Generac PP5000T User's Manual
Contents
1. Portable Products PPSOOOT Portable Generator Owner s Manual DANGER This generator is designed for outdoor use only Never use this generator inside any building or enclosure including the generator compartment of a recreational vehicle RV Carbon monoxide poisoning fire and or an explosion may result No user performed modifications including venting of exhaust and or cooling ventilation will eliminate the danger Always have at least two feet of clearance on all sides of the generator even while operating the unit outdoors DANGER You must isolate the generator from the electric utility by opening the electrical system s main A circuit breaker or main switch if this unit is used for backup power Failure to isolate the generator from the power utility may result in injury or death to electric utility workers and damage to the generator due to a backfeed of electrical energy The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency For warranty information refer to the engine owner s manual Visit our Generac website www generac portables com Model No 1306 0 5000 Watt AC Generator Manual B4226 Revision 2 6 29 2000 This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A EQUIPMENT DESCRIPTION T2. loads to the generator Do Not connect 50 Hz loads to the generator DO NOT OVERLOAD THE GENERATOR Add up the rated watts or amps of all loads to be connected at one time This total should not be greater than the rated wattage amperage capacity of the generator See Don t Overload the Generator on page 10 Stopping the Engine Unplug all electrical loads from generator panel receptacles Never start or stop engine with electrical devices plugged in and turned on Let engine run at no load for several minutes to stabilize the internal temperatures of engine and generator Move engine control switch to Off o position e Close the fuel shut off valve COLD WEATHER OPERATION Under certain weather conditions temperatures below 40 F 4 C and a high dew point your Generac generator may experience icing of the carburetor and or the crankcase breather system In an emergency use the original shipping box as a temporary shelter Cut off all flaps Cut out one of the long sides of the box to expose exhaust side of unit Ensure a minimum of two feet clearance between open side of box and nearest object Cut appropriate slots to access receptacles of unit Start unit then place box over it IMPORTANT Remove shelter when temperature is above 40 F 4 C For a more permanent shelter build a structure that will enclose three sides and the top of the generator Make sure entire muffler
3. 3 Generac Portable Products PP5000T Generator ELECTRICAL SCHEMATIC EIS BLUE X RED lt 6 000000 u EXCITATION FIELD BE POWER GRAY RS Re NDS i RAY Cu ud po 304 o 204 BLUE aan BLUE ap GRAY AAA ps e e BLUE GREEN C22 11B 03 120 V BLUE 11B GRAY C44A BLUE XN 13 Generac Portable Products PP5000T Generator SCHEMATICS WIRING DIAGRAM C B CE 204 204 304 BLUE solr Lu BLUE BLUE 1A 4452 44 11 BLUE 114 BLUE 11B RED 225 Ne E RED Oo GRAY C440
4. can overflow onto a hot engine and cause FIRE or EXPLOSION Never store a generator with fuel in the tank where gasoline vapors might reach an open flame spark or pilot light as on a furnace water heater clothes dryer FIRE or an EXPLOSION may result Generator exhaust gases contain DEADLY carbon monoxide gas This dangerous gas if breathed in sufficient concentrations can cause unconsciousness or even death Operate this equipment only in the open air where adequate ventilation is available The unit requires an adequate flow of cooling air for its continued proper operation Never operate the unit inside any room or enclosure where the free flow of cooling air into and out of the unit might be obstructed Allow at least 2 feet of clearance on all sides of generator or you could damage the unit Read Cold Weather Operation on page 8 Allow at least 2 feet of clearance on all sides of generator even while operating unit outdoors or you could damage the unit Never start or stop the engine generator with electrical loads connected to receptacles with the connected devices turned ON Start the engine and let it stabilize before connecting any electrical loads Disconnect all electrical loads before shutting down the generator Do Not insert any object through cooling slots of the engine generator You could damage the unit or injure yourself Never operate the generator in rain in any enclosed compartment when
5. connected electrical devices overheat if electrical output is lost if engine or generator sparks if flame or smoke is observed while unit is running if unit vibrates excessively GROUNDING THE GENERATOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground Local electrical codes may also require proper grounding of the unit For that purpose a GROUNDING WING NUT is provided on the generator end Figure 1 Figure 1 Grounding Wing Nut seen Wing Nut f Generally connecting a No 12 AWG American Wire Gauge stranded copper wire to the grounding wing nut and to an earth driven copper or brass grounding rod electrode provides adequate protection against electrical shock Be careful to keep the grounding wire attached after connecting the stranded copper wire However local codes may vary widely Consult with a local electrician for grounding requirements in your area Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices Proper grounding also helps dissipate static electricity which often builds up in ungrounded devices Generac Portable Products PP5000T Generator KNOW YOUR GENERATOR Read this owner s manual and safety rules before operating your generator Compare the illustrations with your generato
6. expressed or implied rests solely with the seller During said warranty period the COMPANY will at its option repair or replace any part which upon examination by the COMPANY is found to be defective under normal use and service All transportation costs under warranty including return to the factory if necessary are to be borne by the purchaser and prepaid by the purchaser This warranty does not include nominal maintenance and service and does not apply to a generator set or parts which have been subjected to improper or unauthorized installation misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgment to adversely affect its performance and reliability THERE IS NO OTHER EXPRESS WARRANTY THE COMPANY HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY LIABILITY FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW THE COMPANY ALSO DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS THE LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT AND ANY IMPLIED WARRANTIES ARE LIMI
7. oe CRE g 120 240V BLUE J 204 11B 120V UTLE AB MUST GREEN LL HE BROKE BLUE Iu 0 ez ce RED BLUE en 11B BLUE 114 RED 22 BLUE C11 Six LUG Tela CONNECTOR HOUSING ZEE GRAY 44 SIX LUG TIES CONNECTOR HOUSING 56 em OU Lal gt lt Y NOTE POSITIVE BRUSH IS CI TO BEARING HE BI UE u pj RED Lj 14 Generac Portable Products PP5000T Generator EXPLODED VIEW WHEEL KIT USE EXISTING FASTENERS TO SECURE ITEM 6 Part 87005 87280 93728 942220 49808 94034 B84910 75928 39287 52858 2 5 O gt Qty NN N NN Description PIN Retaining WHEEL 8 Diameter STUD Axle JAM NUT Lock 5 8 18 WASHER Flat LEG Mounting HANDLE Lifting GRIP Handle HHCS M8 1 25 x 45 NUT Locking Hex M8 1 25 Generac Portable Products PP5000T Generator PS EL EXPLODED VIEW GENERATOR 16 EXPLODED VIEW GENERATOR Item 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part NSP 66825B 91825 66365D 86307 74716 65791 96796 75431 91859 81917 86308 22769 4225 70642 4871 52858 76222 14353621 82881 86292 38150 23365 68740 84324 92982 77
8. oil level 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Outof gasoline 2 Low oil level 3 Fault in engine Load is too high Engine shuts down during operation Engine lacks power Dirty air filter Engine needs to be serviced 1 Choke is opened too soon Engine hunts or falters 2 Carburetor is running too rich or too lean Generac Portable Products PP5000T Generator Solution Reset circuit breaker Check and repair Connect another device that is in good condition Contact Tecumseh service facility Disconnect shorted electrical load See Don t Overload the Generator on page 10 Contact Tecumseh service facility Contact Generac service facility Set switch to On Clean or replace air cleaner Fill fuel tank Drain gas tank and fill with fresh fuel Connect wire to spark plug 3 Replace spark plug Drain gas tank fill with fresh fuel Put choke lever to no choke position Fill crankcase to proper level Contact Tecumseh service facility Contact Tecumseh service facility Contact Tecumseh service facility Fill fuel tank Fill crankcase to proper level Contact Tecumseh service facility oee Don t Overload the Generator on page 10 Replace air filter Contact Tecumseh service facility Move choke to halfway position till engine runs smoothly Contact Tecumseh service facility
9. wattage of lights can be taken from light all other connected loads bulbs The rated wattage of tools appliances and Items in the wattage reference guide Figure 11 are motors can usually be found on a data plate or provided to help you to determine how many items decal affixed to the device the generator can operate at one time Figure 11 Wattage Reference Guide Recreational Home Uses Professional Contractor Uses Tool Appliance 1 3 hp airless sprayer 3 8 hammer drill Variable speed Sawzall gt power drill Quartz halogen work light Belt sander 7 74 circular saw a worm drive saw 1 hp air compressor 10 power miter saw 6 bench grinder hp water well pump 6 table planer 12 000 Btu window air conditioner 10 table radial arm saw Wire feed welder allow 3 times listed watts for starting this device 10 Generac Portable Products PP5000T Generator SPECIFICATIONS Maximum Surge Watts 6 250 watts Continuous Wattage Capacity 5 000 watts Power Factor 1 0 Rated Maximum Continuous Load Current At 120 5 41 7 Amps At 240 Volts 20 8 Amps PHASE cde P REV oaths cee oe YS 1 phase Rated Frequency 60 Hertz Fuel Tank Capacity 5 U S gallons GENERAL MAINTENANCE RECOMMENDATIONS The Owner Operator is responsible for making sure that all periodic maintenance tasks are com
10. 374 93826 78831 Qty 1 1 Generac Portable Products PP5000T Generator Description Item ENGINE 31 CARRIER Rear Bearing 22 ASSEMBLY Brush amp Bridge 33 Rectifier 34 ADAPTER Housing SCREW 5 16 24 x 36 3 4 ASSEMBLY Rotor BEARING 38 WASHER Special 39 BOLT Rotor ASSEMBLY Stator 40 PIN Roll M4 x 10 41 BOLT Stator 42 WASHER Shakeproof Int 10 43 DECAL PP5000T 44 MOUNT Vibration 45 45 COVER Bearing Carrier 46 LOCK NUT M8 1 25 Flange 47 PPHMS M8 1 25 x 40 mm 48 WIRE Ground WASHER Internal Lock 49 SCREW 10 Self Drilling x 50 3 4 51 WASHER 8 Flat 52 WASHER Lock Serrated 8 53 FILTER Fuel 54 SHIELD Heat 57 DECAL Danger 59 TANK Gas Plastic 5 Gal 60 DECAL Operating 63 Instructions 64 CAPSCW Hex Hd M6 x 60 65 1 17 Part 94834 11395 18299 80270 81897 81919 68868 68867 68759 84242 67989 74908 22264 91715 7520 7 75207 26850 75475 85652 82308 86494 4986 2265 67022 66849 22695 22694 83465 48031 2153 ON ADNHNADDAND amp Description CAP with Fuel Gauge NUT Hex Lock M6 BUSHING Plastic Tank VALVE Plastic Tank PANEL Control PANEL Control Back Plastic OUTLET 120 Volt 30 Amp Locking OUTLET 120 240 Locking OUTLET 120 Volt 20 Amp Duplex GROMMET Rubber NUT M8 Flange Serrated SCREW Hex M5 0 80 x 10 WA
11. SHER 8 Lock NUT Hex M4 0 7 CIRCUIT BREAKER 30 Amp CIRCUIT BREAKER 20 Amp WASHER Shakeproof 1 4 SCREW M4 0 7 x 10 Pan Head MOUNT Rubber SCREW Self Tapping SCREW M6 x 16 Wing DECAL Ground CRADLE GROMMET Rubber SCREW M5 0 8 x 15 6 PIN CONNECTOR Male 6 PIN CONNECTOR GROMMET Mounting Tank CLAMP Hose 1 4 SCREW Self Driller 12 14 x 7 8 Generac Portable Products PP5000T Generator 18 Generac Portable Products PP5000T Generator SS NOTES 19 LIMITED WARRANTY FOR PORTABLE GENERATORS EXCEPT GN ENGINE SERIES Generac Portable Products hereafter referred to as the COMPANY warrants to the original purchaser that its generator will be free from defects in materials or workmanship for a period of one year from the date of original purchase This warranty does not apply to units used for prime power in place of utility This warranty does not include the gasoline engine when furnished or attached because such engine is covered solely by the warranty of the manufacturer of the engine Starting batteries are not warranted by the COMPANY NOTE Rental units demonstrators commercial applications such as construction or income producing warranted for 90 days Rental units demonstrators or commercial applications such as construction or utility which are resold are not covered under warranty by the COMPANY Any warranty whether
12. TED TO THE DURATION OF THIS WRITTEN WARRANT Y some states do not allow limitations on how long an implied warranty lasts or the exclusions or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warranty is effective for all products manufactured after June 1998 and supersedes all prior warranties of the COMPANY For service contact your nearest COMPANY authorized warranty service facility or call 1 877 544 0982 Warranty service can only be performed by a COMPANY authorized service facility At the time of requesting warranty service evidence of original purchase date must be presented GENERAC PORTABLE PRODUCTS Jefferson Wisconsin 53549
13. ed to run at least 30 minutes If this cannot be done and you must store the unit for more than 30 days use the following guidelines to prepare it for storage Generator Storage Clean the generator as outlined in To Clean the Generator Check that cooling air slots and openings on generator are open and unobstructed A Engine Storage see engine owner s manual for instructions DANGER Storage covers can be flammable Do Not place a storage cover over a hot generator Let the unit cool for a sufficient time before placing the cover on the unit Other Storage Tips Do Not store gasoline from one season to another Replace your gasoline can if it starts to rust Rust and or dirt in a gasoline can cause problems when you use contaminated fuel with this unit e Store in clean and dry area TROUBLESHOOTING Problem Cause Circuit breaker is open Engine is running but Poor connection or defective cord set no AC output is Connected device is bad available Fault in generator Short circuit in a connected load Engine runs good but Generator is overloaded bogs down when loads are connected Engine speed is too slow Shorted generator circuit On Off switch set to Off 0 Dirty air cleaner Out of gasoline Stale gasoline Spark plug wire not connected to spark plug Bad spark plug Water in gasoline Overchoking Engine will not start or starts and runs rough 9 Low
14. es correct rated frequency and voltage only when running at proper governed speed Incorrect frequency and or voltage can damage some connected electrical loads Operating at excessively low speeds imposes a heavy load When adequate engine power is not available engine life may be shortened Generac Portable Products PP5000T Generator SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modify the unit or use it for any application it was not designed for If you have any questions about your generator s application ask your Dealer or consult the factory The manufacturer could not possibly anticipate every circumstance that might involve a hazard For that reason warnings in the manual and warnings on tags or decals affixed to the unit are not all inclusive If you intend to handle operate or service the unit by a procedure or method not specifically recommended by the manufacturer first make sure that such a procedure or method will not render this equipment unsafe or pose a threat to you and others Read this manual carefully and become familiar with your generator set Know its applications its limitations and any hazards involved M WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm The generator produces a very powerful voltage that can cause extre
15. his generator is an engine driven revolving field alternating current AC generator It was designed to supply electrical power for operating compatible electrical lighting appliances tool and motor loads This manual contains information for a generator that operates 120 and or 240 Volt single phase 60 Hz devices that require up to 5 000 watts 5 0 kW of power that pull up to 41 7 Amps at 120 Volts or 20 8 Amps at 240 Volts CAUTION Do Not exceed the generator s A wattage amperage capacity Add up the rated watts of all devices you are connecting to generator receptacles at one time This total should not be greater than 5 000 watts In most cases rated watts of the electrical device can be found on the device nameplate If the device nameplate gives only volts and amps multiply volts times amps to obtain watts volts X amps watts The 5 000 watt generator has the following features 120 240 Volt 20 Amp locking type receptacle and a 120 Volt 30 Amp locking type receptacle 120 Volt 20 Amp duplex receptacles Low Oil Shutdown Automatically shuts down the engine if oil drops below safe operation level Five gallon overhead fuel tank with fuel gauge The generator s revolving field is driven at about 3600 rpm by a Techumseh 10 h p engine WARNING Do Not tamper with engine A governed speed High operating speeds are dangerous and increase risk of personal injury or damage to equipment The generator suppli
16. lt 20 Amp Locking Receptacle Use a NEMA L 14 20 plug with this receptacle Ground Connect a 4 wire cord set rated for 250 Volts at 20 AC NEMA L5 30 Green Amps or greater to the plug Figure 9 You can use the same 4 wire cord if you plan only to run a 120 Volt E OPAS NRA OU TIS single phase loads requiring up to 3 600 watts wart 3 6 kW of power at 30 AC Amps The outlet is protected by a 30 Amp push to reset circuit breaker Generac Portable Products PP5000T Generator DON T OVE RLOAD THE e f the appliance tool or motor does not give wattage multiply 120 Volts times ampere rating to determine G E N E RATO R watts volts x amps watts e Some electric motors such as induction types require about three times more watts of power for starting than for running This surge of power lasts for only a few seconds when starting such motors Be sure you allow for this high starting wattage Overloading a generator in excess of its rated wattage Capacity can result in damage to the generator and or connected electrical devices Observe the following to prevent overloading the unit Add up the total wattage of all electrical devices to when selecting electrical devices to connect to your be connected at one time This total should NOT be generator First figure the watts needed to start the greater than the generator s wattage capacity largest motor Add to that figure the running watts of The rated
17. mely dangerous electrical shock Avoid contact with bare wires terminals etc Never permit an unqualified person to operate or service the generator Never handle any kind of electrical cord or device while standing in water while barefoot or while hands or feet are wet Dangerous electrical shock may result The National Electric Code requires the frame and external electrically conductive parts of the generator be properly connected to an approved earth ground Local electrical codes may also require proper grounding of the generator Consult with a local electrician for grounding requirements in your area Use a ground fault circuit interrupter in any damp or highly conductive area such as metal decking or steel work Generac Portable Products PP5000T Generator Re Do Not use worn bare frayed or otherwise damaged electrical cord sets with the generator Using a defective cord set may result in electrical shock or damage to equipment and or property Operate unit only on level surfaces and where it will not be exposed to excessive moisture dirt dust or corrosive vapors Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE Do Not permit smoking open flames sparks or heat in the vicinity while handling gasoline Avoid spilling gasoline on a hot engine Comply with all laws regulating storage and handling of gasoline Do Not overfill the fuel tank Always allow room for fuel expansion If tank is overfilled fuel
18. nowflake symbol on the air cleaner cover Figure 6 Figure 6 Air Cleaner Position At or Below 32 F Full Choke Position No Choke NN 2 DL cx e Set the engine control switch to the On position Figure 5 ee Generac Portable Products PP5000T Generator Grasp starter grip and pull slowly until you feel some resistance Then pull cord out with rapid full arm stroke Let rope return slowly Do Not let rope snap back against starter When engine starts move choke lever to Half choke position until the engine runs smoothly and then to No choke position If engine falters move choke lever to Half choke position until the engine runs smoothly and then to No choke position NOTE If engine fails to start after 3 pulls move the choke lever to No choke position and pull starter rope again NOTE If the engine fails to start after three 3 pulls check for proper oil level in crankcase Unit is equipped with a low oil shutdown system NOTE If engine fires but does not continue to run move choke lever to Full choke position and repeat starting instructions Connecting Electrical Loads Let engine stabilize and warm up for a few minutes after starting Plug in and turn on the desired 120 and or 240 Volt AC single phase 60 Hertz electrical loads Do Not connect 240 Volt loads to the 120 Volt duplex receptacles Do Not connect 3
19. pleted on a timely basis that all discrepancies are corrected and that the unit is kept clean and properly stored Never operate a damaged or defective generator Engine Maintenance See engine manual for instructions Generator Maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in the generator must not become clogged with snow leaves or any other foreign material NOTE Do Not use a garden hose to clean generator Water can enter engine fuel system and cause problems In addition if water enters generator through cooling air slots some of the water will be retained in voids and cracks of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings 11 To Clean the Generator Use a damp cloth to wipe exterior surfaces clean e Soft bristle brush may be used to loosen caked dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slots and opening on generator These openings must be kept clean and unobstructed STORAGE INSTRUCTIONS The generator should be started at least once every seven days and allow
20. r to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Fuel Tank Circuit Breakers AC 120 Volt 30 Amp AC Receptacle Engine Control Switch 120 240 Volt 20 Amp AC Receptacle 120 Volt 20 Amp AC Duplex Receptacles 120 Volt AC 20 Amp Duplex Receptacle May be used to supply electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 Volt AC 30 Amp Receptacle May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 20 Amp Receptacle May be used to supply electrical power for the operation of 120 and or 240 Volt AC 20 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Fuel Shut Off Valve Grounding Wing Nut Circuit Breakers AC Each receptacle is provided with a circuit breaker to protect the generator against electrical overload Breakers are push to reset type Engine Control Switch Puts engine in starting mode Shuts off a running engine Fuel Shut Off Valve Controls fuel supply to engine Fuel Tank Capacity of 5 U S gallons 19 liters Grounding Wing Nut Provides a tie point for connecting the generator frame to earth ground Generac Portable Products PP5000T Genera
21. side of generator is exposed as shown in Figure 7 Please note that the unit shown in this figure is a typical unit and may not exactly portray your unit Figure 7 Temporary Cold Weather Shelter Generac Portable Products PP5000T Generator Ensure a minimum of two feet clearance between open side of box and nearest object Face exposed end away from wind and elements e Enclosure should hold enough heat created by the generator to prevent icing W Neutral DANGER Carbon Monoxide Hazard Never A run unit indoors Do Not enclose generator any more than shown Remove shelter when temperatures are above 40 F 4 C RECEPTACLES NEMA L14 20 Green Use this receptacle to operate 120 Volt or 240 Volt 120 Volt Duplex Receptacles AC 60 Hz single phase loads at 20 Amps This outlet Cash a 2 4 IS protected by a 20 Amp push to reset circuit breaker Each of these receptacles Figure 8 are protected against overload by 20 Amp push to reset type circuit 120 V breakers olt 30 Amp Locking Receptacle Use a NEMA L5 30 plug with this receptacle Connect a 3 wire cord set rated for 125 Volts at 30 AC Amps to the plug Figure 10 Figure 8 120 Volt 20 Amp Duplex Receptacle Figure 10 120 Volt 30 Amp Locking Receptacle 3 Wire Cord Set Neutral 120V Use each receptacle to operate 120 Volt AC 60 Hz single phase loads at 20 Amps of current Hot 120 240 Vo
22. surface Clean area around oil fill and remove oil fill cap e Select the oil s viscosity grade and fill engine with oil following the instructions given in the engine owner s manual Do Not overfill Install oil fill cap NOTE The generator s revolving field rides on a pre lubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing Add Gasoline DANGER Explosion Hazard Never fill fuel A tank indoors Never fill fuel tank when engine is running or hot Do Not light a cigarette or smoke when filling the fuel tank WARNING Do Not overfill the fuel tank Always allow room for fuel expansion Use regular UNLEADED gasoline with the Generator engine Do Not use premium gasoline Do Not mix oil with gasoline Clean area around fuel fill cap remove cap Add unleaded regular gasoline slowly to fuel tank Be careful not to overfill Allow about 1 2 of tank space for fuel expansion Figure 3 Figure 3 Fill Tank with Fuel Install fuel cap and wipe up any spilled gasoline IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor fuel filter fuel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine
23. tor INSTALL WHEEL KIT To install your wheel kit you need the following NOTE Be sure to install the wheel with raised hub tools inboard 15 16 box open end or socket wrench Tip unit and install the wheel Two 13 mm box open end or socket wrenches Retain wheel on axle stud with a flat washer and retaining pin Install other wheel on remaining axle Install Wheel Kit as follows See Figure 2 stud in the same manner Place the bottom of the generator cradle on a flat even surface Remove two front nuts and lock washers from vibration mount with 13 mm wrench Use these nuts to attach the support leg Center the lifting handle on generator end of cradle as shown Attach the handle using two 13 mm wrenches with two capscrews and two hex nuts Place axle stud through wheel retainer on cradle frame Use 15 16 wrench to secure the axle stud to frame with 5 8 18 jam nut Install the other axle stud in the same manner Figure 2 Install Wheel Kit Capscrew Axle Stud Handle gt T Grip A Jam Nut Wheel Washer Retaining Pin Use Existing Fasteners to Secure Support Leg Generac Portable Products PP5000T Generator BEFORE STARTING ENGINE Add Oil WARNING Any attempt to crank or start the A engine before it has been properly filled with the recommended oil may result in an engine failure To fill your engine with oil Place generator on a level
24. while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer See Storage on page 11 Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Generac Portable Products PP5000T Generator OPERATING THE GENERATOR CAUTION Never start or stop the engine with electrical loads connected to the receptacles AND with the connected devices turned ON Starting the Engine DANGER Breathing Hazard Never run A engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monoxide an odorless and deadly gas Control WARNING Burn Hazard Temperature of Switch E Si muffler and nearby areas may exceed 150 F The engine on your unit is equipped with a Climate 65 C Avoid these areas Control system Use as described below e Unplug all electrical loads from generator Above 32 F turn the air cleaner clockwise until it receptacles before starting the engine stops Make sure the arrow on the top of the engine aligns with the sun symbol on the air Make sure the unit is in a level position cleaner cover Figure 5 e Open the fuel shut off valve At or below 32 F turn the air cleaner counterclockwise until it stops Make sure the arrow on the top of the engine aligns with the Move the choke lever to the Full choke position Figure 4 Figure 4 Choke Positions s
Download Pdf Manuals
Related Search