Generac SD100 User's Manual
Contents
1. ENGINE GOVERNOR A ISOCHRONOUS css crsnieaseecavarneaeetavavanahaaneweied Standard FREQUENCY REGULATION NO LOAD TO FULL LOAD 0 5 STEADY STATE REGULATION ivcccix accrue acnvencve sane 0 25 LUBRICATION SYSTEM TYPE OF OIE PUMP enr a a a Ta Gear OIL FILTER 00 Full flow Cartridge CRANKCASE CAPACITY vive ascecvavananw ade anevancveriay 22 ats COOLING SYSTEM TYPE OF SYSTEM Pressurized Closed Recovery WATER PUMP ecccessccccceecseseeeeeeeeesessaeenees Pre Lubed Self Sealing ANVIPE OSA re seve dates sscsszzoessscvsssvseccasacvsseastisavatesatevtaisestest ERER Pusher NUMBER OF FAN BLADES eceeceeceeceeeeeeeeeeeeeeeeeeeeeeaeeeeeeneeeeeaeees 6 DIAMETER OF FAN eceeceeeceeceeeeeeseeeeeeeeeeeereeaeeneeeeees 560 mm 22 in COOLANT HEATER ccecceeceeseeeeeeeeeeeeeeeeeeseeeeeeseeeeeeaeees 120V 1800 W FUEL SYSTEM PUEL ioc isatcsssccessccassceesscessesesscevatenssessaecretevessees 2D Fuel Min Cetane 40 Fuel should conform to ASTM Spec FUEL FILTER Sern aer eae AETA r A N REE 2 Micron FUEL INJECTION PUMP ceeceeceeeeeseeeeeeseeneeeeesaeeeeeeeeeeeeeeeees Denso FUEL PUMP osesccscecctctzeceatiet iagtebecaeseceegadhcecdsticeasiederdeacet staceares Mechanical INJECTORS saae R Multi Hole Nozzle Type ENGINE TY PE aea a ER Direct Injection FUEL LINE SUPPIY ssis a 6 35 mm 0 25 in FUEL RETURN LINE sieer 6 35 mm 0 25 in TOTAL FUEL FLOW sinusnim 20 7 gal hr ELECTRICAL SYSTEM2. BATTERY CHARGE ALTERNATOR ecen 65 Amps at 12 V STARTER MOTOR cccceseeseesseeceeseseeeeeteceeaeeceeaeeeaeeaeseesaeeneesaeeoas 12V RECOMMENDED BATTERYV esceeeeeeeees 12 Volt 135 A H 40CT GROUND POLARITY eceeeceeseeeeeeeeeeeseeeeeseeeeeseeeeaeeneeeeeeneeeaes Negative Rating definitions Standby Applicable for supplying emergency power for the duration of the utility power outage No overload capability is available for this rating All ratings in accordance with BS5514 ISO3046 and DIN6271 Prime Unlimited Running Time Applicable for supplying electric power in lieu of commercially purchased power Prime power is the maximum power available at variable load A 10 overload capacity is available for 1 hour in 12 hours All ratings in accordance with BS5514 1503046 ISO8528 and DIN6271 GENERAC POWER SYSTEMS INC SD100 OPERATING DATA Ooo 1 aa GENERATOR OUTPUT VOLTAGE KW 60Hz 120 240V 1 phase 1 0 pf 120 208V 3 phase 0 8 pf 120 240V 3 phase 0 8 pf 277 480V 3 phase 0 8 pf 600V 3 phase 0 8 pf NOTE Consult your Generac dealer for additional voltages MOTOR STARTING KVA Maximum at 35 instantaneous voltage dip with standard alternator 60 Hz FUEL Fuel consumption 60 Hz Load gal hr liters hr Fuel consumption 50 Hz gal hr liters hr Fuel pump lift COOLING Coolant capacity System US gal lit Engine US gal lit Coolant flow min 60 Hz US gal Heat rejectio
3. switch Built in 7 day exerciser Adjustable engine speed at exerciser RS232 port for GenLink control RS485 port remote communication Canbus addressable Governor controller and voltage regulator are built into the master control board e Temperature range 40 C to 70 C ENGINE SPECIFICATIONS MAKE eseese ar EAEE EEEE GENERAC DEERE See Exhaust Emission Sheet First digit is Cert Yr i e 7 8 9 JDXLO6 8105 ENGINE FAMILY GY LINDERS icicicted ces cscs cas pheewaesgcivas ounan eane chi aae eraa Apa 4 DISPLACEMENT wetsect dv evenvcrecnaiosnivanecaiass 4 5 Liter 276 cu in BORE otsein Anyen a AEE EKEN 106 mm 4 19 in STROKE eraan easar ee A vicescs sateateniseatesvianneees 127 mm 5 0 in GOMPRESSIONIRATIO Wssesecssece avenra ceacnsezezaccaedsiessirsstntecvneatinwicaednyes 17 1 INTAKE Al Rrena een aane sa aas Turbocharged Aftercooled NUMBER OF MAIN BEARINGS i iissiiscriisnirractie sasainn eiii 5 CONNECTING RODS hreish nenea 4 Drop Forged Steel CYLUNDER HEAD crisisen ats a a a a Cast Iron PISTON Siae SATA 4 Aluminum Alloy CRANKSHAFT cccccccccceseeees Die Forged Induction Hardened Steel VALVE TRAIN LIFTER TYPE ena fcccchendsauseestvavet cthscvaaveantastysactssassdvaeedeavnecevanears Solid INTAKE VALVE MATERIAL eeceeseeseeeeeeeereeeee Heat Resistant Steel EXHAUST VALVE MATERIAL Heat Resistant Steel HARDENED VALVE SEATS sseesseeeeeseeeeeeeeeeeeeaeeeeeeeees Replaceable
4. SD100 Liquid Cooled Diesel Engine Generator Sets Standby Power Rating 100KW 60 Hz Prime Power Rating 91kW 60 Hz __ Ls fF Power Matched p GENERAC 4 5DTA ENGINE Turbocharged Aftercooled Tier Ill Compliant FEATURES E INNOVATIVE DESIGN amp PROTOTYPE TESTING are key components of GENERAC S success in IMPROVING POWER BY DESIGN Butit doesn t stop there Total commitment to component testing reliability testing environmental testing destruction and life testing plus testing to applicable CSA NEMA EGSA and other standards allows you to choose GENERAC POWER SYSTEMS with the confidence that these systems will provide superior performance E TEST CRITERIA PROTOTYPE TESTED SYSTEM TORSIONAL TESTED ELECTRO MAGNETIC INTERFERENCE NEMA MG1 EVALUATION MOTOR STARTING ABILITY SHORT CIRCUIT TESTING UL 2200 LISTED 664 lt lt E SOLID STATE FREQUENCY COMPENSATED DIGITAL VOLTAGE REGULATION This state of the art power maximizing regulation system is standard on all Generac models It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque matching the surge loads to the engine SINGLE SOURCE SERVICE RESPONSE from Generac s dealer ne
5. down E Low Oil Pressure Automatic Shutdown E Overspeed Automatic Shutdown Solid state E Crank Limiter Solid state E Oil Drain Extension E Radiator Drain Extension E Factory Installed Cool Flow Radiator E Closed Coolant Recovery System E UV Ozone Resistant Hoses E Rubber Booted Engine Electrical Connections E Coolant Heater OPTIONS E OPTIONAL COOLING SYSTEM ACCESSORIES O 208 240V Coolant Heater E OPTIONAL FUEL ACCESSORIES O Flexible Fuel Lines O UL Listed Fuel Tanks O Base Tank Low Fuel Alarm O Primary Fuel Filters E OPTIONAL EXHAUST ACCESSORIES O Critical Exhaust Silencer E OPTIONAL ELECTRICAL ACCESSORIES O 2A Battery Charger O 10A Dual Rate Battery Charger O Battery 12 Volt 135 A H E OPTIONAL ALTERNATOR ACCESSORIES O Alternator Upsizing O Alternator Strip Heater O Alternator Tropicalization O Voltage Changeover Switch O Main Line Circuit Breaker O PMG E CONTROL CONSOLE OPTIONS O Digital Controller H 100 Bulletin 0172110SBY Secondary Fuel Filter E Fuel Lockoff Solenoid E Stainless Steel Flexible Exhaust Connection E Battery Charge Alternator E Battery Cables E Battery Tray E Vibration Isolation of Unit to Mounting Base E 12 Volt Solenoid activated Starter Motor E Air Cleaner E Fan Guard E Control Console E Radiator Duct Adaptor E ADDITIONAL OPTIONAL EQUIPMENT Automatic Transfer Switch lsochronous Governor 3 Light Remote Annunciator 5 Light Remote Annunciator 20 Light Remote An
6. n to coolant 60 Hz full load BTU hr Inlet air 60 Hz cfm m min Rated AMP 208 240 416V 206 417 347 301 150 120 5 5 20 8 3 75 14 2 38 280 000 7500 212 4 Rated AMP 379 316 274 137 109 208 240 416V 206 75 100 5A 6 3 19 4 23 9 4 1 5 0 15 5 19 1 5 5 20 8 3 75 14 2 38 252 000 7500 212 4 Max air temperature to radiator C F 60 140 Max operating ambient temperature C F 50 122 COMBUSTION AIR REQUIREMENTS Flow at rated power 60 Hz cfm m min 351 10 0 EXHAUST Exhaust flow at rated output 60 Hz cfm m min 988 28 0 880 24 9 Max recommended back pressure Inches Hg 1 5 1 5 Exhaust temperature 60 Hz full load F C 1050 566 990 532 Exhaust outlet size 4 0 O D 4 0 O D 60 140 50 122 ENGINE Rated RPM 60 Hz 1800 1500 1800 HP at rated KW 60 Hz 158 122 144 99 Piston speed 60 Hz ft min m min 1500 457 1500 457 BMEP 60 Hz psi 248 225 DERATION FACTORS Temperature 4 1 for every 10 C above C 2 3 for every 10 F above F Altitude 0 8 for every 100 m above m 2 5 for every 1000 ft above ft Note Values given are maximum temperatures to which power adjustments can be applied Consult your Generac Power Systems representative if operating conditions exceed these maximums STANDARD ENGINE amp SAFETY FEATURES SD100 E High Coolant Temperature Automatic Shutdown Low Coolant Level Automatic Shut
7. nunciator Remote Relay Panels Unit Vibration Isolators Oil Make Up System Oil Heater 5 Year Warranties Export Boxing GenLink Communications Software oOo0oo0000000000 Q E OPTIONAL ENCLOSURE O Weather Protective O Sound Attenuated O Aluminum and Stainless Steel O Enclosed Muffler Distributed by Design and specifications subject to change without notice Dimensions shown are approximate Contact your Generac dealer for certified drawings DO NOT USE THESE DIMENSIONS FOR INSTALLATION PURPOSES 3422 134 72 O A L j 1028 40 47 GENERATOR COOLING AIR OUT OAW BOTH SIDES 2964 116 69 REF INSTALL DWG 0G1840 STD 0G1841 SAE 940 37 01 LEFT SIDE VIEW SAE ENCLOSURE GENERAC 0G1842 LEVEL Il REAR VIEW WEIGHT 2900 Ibs Generac Power Systems Inc e PO Box 8 Waukesha WI 53187 generac com POWER SYSTEMS INC 2008 Generac Power Systems Inc All rights reserved All specifications are subject to change without notice Bulletin 0173710SBY Printed in U S A 02 04 rev 10 08
8. oisciscceiedidtes Ss2ecdtssneedt aa aiaee 110 NOTE Emergency loading in compliance with NFPA 99 NFPA 110 Generator rating and performance in accordance with ISO8528 5 BS5514 SAE J1349 ISO3046 and DIN6271 standards VOLTAGE REGULATOR TYPE senpa a EEE ives deste es Full Digital SENSING maae A ae aes a 3 Phase REGULATION a E AE IN N 1 4 FEATURES sisisi Built into H 100 Control Panel V F Adjustable Adjustable Voltage and Gain GENERATOR FEATURES E Revolving field heavy duty generator E Quiet drive coupling E Operating temperature rise 120 C above a 40 C ambient E Insulation is Class H rated at 150 C rise E All prototype models have passed three phase short circuit testing CONTROL PANEL FEATURES E TWO FOUR LINE LCD DISPLAYS READ e Voltage all phases e Current all phases e Power factor e kw e kVAR e Transfer switch status e Engine speed e Low fuel pressure e Run hours e Service reminders e Fault history e Oil pressure e Coolant temperature e Time and date e Low oil pressure shutdown High coolant temp shutdown e Overvoltage e Overspeed e Low coolant level e Low coolant level e ATS selection Exercise speed e Notin auto position flashing light E INTERNAL FUNCTIONS e IT function for alternator protection from line to neutral and line to line short circuits Emergency stop Programmable auto crank function 2 wire start for any transfer switch Communicates with the Generac HTS transfer
9. twork provides parts and service know how for the entire unit from the engine to the smallest electronic component You are never on your own when you own a GENERAC POWER SYSTEM ECONOMICAL DIESEL POWER Low cost operation due to modern diesel engine technology Better fuel utilization plus lower cost per gallon provide real savings LONGER ENGINE LIFE Generac heavy duty diesels provide long and reliable operating life GENERAC TRANSFER SWITCHES SWITCHGEAR AND ACCESSORIES Longlife and reliability is synonymous with GENERAC POWER SYSTEMS One reason for this confidence is thatthe GENERAC product line includes its own transfer systems accessories switchgear and controls for total system compatibility GENERACG POVER SYSTEMS INC APPLICATION amp ENGINEERING DATA SD100 GENERATOR SPECIFICATIONS WY PE E EE E cvssevesbers Four pole revolving field ROTOR INSULATION Wisi seossessenenvccenectneiaaacsmaceceeicelnadaedeleaes Class H STATOR INSULATION Class H TOTAL HARMONIC DISTORTION c eccseceeeeeeeeceeeeeeeeeeeeeeeeeeaeees lt 3 TELEPHONE INTERFERENCE FACTOR TIF 0ceseeceeseeeeereeees lt 50 ALTERNATOR crcesce csacistsescnaceaecrecsacaesieescdss Self ventilated and drip proof BEARINGS PRE LUBED amp SEALED ceceeceeseeeereeneeeeeeeeeeeeeee 1 COUPIEING Adsinar Direct Flexible Disc LOAD CAPACITY STANDBY ssssiscseticcsscvassvssanee echevsievssevenseeatenaevecs 100 LOAD CAPACITY PRIME s
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