Generac Power Systems 0F9765MNL User's Manual
Contents
1. DEALER INFORMATION OWNER INFORMATION NAME NAME ACCOUNT ADDRESS ADDRESS SITE PHONE PHONE TECHNICIAN SIGNATURE SIGNATURE PURCHASE DATE START UP DATE APPLICATION Standby Power Prime Power Rental Trailerized GENERATOR amp TRANSFER SWITCH INFORMATION GENERATOR TRANSFER SWITCH MODEL NUMBER MODEL NUMBER SERIAL NUMBER SERIAL NUMBER HOUR METER READING at Completion of the Inspection WARNING A To prevent injury perform the following steps in the order indicated before starting any maintenance Disable the generator set from starting and or connecting to the load by setting the control panel Auto Off Manual switch to the OFF position Remove the control panel fuse Turn off the battery charger Remove the negative battery cable NOTE The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition from burning out sensitive control panel components and circuits Following all maintenance reverse these steps to insure the unit is returned to standby setup for normal operation when reguired 3 0L GAS ENGINE SERVICE RECOMMENDATIONS Maintenance Tass mat eee es wes R Goen Task Required to b Task Required t Task Task ecommended to equired to be equired to Comp gt Comp Comp Required to be done Comp be done monthly done 3 months2. NN 5 oN N TI 23 3 0L GAS ENGINE COMMON PARTS GROUP D EXPLODED VIEW ENGINE COMMON PARTS DRAWING 6 PAGE 2OF 3 N 00 o LL o gt a 2 o lt lt lt Es o I o O O o 2 D AC m LL m a STUD STUD SUPPLIED REMOVE amp REPLACE W ENGINE REVISION G 8403 C DATE 6 21 06 24 3 0L GAS ENGINE COMMON PARTS PART NUMBER DESCRIPTION OF9765X ENGINE FWD MAKE 022131 WASHER FLAT 3 8 M10 ZINC 0F8046 ADAPTER CRANKSHAFT 0F9625 BRACKET DC ALTERNATOR 0E9868A ALTERNATOR DC W OUT PULLEY 0F3216 PULLEY 80 OD DC ALTERNATOR 0D3488N BELT SERPENTINE 28 92 029187 SPACER 19 X 31 X 50 PL 033472 RIVET POP 125 X 400 AL 0C7649 CLAMP HOSE 38 87 069860E HOSE DRAIN ASSY 28 083896 WASHER LOCK 1 4 M6 SS 084929 WASHER FLAT 1 4 SS 055596 BARBED STR 3 8 NPT X 3 8 077456 ADAPTER M12 1 75 X 3 8 NPT 022129 WASHER LOCK M8 5 16 022145 WASHER FLAT 5 16 M8 ZINC 052677 WASHER NYLON 50 X 87 X 06 043107 SCREW HHC M8 1 25 X 25 G8 8 067989 NUT HEX FL WHIZ M8 1 25 0F9228 COIL IGNITION 046526 WASHER LOCK M10 049226 WASHER LOCK M5 045772 NUT HEX M10 1 5 G8 YEL CHR 085296 SCREW HHC 1 4 20 X 1 2 SS 0E7202 HEAT SHIELD 260 X 80 HOT 0G0100 GASKET EXHAUST 0F9617 SPACER ALTERNATOR 0F9556 WIRES SPARK PLUG 0F5966 REFLECTIVE HEAT SHIELD 022985 WASHER FLAT 6 ZINC 051731 SCREW HHC M8 1 25 X 50 G8 8 057645 SCREW HHC M10 1 5 X 50 G8 8 0
3. 972 LPs Ban A A X Sech Ya 3 0L GAS ENGINE CYLINDER BLOCK amp RELATED PARTS PART NUMBER 6890 W701501 6019 6020 6020 6020 6700 W701525 W701240 W701581 W701712 W701228 6026 6026 6026 6026 6026 6026 6391 9278 6NO71 6345 6345 6345 6345 6345 0F9765 0F97650100 0F97650101 0F97650102 0F97650103 0F97650104 0F97650105 0F97650106 0F97650107 0F97650108 0F97650109 0F97650110 0F97650111 0F97650112 0F97650113 0F97650114 0F97650115 0F97650116 0F97650117 0F97650118 0F97650119 0F97650120 0F97650121 0F97650122 0F97650123 0F97650124 0F97650125 DESCRIPTION ENGINE BLOCK SHORT BLOCK REMAN ENGINE ASSY OILFILTER MOUNTING INSERT DOWEL TIMING CHAIN GUIDE TIMING COVER FRONT TIMING COVER TIMING COVER GASKET RH TIMING COVER GASKET CENTER TIMING COVER GASKET LH TIMING COVER SEAL BOLT M8 X 51MM POS 4 10 13 14 15 amp 16 BOLT M8 X 34MM POS 7 amp 9 STUD M8 X 68MM X M8 X 2MM POS 2 3 5 6 8 11 amp 12 STUD M6 X 20 M8 X 47 5 POS 1 DOWEL TIMING COVER TO BLOCK SI N O lt lt PLUGS CYLINDER BLOCK 1 2 X 14 MM PIPE RG amp CENTER REAR OF BLOCK 3 4 X 14MM PIPE RH amp LH SIDE OF BLOCK 3 8 X 18MM PIPE LH SIDE OF BLOCK 19 35MM CUP LH SIDE OF BLOCK 1 X 11 5MM PIPE RH 8 LH CYLINDER HEAD 1 4 X 18 MM PIPE RH amp LH CYLINDER HEAD DOWEL TRANY TO BLOCK OIL PRESSURE SENDING UNIT OIL PRESSURE SENDING UNIT OIL PRESSURE SENDING UNIT TO BLOCK ADAPT
4. Ford Duratec ENGINE PARTS MANUAL PRINTED IN U S A P O BOX 310 EAGLE WI 53119 Revision 0 09 12 06 3 0L GAS ENGINE TABLE OF CONTENTS QUICK REFERENCE GUIDE socios Eege Papo ADRAN KATA KAUTEEN ANTA EEE segs easy SAAKKA AN RUNOA asian 1 SERVICE RECOMMENDATIONS cirio ceca 2 CYLINDER BLOCK amp RELATED PARTS ssa 6 CYLINDER BLOCK 8 RELATED PARTS earen AE a RS ERO eege ee 7 CYLINDER HEAD amp RELATED PARTS assists EE 8 CYLINDER HEAD amp RELATED PARIS casu estrato ano retirer 9 PISTON amp CONNECTING ROD Fo DF UR WE geg 10 TIMING COMPONENT Saga 11 CRANKSHAFT amp RELATED PARTS iri GEY Y ces eevee saa atar 12 CRANKSHAFT 8 RELATED PARTS ii aa Kaa naa Kaa naa nananana 13 ENGINE COMMON PARTS iii GWR aak YR as tensed ka kyn sa rale o KUKAT ANNA FN IVANKA SKUNK MA FEL SAD 14 LEGEND AR AS REOUIRED STD STANDARD SIZE O S OVERSIZE U S UNDERSIZE NA NOT AVAILABLE NOTICE THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF RELEASE SHOWN ON THE COVER HOWEVER ENGINEERING CHANGES CAN OCCUR WITHOUT NOTICE TO OBTAIN THE PROPER PARTS PLEASE BE SURE TO USE THE MODEL NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL 3 0L GAS ENGINE OUICK REFERENCE GUIDE GUICK REFERENCE RTS ENGINE SIZE 3 0 Liter FUEL Gas MAKE ENGINE PA Ford ENGINE P N 0F9765 MODEL OIL
5. 085662D TIE WRAP UL 17 7 X 35 BLK HT 0F9258 SUPPORT COOLANT TUBE 0D5419 REF OIL FILTER 0F8931 SPACER FLEX PLATE 027482 WASHER SHAKEPROOF EXT 5 16 STL 0A6751 SWITCH HI TEMP 245D X 3 8 NPT 033472 RIVET POP 125 X 400 AL 0E9747 STARTER 12 VOLT 0E6585 COVER IAC ACTUATOR 0F8425 ADAPTER ENGINE 0F9965C FLEX PLATE 2 POLE 055476 BSHG RDCR HEX 3 8 TO 1 8 GALV 0A8584 SWITCH OIL PRESSURE 10 PSI 2 POL 083896 WASHER LOCK 1 4 M6 SS 084929 WASHER FLAT 1 4 SS 0F3844 WASHER FLAT 45 X 1 00 077996 CAP ANTIFREEZE RUBBER 057823 CLAMP HOSE 10 56 1 06 047411 SCREW HHC M6 1 0 X 16 G8 8 022097 WASHER LOCK M6 1 4 022473 WASHER FLAT 1 4 M6 ZINC 0G0153 BARBED EL 90 1 2 NPT X 3 4 HOSE 022129 WASHER LOCK M8 5 16 022145 WASHER FLAT 5 16 M8 ZINC 067989 NUT HEX FL WHIZ M8 1 25 0D5417 SCREW HHC M10 1 0 X 25 G10 9 046526 WASHER LOCK M10 049226 WASHER LOCK M5 064416 SCREW HHC M10 1 5 X 45 G8 8 FT 043116 SCREW HHC M6 1 0 X 12 G8 8 051769 WASHER LOCK M12 049808 WASHER FLAT M12 025507 WASHER SHAKEPROOF EXT 7 16 STL 045772 NUT HEX M10 1 5 G8 YEL CHR 085296 SCREW HHC 1 4 20 X 1 2 SS 0E7202 HEAT SHIELD 260 X 80 HOT 0F8795A MANIFOLD EXHAUST LH 0G0100 GASKET EXHAUST 0E0992A PLUG EXPANSION 14 OD 039253 SCREW HHC M8 1 25 X 20 G8 8 051713 WASHER FLAT M5 052617 SCREW HHC M12 1 75 X 20 G8 8 0F9556 WIRES SPARK PLUG o O nn m U U m 4 00000NFr TI
6. CAPACITY 1 0 gallons w filter COOLANT CAPACITY 4 0 gallons User Notes SCHEDULED MAINTENANCE KITS Description Part Number Oil Air NA COMMON REFERENCE PARTS Description Part Number Special Notes Oil Filter Main 0D5419 Fuel Filter NA Air Cleaner Element Check BOM V Belt 0D3488N Serpentine Thermostat 075885 Thermostat Gasket 048665 Water Pump 0F9225 Starter Motor 0E9747 Spark Plug 0F97650226 Engine Oil Recommendations The unit has been filled with break in engine oil at the factory Use a high guality detergent oil classi fied For Service CC SD SE or SF Detergent oils keep the engine cleaner and reduce carbon deposits Use oil having the following SAE viscosity rating based on the ambient temperature range anticipated before the next oil change 000750 000 5 890 Coolant Use a mixture of half low silicate ethylene glycol base antifreeze and half soft water Use only soft water and only low silicate antifreeze If desired you may add a high guality rust inhibitor to the recommended coolant mixture When adding coolant always add the recom mended 50 50 mixture N Do not remove the radiator pressure cap while the engine is hot or serious burns from boiling liguid or steam could result N A DIG Ethylene glycol base anti
7. be done Semi Date Date Date Annually 100 hrs Date 10 hrs Break in 30 hrs Annually 50 hrs Initials Initials Initials Initials 1 Disable the unit from operating per the first page warning 2 Check the engine oil level Adjust as necessary 3 Check the engine coolant level Adjust as necessary 4 Check the engine coolant ther mal protection level Correct as necessary 5 Check the natural gas delivery system on gas engine driven units Tighten connections as necessary 6 Check the diesel fuel supply level for diesel engine driven units Fill as necessary 7 Drain water and sediment from the diesel fuel tank on diesel engine driven units 8 Drain water from the fuel line water separator on diesel engine driven units if the unit is eguipped with one 9 Check the air inlets and outlets for debris Clean as necessary 10 Check the battery electrolyte level if accessible Adjust as necessary 11 Check the battery posts cables and charger for loose connections corrosion and proper operation Correct as necessary 12 Check the unit wiring for loose connections corrosion and damage Correct as necessary 13 Check the engine accessory drive belts for wear weather cracking and damage Replace as necessary 3 0L GAS ENGINE SERVICE RECOMMENDATIONS Maintenance Tasks mat we es wes R Goen Task Required to b Task Required t Task Task ecommended to equired to be equired to Co
8. 21 3 0L GAS ENGINE COMMON PARTS 99 620 H DNIMVYG 5 NONIWOD 3NIDN3 M3IAG3dO 3 a dNodo HIM Zz 86 x SS pa 1 j 7 AE 7 ASOH 7 AR fv a SOT JOVA YOLVICVY 1 YOLVIGVY 3 90129 6 D 0 8 9 4 22 3 0L GAS ENGINE COMMON PARTS PART NUMBER DESCRIPTION 0F5114 DECAL REFER TO OWNERS MANUAL 0F5966 REFLECTIVE HEAT SHIELD 022985 WASHER FLAT 6 ZINC 0F9225 PUMP WATER 0F9227 TENSIONER WATER PUMP 0F9562 BELT WATER PUMP 050968 HOSE COOL 3 4 ID 20R3 51 5 LG 0F6746 TUBE UPPER COOLANT 052243 SCREW HHC M10 1 5 X 60 G8 8 0F9563 GASKET IDLE AIR CONTRL ACT CVR 0F9564 GASKET INTAKE ADAPTER 0F9222 MANIFOLD INTAKE UPPER 0F9224 GASKET INTAKE MANIFOLD UPPER 0F9221 MANIFOLD INTAKE LOWER 0F9223 GASKET INTAKE LOWER 055934V CLAMP VINYL 1 5 X 281 Z 0F9220 HOSE UPPR RAD REAR 0F9239 HOSE LOWR RAD REAR 035685 CLAMP HOSE 28 1 32 2 25 0A2711A ADAPTER THERMOSTAT 048665 GASKET THERMOSTAT 075885 THERMOSTAT 195 DEG 0F9252 MACHINING THERMOSTAT ADPTR 0F9259 BRACKET THERMOSTAT 0C2454 SCREW THF M6 1X16 N WA Z JS 052207 SCREW HHC M8 1 25 X 80 G8 8 0F9232 HOSE UPPR RAD REAR 0F9271 GUARD WATER PUMP REAR 0F9270 GUARD WATER PUMP FRNT 0F9314 BRKT WATERPUMP GUARD 0F7695 EGR GASKET 0F6658 COVER EGR 051716 NUT HEX M5 0 8 G8 CLEAR ZINC 049821 SCREW SHC M8 1 25 X 30 G12 9 0G0607 ASSEMBLY HOSE PCV VALVE
9. 50175 0F97650176 0F97650177 DESCRIPTION CRANKSHAFT ASSEMBLY CRANKSHAFT CRANKSHAFT KEY PULSATOR RING CRANKSHAFT SENSOR CRANKSHAFT TIMING SENSOR BRACKET IGNITION MOUNTING CAPACITOR CRANKSHAFT PULLEY CRANKSHAFT DAMPER BOLT CRANKSHAFT DAMPER WASHER PULLEY TO CRANKSHAFT PULLEY CRANKSHAFT CRANKSHAFT MAIN BEARING KITS MAIN BEARING KIT STANDARD MAIN BEARING KIT 010 UNDERSIZE 25MM MAIN BEARING KIT 020 UNDERSIZE 50MM 13 3 0L GAS ENGINE OIL PUMP OIL PAN amp RELATED PARTS FRON ENG W701585 S309 AB 324 G Le A W701605 S301 AB 212 L a AW B7 F 3 0L GAS ENGINE OIL PUMP OIL PAN amp RELATED PARTS PART NUMBER 6600 W500300 W700005 6622 6626B 6675 6687 W701542 6730 6734 6710 W701605 W701606 6754 6750 W701585 6C629 6C629 6731 0F97650178 0F97650179 0F97650180 0F97650181 0F97650182 0F97650183 0F97650184 0F97650185 0F97650186 0F97650187 0F97650188 0F97650189 0F97650190 0F97650191 0F97650192 0F97650193 0F97650194 0F97650195 0D5419 DESCRIPTION OIL PUMP OIL PUMP ASSEMBLY BOLT PUMP TO BLOCK BOLT PICK UP TO PUMP OIL PUMP PICK UP TUBE amp SCREEN OIL PUMP INLET TUBE GASKET OIL PAN OIL PAN BAFFLE OIL PAN NUT M6 X 1MM OIL PAN DRAIN PLUG OIL PAN DRAIN PLUG GASKET OIL PAN GASKET BOLT OIL PAN STUD OIL PAN DIPSTICK TUBE DIPSTICK BOLT TUBE TO BLOCK OIL PAN SPACER SELECT FIT YELLOW SILVER OIL PAN SPACER SELECT FIT
10. 55440 SCREW HHC M5 0 8 X 25 G8 8 0F9498 BRACKET COIL 051716 NUT HEX M5 0 8 G8 CLEAR ZINC B O ND 25 GENERAC POWER SYSTEMIS INC
11. BLUE GOLD OIL FILTER OIL FILTER 15 3 0L GAS ENGINE ROCKER COVER amp RELATED PARTS 60519 oi 4 60518 PART NUMBER DESCRIPTION 0F97650196 ROCKER COVER RH 0F97650197 ROCKER COVER LH 0F97650198 ROCKER COVER GASKET RH 0F97650199 ROCKER COVER GASKET LH 0F97650200 STUD amp GROMMET 0F97650201 BOLT amp GROMMET 0F97650202 OIL FILLER CAP 3 0L GAS ENGINE COOLING SYSTEM PART NUMBER DESCRIPTION 8501 0F9225 WATER PUMP 8A507 0F97650203 WATER PUMP OUTLET CONNECTION 8508 0F97650204 COVER WATER PUMP 8A505 0F97650205 INLET WATER TUBE 8555 0F97650206 WATERTUBE CROSSOVER 6A312 0F97650207 ACCESSORY DRIVE PULLEY 8620 0F9562 BELT WATER PUMP 1 3 0L GAS ENGINE INTAKE AND EXHAUST MANIFOLD 9424 9424 9H486 9439 9E470 W701504 9S479 9F593 9F792 9H321 9H323 9F972 W500203 W701572 W708187 9448 9E498 9D476 9D477 W701732 W701706 PART NUMBER OF 9222 OF 9221 OF 9224 OF 9223 0F97650208 0F97650209 0F97650210 0F9765021 1 0F97650212 0F97650213 0F97650214 0F97650215 0F97650216 0F97650217 0F97650218 0G0100 0F97650219 0F97650220 0F97650221 0F97650222 0F97650223 DESCRIPTION INTAKE MANIFOLD UPPER INTAKE MANIFOLD ASSEMBLY LOWER INTAKE MANIFOLD ASSEMBLY GASKETS UPPER TO LOWER INTAKE MANIFOLD GASKETS LOWER MANIFOLD TO HEAD PKG OF 6 TUBE ASSY EGR VALVE OUTLET BOLT EGR TUBE TO UPPER INTAKE MANIFOLD ISOLATOR ASSY INTAKE MANIFOLD INJECTOR FUEL RAIL FUEL PRESSURE R
12. ELIEF VALVE FUEL PRESSURE RELIEF VALVE CAP FUEL INJECTOR SENSOR SCREW SENSOR TO RAIL BOLT FUEL RAILTO LOWER INTAKE MANIFOLD BOLT FUEL RAILTO LOWER INTAKE MANIFOLD EXHAUST MANIFOLD EXHAUST MANIFOLD GASKET CONNECTOR EMMISSION VACUMN CNTRL GASKET EGR VALVE TUBE EGR TO EXHAUST MANIFOLD STUD EXHAUST MANIFOLD TO HEAD NUT EXHAUST MANIFOLD TO HEAD FRANH HH HA O N N O N a 12029 18801 W701547 12259 12297 12297 12A581 14536 PART NUMBER 0F9228 0F97650224 0F97650225 0F97650226 0F9556 0F97650227 0F97650228 0F97650229 0F97650230 3 0L GAS ENGINE IGNITION aR LU n My TD A Dr RAN gt OOO TE man W701547 5509 Y 4 1940985 1 I Sp erg DESCRIPTION IGNITION INTERFERENCE CAPACITOR BOLT COIL TO ENG 3 8 16X 75 SPARK PLUG WIRESET SPARK PLUGS SEPERATOR IGNITION WIRE SEPERATOR IGNITION WIRE ENGINE CONTROL WIRE HARNESS BRACKET WIRING m O a 19 3 0L GAS ENGINE COMMON PARTS 99 620 H DNIMVYG 5 NONIWOD 3NIDN3 M3IAG3dO 3 a dNodo HIM Zz 86 x SS pa 1 j 7 AE 7 ASOH 7 AR fv a SOT JOVA YOLVICVY 1 YOLVIGVY 3 90129 6 D 0 8 9 4 20 3 0L GAS ENGINE COMMON PARTS PART NUMBER DESCRIPTION 0F9765X ENGINE FWD MAKE 022131 WASHER FLAT 3 8 M10 ZINC
13. ER MAIN BOLTS HOLE 1 2 3 4 amp 17 HOLE 13 14 15 amp 16 HOLE 18 19 20 21 amp 22 HOLE 9 10 11 amp 12 HOLE 5 6 7 amp 8 3 0L GAS ENGINE CYLINDER HEAD amp RELATED PARTS FSRZ N 6026 F5RZ M FSRZ M a n 604 6L293 8049 N X H 5 N 7 9 N N g 839708 W704688 S300 ONLY SERVICED IN 6049ASY 7668280 3 0L GAS ENGINE CYLINDER HEAD amp RELATED PARTS 6049 6049 6051 6051 6065 6505 6507 6571 6513 6514 6518 6564 6C501 6L293 6250 6250 6250 6250 6L253 6A785 W701504 6A664 6762 6A666 PART NUMBER 0F97650126 0F97650127 0F97650128 0F97650129 0F97650130 0F97650131 0F97650132 0F97650133 0F97650134 0F97650135 0F97650136 0F97650137 0F97650138 0F97650139 0F97650140 0F97650141 0F97650142 0F97650143 0F97650144 0F97650145 0F97650146 0G0607 0F97650147 0F97650148 DESCRIPTION CYLINDER HEAD ASSEMBLY CYL HEAD COMPLETE WITH VALVES LESS CAMS CYL HEAD COMPLETE WITH VALVES LESS CAMS HEAD GASKET LH HEAD GASKET RH HEAD BOLT M10 X 156MM PKG OF 8 VALVES EXHAUST VALVE STANDARD INTAKE VALVE STANDARD VALVE STEM SEAL INTAKE VALVE TRAIN VALVE SPRING VALVE SPRING RETAINER VALVE SPRING LOCK KEY ROCKER ARM LASH ADJUSTER CAMSHAFT BEARING CAP BOLT NOT REPLACED 11 97 A R CAMSHAFT CAMSHAFT RH INTAKE CAMSHAFT LH INTAKE CAMSHAFT RH EXHAUST CAMSHAFT LH EXHAUST ARM TINING CHAIN TENSIONER OIL FILLER BREATHE
14. R PCV VALVE OIL SEPERATOR ASSEMBLY BOLT OIL SEPERATOR CRANKCASE ASPIRATOR HOSE ASSEMBLY ELBOW PCV VALVE 3 0L GAS ENGINE PISTON amp CONNECTING ROD 135 ETC 6200 ASY ALSO PART OF 6100 457 PART NUMBER DESCRIPTION PISTON amp PIN ASSEMBLY 0F97650149 PISTON PIN RINGS amp CONNECTING ROD STANDARD 6 0F97650150 RINGSET STANDARD 3 CONNECTING ROD 0F97650151 CONECTING ROD 0F97650152 PISTON PIN 0F97650153 BUSHING PISTON PIN 0F97650154 PISTON PIN RETAINING CLIP 0F97650155 BOLT ROD ROD BEARINGS SOLD IN PACKS OF TWO HALVES 0F97650156 ROD BEARING STANDARD UPPER amp LOWER 10 3 0L GAS ENGINE TIMING COMPONENTS PART NUMBER DESCRIPTION 6268 0F97650157 TIMING CHAIN RH OR LH 6L253 0F97650158 TENSIONER ARM RH OR LH 6K297 0F97650159 TIMING CHAIN GUIDE RH 6K297 0F97650160 TIMING CHAIN GUIDE LH 6L266 0F97650161 TIMING CHAIN TENSIONER RH OR LH W701524 0F97650162 BOLT TENSIONER W701232 0F97650163 BOLT TENSIONER ARM 6306 0F97650164 CRANKSHAFT SPROCKET TWO ROW O N N 11 3 0L GAS ENGINE CRANKSHAFT amp RELATED PARTS FRONT CF ENGINE aa 9 N ENGINE ALINE X GN O lt me lt 4 3 0L GAS ENGINE CRANKSHAFT amp RELATED PARTS PART NUMBER 6303 6B316 12A227 60315 12257 18801 6316 6A340 6378 6A312 6D309 6D309 6D309 0F97650165 0F97650166 0F97650167 0F97650168 0F97650169 0F97650170 0F97650171 0F97650172 0F97650173 0F97650174 0F976
15. freeze is poisonous Do not use your mouth to siphon coolant from the radiator recovery bottle or any container Wash your hands thoroughly after handling Never store used antifreeze in an open container because animals are attracted to the smell and taste of antifreeze even though it is poisonous to them caution A Do not use any chromate base rust inhibitor with ethylene glycol base antifreeze or chromium hydroxide green slime will form and cause overheating Engines that have been operated with a chromate base rust inhibitor must be chemically cleaned before adding ethylene glycol base antifreeze Using any high silicate anti freeze boosters or additives also will cause over heating We also recommend that you DO NOT use any soluble oil inhibitor for this equipment 3 0L GAS ENGINE SERVICE RECOMMENDATIONS 8 kW 35 kW Small Standby Generator Sets Following is a recommended maintenance schedule for Generac small standby and residential generator sets from 8 kW to 35 kW in size and applies to both diesel engine and gas engine driven units The established intervals in the schedule are the maximum recommended when the unit is used in an average service applica tion They will need to be decreased performed more frequently if the unit is used in a severe application Use the unit hour meter or calendar time whichever occurs first from the previous maintenance interval to determine the next required maintenance inte
16. he first 30 hours of operation after purchase of the unit and reguires approximately 2 5 man hours per unit to complete This inspection contains some maintenance tasks which reguire special tools eguipment and or knowl edge to accomplish and should be performed only by an authorized Generac Service Dealer 3 An operational inspection of the generator set to insure it is ready to operate and carry the load when reguired and to identify any potential problem areas Performed semi annually or following each 50 hours of operation of the unit and reguires approximately 1 5 man hours per unit to complete This inspection contains some maintenance tasks which reguire special tools eguipment and or knowl edge to accomplish and should be performed only by an authorized Generac Service Dealer 4 A mid level inspection of the generator set to insure it is ready to operate and carry the load when reguired and to identify any potential problem areas Performed annually or following each 100 hours of operation of the unit and reguires approximately 4 0 man hours per unit to complete This inspection contains some maintenance tasks which reguire special tools eguipment and or knowl edge to accomplish and should be performed only by an authorized Generac Service Dealer 3 0L GAS ENGINE SERVICE RECOMMENDATIONS GENERAC POWER SYSTEMS INC RECOMMENDED SCHEDULED MAINTENANCE PROGRAM SERVICE WORK TO BE PERFORMED BY FACTORY TRAINED PERSONNEL ONLY
17. mp gt Comp Comp Required to be done Comp be done monthly done 3 months be done Semi Date Date Date Annually 100 hrs Date 1 Break in 30 hrs 1 Annually 50 hrs W 0 Initials Initials Initials Initials 14 Visually inspect the unit look ing for leaks wear or damage loose connections or compo nents and corrosion Correct as necessary 15 Test the engine and transfer switch safety devices Correct and or adjust as necessary 16 Initiate an automatic start and transfer of the unit to site load and exercise it for at least 1 hour looking for leaks loose connections or components and abnormal operating condi tions Correct as necessary 17 Start and exercise the unit at full rated load use a load bank if the site load is not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 21 Replace the engine fuel on diesel engine driven units and re prime the fuel system 22 Check the engine spark plugs on gas engine driven units Clean and re gap orreplace as necessary 23 Perform a 5 minute no load operational run of the unit looking for any post service problems 24 Return the unit to standby setup for operation when required 3 0L GAS ENGINE CYLINDER BLOCK amp RELATED PARTS z 1 OG lt N MNA 8025 NEA 5562 11 EGE N 5 Y GH gt 6345 7 A RR A
18. rval Service Maintenance Interval Information The various service maintenance intervals are designated by interval numbers as follows 1 An early inspection of the generator set to insure it is ready to operate when required and to identify any potential problem areas Performed monthly or following each 10 hours of operation of the unit and requires approximately 5 man hours per unit to complete This inspection may be performed by the end user providing the following safety steps are taken to pre vent the engine from starting automatically without warning To prevent injury perform the following steps in the order indicated before starting any maintenance Disable the generator set from starting and or connecting to the load by setting the control panel Auto Off Manual switch to the OFF position Remove the control panel fuse Turn off the battery charger Remove the negative battery cable The battery charger must be turned off BEFORE removing the battery cable to prevent an over current con dition from burning out sensitive control panel components and circuits Following all maintenance reverse these steps to insure the unit is returned to standby setup for normal operation when required 2 A break in service inspection of the generator set to insure it is ready to operate and carry the load when required and to identify any potential problem areas Performed ONLY ONCE following the first three months or t
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