GE RV60 Installation Guide
Contents
1. Light Output Leads Power Leads e Insert a 6 32 x 1 2 inch sheet metal screw into the slot of the Mounting Tab on the End LED Light and into the first hole that was drilled in the end mullion e Use a screwdriver to start threading the screw into the drilled hole e Repeat for the second screw and for the bottom of the End LED Light e Repeat these steps for the mullion on the other end of the case Make sure the orientation is correct and proper LED Light is used e Refer to the manufacturing manual for door frame to ensure there are no components contained inside the mullion that could be drilled through Use a 6 3 4 inch self drilling screw to attach the End LED Light into one or two of the additional mounting holes located near the center of the LED Light Mounino tab Refer to wiring diagram on page 5 Connect the red and black output wires from the LED Light to the red and black wires on the LED Driver using the twist lock splice wire connectors provided 5 CAUTION ATTENTION Risk of injury Do not overload LED Driver Do not exceed limits shown in Maximum LED Driver Loading table below Risque de blessure Ne pas surcharger l alimentation Ne pas ex der les limites de la table ci dessous Charges maximales pour les alimentations LED Driver Configuration Options Both 50 watt and 100 watt LED Drivers are available for a variety of case configurations Maximum LED Driver Loading 50W Dri2. GE OEM Installation Guide Lighting IMMERSION LED Refrigerated Display Lighting Vertical Cases RV60 Series End Mullion Lights 48 inch GELT604850EDR SY SB 85743 85746 GELT604850EDL SY SB 85744 85747 GELT604840EDR SY SB 85749 85752 GELT604840EDL SY SB 85750 85753 GELT604835EDR SY SB 85755 85758 GELT604835EDL SY SB 85756 85759 60 inch GELT606050EDR SY SB 85700 85703 GELT606050EDL SY SB 85701 85704 GELT606040EDR SY SB 85706 85709 GELT606040EDL SY SB 85707 85710 GELT606035EDR SY SB 85712 85715 GELT606035EDL SY SB 85713 85716 67 inch GELT606750EDR SY SB 85720 85723 GELT606750EDL SY SB 85721 85724 GELT606740EDR SY SB 85726 85734 GELT606740EDL SY SB 85727 85735 GELT606735EDR SY SB 85737 85740 GELT606735EDL SY SB 85738 85741 Description Code Single Unit Product Number 10 Pack Product Number stop BEFORE YOU BEGIN Read these instructions completely and carefully FOR YOUR SAFETY PREPARE ELECTRICAL WIRING Read and observe all CAUTIONS and WARNINGS shown Electrical Requirements throughout these instructions e The power supply must be supplied with 100 240 VAC e Installation to be performed by factory trained service ull 50 60 Hz and connected to an individual properly grounded personnel only ee branch circuit protected by a 15 or 20 ampere circuit breaker e For use inside a commercial refrigeration case with packaged or time delay fuse Wiring must be 2 wir
3. ONNECTORS Remove the 4 way connector from the LED Driver by OPTION 1 USING 4 WAY CONNECTOR Connect the LED Driver dimming output leads to the occupancy sensor or control system using the appropriate mating connector Molex P N 39 01 4046 Terminals installed should be crimped using approved tooling and process per Molex specifications Ensure that the connector cavities are correctly populated per the wire cavity table on page 5 cutting the wires near the connector and strip the output leads Using the appropriate wiring diagram on page 5 connect the LED Driver dimming output leads to the occupancy sensor or control system using wire connectors or other connection method approved for low temperature usage and stranded cable e The GEPS6000NCMUL SY or GEPS6500NCMUL SY LED Driver is capable of step dimming from 100 power to 20 power when used with a normally open contact closure occupancy sensor system e When using the GEPS6000NCMUL SY or GEPS6500NCMUL SY for dimming applications the slider switch setting must be set to the right to disable the dimming feature and achieve 100 illumination DIMMING SWITCH Dimming Enabled 20 4 Dimming Disabled default m O I ZO ZE 5 A CAUTION ATTENTION Risk of electrical shock Plastic cover is needed to protect electrical wires from tampering and accidental contact Risque de choc lectrique Le couvercle en plastique est requis pour assurer une protection ad quate
4. contre l acc s aux fils et les contacts accidentels Attach Covers to End Cap M Wire Cover e Tuck wires underneath Wire Cover before placing it over the End Cap and Mounting Tab e Attach Wire Cover to LED Light End Cap by installing a M2 9x10 pan head tapping screw provided through the M2 9x10 pan head tapping screw hole in the End Cap and Mounting Tab using an installation torque of 3 Ibf in NOTE Tighten slowly until fully seated do not over tighten or End Cap strip the threads Repeat these steps for the mullion on the other end of the case Risk of electrical shock Plastic cover is needed to protect electrical wires from tampering and accidental contact Risque de choc lectrique Le couvercle en plastique est requis pour assurer une protection ad quate contre l acc s aux fils et les contacts accidentels Wire Cap Removal Instructions e Using a phillips screwdriver remove screw and cover from wire end of LED Light and screw from opposite end of LED Light e Electrical connections can be removed to facilitate the removal of the LED Light e Remove the 6 32 x 1 2 inch sheet metal screws that hold the LED Light to the mullion Make sure you support the End LED Light with your free hand e Repeat these steps for the mullion on the other end of the case i i i i TN A WARNING AVERTISSEMENT Risk of electrical shock Disconnect power to LED Lights before any clea
5. e with ground and rated for 75 C 167 F Do not overload driver follow installation instructions for the GEPS6000NCMUL SY or GEPS6500NCMUL SY Ensure that all connection points are sealed for damp location using the appropriate method per the NEC or local electrical code foods only e Use this unit only in the manner intended by the manufacturer If you have any questions contact the manufacturer e Before installing servicing or cleaning unit switch power off at the service panel and follow appropriate lock out tag out safety procedures LED DRIVER COMPATIBILITY This device complies with part 15 of the FCC Rules Operation is This system is compatible with GEPS6000NCMUL SY or subject to the following two conditions 1 This device may not cause GEPS6500NCMUL SY LED Driver Please refer to the separate harmful interference and 2 this device must accept any interference LED driver installation guide for appropriate wiring connections received including interference that may cause undesired operation limits for a Class A digital device pursuant to part 15 of the FCC Rules A CAUTION ATTENTION These limits are designed to provide reasonable protection against _ Risk of injury While performing installations described gloves safety harmful interference when the equipment is operated in a commercial glasses or goggles should be worn Risque de blessure Lors de environment This equipment generates uses and can radiate radio e
6. ee wut made netalatonsdeirnies d Ase desceu frequency energy and if not installed and used in accordance with Ee eae eee ete lacie pone eons sted este sie i the instruction manual may cause harmful interference to radio ou des lunettes de protection doivent tre port es communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense A WARNING AVERTISSEMENT Risk of electrical shock Disconnect power before servicing or installing product Risque de choc lectrique Couper le courant avant de r parer ou installer le produit imagination at work Tools Required Components Required a T AOb Ti Gae A e ff ej N Wire stripper cutter LED light Tape measure LED driver Screwdriver Wire cover Cordless drill Hammer O 7 64 inch 2 8mm drill bit Center punch 6 32 x 1 2 screws A WARNING AVERTISSEMENT Risk of fire or electric shock Luminaire wiring and electrical parts may be damaged when drilling for installation of LED retrofit kit Check for enclosed wiring and components Risque de feu ou lectrocution Les pi ces et c bles lectriques risquent d tre endommag s lors du per age des trous pour l installation du luminaire DEL Veuillez v rifier si des c bles et composantes se trouvent derri re la paroi avant de percer To prevent wir
7. her end of the case 2 Left End Shield 1 3 32 ip mm 1 3 32 G mm LED Driver Leads Right End Shield i 2 1 8 54 mm L 3 8 ab mm H l End Mullion Right For 48 inch LED Lights 46 1 4 1175mm For 60 inch LED Lights 58 3 32 1476mm For 67 inch LED Lights 65 15 32 1663mm Center punch at intersection and drill a 7 64 inch 2 8 mm hole 3 8 10 mm End Mullion Left View from inside case looking out Identify End LED Light Right from Left e Verify LEDs are directed towards the center of the case before installing NOTE Installing the LED Light on the wrong side will result in very low light level inside the refrigerated case View from inside case looking out A WARNING AVERTISSEMENT Risk of electrical shock Only those open holes indicated in the photographs and or drawings may be made or altered as a result of kit installation Do not leave any other open holes in an enclosure of wiring or electric components Risque de choc lectrique Seuls les trous ouverts indiqu s dans les photos et ou les dessins peuvent tre faites ou modifi s la suite du montage du kit Ne pas laisser autres trous ouverts dans l enceinte du c blage lectrique ou composants Install End LED Lights e Place proper End LED Light against the face of the mullion near the two holes drilled at the top NOTE Refer to proper End LED Light orientation depicted in Step 1B LED Driver End LED
8. ing Purple S Cavity 4 Dimming Gray G Gray Purple OO Occupancy Sensor WHITE NEUTRAL Terminal Block AC Source BLACK LINE RIGHT END LED LIGHT LEFT END LED LIGHT CENTER LED LIGHT For information on A B C D see Steps 4 5 and 6 Connect LED Driver Output e Make output DC connections using one of the two options below OPTION 1 USING 4 WAY CONNECTOR OPTION 2 USING TWIST ON WIRE CONNECTORS Connect the LED Driver output leads to the LED Light leads using the appropriate mating connector Molex P N 39 01 4046 Terminals installed should be crimped using approved tooling and process per Molex specifications Ensure that the connector cavities are correctly populated per the wire cavity table on page 5 A Remove the 4 way connector from the LED Driver by cutting the wires near the connector and strip the output leads Using the appropriate wiring diagram on page 5 connect the LED Driver output leads to the LED Light leads using wire connectors or other connection method approved for low temperature usage and stranded cable A For non dimming applications cap the unused wires with 5 32 4mm twist on wire connectors Connect LED Driver Input e Make input AC connections using one of the two options below e The LED Driver is required to be reliably bonded to the protective ground conductor OPTION 2 USING TWIST ON WIRE CONNECTOR Attach the supplied green yellow ground wi
9. ing damage or abrasion do not expose wiring to edges of sheet metal or other sharp objects Pour viter l endommagement de c blage ou l abrasion ne pas exposer le c blage aux bords de feuilles de m tal ou d autres objets tranchants Prepare for Installation of End LED Lights e Measure 1 3 32 inches 28 mm from the edge of the mullion nearest the door and mark a vertical line near the top and bottom of the frame mullion e Prepare for the upper end of the End LED Light Mark a horizontal line a minimum 2 1 8 inches 54 mm from the top of the door opening and another horizontal line 3 8 inches 10 mm below this line e Prepare for the lower end of the End LED Light For 48 inch LED Lights mark a horizontal line 46 1 4 1175mm beneath the first line drawn for the top Mounting Tab For 60 inch LED Lights mark a horizontal line 58 3 32 1476mm beneath the first line drawn for the top Mounting Tab For 67 inch LED Lights mark a horizontal line 65 15 32 1663mm beneath the first line drawn for the top Mounting Tab Then mark another line 3 8 inches 10 mm below this line e Center the center punch directly at the intersection of the horizontal lines and the vertical line top and bottom and establish a dimple e Use power drill and 7 64 inch 2 8 mm drill bit to drill holes at the intersection of the vertical center line and the horizontal lines e Repeat these steps for the mullion on the ot
10. ning operation Risque de choc lectrique SD branchez l alimentation des clairages LED avant toute op ration de nettoyage LED Refrigerated Display Lights Cleaning Instructions e The outer lens and the plastic housing should be cleaned e Do not wipe the lens with a soiled dish cloth or wet towel periodically with a mild liquid dish detergent These may leave a residue that can damage the finish e Do not use chemical cleaners to clean the lens e Do not use scouring pads powdered cleaners bleach or cleaners containing bleach because these products can e Keep the outside clean Wipe with a clean cloth lightly bei ane Camace tae tien dampened with mild liquid dish detergent Dry with a clean soft cloth This product is intended solely for the use of commercial refrigerated display or case lighting and is not intended for use in any other application GE Lighting Solutions e 1 888 MY GE LED 1 888 69 43 533 www gelighting com GE Lighting Solutions LLC is a subsidiary of the General Electric Company Immersion is a trademark of GE Lighting The GE brand and logo are trademarks of the General Electric Companu Information provided is subject to change without notice All values are design or typical values when measured under laboratory conditions 2013 GE 63540 121013
11. re from the LED Driver to a grounded metal portion of the door frame Remove the 3 way connector from the LED Driver by cutting the wires near the connector and strip the input wires Using the appropriate wiring diagram on page 5 connect the original Line and neutral wires or Line 1 and Line 2 wires for 240 nominal VAC to the LED Driver leads using twist lock wire connectors or other connection method approved for low temperature usage and stranded cable Ensure that the connector cavities are correctly populated per wire cavity table on page 5 OPTION 1 USING 2 WAY CONNECTOR Attach the supplied green yellow ground wire from the LED Driver to a grounded metal portion of the door frame Connect the original Line and neutral wires or Line 1 and Line 2 wires for 240 nominal VAC to the 3 way connector for the LED Driver input wires using the appropriate mating connector Molex P N 39 01 4030 Ensure that the connector cavities are correctly populated per the wire cavity table on p 5 Connect Dimming Contacts Output Optional e To enable dimming operation connect leads from occupancy sensor or control system normally open contact to the purple and gray leads of the power supply Other methods such as using occupancy sensors to switch the LED driver on and off is not recommended and will void the product warranty e Make output contact closure connections using one of the two options below OPTION 2 USING TWIST ON WIRE C
12. ver 100W Driver 6 Door 5 Door 4 Door 3 Door 2 Door 60 inch LED Lights 3 Center 1 End 7 Center 67 inch LED Lights 3 Center 6 Center 48 inch LED Lights 4 Center 8 Center 1 Center may be substituted by 2 End LED lights Parts Needed Per Case Center LED Lights End LED Light Sets Wire Covers Using 50W LED Drivers Using 100W LED Drivers ji LED Drivers 48 inch LED Lights e e E gt A WARNING AVERTISSEMENT Risk of electrical shock Ensure that all connection points are sealed for damp location using the appropriate method per the NEC or local electrical code Risque de choc lectrique S assurer que les points de raccordements sont scell s pour emplacement humide en employant une m thode permise par le NEC ou par le code lectrique local Connection Configurations Multiple LED Light s electrical input should be in parallel connection to an LED driver s output as shown by the example wiring diagram below Refer to Maximum LED Driver Loading table to determine maximum number of LED lights per LED driver One End Set Right and Left amp One Center LED Light SWITCH Note LED Lights are polarity insensitive v Driver Wire Connector Cavities 39 01 4030 AC Cavity 1 Line 1 Black Cavity 2 Earth Ground Green Cavity 3 Neutral or Line 2 White 39 01 4046 DC Cavity 1 Output DC Red Cavity 2 Output DC Black i LED DRIVER iP ds Cavity 3 Dimm
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