GE Valve Regulators Mooney FlowMax Brochure
Contents
1. 769 1345 2563 4956 150 10 3 320 568 1065 1961 100 6 9 737 1345 2458 4642 125 8 6 708 1284 2361 4433 150 10 3 666 1201 2220 4145 175 12 606 1086 2019 3749 200 14 519 925 1729 3194 225 16 385 682 1282 2355 NOTE High differentials may result in high outlet piping velocities Swagging up outlet piping is required GE Oil amp Gas 2822 S 1030 West Salt Lake City UT 84119 T 1 801 487 2225 F 1 801 487 2587 E mooney inquiries ge com Visit us online atwww ge com energy 2014 General Electric Company All Rights Reserved Trademark of General Electric Company GEA19188_Mooney FlowMax Regulator 6 142. 171 263 245 181 393 382 350 307 505 498 475 448 342 610 604 587 567 495 373 837 837 795 782 738 673 578 1025 1025 1025 984 952 908 848 651 1212 1212 1212 1212 1156 1123 1078 946 717 Inlet Outlet Pressure psig bar Pressure psig bar 0 25 0 02 1 0 07 3 0 21 5 0 34 10 0 69 15 1 0 20 1 4 30 2 1 40 2 8 50 3 4 60 4 1 0 25 0 02 1 0 07 3 0 21 5 0 34 10 0 69 70 4 8 15 1 0 20 1 4 30 2 1 40 2 8 50 3 4 60 4 1 0 25 0 02 1 0 07 3 0 21 5 0 34 10 0 69 15 1 0 20 1 4 30 2 1 40 2 8 50 3 4 60 4 1 70 4 8 80 5 5 0 25 0 02 1 0 07 3 0 21 5 0 34 10 0 69 15 1 0 20 1 4 30 2 1 40 2 8 50 3 4 60 4 1 70 4 8 100 6 9 NOTE High differentials may result in high outlet piping velocities Swaging up outlet piping is required 217 217 217 217 217 210 206 191 168 127 246 246 246 246 246 246 238 227 209 181 136 275 275 275 275 275 275 269 260 246 225 194 145 333 333 333 598 333 338 333 324 314 301 282 255 405 405 405 405 405 385 375 346 300 225 459 459 459 459 459 459 434 411 376 324 242 514 514 514 514 514 514 492 473 445 405 347 257 622 622 622 622 622 622 622 592 572 544 507 457 724 724 724 724 724 701 686 638 558 422 820 820 820 820 820 820 792 756
3. 57 817 1523 2821 1 0 07 478 893 1595 175 12 343 609 1142 2010 3 0 21 478 893 1595 3084 5 0 34 478 893 1595 3084 3 0 21 696 1300 10 0 69 478 893 1595 3084 5 0 34 696 1300 15 1 0 478 893 1595 3084 10 0 69 696 1300 150 10 3 20 1 4 478 893 1595 3084 15 1 0 696 1300 2321 4488 k 30 2 1 478 893 1595 3084 20 1 4 696 1300 OIC 4488 40 2 8 478 893 1595 3084 30 2 1 696 1300 2321 4488 50 3 4 464 849 1548 2932 40 2 8 696 1300 2321 4488 60 4 1 455 930 1518 2864 225 16 50 3 4 696 1300 2321 4488 70 4 8 444 805 1479 2780 60 4 1 696 1300 2321 4488 100 6 9 386 693 1287 2392 70 4 8 696 1300 2321 4488 125 8 6 295 525 983 1812 100 6 9 656 1194 2188 4120 125 8 6 621 1122 2069 3872 0 25 0 02 551 1029 1837 150 10 3 568 1019 1892 3520 1 0 07 551 1029 1837 175 12 489 873 1629 3013 3 0 21 551 1029 1837 200 14 364 646 1214 2232 5 0 34 551 1029 1837 10 0 69 551 1029 1837 3 0 21 769 15 1 0 551 1029 1837 3552 5 0 34 769 1435 20 1 4 551 1029 1837 3552 10 0 69 769 1435 2563 175 12 30 2 1 551 1029 1837 3552 15 1 0 769 1435 2563 4956 40 2 8 551 1029 1837 3552 20 1 4 769 1435 2563 4956 50 3 4 551 1029 1837 3552 30 2 1 769 1435 2563 4956 60 4 1 535 978 1783 3376 40 2 8 769 1435 2563 4956 70 4 8 526 958 1752 3309 250 17 50 3 4 769 1435 2563 4956 100 6 9 484 873 1613 3014 60 4 1 769 1435 2563 4956 125 8 6 423 757 1410 2615 70 4 8
4. 696 604 453 917 917 917 917 917 917 896 867 820 751 647 482 1111 1111 1111 1111 1111 1111 aan 1079 1048 1002 938 850 1399 399 1399 1399 1399 1328 1293 1193 1036 778 1586 1586 1586 1586 1586 1586 1499 1419 1298 1119 834 1773 1773 1773 1773 1773 1773 1700 1633 1536 1397 1197 887 2148 2148 2148 2148 2148 2148 2148 2044 1974 1878 1749 1576 Flow Capacity Charts MSCFH Inlet Outlet 26 3 Y 6 Inlet Outlet 2 32 Y 6 Pressure Pressure 50DN soon 100 DN 150 DN Pressure Pressure sopn soon 100 DN 150 DN psig bar psig bar psig bar psig bar 0 25 0 02 406 758 1353 2616 0 25 0 02 624 1 0 07 406 758 1353 2616 1 0 07 624 1164 _ gt 3 0 21 406 758 1353 2616 3 0 21 624 1164 2079 5 0 34 406 758 1353 2616 5 0 34 624 1164 2079 10 0 69 406 758 1353 2616 10 0 69 624 1164 2079 4020 15 1 0 406 758 1353 2616 15 1 0 624 1164 2079 4020 125 8 6 20 1 4 406 758 1353 2616 20 1 4 624 1164 2079 4020 30 2 1 406 758 1353 2616 200 14 30 2 1 624 1164 2079 4020 40 2 8 394 721 1314 2488 40 2 8 624 1164 2079 4020 50 3 4 385 701 1283 2419 50 3 4 624 1164 2079 4020 60 4 1 372 675 1242 2330 60 4 1 624 1164 2079 4020 70 4 8 356 642 1186 2217 70 4 8 605 1106 2017 3820 100 6 9 268 477 893 1648 100 6 9 573 1038 1908 3582 125 8 6 527 949 1757 3276 0 25 0 02 478 893 1595 150 10 3 4
5. ANSI CL 150 RF ANSI CL 150 RF ANSI CL 150 RF ANSI CL 150 RF CL 150 FF CL 150 FF CL 150 FF CL 150 FF Minimum Differential 3 psig 0 21 bar 4 psig 0 28 bar 4 psig 0 28 bar 4 psig 0 28 bar fully open Maximum Inlet Pressure 250 psig 17 bar 250 psig 17 bar 250 psig 17 bar 250 psig 17 bar Maximum Outlet Pressure 250 psig 17 bar 250 psig 17 bar 250 psig 17 bar 250 psig 17 bar Maximum Casing Pressure 250 psig 17 bar 250 psig 17 bar 250 psig 17 bar 250 psig 17 bar Outlet Pressures Series 20 Pilot 3 246 psig 3 246 psig 3 246 psig 3 246 psig 0 21 17 bar 0 21 17 bar 0 21 17 bar 0 21 17 bar Series 20L Pilot 5 iw c 8 psig 5 iw c 8 psig 5 iw c 8 psig 5 iw c 8 psig 12 5 mbar 0 55 bar 12 5mbar 0 55 bar 12 5 mbar 0 55 bar 12 5 mbar 0 55 bar Maximum Differential 250 psid 17 bar 250 psid 17 bar 250 psid 17 bar 250 psid 17 bar Pressure Temperature 20 F to 150 F 20 F to 150 F 20 F to 150 F 20 F to 150 F Emergency Temperature 29 C to 66 C 29 C to 66 C 29 C to 66 C 29 C to 66 C 40 F to 175 F 40 F to 175 F 40 F to 175 F 40 F to 175 F 40 C to 79 C 40 C to 79 C 40 C to 79 C 40 C to 79 C 100 Capacity Cg 2 250 4 200 7 500 14 500 C 35 37 35 37 C 64 114 212 393 50 Capacity Cg 1 200 2 100 3 800 7 200 C 31 32 31 31 C 39 66 123 231 Face to Face Dimensions NPT 10 50 267 mm N A N A N A CL 150 RF CL 150 FF 10 00 254 mm 11 75 298 m
6. GE Oil amp Gas Mooney FlowMax pressure reducing regulator for natural gas pipelines imagination at work The Mooney FlowMax regulator is a pressure reducing regulator that offers bubble tight shut off at all pressure differentials and full capacity at very low differential pressures This innovative GE Oil amp Gas design compliments the Mooney Flowgrid regulator The FlowMax regulator maximizes capacity speed of response and accuracy while incorporating many of the same original maintenance and performance features for which the Flowgrid regulator is renowned Product Features Top entry design for ease of maintenance One actuator for all pressure control ranges Oversized balanced diaphragm provides shut off force Full portal designs for ultra high capacity Guiding piston a Positive bubble tight shut off at all pressure differentials Control range 5 iw c to 247 psig 12 mbar to 17 bar Full open differential as low as 3 psig 0 21 bar m Quick acting two path pilot control system Low volume casing actuator Lightweight and compact design Reversible plug seal Designed for a range of applications District regulator Monitor first stage or second stage regulator Industrial service regulator Boiler burner fuel gas regulator Designed for bubble tight shut off at all pressures and full capacity at very low differential pressures Press
7. m 13 88 353 mm 17 75 451 mm Weight NPT 31 Ibs 14 kg N A N A N A CL 150 RF amp CL 150 FF 36 Ibs 16 kg 59 lbs 27 kg 103 lbs 47 kg 190 lbs 86 kg Estimated CL150 FF mates with 125 FF cast iron pipe Inlet Pressure psig bar 3 0 21 5 0 34 10 0 69 15 1 0 25 1 7 30 2 1 40 2 8 50 3 4 Outlet Pressure psig bar 0 25 0 02 1 0 07 0 25 0 02 1 0 07 3 0 21 0 25 0 02 1 0 07 3 0 21 5 0 34 0 25 0 02 1 0 07 3 0 21 5 0 34 10 0 69 0 25 0 02 1 0 07 3 0 21 5 0 34 10 0 69 15 1 0 0 25 0 02 1 0 07 3 0 21 5 0 34 10 0 69 15 1 0 20 1 4 0 25 0 02 1 0 07 3 0 21 5 0 34 10 0 69 15 1 0 20 1 4 30 2 1 0 25 0 02 1 0 07 3 0 21 5 0 34 10 0 69 15 1 0 20 1 4 30 2 1 40 2 8 130 130 126 124 118 108 94 159 159 159 156 151 145 136 106 188 188 188 188 183 179 172 153 117 76 71 53 114 111 101 146 144 138 130 99 177 175 170 164 143 108 243 243 230 226 214 195 167 297 297 297 285 276 263 246 189 351 351 351 351 335 325 Sia 274 208 Flow Capacity Charts MSCFH 107 93 142 133 99 210 205 189 166 268 265 254 240 185 323 320 312 303 266 203 433 433 420 414 393 361 312 530 530 530 518 505 484 454 353 627 627 627 627 610 595 575 509 389 197
8. ssure Valve In a back pressure relief application BPV the valve functions to maintain upstream pressure at the pilot set point The sense line for the control pilot is located upstream of the regulator The extra sense port on the actuator is plugged for BPV pilot configuration The action of the pilot is the reverse of a pressure reducing pilot such that the pilot opens when the upstream pressure increases above its set point The pilot will close when the upstream pressure is less than its set point Balancing Diaphragm F Regulator Sense Line I l A E P R g Pilot Supply 1 Pilot Loading DI lt Internal Restrictor ans Hi A B E inlet Pressure Loading Pressure Wi outlet Pressure Spring Color Series 20 Outlet Presure Spring Color Series 20 Outlet Presure Pilot Range Pilot Range White 5 15 i w C El 3 12 psig 12 mbar 37 mbar 0 21 bar 0 83 bar Brown 20L 10 40 i w c Cadmium 20 10 40 psig 25 mbar 100 mbar 0 69 bar 3 bar Yellow O 20L 1 3 psig Blue 20 25 90 psig 0 02 bar 0 21 bar u 2 bar 6 bar Orange E 20L 2 5 psig Purple 20 60 200 psig 0 14 bar 0 34 bar 4 bar 14 bar Gray 20L 4 8 psig Black a 20 100 260 psig l 0 28 bar 0 55 bar 7 bar 18 bar Specifications 2 DN 50 3 DN 80 4 DN 100 6 DN 150 End Connection NPT
9. ure Reducing Valve When the downstream pressure is greater than the set point of the pilot the pilot is closed result ing in equal pressure above and below the main diaphragm With a balancing diaphragm area slightly larger than the seat area the resulting closing force along with the force of the main spring forces the plug against the seat With an increase in demand the outlet pressure will begin to drop and decrease the pressure above the main diaphragm The drop of the outlet pressure below the pilot set point will cause the pilot to open As the pilot opens pressure increas es underneath the main diaphragm faster than pressure can bleed through the internal restrictor The imbalance in pressure on the main diaphragm overcomes the spring force and the additional closing force from the balancing diaphragm causing the plug to rise off the seat and satisfy the flow demand Once the flow demand is satisfied and the down stream pressure begins to increase the pressure CA hi Kr Plug PRV Pilot Sense for BPV PA SA a es ee ee oi I f SUB i O above the main diaphragm and in the pilot sense cavity rises This causes the pilot to close The pressure below the main diaphragm bleeds through the inter nal restrictor until pressure equalizes above and below the main diaphragm The forces of the main spring and the over sized balancing diaphragm then close the plug on the seat Back Pre
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