW 3 5HRS PORK ROAST 2 5 LB MED LOW 2 4HRS PORK ROAST 6 10 LB MED LOW 3 5 HRS TURKEY 2 5 LB MED LOW 2 TURKEY OR 5 1018 MED LOW 3 Rear Rotisserie Certain models feature a rear burner for rotisserie cooking The rear burner rotisserie method is the ultimate for cooking roasts and fowl With the heat source located behind the food there is no chance of a flare up caused by fat drippings to burn or spoil your dinner Cook with confidence knowing you will get perfect results every time A dish or drip pan placed below the spit will collect the juices for basting or for preparing a sauce The spring loaded rear burner may be easily remove
4. after lighting CHECK FLAME BURNER All the ports on the burner should show a 2 5cm flame on Hi setting 10000000 BURNER PORTS If any of the following symptoms occur there is probably a blockage in the venturi tubes Shut off gas at once and clean the venturi tubes See Venturi Tubes 1 You smell gas 2 lfaflashback fire occurs 3 Your barbecue heats unevenly 4 The burners make popping noises BURNER DOES IGNITE 1 Push and turn control knob to OFF Wait 5 minutes then try again with right control knob or both control knobs set at medium 2 Sf any burner will not light consult Trouble Shooting Guide If problem cannot be resolved do not attempt to operate the appliance contact your dealer or approved service centre SHUT DOWN 1 Turn off cylinder valve 2 Turn control knobs to OFF OPERATION COOKING TECHNIQUES Z E O Burn off Before cooking on your gas barbecue for the first time burn off the barbecue to rid it of any odors or foreign matter as follows Remove cooking grids and warming rack and wash mild soap and water Ignite the burner Close the lid and operate the barbecue for 20 minutes with the control knobs set at MEDIUM Turn the gas off at the source Turn the control knobs to Off Let the appliance cool down replace the grids You are now ready to use the appliance Preheating It is necessary to preheat the barbecue with the lid clo
5. casting Hard deposits can be removed with a wire brush and surfaces washed with soap and water Hose Inspect and replace if necessary See Hose and Regulator Perma Mold Shelves Wash with soap and water To enhance luster coat lightly with cooking oil To enhance iuster coat lightly with cooking oil Exterior Finish If white oxidation spots appear wash the outside of the housing with a mild soap and water solution Rinse the surfaces thoroughly then wipe them with a cloth dipped in cooking oil to restore the luster For repair of paint scratches and scuffs use a good quality HIGH temperature 600 F spray paint for touch up Replacement Parts If a problem is found with the regulator hose burner or control valves do not attempt repair See your dealer approved service centre or contact the factory for repairs or replacement parts To ensure optimum performance use only original OMC replacement parts Leak Test After reconnecting gas cylinder be sure to check for leaks See Leak Testing TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION SMELL OF GAS SHUT OFF LP GAS CYLINDER VALVE AT ONCE DO NOT USE THE APPLIANCE UNTIL LEAK IS SEALED Leak detected at cylinder regulator or Regulator fitting loose 1 Tighten fitting and Leak Test other connection 2 Gas leak in hose regulator or control 2 See authorized service centre valves Flame flashback be
6. cooking meats on the barbecue The meat will stay juicier if the salt is added after cooking 2 Don t baste meats until they are one third to one half cooked Sauces with tomato sugar and oil burn easily and can produce unappetizing results if allowed to burn 3 prevent steaks from drying out use tongs rather than a fork and start on HIGH to sear the meat and seal the juices in Reduce the heat when the meat is well browned Generally thicker cuts of meat will stay moist better on a barbecue 4 test when the meat is done make a small cut at the thickest section or near the bone to check colour 5 For best results don t let the flames reach the food If flare ups occur remove the food This will eliminate the burned taste particularly for chicken and pork TECHNIQUES GRILL COOKING 6 Grilling with the cover closed on low heat will enhance the smoked flavour 7 After cooking close the cover and turn burners to HIGH for approximately 10 minutes to burn off any residue on the grids and briquets 8 For additional heat adjustment use two position cooking grid to raise and lower cooking surface GRILL COOKING GUIDE COOKING SIZEIWEIGHT TEMP HAMBURGER STEAKS STEAKS LAMB CHOPS PORK CHOPS 1 THICK SPARE RIBS WHOLE CHICKEN WINGS WHOLE LOW CHICKEN BREAST WHOLE LOW FISH FILLET 114 THICK LOW MED LOBSTER SPLIT WHOLE TAILS LOW CONVECTION COOKING This met
7. rotisserie cooking and when cooking very lean food such as fish These temperatures are approximate only and vary with the outside temperature and the amount of wind When cooking by the convection or rotisserie method use a meat thermometer for best results PREPARATION 1 Prepare food in advance to avoid delay and timing problems If using marinade or spices they should be applied before placing meat on the cooking grid 2 Organize the area around the barbecue to include forks tongs oven mitts sauces and seasonings to allow you to stay in the vicinity of the barbecue while cooking 3 Trim excess fat from meat to minimize the flare ups that are caused by dripping grease 4 To avoid the problem of food sticking to the cooking grid coat the grids with vegetable oil or non stick spray before lighting the burners 5 Pre heat the barbecue to the desired temperature with the cover closed before starting to cook 6 Vegetables are best done in aluminum foil with enough moisture to create steam Cooking time for vegetables will be similar to baking or steaming on the electric range 7 Check the gas supply before starting the barbecue MEAT THERMOMETER GUIDE BEEF LAMB RARE BEEF LAMB MEDIUM BEEF LAMB WELL DONE VEAL WELL DONE PORK WELL DONE POULTRY WELL DONE GRILL COOKING Grill cooking is the most popular form of barbecuing The techniques are dictated by personal taste 1 Hold the salt when
8. year 50 4th year 40 Sth year 25 Shipping and handling charges are the responsibility of the owner PORCELAIN COOKING GRIDS Most cooking grids are coated with a durable porcelain enamel to assist in cleaning and reduce the tendency of food from sticking to the grid Porcelain is essentially a glass coating Some chipping may occur if mishandled This will not affect the use or performance of the grids The grids are not warranted against chipping or rusting due to mishandling If some rust appears remove the rust with a scrub pad and coat the grid with cooking oil BRIQUETS These Gas Grills are designed for use with OMC Ceramic Briquets Only one layer is to be used Place Use of any other product will nullify the warranty FLAV R CAST FLAV R WAVE amp FLAV R PLUS This is warranted against defects in materials or rust through for a period of 2 years from date of purchase Surface rust will not affect the performance of this component and is not covered by the warranty appears remove the rust with scrub pad and coat with cooking oil LP GAS CYLINDER The manufacturer of the gas grill does not manufacture LP Gas Cylinders The LP Gas Cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder Ifthe cylinder has a defect malfunctions or you have a question regarding the cylinder contact your dealer or the cylinder manufacturer REPLACEMENT PART
9. GEORGE FOREMAN Gas Grills ASSEMBLY MANUAL amp PARTS LIST GBQ 200 GBQ 207 RETAIN FOR FUTURE REFERENCE MANUFACTURED BY OIMIC ONWARD MULTI CORP INC 585 KUMPF DRIVE WATERLOO CANADA N2V 1K3 10084 GF10 02 01 OWNERS MANUAL FOR USE WITH L P GAS LIQUIFIED PETROLEUM GAS IN CANADA PROPANE GAS CERTIFIED A G A ANS 221 58 LATEST SAFETY 2 INSTALLATION 2 L P GAS CYLINDER 3 OPD EQUIPPED CYLINDER 4 HOSE amp REGULATOR 4 LEAK 222 22 5 VENTURI 8 5 LIGHTING ek kak 6 Please record your model and serial number here OPERATION 7 COOKING TECHNIQUES 7 Model number MAINTENANCE 10 Serial number TROUBLE SHOOTING 11 WARRANTY 12 Date of purchase READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR GAS BARBECUE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE eanna come WATERLOO ONTARIO CANADA CUSTOMER TOLL FREE 1 800 265 2150 8 30 5 00 MONDAY FRIDAY ES
10. S Genuine OMC Gas Barbecue Parts must always be used for replacement Use of any other parts will automatically nullify the above warranty WARRANTY CLAIMS All warranty is handled directly by OMC Parts must be returned to Warranty Department shipping charges prepaid accompanied by Model Serial and if your grill is not registered proof of purchase copy of sales slip or invoice If inspection confirms the defect the manufacturer will repair or replace such part in accordance with the terms of the warranty On receipt of letter or fax not by phone the manufacturer may at its option not require part or parts to be returned City State Province sa TT TTS Part see essary menia ES E LT 12 e 2 gt 2 MIKA IIND 4 gt SINOTIGIVI SVI LUTE PY 255 YA NY 77 AR NY 877078 8 SVI FE 2 a 2 KEY 11 14 15 17 18 21 21A 22 23 30 31 32 35 36 37 39 40 46 49 50 53 54 55 56 57 74 75 76 77 78 81 82 83 ITEM 10909 T32 10909 T42 10473 732 10473 T42 10081 GF10 10081 GF20 10571 5 521233 10222 732 10222 142 10225 326 10225 426 10225 T327 10225
11. T REV 02 01 10094 LPE SAFETY INSTALLATION Your new gas grill is a safe convenient appliance when assembled and used properly However as with all gas fired products certain safeguards must be observed Failure to follow these safeguards may result in damage or injury If you have questions concerning assembly or operation consult your dealer gas appliance serviceman or your gas company This owner s manual is applicable to all makes and models of gas grilis Some models of course do not have all the options including side burner cast iron grids ceramic briquets rear rotisserie burner and drop down shelves FOR YOUR SAFETY you smell gas Shut off gas to the appliance Extinguish any open flame Open lid If odour continues immediately call your gas supplier or your fire department DO NOT store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance CAUTION FOR OUTDOOR USE ONLY IF STORED INDOORS DETACH AND LEAVE CYLINDER OUTDOORS e THIS APPLIANCE MUST NOT BE OPERATED UNATTENDED e SPECIAL CARE MUST BE TAKEN TO KEEP SMALL CHILDREN AWAY FROM HEATED SURFACES ELECTRICAL CAUTION 1 accessory is used on this appliance that requires an external electrical power source the accessory when installed must be electrically ground
12. T428 10010 45 10010 55 10390 T401 10390 T501 10342 21 10342 1301 10440 T40 10440 T41 10440 T50 10440 T51 S10125 10114 20 10111 47 10472 K36 10086 GF10 10086 GF20 10194 T401 10194 T501 10338 311 817317 10184 T401 10184 411 521345 10956 T401 10956 T501 S17346 S17347 517106 10711 T461 10711 T561 10711 T451 10711 K551 516138 516139 10088 SAL 10184 K631 10892 7 10156 T40 10156 55 Y 6616 10338 145 10239 6 515111 521346 521018 521015 521141 DESCRIPTION CASTING BOTTOM CASTING BOTTOM CASTING TOP CASTING TOP NAMEPLATE NAMEPLATE HEATINDICATOR HINGE CLIP GRATE GRATE GRID CAST IRON GRID CAST IRON GRID RETRACTABLE GRID RETRACTABLE BRIQUETS CERAMIC BRIQUETS CERAMIC BURNER ASSY BURNER ASSY IGNITOR ELECTRODE CONTROL ASSYLP CONTROL ASSY NG CONTROL ASSY LP CONTROL ASSY NG HOSE SIDE BURNER LP HOSE amp REGULATOR LP 0001 HOSE amp REGULATOR NG CONTROL KNOB DECO PLATE DECO PLATE CONTROL COVER CONTROL COVER POST LEG POST LEG SUPPORT CASTING LEFT SUPPORT CASTING RIGHT PLUG 1 2 BRACE UPPER REAR BRACE UPPER REAR SHELF LOWER SHELF LOWER BRACKET CYLINDER LP CONDI BIN CONDI BIN SHELF SIDE SHELF SIDE SHELF BOARD FRONT SHELF BOARD FRONT FRONT PANEL FRONT PANEL BRACKET WHEEL SHIELD SHIELD BOLT HANDLE WASHER HANDLE GREASE CUP HOLDER PLUG 1 2 BOLT 1 4 20 X 1 1 2 BOLT 1 4 20 X 1 BOLT 1 4 20 X 5 8 an
13. a 2 Be sure that cylinder valve and appliance valves are off 3 Connect LP gas cylinder See Hose and Regulator 4 Prepare a soap solution of one part water one part liquid detergent 5 With a full gas cylinder open cylinder slowly 6 Brush the soap solution on each connection If your barbecue is equipped with a side burner or rear burner a Place finger tip over the opening in the orifice at the end of hose b Turn SIDE REAR control to HI c Brush soap solution on each connection between orifice and control valve d Turn SIDE REAR control to OFF ORIFICE 7 A leak is identified by a flow of bubbles from the area of the leak 8 lfaleak is detected close the gas cylinder shut off valve tighten the connection and retest Step 5 9 Ifthe leak persists contact your barbecue dealer for assistance Do not attempt to operate appliance if a leak is present VENTURI TUBES VENTURI TUBES CLEAN Blockages caused by spiders insects and nests can cause a flashback fire Although the barbecue might still light the backed up gas might also ignite and cause a fire around the venturi tubes at the control panel or side burner VENTURI TUBE e Ifa flashback fire occurs turn off gas at the source immediately Inspect and clean the venturi tubes main burner side burner rear burner if any of the following symptoms occur 1 You smell gas SPIDER WEB 2 Your bar
14. becue does not reach temperature 3 Your barbecue heats unevenly 4 The burners make popping noises Inspecting amp Cleaning Venturi Tubes 1 Turn off gas at the source i e the gas cylinder or supply line for natural gas 2 When barbecue is cool remove burner fasteners from bottom lift the burner from the barbecue housing 3 Clean the venturi tubes with a pipe cleaner or venturi cleaning tool Accessory 18270 4 Lower the burner into position in the barbecue housing making sure that the venturi tubes are correctly aligned and fitted on the orifices 5 Secure burner with burner fasteners LIGHTING 9 B LEFT BURNER CONTROL F MANUAL LIGHTING HOLE RIGHT BURNER CONTROL G HANDLE SIDE BURNER CONTROL H SIDE BURNER D REAR BURNER CONTROL l CYLINDER VALVE E IGNITOR J REGULATOR The appliance must be assembled as per the assembly instructions Check that your gas cylinder is full and pone connected to the regulator Check that there are no gas leaks in the gas supply system See Leak Testing Check that the venturi tubes are properly located over the gas valve orifices Check that both Main Burner and Side Burner ignition wires are connected Read carefully instructions contained on the information plate attached to the barbecue WARNING Open lid before lighting Set control knobs to OFF and turn on the gas supply For Main Burner Push and tu
15. d when not in use TECHNIQUES HOW USE SPIT LEG OF LAMB 1 Have 3 of bone sawed from small end of leg Leave meat around bone intact to form a flap Put a spit fork on rod Fold flap up and run rod through flap and leg Put second fork on rod and insert forks in each end ofleg Test for balance Tighten screws POULTRY 1 With breast down bring neck skin up over cavity Turn under edges of skin skewer to back skin Loop twine around skewer and tie Turn breast side up tie or skewer wings to body 2 Putaspitfork Insert in neck skin parallel to backbone bring it out just above tail Put second fork on rod and insert forks in breast and tail Test balance Tighten screws 3 Tie tail to rod with twine Cross legs tie to tail 1 Tie or skewer wings to body Put a spit fork on rod Dovetail chickens rod Loop twine around tails and legs tie to rod Put second fork on rod and insert forks in chicken Tighten screws SPIT BALANCE SPIT BALANCE 1 Loosen the rod handle to allow the balance to turn freely Set the rotisserie rod in the slots of the barbecue casting Let the heaviest side of the meat rotate to the bottom 2 Adjust the balance to the top of the rod opposite the heaviest side of the meat Tighten the rod handle Periodically check to see if the meat turns smoothly while cooking Adjust the balancer as necessary HOW TO USE
16. e regulator and the appliance valve This device will activate if the cylinder valve is opened while the appliance vaives are open Be sure the appliance valves are off before the cylinder valve is opened to prevent accidental activation 2 The QCC coupling incorporates a heat sensitive hand wheel that will cause the back check module in the QCC cylinder valve to close when exposed to temperatures between 240 and 300 F Should this occur do not attempt to reconnect the nut Remove hose regulator assembly and replace with a new one 3 The pressure regulator is set at 11 inches WC water column and is for use with LP gas only The hose and hose couplings comply with CGA Standard CAN 1 83 No modifications or substitutions should be attempted 4 Protect the hose from dripping grease and do not allow the hose to touch any hot surface including the base casting of the barbecue 5 Inspect seal in the QCC cylinder valve when replacing LP gas cylinder or once per year whichever is more frequent Replace seal if there is any indication of cracks creases or abrasion 6 Inspect hose before each use of the barbecue If the hose is cracked cut abraded or damaged in any way the appliance must not be operated 7 For repair or replacement of hose regulator assembly contact your dealer or approved service centre Connection 1 Be sure cylinder valve and appliance valves near are off HAND WHEEL AI 2 Place full LP gas cylinde
17. ed in accordance with local codes In the absence of local codes the following standards apply CANADA CSA C22 1 Canadian Electrical Code and U S A ANSI NFPA 70 Latest Edition 2 Do not cut or remove the grounding prong from the plug 3 Keep the electrical supply cord and fuel supply hose away from any heated surface WARNING Fuels used in gas or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm This warning is issued pursuant to California Health and Safety Code Sec 25249 6 1 In Canada this appliance must be installed in accordance with the local code and the relevant CGA standards CAN CGA B149 2 LP Gas Propane Installation Code and Latest Local Codes where Applicable In the U S A this appliance must be installed accordance with the local code and the relevant national code ANSI Z223 1 Latest Edition National Fuel Gas Code 2 The appliance must be located away from combustible surfaces by at least 76cm 30 from each side and 76cm 30 from the rear 30 76CM 3 Donotoperate this appliance under any overhead roof construction or foliage 4 This appliance is for OUTDOOR USE ONLY DO operate in garage shed balcony or other such enclosed areas 5 DONOT restrict the flow of air to the appliance 6 Keep the area surrounding the appliance free of c
18. f the owner This warranty is extended only to the original purchaser as indicated on the warranty registration and applies only to products sold at retail and only when used in country where purchased Different types of gas used in different countries require appropriate valves orifices and regulators WHAT IS COVERED Oven castings LIFETIME E Burners Super 8 and H Type 5 years WHAT IS NOT COVERED Any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in the owners manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere Shipping or transportation costs Removal or re installation costs Labor costs for installation and repair Cost of service calls Liability for indirect or consequential damages BURNERS The life of burners made of stainless steel depends almost entirely on proper use cleaning and maintenance This warranty does not cover failure due to improper use and maintenance In this event the warranty grants the owner the option of buying a new burner at the following discounts from current price During 3rd
19. h You do not have to wash the grids and upper cooking rack after each cookout but if you wish to do so use a mild soap and water solution then rinse them thoroughly Never use a commercial oven cleaner Porcelain Coating Most OMC cooking grids are coated with a durable porcelain enamel to assist in cleaning and reduce the tendency of food from sticking to the grid Some chipping may occur if mishandled This will not affect the use or performance of the grids If some rust appears remove the rust with a scrub pad and coat the grid with cooking oil Ceramic Briquets If any residue begins to accumulate on the briquets remove the cooking grids and turn the briquets over prior to lighting the barbecue The underside will self clean while preheating the barbecue Place briquets evenly in one layer Flav R Cast Excess food residue may be removed using a scrub pad or brass brush Coat the Flav R Cast with cooking when not using the barbecue for an extended period The Flav R Cast is coated with a matte porcelain finish to assist in cleaning and help prevent rust Some chipping may occur if mishandled This will not affect the use or performance of the Flav R Cast If rust appears remove the rust with a scrub pad and coat with cooking oil Flav R Wave Flav R Plus Excess food residue can be removed using a scrub pad or putty knife Some chipping may occur if mishandled This will not affect the performance If rust appea
20. hod is ideal for roasting large cuts of meat with or without a rotisserie 1 Setup the barbecue before lighting Place drip on top of briquets beneath centre of food Put half to one inch of water in the drip pan Fruit juice wine or a marinade may also be added to enhance the flavour Do not let the drip pan run dry 2 For roasting without a rotisserie place meatin a roasting rack directly on the grids 3 In most cases convection cooking is best with the cover closed and the heat reduced 4 Turn barbecue off and allow it to cool before removing drip pan The fat drippings are highly flammable and must be handled carefully to avoid injury ROTISSERIE COOKING 1 The rotisserie can accommodate up to 7 kg 15 Ib of meat with the limiting factor of rotating clearance For best results the meat should be centered on the centre line of the spit to eliminate an out of balance condition 2 The rotisserie can be used with a cooking grid if space allows Place the meat closest to the handle on the spit to make handling easier 3 Fasten the meat securely on the spit prior to placing iton the barbecue For poultry tie the wings and legs in tightly to avoid contact with drip pan 4 In most cases rotisserie cooking is best with the cover closed and the heat reduced 5 Priorto placing the meat on the barbecue baste the meat with vegetable oil This will enhance the browning on the outside of the meat 6
21. ing Do not ignite the appliance until the LP gas leak has been found and sealed 4 Always shut off LP gas cylinder valve when the appliance is not in use gt rn re OO ON OPD EQUIPPED CYLINDER HOSE amp REGULATOR OVERFILL PREVENTION DEVICE Effective January 1 1998 the standard for outdoor gas appliances ANSI Z21 58 CAN CGA 1 6 requires that appliances are to be used with cylinders equipped with an Overfill Prevention Device The OPD is designed to reduce the potential for the of propane cylinders thus reducing the possibility of relief valve discharges of raw propane The new OPD causes a slower purge fill operation Some consumers have been advised by filling stations that these cylinders are defective This is not a defect Some propane filling stations may not be aware of this new device and its effect on the purge fill operation New OPDs coming onto the market have new technology that allows for much greater BTU outputs which will decrease the amount of time it takes to purge a cylinder identification To identify these cylinders the new OPD handwheel has been standardized to the shape shown NEW OPD HANDWHEEL FILLING STOPS AT 80 FULL Cart and Pedestal models are equipped with a hose and regulator with a QCC 1 Quick Closing Coupling 1 The QCC coupling contains a magnetic Flow Limiting Device which will limit the flow of gas should there be a leak between th
22. ked Decreasing heat popping sound 1 2 Hot spots on cooking surface 1 1 Briquets not evenly distributed Spread briquets evenly on briquet grate one layer only 2 Venturi blocked 2 Remove burner clean venturi See Venturi Tubes Flare ups or grease fires 1 1 Excessive grease buildup on briquets 2 Excessive heat Clean briquets See Maintenance 2 Turn burner controls to a lower setting or raise cooking grid to upper position 2 position grids only Humming noise from regulator 1 Cylinder valve turned on too quickly 1 cylinder valve on slowly Yellow Flame 1 Some yellow flame is normal If it 1 Remove burner clean venturi See becomes excessive the venturi may Venturi Tubes be blocked 2 Burner ports blocked 2 Remove burner amp clean with soft bristle brush 1 This is a build up of grease not faulty 1 Clean with stiff bristle brush or paint scraper 11 Inside of lid appears to be peeling WARRANTY The Warranty is effective from date of purchase and is limited to the repair or replacement of parts at no charge which prove to be defective under normal domestic use In North America replacement is FOB Factory In all other countries replacement is FOB Distributor consult your Dealer for name of Distributor All other costs are the responsibility o
23. neath control panel 1 Venturi blocked 1 Remove burner clean venturi See Venturi Tubes Burner will not light 1 Out of LP Gas 1 Refill LP Gas Cylinder 2 lgnitor wire s not connected 2 both main burner and side burner electrode wires 3 Ignitor electrode misaligned burner 3 Realign electrode 4 ignitor malfunction 4 Use Manual Lighting Procedure 5 Regulator is not fully connected to the cylinder valve 5 Tighten the regulator hand wheel 6 Burner valve left open while cylinder valve was opened causing excess flow device to activate 6 Close burner and cylinder valves Open cylinder valve slowly then open burner valve to light 7 Leak test connections to determine loose fitting Tighten fitting Leak test system 7 Aleakin the system causing the excess flow device to activate 8 Venturi blocked 8 Remove burner clean venturi See Venturi Tubes 9 Venturi not aligned with valve orifice 9 Realign venturi to orifice See Venturi Tubes 10 Orifice blocked 10 Remove burner clean orifice with a pin or fine wire Do not attempt to drill orifice 11 Hose is twisted 11 Straighten hose Keep away from bottom casting 1 Refill LP Gas Cylinder 2 Remove burner clean venturi See Venturi Tubes Out of LP Gas Venturi bloc
24. ombustible materials gasoline and all flammable liguids and vapours 7 This appliance is not intended to be installed in or on recreational vehicles and or boats LP GAS CYLINDER PLACEMENT 8 Cylinders must be installed according to assembly instructions using brackets provided DO NOT place cylinders on the bottom shelf of the barbecue LP GAS CYLINDER QCC 1 QUICK CLOSING COUPLING Cart and Pedestal models are designed to be used with an LP gas cylinder equipped with the new QCC 1 Quick Closing Coupling system The 0005 1 system incorporates new safety features required by the Canadian Standards Steering Committee and the American National Standards Institute ANSI e Gas will not flow until a positive connection has been made Athermal element will shut off the flow of gas between 240 and 300 F e When activated a Flow Limiting Device will limit the flow of gas to 10 cubic feet per hour NIPPLE WITH FLOW LIMITING DEVICE _ HEAT SENSITIVE HAND WHEEL CYLINDER CHECK SHUT OFF VALVE VALVE REGULATOR The LP Gas Cylinder is not included with the Gas Grill Be sure to purchase one with the QCC vaive This valve is recognized by the external threads on the inlet port of the valve QCC equipped cylinders are available from your Gas Grill Dealer Any attempt to connect the regulator by use of adapters or any other means to any other valve could result in damage fire or inju
25. r on base mounting lip and secure top collar as REGULATOR per assembly instructions 3 Center the nipple in the cylinder valve and hold in place Using other hand turn the hand wheel clockwise until there is a positive stop Do not use tools Hand tighten only When making the connection hold the regulator in a straight line with the cylinder valve so as not to cross thread the connection 4 Leak test connections See Leak Testing 5 Refer to lighting instructions To avoid activating the Flow Limiting Device when lighting open cylinder valve slowly with the appliance valves off If the Flow Limiting Device is accidentally activated turn off cylinder valve and appliance valves wait 10 seconds to allow the device to reset open cylinder valve slowly then open the appliance valve NIPPLE WITH FLOW LIMITING DEVICE VALVE VALVE CYLINDER CHECK SHUT OFF TESTING All factory made connections been thoroughly tested for gas leaks However shipping and handling may have loosened a gas fitting AS SAFETY PRECAUTION TEST ALL FITTINGS FOR LEAKS BEFORE USING YOUR GAS BARBECUE TEST THE CYLINDER VALVE FOR LEAKS EACH TIME THE CYLINDER IS FILLED e TEST FOR LEAKS EVERY TIME YOU CONNECT GAS FITTING DO NOT SMOKE NEVER TEST FOR LEAKS WITH A LIGHTED MATCH OR OPEN FLAME e TEST FOR LEAKS OUTDOORS TO TEST FOR LEAKS 1 Extinguish any open flame or cigarettes in the are
26. r very high pressure Always handle carefully and transport in the upright position Protect the valve from accidental damage 3 Do not tip the LP gas cylinder while connecting it to the regulator Fasten the cylinder securely during transport use and storage 4 Ifthe cylinder is tipped after it is connected to the regulator shut off the gas disconnect the regulator and have it checked before using again STORAGE 1 Store the LP gas cylinder outdoors in a well ventilated place 2 Do not store the LP gas cylinder in direct sunlight near a source of heat or combustion 3 If you intend to store the grill indoors disconnect and remove the LP gas cylinder first Disconnected cylinders must have plugs installed and must not be stored in a building garage or any other enclosed area Keep out of the reach of children 5 When the LP gas cylinder is connected to the gas grill the gas grill and LP gas cylinder must be stored outside in a well ventilated place OPERATION 1 Never connect your gas grill to an LP gas cylinder without the regulator provided and NEVER TO AN UNREGULATED LP GAS SUPPLY The gas regulator supplied with the appliance must be used 2 Always leak test the LP gas cylinder to regulator connection when connecting the LP gas cylinder to the appliance See Leak Testing 3 Do not operate appliance if the smell of LP gas is present Extinguish all flame and determine source of LP gas before proceed
27. rn right contro knob to Hi Push the ignitor knob 3 or 4 times or match light Burner should ignite within 5 seconds ignition may perform better with right control knob or both control knobs set at medium Note To light burner with a match follow steps 1 thru 8 above Insert lighted match through lighting hole located at the bottom right of the grill housing Push and turn right control knob to Hi Burner should ignite within 5 seconds After the right burner is lit push and turn left control knob to Hi Left burner will ignite automatically 9b 9 10 For Side Push and turn control knob to Hi Push the ignitor knob 3 or 4 times Burner should ignite within 5 seconds Note To light burner with a match follow steps 1 thru 8 above Apply lighted match to burner ports Push in the control knob and turn to Hi Burner should ignite within 5 seconds For Rear Burner Rotisserie Warning Do not operate the main burner simultaneously with the rear burner as this may result in a grease fire and or damage to the barbecue Caution Rear burner must be in place before operating the control knob REMOVE THE WARMING RACK Follow steps 1 thru 8 Place lighted match near rear burner ports Push and turn control knob to Hi Burner should ignite within 5 seconds It is important to have lighted match near burner ports BEFORE turning the control knob Caution Check your barbecue
28. rs remove the rust with a scrub pad and coat with cooking oil Grease Cup Holder The grease cup holder is located on the bottom of the cooking oven immediately below the hole through which grease will drain The grease cup is not provided The clip however has been designed to hold a standard soup can or jar Simply snap the can or jar into place grease cup should be checked and replaced regularly to prevent grease from overflowing onto your patio General Cleaning When the barbecue is cold remove the grids If equipped with briquets turn over Ignite the burners operate the barbecue on High with the lid closed for 10 minutes or until smoking stops Turn the gas cylinder valve to OFF turn the control knobs to OFF If equipped with Flav R Cast Flav R Wave or Flav R Plus remove and clean with scrub pad or putty knife before or after heating Do not handle these components when hot When the barbecue is cool clean the interior of the bottom oven by scrapping the sides and vacuuming ANNUAL MAINTENANCE To ensure safe and efficient performance this appliance should be inspected and cleaned at least once per year or after any period of storage exceeding one month Burner Remove burner and inspect for cracks and deterioration Clean venturi tubes using a pipe cleaner or venturi brush to eliminate any blockages caused by spiders or insects See Venturi Tubes While burner is removed clean interior of bottom
29. ry and may negate the important safety features designed into the 0005 1 system SPECIFICATION 1 All LP gas cylinders used with this appliance must be constructed and marked with the specifications for LP Gas Cylinders in accordance with the Canadian Transport Commission CTC for use in Canada or the U S Department of Transport DOT for use in the U S A 2 TheLP gas cylinder used for this appliance must not have a capacity larger than 20 Ib 9 kg Approximately 18 46cm high 12 31cm diameter 3 All LP gas cylinders used with this appliance should be inspected at every filling and re qualified by a licensed service outlet at the expiry date 10 years in accordance with the DOT USA and CTC Canada codes for LP Gas Cylinders 4 All LP gas cylinders used with this appliance must be provided with a shutoff valve terminating in a cylinder valve outlet No 510 specified in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connection USA ANSI CGA V 1 1977 Canada CSA B96 The cylinder supply system must be arranged for vapour withdrawal The cylinder must include a collar to protect the cylinder valve The cylinder valve must include a safety relief device having direct communication with the vapour space of the cylinder HANDLING 1 Government regulations prohibit shipping full LP gas cylinders You must take your new cylinder to a LP gas dealer for filling 2 A filled LP gas cylinder is unde
30. sed for a short time before cooking certain foods Food that requires a HIGH cooking temperature needs a preheat period of six to ten minutes food that requires a lower cooking temperature needs only a period of two to five minutes There is no need to preheat for casseroles or other food that requires slow cooking Lid Position The position of the lid during cooking is a matter of personal preference but the barbecue cooks fastest uses less gas and controls the temperature best with the lid closed A closed lid also imparts a smokier flavor to meat cooked directly on the grid and is essential for smoke rotisserie and convection cooking COOKING TEMPERATURES HIGH Setting With the control knobs at HIGH the surface temperature at the cooking grid is approximately 550 F 290 C when the barbecue is warmed up Use this setting only for fast warm up for searing steaks and chops and for burning food residue from the cooking grids and briquets after the cookout Is over Rarely if ever do you use the HIGH setting for extended cooking Medium Setting With the control knobs at MEDIUM the temperature inside the barbecue is approximately 450 F 230 C with the lid down Use this setting for most grilling roasting and baking and for cooking hamburgers and vegetables Low Setting With the control knob at LOW the temperature inside the barbecue is approximately 350 F 175 C Use this setting for all smoke cooking
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