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GE GFK-2251 User's Manual

1. GFK 2251 Chapter 1 Panel C Industrial Computer Features 1 3 Front Access Panel The Panel C is equipped with a front access panel that provides access to the Compact Flash port and two USB ports I O Channels Do not connect or disconnect to Compact Flash or USB ports while power is applied to the industrial computer unless the area is known to be non hazardous For Non incendive field connections refer to Control Drawing DROO which is provided in Appendix A The Panel C industrial computer provides the following I O interface channels Two RS 232 serial ports COM1 and COM are accessible on the side panel One enhanced parallel port LPT1 is located on the side PS2 connectors for Keyboard and Mouse Three USB ports includes two USB ports in the front access panel and one USB port on the right side panel Connector for external floppy disk drive side access Connector for external CD ROM drive side access Video output side access Ethernet 10 100 base T RJ 45 side access If the end application requires serial or parallel interfaces in addition to those provided by the standard system these can be provided by the addition of specific PCI or ISA I O cards A wide selection is available from third party sources to provide user flexibility Do not connect or disconnect to COM1 COM2 and LPT1 ports while power is applied to the industrial computer unless the area is known to be non hazardous 1 4 Panel C Indus
2. FANUC GE Fanuc Automation Programmable Control Products Panel C Industrial Computer Hardware User s Manual GFK 2251 May 2003 GFL 002 Warnings Cautions and Notes as Used in this Publication Warning notices are used in this publication to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution notices are used where equipment might be damaged if care is not taken Note Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Fanuc Automation makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy
3. completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply The following are trademarks of GE Fanuc Automation North America Inc Alarm Master Genius PROMACRO Series Six CIMPLICITY Helpmate PowerMotion Series Three CIMPLICITY 90 ADS Logicmaster PowerTRAC VersaMax CIMSTAR Modelmaster Series 90 VersaPro Field Control Motion Mate Series Five VuMaster GEnet ProLoop Series One Workmaster Copyright 2003 GE Fanuc Automation North America Inc All Rights Reserved Preface Content of This Manual This manual describes the features and operation of the following Panel C industrial computer products 15 0 Industrial Computer with Windows NT operating system 15 0 Industrial Computer with Windows 2000 operating system GFK 2251 iii Chapter 1 Chapter 2 Chapter 3 Chapter 4 GFK 2251 Contents Panel C Industrial Computer Features eee e eee e eee eee ee eee ee eee eeSe 1 1 Feature SUmpidE y oru eio teo reines Sabe ia orla lo po EEEE ERAI E o Bo EDEN Ins 1 2 Removable Hard Disk Drlve eie En EE IURE NOSE FER oER RESI NE EIE UNE eUa SEES 1 3 esl 1 3 Front Panel Key pads oet riot e e tiir See eo Erit to eei iens 1 3 Status DE DS acciai i Dan i emis 1 3 Front Access Panel 425 goce e iv ERE NEC CEPR aU eH eet aO M reve a OHNE Tea NEN 1 4 i exer dient 1 4 Networ
4. C SP6 Service pack 4 drivers NT ONLY Add any Other Dirs for Service Pacs per Op Note If you reload any Windows NT component requiring files such as a network driver you must reload service pack 6 2 8 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Image Recovery The following procedure provides instruction on how to use the Field Image Hecovery Disk 44A749863 G01Rxx This disk will enable you to recover all software on your computer as received initially from GE Fanuc Before attempting an Image Recovery on your unit make sure to record all critical settings and conduct a full back up of all software projects and critical documents You will also need to have your application software registration and Microsoft Authorization Numbers handy This process will clear all contents from your Hard Drive and return your system to the factory configuration Instructions for Image Recovery 1 Prior to Image Recovery you will need to connect the following equipment astandard PS 2 type keyboard An external floppy disk drive available from GE Fanuc IC850FDD101 2 Insert the Field Image Recovery Disk into the floppy drive 3 After inserting the Recovery Disk the system will prompt you to restore the image Select lt 1 gt to RESTORE SYSTEM TO ORIGINAL CONDITION If you have initiated this process in error press lt 2 gt and Exit the Recovery program 4 Select 1 again to PROCEED WIT
5. COM1 Printer Port LPT COM2 Keyboard Mouse External Floppy Disk Drive 3 External CD ROM Drive External Power Figure 4 2 Connector Locations on Right Side Panel Mouse and Keyboard Ports Two PS2 ports labeled MOUSE and KBRD are located on the right side access panel This temporary connection is intended to be used for such things as initial setup downloading data uploading software etc Keyboard Mouse 6 pin mini DIN PS 2 socket GFK 2251 4 4 Panel C Industrial Computer Hardware User s Manual May 2003 Floppy Disk Drive and CD ROM Ports Connectors for an external floppy disk drive and an external CD ROM drive are located on the right side access panel These ports are labeled accordingly This temporary connection is intended to be used for such things as initial setup downloading data uploading software etc Video Output Port Video monitor output is accessible on the DB15 side access connector The pinouts are shown in the following table This port is not intended to be connected continuously to a video monitor A M DB15 IN GFK 2251 Chapter 4 Connectors and Cabling 4 5 4 6 Printer Port LPT1 A 25 pin D type female printer port LPT1 connector is available on the right side access panel The port is labeled accordingly and is not intended to be connected continuously to printers 13 1 OOoOooooooooooo 090000000000 0 5 oaasis i4 AuoFeedXT e i5
6. Dimensions Cable Clamp Six cable clamps included with assembly Additional cable clamps available 12 per package catalog number IC697ACC737 Figure 4 5 Ground Plate Outline Mounting Dimensions and Cable Clamp The ground plate should be mounted near the unit The cable clamp provides mechanical relief as well as electrical grounding A typical installation is shown in Figure 4 6 The cable clamp attaches to the ground plate by sliding it into two adjacent slots at the selected location for the cable The cable is inserted between the ground plate and the cable clamp after removing the required section of the cable s outer cover Tighten the cable clamp by turning the thumbscrew clockwise Do not over tighten the thumbscrew hand tighten or tighten lightly with a tool Note If you are installing the ground plate on a painted surface the paint must be removed where the ground plate is to be mounted to ensure a good ground connection between the plate and mounting surface GFK 2251 Chapter 4 Connectors and Cabling 4 9 4 10 Ground Plate Cable Clamp Figure 4 6 Example of Cable Shield Clamping Assembly Installation The maximum diameter cable that can be used with the cable clamp is 0 51 inches 13mm as shown below in Figure 4 7 Minimum cable diameter that can be used with the clamp is 0 24 inches 6mm Multiple cables can be placed in the clamp if the cable diameter is smaller than the minimum 51 a45522
7. In an industrial environment the panel into which the unit is mounted should provide protection from dust dirt and water The panel should be capable of supporting the weight 22 21b 10 07kg of the industrial computer without distortion to the panel The mounting clips will support a panel thickness of up to 5mm 0 2 inch All of the mounting clips must be fitted properly to achieve a seal between the industrial computer and the panel to which it is mounted Inlets and outlets must have at least 25mm of space around them and not be obstructed Adequate airflow around the exterior of the unit is important to the interior temperature of the unit Fans are used to create air flow through the industrial computer ensuring that a correct working temperature is maintained There are three fans in the unit One of the fans is located on top of the CPU chip and is used to cool the processor The second fan is built into the power supply housing and blows air out of the unit The third fan is located on the rear of the chassis cover and pulls air into the unit Cutting the Panel Cutout Cut an opening in the panel to the dimensions shown The cut out dimensions of 18 09 460mm x 12 88 328mm allow a 1 2mm clearance on each edge of the industrial computer front assembly The unit requires a minimum of 178mm 7 depth when mounted 18 09 460mm 12 88 328mm 3 2 Panel C Industrial Computer Hardware User s Man
8. connector on the left side of the unit The RJ 45 twisted pair connector is an 8 pin MAU MDI connector 12345678 NC no connection NC no connection RD ReceveData NC no connection NC no connection D D D NC NC NC NC Grounding Ethernet cable must be shielded and grounded in order to maintain CE Mark compliance provide higher EMC immunity and satisfy the requirements of IEC EN61000 4 4 IEC EN61000 4 5 and ANSI C37 90a The shield conductor should remain continuous to the unit and insulation should be removed only at the grounding point The grounding should be such that a 360 degree contact is made to the cable shield Figure 4 4 shows an example with the insulating cover of the cable stripped back Alternate Grounding Method An alternative to the user provided clamp as described in the previous sections is the cable shield clamping assembly IC697ACC736 available from GE Fanuc This cable shield clamping assembly provides a high frequency ground for shielded cables via a ground plate and six cable clamps Figure 4 5 shows the dimensions required for mounting The figure also shows a cable clamp 4 8 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 19 00 295 a 75 mm 483 mm 4 25 108 mm o Mounting Y Surface Side View with Spacing Requirements 18 31 250 6 35 mm dia QTY 2 465 mm Front View with Mounting
9. damage has been caused by incorrect transportation incorrect operating storage conditions or incorrect handling e g smoke coming out of the unit etc If you notice any damage remove power from the unit immediately and secure it against unintentional use During power up the processor runs its normal diagnostic checks and indicates the presence of any errors with screen prompts GFK 2251 2 1 Startup for Windows NT Systems 2 2 Connecting a PS 2 keyboard and Mouse is recommended before you get started The soft keyboard and touch panel will not work until the Windows 2000 operating system is licensed Therefore an external keyboard is required to license the product Plug in the keyboard and PS 2 mouse if available Connect the input power cord Read license agreement TAB to your choice and press ENTER Press ENTER to start the Windows NT Setup Type your name Press the TAB key and type your company name Press ENTER dE Me LN C en Enter the Authentication number found on your Windows NT manual You will need to use the TAB key to get to each number field If correct press ENTER Note Computer names must be less than or equal to ten characters to run CIMPLICITY Plant Edition HMI software 10 Enter a Computer name This name must be unique to other computers on the same network Press ENTER Note Your system has been set up to enable auto logon Auto logon allows the operating system to boot without your havin
10. eve dort in t tel aol cr o d eroi bain tates o detto dore adus 7 5 DEP toe duce ciu M T ui ee 7 5 C MOS Check Sumi EFEOE oasis eee e teeo o aed He eer EINER sata aea deer veo d OE o Nee Ev NE OE Ro EE 7 6 Toxeplace the Datloby cuo mte sheet mde nen M IMs oO eas 7 6 Technical Dad oos err ER RERO TTE ISIN HAM ee 8 1 Montor riri me 8 1 MNOUS GR IAL udo 8 1 Product Agency Approvals Standards and General Specifications A 1 AGENCY AD DIOV Cra A 1 Government Resulations sissssescccsesecedoviciacsceccccseccicsitectecsciceeieiscacenscesecietiieceenecses A 2 General SpeciiiC iati men A 3 Nonincendive Field Wiring Control Drawing FDRO0 A 4 Contents vil Contents viii Figure 1 1 Figure 3 1 Figure 3 2 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 4 6 Figure 4 7 Figure 4 8 Ethernet port and side expansion SIOLS acs e oH Oh adhere owed eee t OS 1 5 Panel C Industrial Computer Dimensions esses eene enne eene eene eene nenne 3 3 Instalime Betatue C DS o aeo tepidis dent o e aan e ceps d RR bias pau aside tu onidire 3 4 Connectors Located Behind Front Access Panel ssssssccccccceecccceeeeesssseessssseeauaeeeeeeeeeeees 4 3 Connector Locations on Right Side Panel een tenet pensa eo ea nea aed qesna M n ea aduds 4 4 HiehoEredgusucy GEOUBOITIB
11. or connect to existing networks easily If you intend to use Microsoft NetBEUI TCP IP or Direct Cable Connection some minimal setup changes are required before you can use the system for network applications In Windows operating systems these settings are changed using the Network application in the Control Panel program group Table 5 3 Installed Network Components Network Component Comments PCI Network Adapter Automatically configured in system TCP IP Default settings must be changed before connecting to an existing network Contact your network administrator for appropriate settings NetBEUI Default settings must be changed before connecting to an existing network Contact your network administrator for appropriate settings System Identification Computer Name Each system is uniquely identified by its serial number and can be renamed before adding it to an existing network Workgroup The default workgroup is Workgroup This should be renamed before adding it to an existing network The IP Address must be changed to a unique address If it is not changed conflicts could occur on your network GFK 2251 Chapter 5 System Operation 5 7 Chapter BIOS Settings 6 It is normally not necessary to change the hardware configuration settings in the CMOS memory If settings become corrupted follow the procedures here to reload the factory configuration 1 Qr ge Ge S 6 GFK 2251 Power down the computer connect
12. the protocol you wish to install and click OK The system may ask where the Setup files are located They are in the C386 directory Select Network Protocol AppleTalk Protocal d DLE Protocol d NetBEUI Protocol 4 MwLink IFSP Compatible Transport 4 Point To Point Tunneling Protocol 2 6 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Note Itis recommended that after the system accesses the original Windows NT install files the Windows NT Service Pack be reinstalled to update any files that were added or overwritten 6 When you have finished setting up the Network click OK in the Network dialog box Click Yes to reboot your system now 7 The network shares for the system have been left at their default administrative settings To modify them double click My Computer on the desktop highlight C and view the drive s properties by clicking File Properties Select the Sharing tab GFK 2251 Chapter 2 Powerup and Software Installation 2 7 Installing Application Software The Windows operating system and GE Fanuc software are loaded onto the industrial computer at manufacture If it is necessary to reload software follow the instructions in the documentation supplied with the software Directory Structure The contents of the industrial computer hard drive as shipped from GE Fanuc are listed below C Ni1386 Windows OS CD C Drivers Touch Touch screen drivers C Drivers Ethernet Network drivers
13. to be removed from the socket Removal tab 2 To install the replacement battery position the battery with its side on top and slide the battery into the socket at a slight angle under the removal tab Press the battery down to snap it in place Note The socket will not allow the battery to be inserted incorrectly side down 7 6 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Chapter Technical Data Monitor System Display TFT LC Color Touch Display oad Resolution Pixel XGA 1024 x 768 VGA controller Integrated 3 D Graphics Controller with 4M Video Memory pau Brightness 200 cd m Note Back lighting systems are consumable parts and are therefore not covered by the warranty Industrial PC FCPGA Socket for Intel processor RAM 128 MB 256 MB SDRAM 1 DIMM Slot Storage Hard disk min 20 Minimum GB 3 5 UDMA Optional External 3 5 Floppy disk Optional External 5 25 CD ROM Ports COM1 2 RS232 LPT1 Keyboard PS 2 Mouse PS 2 3 USB Front Access Compact Flash External Floppy Drive Port External CD ROM Drive Port IDE 10 100BaseT RJ45 10 100Mbit full duplex Two PCI Power supply 115 230VAC 50 60Hz 10 0 5 0 Amps Accepts 90 264VAC input Power 120 watts maximum consumption GFK 2251 8 1 Appendix Product Agency Approvals Standards and General A Specifications Agency Approvals Description Agency Standard Comments or Marking N A Safety
14. 4 2 Powering up troubleshooting 7 2 Printer ports 4 6 Printing troubleshooting 7 5 R Recovery image 2 9 Reset accidental 7 2 RFI standards A 2 9 Scan Codes 5 4 Self test diagnostics 7 1 Serial communication ports 4 7 Serial Mouse troubleshooting 7 3 Setting up Windows 2000 systems 2 3 Windows NT systems 2 2 Shutting down the computer 2 9 Specifications general A 3 industrial PC 8 1 monitor system 8 1 Standard features 1 2 status LEDs 1 3 System Configuration Verification 7 1 System Test and Initialization 7 1 T Technical data general specifications A 3 industrial PC 8 1 monitor system 8 1 Temperature effect on contrast setting 7 2 Touch Screen 5 6 driver for Windows 5 6 Troubleshooting 7 2 communications 7 4 display 7 2 keyboard 7 3 memory 7 3 MODBUS RTU communications 7 4 network communications 7 5 PLC CPU connection 7 4 powerup 7 2 printing 7 5 serial mouse 7 3 TSRs 7 3 W Warning audible 2 1 Windows 2000 systems setting up 2 3 Windows NT systems setting up 2 2 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251
15. Disk DIVER imo nettes indeed aoe 5 2 CD ROM DVC c rc 5 2 Floppy Disk DIVE 5o a ieee ee 5 2 External Keyboard and MOUSE sooo Ee DNE RAP A O y A Ma d vr uu 5 2 Graphic 3S VSUC MMicaces cession bL IT R ca E ahaa a EE E OI 5 2 Operator Inter iaQes cet eeee ise ta AE e ese Ne e 5 3 IGA 01216 EMI RR AAE EA E NR AANT URN UNE DOR DIERUM CERERI 5 3 Controland Status LEDS autor o p eio o ipai Dp eis padded 5 6 TOUC ERI ET T D UU m T 5 6 Touch Screen Driver Tor WIBdOWS coveren i coe EO toe Peeters 5 6 COMMUNICATIONS eco t tco tee in recie eco i n cive ide 5 7 BIOS rinse c E E E 6 1 Diagnostics and Troubleshooting eee e eee eee eere eene eee eee eterne 7 1 Jus iur dee I 7 1 System Test and Initialization ccce eee ecce cree eee eee eee eee e e eee eooe 7 1 System Configuration Verification e eee ecce eere eee ee eene eene eee een e ette etos 7 1 On iH Iu 7 2 POWOTU Dienu ERR 7 2 BD T T MEE EIE 7 2 MOMO ampte a o a e 7 3 External PS2 NIOUSC su ctt A ic dM I t te 7 3 JE bOalC snaa m 7 3 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Chapter 8 Appendix A GFK 2251 Contents Communica l ONS us en N iODdu vt TUS MER UD UE Vi Rn ee 7 4 PRC PC IC ODBIGCUOD i dn tate eese tutte seduce esten taies tutes nite mabe 7 4 Gne dg es BICI aen aE a 7 4 Network COMMUNIC AT ONS as eden ceitscol
16. Emr 90 DwaBt 18025 Ground Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Serial Communication Ports Shielding Grounding GFK 2251 The COM1and COM2 serial ports are available on the side panel The COMS serial port is used by the touchscreen and is not accessible to the user The standard 9 pin D sub connector pin out is shown below 12345 QUO OUO 6789 R226 Name Pm Assignment TX 6 DSR Data Set Ready 8 CTS Clearto Sen 9 RI Ring indicator The D type connector covers should be metallized plastic or die cast metal and terminated with 360 degree termination of the shield as illustrated in Figure 4 3 below Figure 4 3 High Frequency Grounding Serial cables COM1 and COM2 must be shielded and grounded in order to maintain CE Mark compliance provide higher EMC immunity and satisfy the requirements of IEC EN61000 4 4 and IEC EN61000 4 5 The shield conductor should remain continuous to the unit and insulation should be removed only at the grounding point The grounding should be such that a 360 degree contact is made to the cable shield Figure 4 4 shows an example with the insulating cover of the cable stripped back Chapter 4 Connectors and Cabling 4 7 2845528 User provided clamp otrip wire to expose shield Figure 4 4 Cable Cover Shielding Ethernet Communication Port The Panel C provides an RJ 45 10BaseT 100BaseT Ethernet
17. Ground Plate SS o PS JEN NI Cable Maximum Diameter 51 13mm Minimum Diameter 24 6mm Figure 4 7 Cross Section of Cable Secured by Clamp Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 The insulating cover on the shielded cable must be removed to allow maximum contact between the cable shield and the cable clamp as shown in Figure 4 6 a45523 Cable Clamp Foot XQ PSSS Shield PS OCC OO SX Figure 4 8 Clamped Cable with Exposed Shield GFK 2251 Chapter 4 Connectors and Cabling 4 11 Chapter System Operation b This chapter provides details of system operation The following topics are covered e System Peripherals e External Keyboard and Mouse e Graphic System e Operator Interface e Communications GFK 2251 System Peripherals Removable Hard Disk Drive The Panel C industrial computer system has a single removable hard disk drive The drive is located on the side of the unit The disk drive has a standard EIDE ATA 2 interface The standard size is 20GB or larger To remove the disk drive 1 Shut down the operating system and remove power from the computer 2 Turn the locking keys turn The locking keys cannot be removed from the drive assembly Using the handles on the locking keys pull the drive out of the enclosure 4 Disconnect the IDE interface cable from the hard drive CD ROM Drive Panel C industrial computers include a connecto
18. H SOFTWARE RESTORE Choose 2 to cancel Recovery and exit to MS DOS 5 Atthis point the factory image will be recovered from a hidden partition on the Hard Drive This will take approximately 12 minutes When prompted reboot your system 6 After rebooting your unit the system will bring you to the initial startup screens as received from the factory If you have questions about this procedure please contact 1 800 GE FANUC Shutting Down the Computer To avoid damaging files always shut down Windows software before removing power from your Panel C To shut down Windows operating system software select Shut Down from the Start menu MS DOS is a registered trademark of Microsoft Corporation GFK 2251 Chapter 2 Powerup and Software Installation 2 0 Chapter Hardware Installation j This chapter describes the procedures for the safe location and securing of the Panel C industrial computer The Panel C industrial computers have been designed to ensure simple installation of the system A single cut out in the mounting panel is all that is required when mounting the industrial computer No extra mounting holes are needed Instead 10 clips are supplied and are used to secure the unit from behind the mounting panel This chapter also describes how to install ISA and PCI cards Warnings for Class 1 Division 2 Approval m Input and output wiring methods must be in accordance with Class I Division 2 wiring methods and in
19. PS 2 compatible keyboard supported Keyboard Keyboard not plugged into Plug keyboard in Power down keyboard port on the computer computer first System is busy Press CTRL ALT DELETE to view task list GFK 2251 Chapter 7 Diagnostics and Troubleshooting 7 3 Communications PLC PC Connection PANEL C does not The system is attempting to 1 With the PLC powered up communicate with a PLC that communicate with a 90 30 PLC and connected to the Display has been autoconfigured using the SNP driver and a Station establish AUTOCONFIG DEFAULT I O PANEL C project communication between the error Display Station and PLC via the 90 30 SNP driver 2 Using a Hand Held Programmer toggle the Default I O Enable or Disable configuration parameter for the CPU Communications between the computer and the PLC will be stopped Communications are stopped when you toggle from Enable to Disable or vice versa 3 Power cycle the PLC Communications between the COM port not configured in Verify that the COM port is host computer and the system configured in the system controller are unsuccessful Cabling between computer and Verify that the cable between controller the computer and the controller is correctly wired Baud rate and parity configured Verify that the baud rate and incorrectly parity on the computer are consistent with those on the controller Wrong address Verify
20. This is a tri color LED Red indicates a BIOS detected error Green is the normal IDE drive activity indicator During an error the HDD Error LED will be Amber Indicates system power lighted when power is applied Indicates Compact Flash card is inserted Flash Touch Screen The Panel C includes a resistive overlay touch screen on the flat panel display The touch screen has a resolution of 1024 x 1024 touch points independent of screen size and provides an efficient and reliable method of entering information The screen responds to the touch of your finger with or without a glove The touch screen is connected internally to the COMS serial port If you install a card that has settings that conflict with those of the COMS serial port you will need to change the card s configuration Touch Screen Driver for Windows The integral touch screen of the Panel C is internally connected to COM3 Parameters must be set within the driver so that they match the hardware settings The factory default settings are COM Port 3 Address 3F8 Hex Interrupt Com3 IRQ 9 These parameters are written into the system registry file by the driver setup utility The driver is installed configured and calibrated at the time of manufacture 5 6 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Communications Your industrial computer has been configured with networking components that enable you to establish new networks
21. Two side access RS232 USB ports Three available two front access USB ports one side access port Front Panel Keypads 74 Front panel keys 26 Function keys Refer to Chapter 5 for keypad layout 1 2 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Removable Hard Disk Drive The Hard Disk Drive can be quickly removed for servicing or substitution Before installing or removing the Hard Disk Drive remove power from the unit The proper method for removing power from the unit is to switch off power at the circuit breaker CD ROM The external CD ROM connector is located on the side access panel Before installing or removing the CD ROM remove power from the unit The proper method for removing power from the unit is to switch off power at the circuit breaker Front Panel Keypads The front panel is supplied with 26 function keys that double as a full alpha keypad You can enter all 26 alpha characters selecting lower or upper case via the Fn and CAPS LOCK keypads A full numeric keypad with 13 additional alpha characters is available with the SHIFT keypad There are 12 control keys and 4 arrow keys There are 16 special function keypads for use in application software Status LEDs Front panel mounted LEDs indicate Power Hard Disk Drive HDD status Compact Flash inserted and System error status An LED will also indicate when the Fn keypad is selected The floppy drive has its own status indicator
22. XXXX is a number that increases until it matches the amount of usable memory System Test and Initialization These routines test and initialize board hardware If the routines encounter an error during the tests you will see an error message on the screen There are two kinds of errors fatal and non fatal If a non fatal error occurs the system can usually continue the boot up sequence Non fatal error messages usually appear on the screen with the following instruction press Fl to RESUME Write down the message and press the F1 key to continue the bootup sequence System Configuration Verification These routines check the current system configuration against the values stored in the CMOS memory If they don t match the program will generate an error message To correct this condition you will need to run the BIOS setup program and correct the configuration information in memory There are three situations in which you might need to change the CMOS settings 1 You are starting your system for the first time 2 You have changed the hardware attached to your system 3 he CMOS memory had lost power and the configuration information has been erased If this has happened call GE Fanuc s Support Hotline at 1 800 800 433 2682 GFK 2251 7 1 Troubleshooting 7 2 Powerup Display Computer does not power up Power not on PWR indicator is Make sure that computer is not lit or display completely plugged in Make sure
23. a keyboard and turn on the power Enter the oetup mode by pressing the F2 key when prompted during the computer power up sequence The main BIOS setup utility screen will appear offering several options for changing settings In the EXIT menu Load BIOS defaults In the ADVANCED menu select Installed OS Change to Other Arrow to IO Device Configuration Press ENTER Make the following menu selections USB COM C COMG on side COM D COM4 on front LPT A LPT1 on front LPT B LPT2 on side To save your changes press Esc In the Exit menu select Exit Saving Changes 6 1 Chapter Diagnostics and Troubleshooting f This chapter consists of Self Test Diagnostics Troubleshooting and Corrective Actions Self Test Diagnostics describes how to respond to errors that could be detected by the automatic self test that is performed each time the Panel C industrial computer powers up Troubleshooting contains tables of symptoms their possible causes and recommended corrective actions Corrective Actions contains detailed procedures that are too lengthy to include in the Troubleshooting tables Self Test Diagnostics The computer automatically performs self test diagnostics each time it is powered up The self test consists of a series of checks that verify correct performance of the computer hardware When the self test is being performed you will see the message XXXX KB OK displayed on the screen where
24. accordance with the authority having jurisdiction m his equipment is suitable for use in Class Division 2 Groups A B C or D or non hazardous locations only m WARNING Explosion Hazard Substitution of components may impair suitability for Class 1 Division 2 m WARNING Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous m WARNING Explosion Hazard Do not replace equipment unless power has been switched off or the area is known to be non hazardous m Equipment shall be connected to no greater than a 20 Amp branch circuit m Do not install or remove SCSI devices or cards while circuit is alive m WARNING Battery may explode if mistreated Do not recharge disassemble or dispose of in fire m Replace battery with Duracell part no 2032 only Use of another battery may present a risk of fire or explosion m Keyboard and mouse are to be used for initial programming only and not to be left connected m For non incendive field wiring use only 64MB flash card SANDISK SDCFBI 64 101 00 Note The proper method for removing power from the unit is to switch off power at the circuit breaker GFK 2251 3 1 Installation Guidelines AC Input Power Panel Mounting The Panel C input power shall be connected to no greater than a 20 Amp branch circuit To remove power from the unit the proper method is to switch off power at the circuit breaker
25. ackages running on Windows NT or Windows 2000 operating systems The Panel C industrial computer is a fully self contained PC compatible computer with a built in flat screen display and resistive touch screen The unit is housed in a rugged metal case to protect the system against dust water and damage Panel C industrial computers accept either 115 VAC or 230 VAC input power The unit is supplied completely assembled and requires only mounting and connecting The use of special clips to secure the unit to the panel eliminates the need for mounting holes and requires only one cut out to mount the unit Before powering up your system for the first time you should refer to the procedures in Chapter 2 which contains information you need to set up the operating system and network communications s Wi i KM D GFK 2251 1 1 Feature Summary When you purchase a Panel C you receive m Industrial computer with the operating system software installed m Installation hardware m Microsoft Windows documentation software distribution Certificate of Authenticity and license agreement m Power cord m Image Recovery Disk with instructions m Installation User s Manual 256MB eamm I by e Maximum upgrade 512MB with non registered non ECC DIMMs Display 15 0 Color Active Matrix TFT XGA 1024 x 768 resolution Touch Screen High Resolution Resistive 1024 x 1024 Parallel ports One side access LPT1 Serial port
26. ange You will need to verify your Computer Name entered at machine startup and Workgroup name Note Computer names must be less than or equal to ten characters to run Panel C software Each computer on a network must have a unique name 2 4 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 4 To modify the TCP IP properties A Goto the Protocols Tab highlight TCP IP protocol and click Properties Hetwork Identification Services Protocols Adapters Bindings Network Protocols Add Remove Properties Update Description Transpart Control Protocollnternet Protocol The default wide area network protocol that provides communication across diverse interconnected networks B Inthe Microsoft TCP IP Properties change the Address from 111 111 111 111 to a unique address and change the subnet mask from 255 0 0 0 to your subnet mask If your network s IP addresses are controlled by a DHCP server change the setting from Specify an IP address to Obtain an IP address from a DHCP Server GFK 2251 Chapter 2 Powerup and Software Installation 2 5 Microsoft TCP IP Properties Note The factory setting for the IP is 111 111 111 111 and for the Subnet is 255 0 0 0 If necessary consult your network engineer to select appropriate addresses 5 To add other protocols such as NetBEUI on the Protocols tab of the Network dialog box click Add A list of available protocols will appear Choose
27. at is set up for a Connect the printer to the network is not connected to the network network Printer cable is too long Replace the cable unshielded or defective Printer is offline Paper tray is empty Fill the paper tray with paper Set printer to online Printer prints garbled Correct printer drivers not Install the correct printer driver information installed Cable is not connected Ensure that the printer cable is properly connected properly to the computer Problem specific to printer Run a printer self test Refer to the documentation provided with your printer for instructions If the self test fails the problem is printer specific The printing section of the software documentation and in Windows online Help may also be helpful GFK 2251 Chapter 7 Diagnostics and Troubleshooting 7 5 CMOS Checksum Error If the CMOS battery has failed the following error messages will be displayed on the screen CMOS checksum error Defaults loaded CMOS battery failed To replace the battery The Panel C uses a Panasonic 3V battery part number BR2032 or Duracell part no 2032 Only replace the battery with this type or equivalent Battery may explode if mistreated Do not recharge disassemble or dispose of in fire 1 To remove the battery press down on the removal tab shown in one of the socket pictures The side of the battery opposite the removal tab will eject from the retainer clip allowing the battery
28. dard IEC cable which is provided with the unit For power requirements refer to specifications in chapter 8 There are no user serviceable fuses For all equipment that is connected to a power outlet the socket outlet shall be installed near the equipment and shall be easily accessible For non hazardous locations only Caution External devices printer external disk drive etc should not be powered up when connecting to ports Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Communications Ports Two USB ports and a Compact Flash port are located behind the front access cover in the lower right hand side of the unit Figure 4 1 To open the cover loosen the thumb screw All other ports are located on the right side panel Figure 4 2 Port Configurations Port IRQ Addresses COM1 3F8h COM3 Touch Option 9 2E8h LPT1 378h COM2 2F8h USB Ports These USB ports along with the USB port on the side of the unit are intended for such tasks as initial set up downloading data and uploading software It is not intended for these ports to be connected continuously to devices Compact Flash Port A Compact Flash device can be connected to this port for tasks such as backing up data For nonincendive field wiring use only 64MB flash card SANDISK SDCFBI 64 101 00 Figure 4 1 Connectors Located Behind Front Access Panel GFK 2251 Chapter 4 Connectors and Cabling 4 3 USB Video
29. e upwards and can then be lifted clear of the main unit Do not connect or disconnect expansion cards or cables while circuit is alive unless area is known to be non hazardous To avoid damage from electrostatic discharge adhere to the following precautions when installing ISA and PCI cards e The card is packaged in a static safe bag that protects the product during shipping Before removing the card from this bag be prepared to handle it in a static safe environment e Wear a properly functioning antistatic strap and be sure that you are fully grounded Never touch the card or any components inside the computer unless you are wearing an antistatic strap e Any surface upon which you place the unprotected card should be static safe facilitated by antistatic mats if possible e Extra caution should be taken in cold dry weather when static charges can easily build up Blanking plates are fitted to each unused card position These blanking plates can be removed as necessary in order to install new cards Any empty slots must have a blanking plate fitted to maintain agency EMI approvals Chapter 3 Hardware Installation 3 5 Configuring Expansion Cards Legacy ISA Only For most applications an IRQ or address cannot be shared by more than one resource If more than one resource is set to the same interrupt or address the application may not respond properly and could cause your PC to lock up Following these instructions when
30. for Industrial Control Equipment U Certification by Underwriter s Laboratories to UL508 standard and CSL us usten equivalent CSA C22 2 No 142 M1987standard N A Safety for Hazardous Locations Certification by Underwriter s Class I Div 2 Groups A B C D U Laboratories to UL1604 standard and j UNO L US LISTED equivalent CSA C22 2 No 213 M1987 standard Low Voltage Directive Self Declaration in accordance with European Safety for Industrial Control European Directives Refer to Equipment Declaration of Conformity found at www gefanuc com Electromagnetic Compatibility Directive Certification by Competent Body in European EMC for Industrial Control Equipment M accordance with European Directives Refer to Declaration of Conformity found at www gefanuc com A 2 Government Regulations U S Canadian Australian and European regulations are intended to prevent equipment form interfering with approved transmissions or with the operation of other equipment through the AC power source The Panel C has been tested and found to meet or exceed the requirements of U S 47 CFR 15 Canadian ICES 003 Australian AS NZS 3548 and European EN55022 regulations for Class A digital devices when installed in accordance with the guidelines noted in the appropriate product section These various regulations share commonality in content and test levels with that of CISPR 22 and based on this commonality testing to the each individua
31. g Clips sonrisa rr OA A AA T OA 3 3 Installing Expansion Cards iioii eoe tede eee Peu och dee eoe ee oed redes otii donee es 3 5 Blankitg PIA CS xc o certo ot Ett m dated nnd dul doo e M 3 5 Configuring Expansion Cards Legacy ISA Only eeeeeeeeeeeseeseeeeeeereerees 3 6 Connectors and C ADIN sc uti eee el a Eo ei Lore Iuno ace EoevP ol idee dre ED 4 1 POWeEInDUL cii ii te lea maii pleas viet 4 2 COMMUNICATIONS POE 4 uite HII t EE ER eite EV e RE EIC M E I ERPE 4 3 Port Comis uraloriS oett entitas ame MM MEM MM IL MM ELEM LEE 4 3 v Contents vi Chapter 5 Chapter 6 Chapter 7 UB TO M e EE 4 3 Compact F lash POT per RR Re tbe des bitu icu Lir disc EU ste cue 4 3 Mouse and Keyboard POL superi Etre te oue niti sone tU etre tuus MN Iud asme lUe eru Lue 4 4 Floppy Disk Drive and CD ROM Ports cesses nnne nennen enne 4 5 WiIGCO UIDI PORE s oisi o o DU NOH ease ELM I MM 4 5 Penei zou bulb 4 6 Seral Communication POLS sese eS eine tem EROR E EI a one te EE is 4 7 velut Cl fa TD TS ANREDE T 4 7 Girl E E ET E EM 4 7 Ethernet Communication POL ooo cosi deer ahaa tede ita SEE AL ha Natale 4 8 onum 4 8 Alternate Grounding Method evt EOD ech aaa te e SR PRU Eu t tva etu tota NEUE mane 4 8 SALIKA OVO iT S 5 1 System Peripherals 2 5 eerie teh e era erotici deii estote ete cdedieiescoites 5 2 Removable Hard
32. g to use a keyboard to press CTL ALT DEL 11 You will be prompted for a password e ouse the auto logon feature type admin for the password Press the TAB key and type admin in the Confirm Password box Press ENTER e To skip the password press ENTER e To assign a password type in a password press the TAB key and type the password in the Confirm Password box Press ENTER 12 Press ENTER to continue with the operating system Setup 13 After completing setup the system will copy files over and finalize its setup 14 At the end of the setup process you will be asked to reboot the system Press ENTER Login Recommendation If you type admin as your Administrator password your industrial computer will automatically log on as Administrator Log onto the system as Administrator when you power up the system Doing so eliminates the requirement to log on to Panel C when you run the Panel C Demo or any other project that includes a user named Administrator All Panel C projects are configured with an Administrator user by default Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Startup for Windows 2000 Systems Before you get started you need to connect a PS 2 keyboard A PS 2 mouse is recommended to help navigate through the setup screens GFK 2251 ud 2E E E ec 14 15 Plug in the keyboard PS 2 mouse if available and power cord Power on the unit Read the license agreement select you
33. hardware and software and finding support for the combined solution A complete bundled solution tested and supported at the factory providing added value minimizing start up issues and saving you time For more information regarding bundled solutions contact your representative or visit us online at www gefanuc com Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Chapter Powerup and Software Installation P This chapter contains information you need to set up your Panel C industrial computer s operating system and network communications Setup Before you attempt to power up the system for the first time inspect the unit for loose or damaged components Remove the top cover and make sure there are no loose or damaged assemblies Applying power to a system with damaged components may cause additional damage Initial Startup Procedure Installation of the Panel C industrial computer in hazardous locations requires the use of a cable mounting clamp with the power connector Caution Do not connect or disconnect external devices such as a printer keyboard or a mouse while the unit is powered on Failure to observe this precaution could result in damage to the equipment 1 Plug the power cable into the unit s power connector and connect to the power source 2 Plug inthe serial parallel data transfer cables and screw the plugs to the connectors 3 Power up the unit and check whether any concealed
34. installing Legacy ISA cards will prevent problems with resource conflicts Legacy ISA cards are the oldest standard and require memory I O and IRQ settings to be manually set on the card using jumpers DIP switches or a configuration program The card and system need to have the same hardware settings 1 Connect a keyboard turn on the system power and press F2 when prompted to enter the BIOS Setup program Select Advanced then PCI Configuration and PCS PNP ISA Resource Exclusion If the card requires one or more interrupts go to an IRQ that currently reads Available and change it to Reserved by pressing Do not use an IRQ that already reads Reserved If the card requires memory space press the arrow key to return to the PCI Configuration screen Select PCI PNP ISA UMB Region Exclusion Go to a memory block that currently reads Available and change it to Reserved by pressing Do not use a memory block that already reads Reserved Press Esc to exit the configuration screen In the Exit menu select Exit Saving Changes and to save and exit Setup When the screen goes blank turn off the power If the card has jumpers or DIP switches set them so that they match the IRQ and memory addresses set in the BIOS Setup Set the I O port settings of the card if any so that they fall within the ranges labeled Available in the following table If the card is set up using a configuration program proceed with instal
35. k I ter Eee ooo iei REDEEM ONE ERE ENN IE Ii E EASIER UII NRI NIE MEUS 1 5 Expansion Slots isores tia eee Rer EAS ESVDE NUI Een a he eripe eI amp eI M 1 6 Application Sof ALG E 1 6 Powerup and Software Installation e eee eee eee eee eee eee e eee ese 2 1 lag eec E 2 1 Initial Startup PEoee UGS Gu odor aeo era de ben a NIS REAI ORI IRE pe D bet Cet et O 2 Startup for Windows NI Systems oco co td E E ucts Pe ar HH c p ett E Eu 2 2 Startup tor Windows 2000 Systems eio oH Ie hte Ue EE GE d 2 3 Configuring the Industrial Computer to Run on a Microsoft Network 2 4 Installing Application Software eee e crece eee e eere ee eee eee eee e eterne 2 8 Directory SUEUCDUEO 42e rane et Ure aue a Ego kt 020 oo eos a Ra eal uc Co EYE I ETE REI o NIE ouas 2 8 Mate iquidag e 2 9 Shutting Down the Computer ecce rece eee eee eee eene eene eene sess soos e tee eeoe 2 9 Hardware Installation sois NE SERERE ae aA AAA TE EEE EIS eens 3 1 Warnings for Class 1 Division 2 Approval eee e eee eee eee e ee eerte 3 1 l ieclipnmiEenIilc C 3 2 AC Input POW CP sonia castes accatuaaladaisee tee oerte oe R ouest anle ts tue ufi ont betae 3 2 rage A 3 2 Cutting the Panel CUOU isse eren Ru coena vede esta en 3 2 Installing Panel Mountin
36. l standard was deemed inappropriate The FCC requires the following note to be published according to FCC guidelines Note This equipment generates uses and can radiate radio frequency energy and if not installed in accordance with this instruction manual may cause harmful interference to radio communications It has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules which are designed to provide reasonable protection against harmful interference when operated in a commercial environment Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Industry Canada requires the following note to be published Note This Class A digital apparatus complies with Canadian ICES 003 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 General Specifications GENERAL SPECIFICATIONS Standard s Conditions Dielectric Withstand UL 508 UL 840 1 5KV DC input power to secondary outputs IEC 664 ENVIRONMENTAL 10 57 Hz 0 012 displacement peak peak 57 500 Hz 1 0g acceleration IEC 68 2 27 Operating Temperature OCtesUC o Storage Temperature 20 C to HOOPS Humdy O O _ 89 to 98 RH non condensing Enclosure Protection NEMA 250 NEMA Type 4 4x and 12 when mounted in panel EMC EMISSIONS applies to CE Marked uni
37. lation run the card s configuration program Set the IRQ and memory address settings to be the same as those put into BIOS Setup Set the I O port settings if any to a range labeled Available in the following table Table 3 1 I O Port Range Table 3 6 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Chapter Connectors and Cabling This chapter describes the connector layout and cabling requirements on the standard Panel C industrial computer Power and communication connectors are described in this section Communication connectors are provided from the main CPU motherboard Some of the CPU motherboard connectors are available under the front access panel as well as on the right side of the unit Three USB ports including two USB ports front access and one USB port side access One Compact Flash port front access PS 2 Keyboard side access PS 2 mouse port side access Connector for external floppy disk drive side access Connector for external CD ROM drive side access Video output side access Parallel port LPT 1 side access Two serial ports COM1 and COM2 side access Ethernet 10 100 base T RJ 45 side access For details about connectors on proprietary cards you have installed in your industrial computer refer to the manufacturer s documentation provided with your card GFK 2251 4 1 4 2 Power Input The power supply input to the industrial computer uses a stan
38. main keypad returns the same scan codes as a standard PC AT keyboard listed in Table 5 1 If an external PC AT keyboard is connected the integral keypads remain functional GFK 2251 Chapter 5 System Operation 5 3 Table 5 1 Membrane Keypad Scan Codes Reviewers Verify AT Character and scan codes here Without SHIFT Key With SHIFT Key With CAPS LOCK Key Keypad AT Scan AT Scan AT Scan Character Code Character Code Character Code Hex Hex 7 7 2B5C 352F 0A39 273A 273A 2 0 4 5 332C i 2 353F 3 1A5B 1B5D OCSF 4E2B 353F 372A 1COD PERIOD PERIOD 353F Insert ENTER ENTER Escape Escape Shift Tab None None Space Space ALT None None None None None alternate CTRL CTRL None None DELETE Delete 5300 5300 Delete 5300 BKSP Home Pagedown Pagedown Pagedown End 4FO0 Left arrow 4800 Right arrow 4D00 Right arrow 4D00 Right arrow 4DOO 4800 4800 Up arrow 4800 ap Down arrow 5000 Down 5000 Down 5000 arrow arrow LOCK LOCK CAPS None None None None None CAPS one None Fi Fi 380 a e EFT rj e feco b 3062 3042 C 2E43 r4 o ra sto d 2004 2044 r amp b rs sr Je 1265 1245 2146 2247 2348 1749 244A 254B LEE CNN a Le es ho 0332 tT ASB Hc MEME Ss a p VA E E OFOO None C2 OJN N co CO l NO NIN oO UJ Oi NO UJ 4 D Q p o OE08 4700 rr rr 4
39. ndive Circuit Parameters Panel C Industrial Computer Vmax 5VDC Voc 5 VDC Imax 500mA Isc 500mA 2 Selected Associated Nonincendive Field Wiring Apparatus must satisfy the following requirements Associated Nonincendive Panel C Field Wiring Apparatus Industrial Computer Voc lt Vmax Isc lt Imax Ca gt Ci C cable La 2 Ci C cable Vmax 2 Voc Imax 2 Isc Ci Ccable lt Ca Li Lcable lt La 3 Ifthe electrical parameters of the cable are unknown the following values may be used Capacitance 60 pF ft Inductive 0 20 p H ft 4 Nonincendive Field Wiring must be installed in accordance with Article 501 4 B 3 of the National Electrical Code ANSI NFPA 70 A 4 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 GFK 2251 A Agency approvals A 1 Air flow 3 2 Application software 1 6 Audible warning 2 1 Autologon 2 2 B Battery CMOS 7 6 BIOS settings 6 1 Blanking plates 3 5 C Cards installation 3 5 CD ROM drive 1 3 5 2 Class 1 Division 2 Approval warnings 3 1 CMOS battery 7 2 7 6 settings 7 1 CMOS checksum error 7 6 COM ports pinout 4 7 Communications 5 7 troubleshooting 7 4 Configuring the Network Windows 95 98 2 4 Connectors 4 Control drawing ZDRO0O nonincendive field wiring A 4 D Diagnostics bootup sequence 7 1 self test 7 1 system configuration verification 7 1 system test and initialization 7 1 Display troublesho
40. o fg 220 ro Je 430 i 1 69 rin riz 860 i fsc i 2946 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 GFK 2251 Table 5 1 Membrane Keypad Scan Codes Continued Without SHIFT Key With SHIFT Key With CAPS LOCK Key Keypad AT AT Scan AT Character Character Code Character F18 F19 F20 F21 F22 F23 F24 F25 F26 Ciri F12 8A00 2CTA 5400 2 5500 3 5600 5700 5600 5900 7 5A00 8 5800 i 5E00 2 5F00 3 6000 R Ctrl F4 6100 Ctrl FA 6100 Ctrl FA 6100 R5 Ctrl F5 6200 Ctrl F5 6200 Ctrl F5 6200 Ctrl F6 6300 Ctrl F6 6300 Ctrl F6 6300 Table 5 1 Notes 1 The SHIFT key produces no scan codes on its own but modifies the scan codes produced by the other keys as indicated in the table above Ctrl F7 6400 Ctrl F7 6400 Ctrl F7 6400 R8 J CtH F8 6500 Ctrl F8 6500 Ctrl F8 6500 The white unmarked soft keys located on both sides of the display are listed as L1 L8 left side and R1 R8 right side above Chapter 5 System Operation Control and Status LEDs The Panel C industrial computer includes five status LEDs located in a vertical column above the arrow keys on the lower right hand side of the unit The five LEDs have the following functions in order from top to bottom Table 5 2 Indicators Symbo Name Function O FN Function Key Indicates the function key is active Te Indicates the Shift lock is enabled aM
41. oranan aste ia estat Seated ee Oo Te ca ahaa fut tu dots Puede Punt 4 7 Cable Cover Shieldlni9 oic ER EI A MM ELEM Uie 4 8 Ground Plate Outline Mounting Dimensions and Cable Clamp 4 9 Example of Cable Shield Clamping Assembly Installation sess 4 10 Cross secuomot Cable Secured Dy Clamp sedes net bebes n cete ned i m en idee Ee 4 10 Clamped Cable with Exposed Shield teh os pae he bU EUR URN E Qus eA p EON aa o Ue era de b gerne Uc N UIN 4 11 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Contents Table 3212 O Port Rance Tables ch o ba qe HERO iaa iir tie ette deinen ea eim tod eth dt ue 3 6 Table 5 1 Membrane Keypad Scan Codes Reviewers Verify AT Character and scan codes here 5 4 Table 5 1 Membrane Keypad Scan Codes Continued eene 5 5 Table 5 2 ndicatOIS 2o etos c IIb aU SE Le ado ou pu M UNI EDO NULLA AO DI esca esL UDIUP EDU CI aceasta M D Sue I LR UIT UL uen 5 6 Table 5 5 Installed Network Components seio etie E Den ERO ht xS DR OU SER H RE RUn EUR Dc etas eM UEA DR Or A du S Qaa Io UE ED Od VUA 5 7 GFK 2251 Contents ix Chapter Panel C Industrial Computer Features l The Panel C industrial computer is a high performance workstation designed primarily for use as a hardware platform for Human Machine Interface HMI and or Supervisory Control and Data Acquisition SCADA software p
42. oting 7 2 E Error messages AUTOCONFIG DEFAULT I O 7 4 CMOS checksum error 7 2 7 6 CMOS Setup Utility 7 2 Disk Error 7 2 Insufficient memory 7 3 non fatal 7 1 Index Non system disk 7 2 Out of Memory 7 3 safe Recovery 7 2 Ethernet port 4 8 External keyboard and mouse 5 2 F FCC notice A 2 Field image recovery disk 2 9 Field wiring nonincendive A 4 Floppy disk drive 5 2 Front access panel 1 4 G Graphic system 5 2 H Hard disk drive 1 3 5 2 I O Port Range Table for legacy expansion cards 3 6 Image recovery 2 9 Industrial PC technical data 8 1 Initial startup 2 1 Installation cards 3 5 panel mounting 3 2 Installation guidelines 3 2 Installed network components 5 7 Installing application software 2 8 K Keyboard troubleshooting 7 3 Keypads 1 3 described 5 3 Scan Codes 5 4 L Legacy ISA cards 3 6 Login recommendation 2 2 LPT1 LPT2 pinout 4 6 Index 1 Index Index 2 Memory troubleshooting 7 3 MODBUS RTU communications troubleshooting 7 4 Monitor system technical data 8 1 Mounting guidelines 3 2 N Network communications setting up for Windows NT 2 4 troubleshooting 7 5 Network components 5 7 Network interface 1 5 Nonincendive field wiring 4 3 A 4 O Operator interfaces 5 3 P Panel cutout 3 2 Panel mounting clips 3 3 Parallel ports pinout 4 6 Peripherals 5 2 PLC CPU connection troubleshooting 7 4 Power input
43. r choice and press NEXT gt Choose your regional settings US default and press NEXT gt Type your name Press the TAB key and type your company name Press NEXT Enter your Windows 2000 Product Key found on the back of the Panel C computer itself When correct press NEXT Note Computer names must be less than or equal to ten characters to run CIMPLICITY Plant Edition HMI software Each computer on a network must have a unique name Enter a Computer name This name must be different from other computer names on the same network Press Next If desired enter an Administrator password You will need to enter it twice to confirm When done press Next gt You can now set the Date Time and Time Zone for the computer When the information is correct press Next gt Choose Typical settings for the factory setting of TCP IP protocol at IP 111 111 111 111 and subnet 255 0 0 0 or choose Custom and press Next to change these settings Consult your network Administrator for your network s configuration settings Choose whether this computer will be on a workgroup or domain and enter the name and press Next gt After completing the network setup the system will finalize its setup At the end of the setup process you will be asked to reboot the system Press Finish After restarting you will need to configure the login settings for Windows 2000 When the Network Identification Wizard dialog bo
44. r for an external CD ROM drive option The CD ROM connector and power connector are located on the side access panel Floppy Disk Drive Panel C industrial computers include a connector for an external 3 5 1 44Mb floppy disk drive option The floppy drive connector and power connector are located on the side access panel External Keyboard and Mouse An external keyboard and mouse both using PS 2 connectors can be attached via the connectors on the side access panel The touch screen and PS 2 mouse will work simultaneously if the mouse is Microsoft or IBM PS 2 compatible Graphic System 0 2 The standard Panel C industrial computer includes a 15 inch color TFT XGA resolution screen The flat screen display has the following features e High Luminance equal to or greater than 200cd m2 e Wide angle viewing e A built in back light with a long life back light tube equal to or greater than 25 000 hrs Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Operator Interfaces Keypads GE Fanuc PANEL c E EER slala PS The Panel C industrial computer incorporates a keypad with 75 front panel keys to provide a wide range of alphanumeric and control functions e Function keys which provide 26 alpha characters when used in the Function FN mode e Full numeric keypad with special character keys when used in the SHIFT mode e Control keys including 4 arrow keys e 16 Operator defined keys The
45. ssible Causes Solution Characters are dim EE screen is in direct Change lighting light Display is blank PWR indicator Screen temperature is outside If computer is in direct sunlight is lit operating range move it and allow it to cool Computer is set up for invalid Reboot Select VGA Mode video mode Touch a key on the keypad Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Memory Memory count during powerup Optional DIMM is installed Make sure that the appropriate self test is incorrect incorrectly or is incompatible memory is installed correctly with the Panel C industrial computer CPU Out of Memory message is System ran out of memory for Check the memory displayed or insufficient the application requirements for the memory error occurs during application Refer to the operation application documentation Install additional memory Too many terminate and stay Modify the startup folder to use resident TSR programs only those TSR applications running that are really needed External PS 2 Mouse Cursor does not respond to Mouse not plugged in Power down computer Plug mouse movement mouse into mouse port on computer and reboot The type of mouse is not Use a PS 2 mouse supported System is busy Press CTRL ALT DELETE to view task list Mouse not detected Restart computer with external mouse connected External keyboard locks up The type of keyboard is not Use
46. that dark power source is functioning properly Display is blank PWR indicator See Display topic in this See Display topic in this is lighted Chapter Chapter Non System disk or disk Disk in floppy disk drive Remove floppy disk and then error message displayed reboot or cycle power Safe Recovery Error message Occurs on initial power up if the The computer will power up displayed unit is accidentally turned off normally without first shutting down the Windows software Memory count during powerup Optional DIMM is installed Make sure that the appropriate self test is incorrect incorrectly or is incompatible memory is installed correctly with the Panel C industrial computer CPU CMOS checksum error CMOS battery failure Replace the battery For more Defaults loaded information see CMOS CMOS battery failed Checksum Error topic in this chapter message displayed A screen appears just after The F2 key has been Cycle power again The powerup or just after reset accidentally pressed computer will power up which has the title CMOS normally Setup Utility The computer has reset even The CTRL ALT DEL keys were This should never be done though the power was not pressed twice at the same unless you are attempting to interrupted time reset the computer A appears instead of A system floppy disk is Remove disk and cycle power software inserted Symptom Possible Po
47. that the slave address is correct CNC PC Communications Communications between the If an ISA interface HSSB card Check PC for conflicting I O host computer and the CNC the I O address may be in addresses are unsuccessful conflict with other devices HSSB switch setting may be Check that the switch is set to incorrect 0 1 or 2 The HSSB driver is not Check Windows event log for installed errors that the HSSB driver MMCNCD is not installed The HSSB option may not be Verify that the option and active in the CNC correct CNC Executive Software is installed in the CNC The cable connecting the CNC Verify that the green LED on and the PC may not be the HSSB board is on attached 7 4 Panel C Industrial Computer Hardware User s Manual May 2003 GFK 2251 Network Communications Conflicts on network IP Address not unique Change the IP address to a unique address Contact your system administrator if this or other settings need to be changed Printing Printer will not turn on Cables not connected properly Ensure that the cables are Printer power cord not plugged properly connected and that in the power cord is connected to the electrical outlet Printer will not print Printer is not turned on Turn on the printer Printer is not online Set the printer to online The device drivers for your Install the correct printer application are not installed drivers for your application in Windows Printer th
48. trial Computer Hardware User s Manual May 2003 GFK 2251 Network Interface The Panel C includes an autosensing 10 100 Ethernet adapter that provides a RJ 45 connector for shielded twisted pair cable Do not connect or disconnect to Ethernet port while power is applied to the industrial computer unless area is known to be non hazardous Figure 1 1 Ethernet port and side expansion slots GFK 2251 Chapter 1 Panel C Industrial Computer Features 1 5 1 6 Expansion Slots The Panel C industrial computer provides multiple expansion slots e One PCI slot e One shared expansion slot for either PCI or ISA All the expansion slots within the system use the standard PC card clamping system Do not connect or disconnect expansion cards or cables while power is applied to the unit unless area is known to be non hazardous Application Software Unit is available as a standalone product or bundled with a variety of GE Fanuc software titles GE Fanuc s Industrial Hardened Computers can be bundled with our award winning software offering an unbeatable combination of design flexibility power and reliability in a packaged hardware software solution The power of GE Fanuc s automation software along with the rugged NEMA 4 construction and extensive functionality of these units makes them ideal for the most demanding industrial applications A bundled solution from GE Fanuc takes the worry out of selecting technically compatible
49. ts Radiated Conducted CISPR 11 EN 55011 Industrial Scientific amp Medical Equipment Group 1 Class A CISPR 22 EN 55022 Information Technology Equipment Class A 47 CFR 15 referred to as FCC part 15 Radio Devices Class A Harmonics EN 61000 3 2 EMC IMMUNITY applies to CE Marked units Electrostatic Discharge EN 61000 4 2 8KV Air 4KV Contact RF Susceptibility EN 61000 4 3 10V ms m 80Mhz to 1000Mhz 80 AM 1kHz sine wave 10Vrms m 900 5Mhz 100 PM 200Hz square wave ENV 50204 Fast Transient Burst EN 61000 4 4 2KV AC Input Port Ralls Surge Withstand EN 61000 4 5 2KV 129 CM 1kV 2Q DM AC Input Port UN 1kV 2Q CM Signal Ports shielded ANSI C37 90A 2 5KV CM amp DM AC Input Port male 2 5KV CM Signal Ports shielded Conducted RE RF 10V mg 0 15 to 80Mhz 80 AM AC Input amp Signal Ports Input Dips P Variation EN 61000 4 11 AC Input Dips 30 amp 10096 Nominal 10ms AC Input Variation 10 Nominal 10s n Voltage Flicker EN 61000 3 3 Di 3 396 Dc lt 3 396 Dmax lt 4 0 Pst lt 1 0 AC Input Port GFK 2251 Appendix A Product Agency Approvals Standards and General Specifications A 3 Nonincendive Field Wiring Control Drawing DR00 Hazardous Classified Location Class l l t Division 2 Groups A B C and D Non hazardous Area l l USB Port PL6 Associated Nonincendive Field Wiring Apparatus Notes 1 Nonince
50. ual May 2003 GFK 2251 6 35 s a a in 13 86 ir ag P B 889588989688 Figure 3 1 Panel C Industrial Computer Dimensions Installing Panel Mounting Clips 1 Position the Front Panel in the cut out and fit the 10 retaining clips into the slots on the industrial computer To produce a good seal you must use all the clips 2 Screwin the tightening screws on each clip so that the clip is held snug To ensure a seal between the computer front panel and the mounting panel the clips must be tightened evenly Tighten each of the clips in turn a little at a time Torque setting must be within 2 6 to 4 4 in Ibs 0 29 to 0 50 newton meters GFK 2251 Chapter 3 Hardware Installation 3 3 Figure 3 2 Installing Retaining Clips GFK 2251 Panel C Industrial Computer Hardware User s Manual May 2003 3 4 Installing Expansion Cards Blanking Plates GFK 2251 The Panel C industrial computer provides multiple expansion slots e One PCI slot e One Shared ISA PCI slot Note f your card is a Legacy ISA type follow the instructions on page 3 6 then proceed with installation All the expansion slots within the system allow the card to be clamped into place using standard PC card clamping The top cover of the industrial computer must be removed in order to access the ISA and PCI bus cards Two thumb screws are used to secure the panel cover to the unit When the thumb screws are loosened the back plate will slid
51. x appears press Next gt The Users of This Computer dialog box appears 16 e f you wish to have the computer automatically log on with the administrator account select the User name pull down and choose Administrator Enter the password used in step 11 and press NEXT The computer will automatically log on when it starts up e f you wish to require a logon when the computer is restarted select Users must enter a user name and password to use this computer and press NEXT You will then be asked for a user name and password when the computer starts up Press Finish and the setup is complete Chapter 2 Powerup and Software Installation 2 3 Configuring the Industrial Computer to Run on a Microsoft Network Before configuring your Panel C computer for a network you should consult your network administrator Duplicate TCP IP addresses and duplicate computer names on the same network can cause network problems 1 Click the Start Icon then click Settings and Control Panel 2 Inthe Control panel window double click the Network icon The Network dialog box appears Hetwork Identification Services Protocols Adapters Bindings Windows uses the following information to identify your computer on the network ou may change the name for this computer and the workgroup or domain that it will appear in Computer M ame CONTOUR Workgroup WOREGROUP 3 On the Identification tab click Ch

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