GE Articulating Fiberscopes - NDT Brochure
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1. Quality control and service support Corrosion checks or rain checks are only two examples for the extensive use of video borescopes The extremely small diameters and the specific extensions such as extra working channels make it easy to use video borescopes in cases where you need to look into an object without disassembly There is a large range of applications for borescopes in production quality checks maintenance engineering and service shops Weld inspection Laser or MIG MAG welds Ultrasonic inspection of welded assembly parts increases safety and meets quality management requirements Spot weld inspection Ultrasonic inspection of spot welded parts replaces destructive test methods especially for inspection of high strength steel Inspection Technologies Oil amp Gas GE s Inspection Technologies addresses all major inspection needs for our oil and gas customers We strive to deliver high quality products that detect corrosion and inspect welds in a variety of situations and conditions while helping improve productivity Our leading edge inspection solutions boost productivity help you improve safety and solve your toughest oil and gas inspection challenges Subsea pipelines Our radiographic devices are often deployed by clients working subsea to assess the in service integrity of pipes and risers Re injection stations _ offshore Rotating e2. nate measuring machines especially when measuring complex parts with hid den or difficult to access surfaces such as high density of measurement points and fast capturing of the complete inter nal geometry of the object 3D metrology with CT CAD variance analysis Analytical X ray GE offers X ray diffraction XRD equip ment used to reveal material charac terization information in a variety of lab and production applications including residual stress analysis and determina tion of the orientation of single crystal materials XRD stress analyser with Meteor1D detector Inspection Technologies 15 Ultrasonic Testing UT Solutions Ultrasonic testing is a versatile non destructive evaluation method using high frequency sound beams to help detect internal discontinuities in a wide range of materials including metals plastics and composites It is widely used for testing welds forgings bars billets tubing and tanks for corrosion Flaw detection Flaw detection is a fast and accurate inspection method to evaluate internal product integrity Ultrasound penetrates deeply into materials searching for defects cracks delamination lack of bonding and other discontinuities A full range of portable flaw detectors is available including an upgradeable solution combining conventional flaw detection with phased array USM Go DMS Go portable ultrasonic flaw detector and thickness gage in one USM Vision is
3. RVI is a cost effective inspection technique used to capture real time views and images from inside voids such as tubes pipes machines engines and enclosed structures RVI can be a complementary technique to other NDT disciplines and is frequently used as the primary inspection method Video borescopes Menu Directed Inspection We offer an array of technologically advanced video borescopes from the most portable to the most capable all designed for ease of use while delivering video images of unsurpassed quality Menu Directed Inspection MDI is one the first software tools to standardize the inspection process in the NDT indus try An XLG3 or XL Go VideoProbe system operating MDI software helps guide inspectors through the inspection process intelligently auto generates reports and organizes inspection results decreasing reporting time up to 70 improving quality and increasing pro ductivity Distinguished by an intuitive patented joystick and one handed operation these systems feature integrated LCD video and a variety of imaging and measurement options Video borescopes like our XL Go are engineered for durability and available in many diameters and lengths Large gas turbine inspection with the XL Go VideoProbe 3D Phase Measurement Now available with the XLG3 Video Bore scope 3D Phase Measurement provides accurate 3 dimensional surface scans allowing measurement of all aspects of surface i
4. Inspection Technologies Regional Offices For local contact information please visit our website www geinspectiontechnologies com Americas United States 50 Industrial Park Road Lewistown PA 17044 1 866 243 2638 toll free 1 717 242 0327 Brazil Av Maria Coelho de Aguiar 215 Building C 6th floor Sdo Paulo SP 05804 900 55 113614 1840 Europe Germany Robert Bosch Strasse 3 50354 Huerth 49 2233 6010 Hungary East Gate Business Park Building F2 Forzi5l Hungary 36 27 565 000 Asia amp Middle East Singapore 31 Kaki Bukit Road 3 04 09 11 Techlink Singapore 417818 Tel 65 6213 5500 China 5F Building 1 No 1 Huatuo Road Zhangjiang High Tech Park Shanghai 201203 86 800 915 9966 toll free 86 0 21 3877 7888 United Arab Emirates 11th Floor City Tower 2 P O Box 11549 Sheikh Zayed Road Dubai 971 43131234 India Technosoft Knowledge Gateway 2nd Floor Plot No B 14 Road No 1 Near MIDC Bldg Wagle Estate Near Mulund Check Naka Thane West 400 604 9122 40793105 GE s Inspection Technologies has sales and service offices all over the world Below are some of our locations Visit www geinspectiontechnologies com email geit info ge com for a complete listing e Buenos Aires Argentina e East Perth Australia e Berchem Belgium e Airdrie Alberta Canada e Montreal Quebec Canada Toronto Ontario Canada Prague Czech Republic www gei
5. Solutions enable power generation customers to maximize efficiency minimize downtime enhance productivity and help ensure safety with unyielding integrity Regional Offices Meeting or exceeding needs In keeping pace with new composite materials and changing maintenance requirements of the aerospace industry we are developing products and new techniques that enable more reliable and efficient inspections Whether your business is aircraft engine parts production composite airframe manufacturing or full aircraft maintenance we have the knowledge and experience to help prolong asset life without sacrificing productivity Adding value We offer a wide range of inspection solutions in every step of the value chain from semi finished products rods bars billets up to the final assembling of vehicles and trains We provide the transportation industry with world class inspection solutions that help build vehicles more efficiently reducing scrap and process costs Better tools for enhanced decision making Our Rhythm data management software is a unique software platform that sets our inspection solutions apart from the rest Once data Is captured it can be ana lyzed and reviewed assisting in better and faster decisions in the field and in the office Rhythm generates reports automatically and stores data with notations for future historical comparison Rhythm enables secure quick and easy storage and retrieval of inspection images and
6. a total weld inspection solution for pipework fabrication 16 Inspection Technologies Hardness testing An extensive range of portable instruments provide on site hardness testing in different scales with applications ranging from thin coatings to large and heavy cast components DynaPocket hardness tester Transducers and solutions GE offers more than 4 000 standard transducers including contact immersion angle beam and single multi element probes for virtually all flaw and thickness inspection applications Standard and phased array probes are available for North American and European specifications Ultrasonic transducers Thickness gaging These useful and productive tools are designed to help improve safety and ensure reliability of equipment and material subject to corrosion or erosion DMS5E ultrasonic thickness gaging of pipes Corrosion monitoring sensors Sensors continuously monitor wall thickness of oil amp gas high temperature pipelines while providing frequent and reliable information for decision making a a TRE PP BR PE Rightrax permanently installed sensor on oil amp gas pipe section Testing machines Complete turnkey ultrasonic inspection systems support both on line and off line applications in the manufacturing process as well as mobile systems for field applications These testing machines are designed to provide the fastest inspection times for maximum throughpu
7. and calibration services Our global team utilizes proven analytical tools to quickly repair or calibrate your equipment to ensure its availability On site calibration is available and can be done to your specifications Traceable calibration certificates are available as well Preventive maintenance Periodic maintenance if neglected could result in unnecessary production outages GE can show you how to avoid unnecessary downtime with a comprehensive set of component inspections and sub system tests tailored to the design specifications of your equipment We can schedule our services to meet your needs and the specific needs of your equipment Spare parts As one of the leading manufacturers of NDT test equipment GE is able to support the performance of your equipment by offering genuine spare parts as supplements to your parts inventory or as required to maintain your equipment The utilization of global warehouses and parts centers provides quick delivery to your location Applications centers Our Application Centers bring together worldwide knowledge and experience to help our customers quickly solve their application challenges Our engineers technicians and specialists possess a broad knowledge encompassing many NDT technologies and many industry segments to develop specialized inspection solutions NDT training and on line programs Our training organization based in the United States and Europe offers class
8. data This user friendly software stores data in one central location that can be accessed securely by remote users when neces sary Rhythm is used in many inspection applications across all our key segments Inspection Technologies 1 Aerospace Whether your business is aircraft engine part production composite airframe manufacturing or full aircraft maintenance the GE s Inspection Technologies aerospace team will support your process with nondestructive testing and inspection solutions that match worldwide OEM specifications and help you reach your productivity goals Aluminum parts inspection Our ultrasonic thickness gauges provide high precision thickness readings on large and complex aluminum panels Accurate readings can be achieved from a single sided scan Corrosion on aluminum multi layer panels Our complete line of eddy current systems perform inspection of multi layer panels in less time and with more interrogation of the panel resulting in more thorough inspection results Fuel nozzle combustion chamber and turbine blades We have a complete line of remote visual inspection products to inspect internal engine components to help ensure efficient and reliable operation We can also perform 3 computed tomography ins ss on turbine blades and fuel a ll Aircraft wheel inspection Our eddy current systems rapidly and reliably inspect aircraft wheels for fatigue cracks These easy to use systems do not tie operato
9. portfolio including film digitiz ers computed radiography scanners automated digital detection solutions 3D computed tomography systems and more c aa nann ss 2D radiography image of turbine blade ett a Computed Radiography CR Our wide range of CR scanners imaging plates and software solutions provide an overall imaging solution to our custom ers In addition we offer proprietary high performing CR imaging plates for a wide range of NDT applications CR Flex computed radiography scanner Digital Detector Arrays GE ultilizes a variety of digital detector arrays to ensure optimal image quality and throughput for each application We have the unique advantage of designing and manufacturing detectors internally allowing us to influence every stage of the process to provide a solution tailored specifically for industrial applications Detector array installed in a testing machine Integrated Systems GE offers complete turnkey X ray inspec tion systems based on 2D x ray and 3D computed tomography for inline ap plications in the manufacturing process as well as laboratory installed systems These testing machines are designed to provide fast inspection times for maxi mum throughput Many applications can optimize pro ductivity by adding automation through robotics or other material handling de vices Software tools such as automatic or assisted defect recognition can be added
10. time geometry of an object on both the surface and internally This technology reduces development time during R amp D and Our ultrasonic inspection systems inspect bar and hot processed pipe including detection of inner and outer flaws as well as full dimension measurement widely used in the transportation segment Depending on the production process porosity and inclusions can cause safety critical and expensive part failures Failures can be detected using in line and fully automatic x ray combines measurement and inspection solutions within production Steel and plate We design and build large scale automated ultrasonic testing and inspection systems for heavy plate testing for online and offline applications These systems consist of the complete test mechanism and test electronics extended by automated evaluation software and web modem based remote servicing Q e Q ens soo A A OF F ine Wheel and axle Ultrasonic and multi channel phased Rail array testing systems are used to inspect wheel set axles for cracks in passenger Our testing machines are designed and cargo carrying cars to detect imperfections and flaws in rail welds Using ultrasonics flaws perpendicular to the rail surface such as lack of fusion and porosity across the entire height of the weld can be easily detected Rail wheel new and re profiled An ultrasonic phased array railroad wheel inspection system is a c
11. GE Measurement amp Control Inspection Technologies Many modalities More confidence Better decisions GE Measurement amp Control Many modalities More confidence Better decisions GE s Inspection Technologies business part of GE Measurement amp Control partners with you to meet your non destructive testing needs We provide a full suite of non destructive testing NDT solutions including radiography computed tomography remote visual inspection ultrasound Electromagnetic hardness testing and metrology Combined with our Rhythm software platform GE is your ultimate provider of productivity solutions supplying accurate and reliable inspection data that can be shared seamlessly with your colleagues and customers around the world Rapid advancements in digitization software development and imaging capabilities continue to provide improvements within the fields of non destructive testing and inspection Often derived from the medical community both 2D and 3D imaging can solve or trend complex issues in the areas of component life extension fitness for service design optimization quality control or root cause failure analysis High resolution imaging has become practical cost effective and can save critical time when properly applied to real world applications GE s Inspection Technologies is a world leader in providing advanced non destructive imaging using the electromagnet
12. al inspection of switches helps Conaition pased inspection origa in the Proper operation of these crucial components is remote visual inspection Regular inspection for cracks and defects ensure compliant and safe operation of nacelle decreases the likelinood of catastrophic failure essential for efficient operation of a power plant Each help ensure safe operation and help prevent loss of structural integrity the substation Digital Radiography allows and enables scheduling of repairs and preventative machine is inspected internally and externally for of the vessel for condition based maintenance of maintenance Our easy to use remote visual Inspection fitness for service Our menu directed remote visual gas insulated switches systems require no special training while producing inspection and eddy current systems can detect more uniform inspection results defects and cracks that cause leaks Nuclear fuel and fuel rods Ultrasonics eddy current and radiography are commonly used in the manufacturing environment to test rods for ovality to ensure the rods fit into a fuel cluster A fuel assembly that does not fit precisely as designed can cause long and unacceptable delays in a plant maintenance outage 8 Inspection Technologies Inspection Technologies 9 Government Infrastructure amp Public Safety At the federal state and local or municipal levels we provide governments with technology and tools to help maintain vast infrastructure and hi
13. aw materials quality control of finished products and for main tenance inspections Apollo Electromagnetic EM System Apollo is a multi channel multi fre quency Electromagnetic instrument for inspection of heat exchanger tubing It supports industry standard Electromag netic ET and remote field RFT tubing probes as well as surface scanning ar rays for wide area Inspection Apollo Electromagnetic inspection system includes data acquisition and analysis software tools for rapid instru ment setup and result interpretation Conductivity measurement Accurate and repeatable checking of non ferrous metals for identity grade and material conditions We offer portable lightweight and rugged instruments with digital displays AutoSigma 3000 electrical conductivity meter Portable instruments A range of portable and rugged instruments provides high and low frequency inspections for defect detection conductivity and coating thickness measurement including dual frequency inspection and dynamic rotating drive capabilities Aircraft inspection with the Phasec 3 series flaw detectors Eddy Current Array Our eddy current array flaw detectors are designed for high frequency surface inspection to low frequency sub surface inspection Portable and lightweight our detectors offer full phase functionality including conductivity measurement with easy to read output for better signal interpretation Eddy curren
14. ction and sizing Our Rightrax monitoring system perma nently installs on suspect areas to alarm you of trouble spots before a failure can occur Rotating equipment We offer the broadest selection of NDT modalities including Electromagnetic arrays 3 D volumetric CT advanced menu directed RVI and Rhythm software for inspection data trending and archiving of gas and steam turbines compressors pumps and electrical generators Heat exchanger Nuclear steam generators condensers feed water heaters air conditioning chillers and other balance of plant heat exchang ers experience degradation over long term use GE can assist you in diagnosing almost any heat exchanger problem with our wide inspection capabilities Composites Whether for airframe components on mili tary or commercial aircraft large rotating blades on aircraft engines and windmills or piping systems GE has developed signifi cant expertise for enhancing the inspection process with composite materials Inspection Technologies Flanged face corrosion using ultrasonics Flange face corrosion is a big problem for refineries and chemical plants Our cus tom ultra narrow phased array ultrasonic transducers combined with custom soft ware templates tailored to specific flange geometries can significantly increase inspection productivity speed and prob ability of detection in this tough field envi ronment Electromagnetic tes
15. dustrial radiographic film from Agfa No object is too large or too small as film can be tailored to meet specific needs Oil amp gas weld inspection using film We are committed to continuously in vesting in R amp D to deliver solutions to sat isfy our customer s needs The introduc tion of Structurix ECO Film System meets the demand to lessen cost and envi ronmental impact by lowering chemical consumption increasing film throughput and reducing energy usage Our film systems are compliant with in dustrial film system classification stand ards such as BAM All of our products are backed by our extensive worldwide distribution and service network ensur ing fast delivery and comprehensive technical support 14 Inspection Technologies Industrial X ray tubes and generators 160 300kV portables and 160 450kV stationary equipment with directional or panoramic tubes and different combinations of focal spot sizes provide the appropriate X ray source to meet your specific requirements In addition we offer a complete line of micro and nano focus X ray generators and tubes Inspection of ship assemblies using industrial X ray Digital Radiography As technology continues to advance digital radiography solutions replace many traditional film applications offer ing distinct advantages such as fewer consumables shorter exposure and processing times as well as being more environmentally friendly We offer a broad
16. e offer a comprehensive range of industrial radiographic equipment and techniques from film to digital analytical to metrology and X ray generators to integrated test machines including 3D computed tomography We will work with you to identify the most appropriate solution to ensure optimum technique performance speed and economy for your application See more details on page 14 amp 15 Software Solutions We offer advanced and user friendly software that improves productivity by enabling you to make smarter and quicker decisions in the field and in the office We offer software for all NDT applications and testing methods including software for data input analysis image review reporting data management remote collaboration and storage Browse our software offerings to learn more See more details on page 19 Ultrasonics We offer ultrasonic testing equipment testing machines instrumentation transducers and software for industrial applications requiring internal defect detection and sizing Our non destructive ultrasonic testing solutions will meet the critical requirements of your application and deliver productivity and quality See more details on page 16 amp 17 Electromagnetic EM Testing Solutions Electromagnetic is a fast accurate cost effective electro magnetic NDT method for detection of surface or near surface flaws and for heat treatment verification It is used for the inspection of r
17. ensure weld quality GE provides a full suite of radiography and ultrasonic systems for high quality weld inspection Compression stations Rotating equipment requires regular non intrusive inspections to ensure the safe working of the machines GE provides a comprehensive suite of remote visual inspection and eddy current systems and unique software tools to provide improved quality of inspections and immediate reporting E OR LNG Transportation Se a Ni BAAT NN E RSS AA D Transmission pipeline X From upstream through downstream we iag have a range of testing and inspection products for transmission pipelines In the pipe mill we provide testing machines to iA D a i h gt n _d ensure material and weld quality In the s i f construction phase we provide automated E Ls A a ultrasonic and portable X ray and digital Electric Power f film solutions For in service inspection oe aoa T we offer continuous monitoring portable ww ultrasonic and remote visual inspection devices R ee geo UN oer TT NNA TT ee ele Pl jo S TT Re gasification FX Co nsumers Manufacturing We design manufacture and support a full range of testing machines for plate billet bar and pipe inspection using ultrasonic and x ray technology Petrochemical Nondestructive testing and inspection are a critical part of maintenance and process management to optimize the
18. ghly specialized security needs GE s Inspection Technologies offers a wide spectrum of capabilities in the area of advanced nondestructive imaging to help governments identify and quantify problems early Our applications experience includes a wide range of government assets from borders to buildings and bridges to bio tech research High tech research Our computed tomography delivers precise information about the integrity shape and geometry of an object on both the surface and internally This technology reduces development time during R amp D and combines measurement and inspection solutions within production Military hardware Gun barrels cannons and mortar tubes are routinely inspected both pre service and after repeated use in the field using remote visual inspection digital x ray eddy current and phased array ultrasound Other valuable military weapon systems including tanks body armor artillery and weapons can be inspected and analyzed for integrity and fitness for service 2D and 3D micro focus X ray is used to inspect high reliability electronics associated with space flight advanced weapons and targeting systems Border crossing Portable x ray modified low frequency ultrasound and remote visual equipment are used routinely at border crossings and security check points to locate contraband or other illegal smuggling The war on drugs money laundering and terrorism is being fought using these advanced imaging
19. gularly current and ultrasonic systems blades and eae ate eee ae ge oe inspected for corrosion weld defects and gas dovetails found in rotating machines such Meg pee f y m PO L K accumulation using ultrasonics remote visual as turbines and generators are inspected A ae f x ie a nay F l A a 4 inspection and direct radiography systems These same for cracks and defects to minimize i He as a a Soe eng technologies are also used to inspect pipes welds and downtime and possible injury le arama current systems are use or near surface defect detection vessel components to help ensure integrity Nuclear submarines To help ensure maximum safety of a submarine crew numerous nondestructive tests are carried out to verify quality of the vessel girth welds steam generator system primary and secondary piping and reactor vessels The submarine environment demands use of all nondestructive technologies to help ensure safety Blade manufacturing for wind energy lt Throughout the steps of the lade manufacturing process ultrasonic technology is used to test composite material for delaminations and defective layering to ensure ality The bondin i of portions of the blade to other and support structures is also monitored Transmission and distribution Wind generation Reactor vessel Feed water heaters condensers and heat exchangers High pressure boilers and vessels are kept operating safely using Remote visu
20. h quality scan results We also have automatic composite inspection systems for defect detection in fuselage and blades Material research Extremely high resolution CT for development and 3D characterization of new materials Dove tail slot inspection in engine disks Eddy current systems enable faster and more accurate inspection of engine disk dove tail slots to locate potential cracks Electronic components Microfocus X ray technology for failure analysis and quality assurance in electronic components Cost intensive recalls in the aero industry are often caused by electronic failures More and more aerospace components include electronics with corresponding inspection tasks such as solder joint defects and PCB quality bond wire integrity and moldings Quality test of the blades during manufacturing or after repair Computed radiography and digital radiography are used to inspect blades for flaws One imaging plate is used for multiple X ray images that are stored in digital format Unlike film equipment images can be evaluated and shared quickly without chemicals or time consuming processing CT allows failure analysis as well as precise 3D measurements e g wall thickness Inspection Technologies Metals amp Transportation We provide the transportation industry with world class inspection solutions that boost productivity and quality based on our ability to understand industry dynamics and apply advanced technolog
21. ic gamma and X ray ultrasonic and visible energy spectrum We have enormous depth and breadth of know how that can be applied to your needs Our applications cover a wide range of industries e aerospace metals amp castings oil amp gas e power generation e transportation Read on to learn more about GE s solutions in these industries and how we can help meet your most challenging inspection needs www geinspectiontechnologies com On our cover Remote visual image of auger dryer system Phased array weld image 3D pore analysis in a cast aluminum part Electromagnetic image of aircraft fuselage 3D pore analysis metrology and reverse engineering in an aluminum casting 2D X ray image of steering column X ray Image of engine carburetor Remote visual image of damaged turbine blade 12 Phased array TopView image of flaws in a pipe 1 0 Remote visual image of wind turbine gearbox 11 Electromagnetic array image of stress corrosion cracking on pipe 12 NanoCT image of CSP solder joints OODE R a 10 lik elle 4 Advanced non destructive imaging GE s Inspection Technologies is dedicated to providing high quality products and services for the oil amp gas power aerospace and transportation industries Our inspection solutions including advanced imaging capabilities and powerful software tools offer high quality data rich images so customers can make faster and better informed decisions to protect asset health he
22. ies Our solutions are used in every step from semi finished products rods bars billets up to final assembly The product range includes dedicated manual or automatic in line solutions based on all major nondestructive testing and inspection methods Research and development Our computed tomography delivers Rotational tube tester for bar and pipe precise information about the shape and EP Aluminum cast wheels Aluminum wheels need to be inspected since they are classified as safety parts These parts are inspected using fully automatic in line with X ray inspection cabinets Our turn key solution is designed for high throughput and automatic part identification e Aluminum cast drive train and engine parts Due to weight reduction aluminum cast parts are Menu directed inspection MDI storing and managing images We offer MDI for rail and in service inspection and Rhythm with digital X ray for blade manufacturing and casting houses Rhythm software stores and manages inspection results for auditing and historical tracking capability Metrology of complex objects 3D metrology with precision CT is the only technique that can measure the interior of a complex object nondestructively Rotating water path to inspect bar and tube The use of phased array probes enables a compact test system without rotating parts Our test system is adjusted to different diameters by stored parameter sets enabling a short changeover
23. l issues concerning structural health of assets such as tanks vessels piping heat exchangers and hot cells Our ultrasonics 2D and 3 D radiographic eddy current and remote visual tools play a critical role in condition assessment Inspection Technologies 11 Inspection products that deliver GE s Inspection Technologies offers the most comprehensive selection of testing amp inspection capabilities and other products for many industry applications Our strength lies in the use of field experience and customer feedback to build the most productive NDT products in the market Electromagnetic We offer a complete range of instruments testing machines and probes for industrial applications requiring surface and sub surface crack detection and metal sorting Our non destructive Electromagnetic testing equipment and solutions meet the critical requirements of your application and deliver productivity and quality See more details on page 13 Remote Visual We offer a comprehensive selection of remote viewing equipment from basic borescopes and fiberscopes to measurement capable digital video borescopes pan tilt zoom camera systems and robotic crawler systems We have the right visual inspection equipment for your needs for any industry Our systems are portable and ruggedly built to survive the rigors of industrial environments See more details on page 18 datatrranagement 12 Inspection Technologies Radiography W
24. lp ensure safety quality and boost productivity High quality inspection results Used in hundreds of applications across the oil amp gas industry our non destructive In this brochure inspecting boilers condensers gas turbines or pipelines our products can help Segment Overviews testing products deliver high quality inspection results Whether you re protect your assets against corrosion leakage and extend the life of your plant Aerospace Metals amp Transportation Oil amp Gas Power Generation Government Even in the harshest environments our leading edge inspection solutions boost productivity and improve safety for our customers based on our ability to understand your needs and commercialize advanced inspection technologies Improving efficiency Product Lines The power industry is continually challenged to improve efficiency runtime and out Introduction put We help you meet those challenges by providing solutions for key power gen Electromagnetic Testing EM Radiographic Testing RT Ultrasonic Testing UT Remote Visual Inspection RVI turbine and electrical generators to pipes and vessels and reactor internals Our Software Solutions eration applications in fossil nuclear and renewable energy markets Applications range from Balance of Plant BOP components steam generators reliable advanced technology based inspection solutions and support services Applications Engineering amp Support n m a Service
25. ndications Inspectors can view and measure a defect using a single probe tip eliminating the extra steps required to back out change the tip and then relocate the defect In effect the 3D Phase Measurement provides accurate measurement on demand while simplifying the inspection process Profile View is a cross section view of a portion of the surface With Profile View the inspector can rotate and zoom to get a more accurate view of the defect The ability to better visualize the shape and characteristics of an indication allows for well informed decision of serviceability of the asset S L j B r n a E oaa aira j i der ie i n G jaat i Di a efie pill pip i P r babe a m ae ee TL i Sample inspection Menu Directed Inspection list selection screen StereoProbe area measurement screen shot from XLG3 VideoProbe 18 Inspection Technologies Pan Tilt Zoom PTZ cameras GE has a full range of rugged industrial PTZ cameras for remote viewing in large areas They feature three interchange able zoom camera head diameters with high intensity lighting pan and tilt mechanisms and industrial waterproof packaging for protection from extreme environments Inspecting chemical plant vessel with Ca Zoom PTZ inspection system Rigid borescopes Detect irregularities in castings ensure the structural integrity of an aircraft engine or take a quick look in an applica tion with straight line access n
26. ning Inspection is a critical aspect of maintenance and process management to help enable the safe and optimized operation of an oil refinery We provide inspection technologies for high temperature corrosion monitoring of critical locations and piping vessel and rotating plant inspections using ultrasonics remote visual inspection eddy current digital radiography and X ray 6 Inspection Technologies Storage Transmission Image Management Software Rhythm Used widely in the oil and gas industry Rhythm is a multi modal inspection software platform incorporating digital radiography phased array ultrasound remote visual inspection and eddy current Rhythm encompasses the image management tools required to help provide asset assurance through proprietary tools such as the wall thickness measurement tool for digital radiography menu directed inspections for remote visual and a complete archive and web access suite for long term data management and retrieval Rhythm is 100 DICONDE compliant the industry standard for inspection data protocols Liquefied Natural Gas LNG liquefaction Rotating equipment requires regular non intrusive inspections to help ensure the safe working of the machines GE provides a comprehensive suite of remote visual and eddy current systems and unique software tools to provide improved quality of inspections and immediate reporting For new LNG projects a large number of welds need to be inspected to
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28. ost effective solution for the inspection of new and re profiled rail wheels This system eliminates costly mechanical wheel handling equipment and assures complete coverage 4 Inspection Technologies inspection systems to provide process feedback Residual stress in critical engine parts Our analytical X ray systems perform residual stress analysis to help provide a high level of quality on supplied products and final products The fields of application x ray residual stress analysis include series production monitoring development and optimization of components as well as damage analysis for supplier evaluation integrity and moldings _ Electronic components _ Microfocus X ray technology for failure analysis and quality assurance in electronic car components Cost intensive recalls in the auto industry are often caused by electronic failures More and more automotive components include electronics with corresponding inspection tasks such as solder joint _ defects and PCB quality bo wire Quality test of the blades during manufacturing Computed radiography and digital radiography are used to inspect blades for flaws One imaging plate is used for multiple X ray images that are stored in digital format Unlike film equipment images can be evaluated and shared quickly without chemicals and time consuming processing CT allows failure analysis as well as precise 3D measurements e g wall thickness
29. othing gets by the exceptional clarity and high precision optics of our rigid borescopes Our scopes are very durable with all metal construction and a triple tube shaft design built to withstand harsh environments Flexible fiberscopes Our line of fiberscopes range from 8 0 mm to 1 5 mm diameter for fast access in the smallest areas Featur ing high resolution image bundles and durable tungsten jacket construction these simple inspection devices provide a window into otherwise inaccessible locations Software Solutions GE s Inspection Technologies business provides the tools to take you from data to decision Our advanced software solutions assists you with collecting high quality data for subsequent review and analysis in field and factory manufacturing applications to make critical decisions Our software covers all NDT applications and testing methods including software for data input analysis image review reporting data management remote collaboration and storage Rhythm Software Suite Our Rhythm intelligent software platform along with image enhancement amp measurement tools can help you integrate NDT data amp images with other relevant information The Rhythm suite is a user friendly software tools that offers advanced image review tools and data management for all remote visual inspection ultrasonic X ray including computed radiography digital radiography and film digitization and electromagnetic tes
30. ptimization For example our easy to use specialized software packages for ultrasonic testing inspection manage part scanning ultrasonic signal acquisition and provide imaging tools for off line analysis In addition we offer 3D rendering software to help identify and size defects and for 3D metrology Inspection Technologies 19 Applications Engineering amp Support GE s Inspection Technologies has enormous breadth and depth of experience in the application of non destructive testing technologies to real world challenges Our legacy brands date back over 100 years of NDT history We have solved ten s of thousands of applications ranging from broad based generic to highly customized and even unusual applications As your partner for NDT solutions we can provide a wide experience and broad product software offering you the best solution to your challenges increasing your productivity and improving your bottom line Please refer to our application specific web pages and informational brochures for more information Big 5 Applications Customization Welds GE has conventional and phased array UT including test machines film and digital radiography Electromagnetic and remote visual technologies for new build in service or life extension engineering of welds Corrosion GE offers simple hand held digital UT thick ness gages digital and phased array UT flaw detectors and X ray products for cor rosion and erosion dete
31. quipment requires regular non Production intrusive inspections to help ensure the safe working of the machines We provide a comprehensive suite of remote visual inspection eddy current ultrasonic systems and unique software tools to provide improved quality of inspections and immediate reporting SS Offshore and land based production ae bs Asset integrity management and asset life WY lA a extensions require inspection to provide ip fer assurance of component integrity and regulatory compliance We have a complete portfolio of inspection technologies including continuous erosion corrosion monitoring with installed sensors remote visual inspection ee digital radiography ultrasonic thickness gauges and flaw detectors X ray technology and eddy current to inspect pipes vessels and parts of a rotating plant sO Pipeline Land Based Production iq Distribution Liquid Storage Reservoir engineering With high resolution CT the spatial distribution of the pore network in a drilling core can be visualized and analyzed Clear knowledge of such a pore system is of utmost importance in the field of reservoir engineering Liquid storage Storage tanks require inspection to help ensure they operate safely and within the regulatory standards We have tools for large area remote visual inspection and ultrasound technology for checking remaining wall thickness and weld quality Refi
32. room instruction on site training and on line courses for digital and film radiography ultrasonic remote visual inspection and electromagnetic Level I and Il and product training is available for all NDT modalities as is customized instruction If you cannot travel to our training schools we bring them to you We offer global on line training programs for convenient learning at your own pace Visit our website for the latest details about Inspection Academy including a variety of e learning options On site remote visual inspection service Our staff of experienced remote imaging specialists equipped with the latest remote visual inspection equipment is available around the clock They can assist during planned and unplanned outages preventive maintenance emergency services or with state or federal compliance issues Service agreements Control your equipment costs reduce operational risks and help ensure performance with a custom service agreement Regardless if you own a single portable instrument or numerous advanced testing machines we can design a service program that locks in your long term service costs Equipment rental Our rental program allows customers temporary access to needed equipment on a temporary basis We offer ultrasonic Electromagnetic radiography and remote visual inspection equipment for rental Commercial arrangements are available for daily weekly monthly or yearly equipment needs
33. rs down to lengthy inspections leaving them free to get on with other work Setup and operation is so easy that extensive training is not required and the operator does not need to be an eddy current expert Conductivity measurement on aluminum parts Foreign object detection and sealing check in During aircraft operation some aluminum parts wing fuel tank can be heated to unacceptable levels changing the Remote visual inspection with our unique aluminum conductivity Our handheld conductivity articulation system is used to check seals inside meter measures the conductivity of aluminum parts the tank Inspections are also performed to locate and remove foreign objects from inside the plane wings 2 Inspection Technologies Menu directed inspection MDI and archiving X ray digital images MDI for engines improves reporting and data sharing Our DICONDE compliant Rhythm software enables manufacturers to easily share and archive radiography images with remote experts OEMs and supplier locations Similarly ultrasonic and eddy current images from airframe inspection can be easily archived in one central location with secure remote access from the field or the office Rhythm software offers one platform for all your nondestuctive data Thick aluminum or titanium part testing Aluminum parts are tested for fatigue cracks using multi element ultrasonic beams that perform inspections in less time with better penetration delivering hig
34. safe operation of a petrochemical facility Our solutions offer corrosion monitoring of critical locations and piping vessel and rotating plant inspections using ultrasonics remote visual inspection eddy current digital radiography and X ray Inspection Technologies Power Generation Image and data sharing Rhythm software ties all inspected components of the plant into one data file and helps plant operators plan maintenance rather than react to forced outages DICONDE compliant this software platform is compatible with our digital radiography phased We provide nondestructive inspection products and solutions for key power generation applications eae array ultrasound remote visual inspection and eddy current technologies Rhythm including those for fossil nuclear renewable energy markets transmission and distribution Our encompasses the image management tools that help ensure thorough inspection results reliable advanced technology inspection solutions and support services enable power generation and rapid data sharing customers to help maximize efficiency minimize downtime and enhance productivity with unyielding integrity Manufacturing power plant components The very low tolerance for manufacturing defects or foreign matter inclusions in large forgings such Turbines and generators Primary and secondary piping Using our remote visual inspection eddy rei ak ane o 4 To prevent leakage and failures piping is re
35. t surface and subsurface inspection for flaw detection in metals Probes We supply a wide range of standard Electromagnetic probes and coils for our Electromagnetic instruments We also offer ID tubing probes for heat exchang er inspection in refineries petro chemi cal plants and power utilities ID probes for balance of plant ferritic and non ferritic heat exchanger tubing inspection Aircraft Wheel Inspection Our Wheelscan system ensures scanning coverage improves inspection accuracy and repeatability and provides full documentation of setup parameters and test results Aircraft wheel inspection with WheelScan 5 Inspection Technologies 13 Radiographic Testing RT Solutions Radiography is widely regarded as one of the most reliable and proven non destructive testing methods It offers unique benefits such as revealing changes in thickness internal and external defects interior assembly details and more We offer conventional film radiography digital technologies portable and stationary X ray sources integrated inline systems 3D computed tomography metrology solutions and analytical X ray diffraction systems Film radiography Traditional X ray methods require the use of film GE offers one of the most comprehensive ranges of radiographic films processing equipment and chemi cals perfectly matched to ensure opti mum performance We are the exclusive supplier of the world renowned Structurix In
36. t to cover the complete product range and to meet major international testing standards Depending on the test task all ultrasonic technologies from single probe to multiple channel and multi probe phased array are applied All in line testing machines have an interface to the material handling devices and to the customer s computer network Testing results are evaluated in real time documented in different formats and allow further processing Instrumentation From single channel instruments for precision immersion tank applications to multi channel and phased array instruments for demanding high production environments we offer a wide range of system level ultrasonic instrumentation for virtually every industrial application including precision inspection of critical aircraft engine parts automotive components and high speed in line profile pipe and weld inspection All systems instruments provide a variety of I O including TTL and analog outputs and test data release functions to interface with existing customer equipment Software development kits are also available to build custom interfaces from the instrument and your application software ak T z Epen Tks Hh baat k i ep pee SNUP ultrasonic pipe testing system GRP ultrasonic tube and pipe testing system ROTA ultrasonic bar tube and pipe testing system Multi channel ultrasonic instrumentation Inspection Technologies 17 Remote Visual Inspection RVI Solutions
37. technologies 10 Inspection Technologies Port and airport security Highly portable fast and easy to use digital X ray equipment is used at airports to interrogate suspect packages RVI equipment can be used to look into cavities and tankage on boats ships and packages at their port of entry for contraband detection and other illegal smuggling activities Highways bridges and tunnels Both for new construction and for aging infrastructure safety critical structures monuments and signage can be field inspected for condition Heat exchangers chillers boilers HVAC and back up power generation are inspected with ultrasound eddy current remote visual and X ray for integrity and reliability to help meet government s 24x7 availability and national security needs Security For over 20 years now our RVI equipment has been used by federal and state governments including police SWAT teams and bomb squads to perform specialized inspections and surveillance in hard to access areas Our portable and easy to use videoprobe equipment helps keep government officials safe whether at home or when traveling around the world Similarly intelligence agencies use our equipment to help collect information necessary to prevent or prosecute criminal or terrorist activity Nuclear waste storage and decommissioning Cold war legacy sites and nuclear fuel storage or recycling facilities are dealing with a very wide range of technica
38. ting methods Its advanced data sharing capabilities allow significant improvements in productivity and help enable faster identification of quality problems leading to reduced production defects and or better in service asset management Rhythm Review screen The Rhythm platform is based on Digital Imaging Communication of Non destructive Evaluation DICONDE providing the ability to have multiple modalities in one platform operating in an industry standard non proprietary data format Remote experts Level 1i It Guatomers Ti Enginering TEE mer Arched imtos Quality contred Cvereos porinerd DEM On site inspection Repert Menu Directed Inspection MDI Menu Directed Inspection MDI is one of the first software tools to standardize the inspection process in the NDT industry An XL Go or XLG3 VideoProbe system operating MDI software helps guide inspectors through the inspection process intelligently auto generates a report and organizes inspection results saving time improving quality and increasing productivity Application Specific Software We offer application specific software to enhance defect detection For example our automatic defect recognition ADR provides unattended or redundant X ray inspection of light metal castings This software can be used with different X ray detectors such as flat panels or image intensifiers and is also available for off line result analysis and o
39. ting of turbine dovetails Electromagnetic array probes and MC MF instrumentation designed specifically for 3 D geometry of turbine blade rotor dovetail joints can significantly increase probability of detec tion while improving inspection productivity and documentation Secondary side via RVI Secondary side nuclear steam generator heat exchanger inspections are aided by this custom designed 2 7 mm 0 106 wide video borescope With image resolution 15X better than traditional fiber optic systems inspection data is easier to interpret facili tating better informed decision making for tube sheet or support plate cleaning and loose parts retrieval activities Metrology with Computed Tomography Volumetric Computed Tomography 3D CT is used in conjunction with advanced man ufacturing techniques for both inspection and metrology needs GE offers customized solutions including low volume proof of principal product inspection services to validate the test technique Service Solutions GE s Inspection Technologies provides a wide array of service solutions across multiple modalities and industries From equipment repair spare parts product calibration on site remote visual inspection equipment rental training custom service agreements and preventative maintenance we have the correct service solution to help keep your inspection operations up and running Repair and calibration We provide a full lineup of equipment repair
40. to minimize errors and maximize productivity x cube is a highly versatile 160 225 KV inspection sys tem Electronics The reliability of electronic assemblies strongly depends on solder joint quality Even if they are not directly visible they can easily be automatically inspected by advanced micro focus and nano focus x ray systems Detail detectabilities in the submicron range ensure detecting hidden defects in electronic packages 2D X ray inspection open BGA joint 3D Computed Tomography 2D X ray inspection and 3D computed tomography complement each other and when combined are a very useful inspection tool for a wide range of indus trial aualitv assurance inspection tasks Phoenix vitome x L 450 3D computed tomography inspec tion system Traditionally X ray testing reveals defects in castings including gas holes shrinkages foreign materials and discontinuities without destroying the object Computed tomography provides another important advantage it shows the exact location of the defect inside the sample The 3D data allows quantita tive defect analysis of the sample This provides information on size volume and density of inclusions and cavities CT im ages are also richer in contrast there fore revealing even smaller defects Automatic pore analysis of a casting Metrology High precision 3D metrology with com puted tomography offers considerable advantages over conventional coordi
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