GBC 620OS User's Manual
Contents
1. e Continue holding down LOADING until the first sheet enters the Burst Rollers while feeding additional sheets e Once the first sheet exits the Burst Rollers release LOADING STEP 7 e Verify that the Threading Card and images are traveling over the Decurling Bar Figure 7 Monitor the amount of curl of the finished laminated images Adjust the Decurling Bar Knob to increase or decrease the amount of curl desired e Press START e When the green LED is illuminated place another image onto the Feed Belts and guide it into the Feed Gate The Feed Gate will automatically activate according to sheet size and open allowing the image to be entered into the nip e When the green LED is illuminated place another image onto the Feed Belts and guide it into the Feed Gate e Set the In Line Perforator Wheel on the very outer edge of the image but still making contact with the film Make any adjustments needed to ensure the Perforator Wheel is penetrating the film leaving small holes in the film Verify that the gray wheel is off the image Figure S amp SA Figure 8A NET am Page 15 GBC 6200s Operation Manual LOADING FILM amp THREADING FILM Figure 12 2007 General Binding Corporation Place the Prelaminating Film Perforator Wheel on the edge of the Supply Roll of film Verify that the Prelaminating Film Perforator Wheel is penetrating the film leaving small holes2. Fig 16 Item SI The Media Table Handle allows the operator to pull the Media Table out for use and return to original location COMPRESSOR OUTPUT HOSE Fig 17 Item TI The Compressor Output Hose supplies the laminator with the necessary PSI to run the laminator COMPRESSOR PLUG Fig 17 Item UI The Compressor Plug plugs into an independent power source The Compressor needs 220VAC See Specs for details on plug configuration COMPRESSOR AIR REGULATOR Fig 17 Item V1 The Compressor Air Regulator allows the operator to adjust the amount of PSI used COMPRESSOR ON OFF Fig 17 Item Wl The Compressor On Off allows the operator to turn the Compressor On and off Page 13 GBC 6200s Operation Manual LOADING FILM amp THREADING FILM DO NOT USE COLORED PRINTS AS SHOWN IN Film Shatt a Figure 2 y if F Main Heat Rollef Figure 4 O 2007 General Binding Corporation c i gt ai q om PHOTOS FOR THREADING Preheat the laminator to desired temperature Turn on the Air Compressor Pull the Locking Pins out of the Film Shaft Support Bracket Figure 1 Swing the Film Shaft Support Bracket out and slide the roll of film onto the Film Shaft over the Core Adaptors Figure 2 Slide the O Ring over the end of the Core Adaptors to keep the roll of film from shifting from side to side Figure 2 Guide the film over the Top Idler Bar Figure 3 Conti
3. FEATURES ACCESORIES GUIDE Figure 11 O 2007 General Binding Corporation NOMENCLATURE PLATE Fig 9 Item V The Nomenclature Plate provides the operator the necessary Technical information such as Voltage Amperage Wattage Model Number and Serial Number MAIN ON OFF SWITCH Fig 9 Item W The Main On Off Switch supplies power or removes power from the machine FUSES Fig 9 Item X The Fuses protect internal PCB s and motors POWER CORD Fig 9 Item Y The Power Cord plugs into the Main Power source or outlet See Machine Specs for plug requirements LOCKING PINS Fig10 Item Z The Locking Pins secure the Film Shaft Latch FILM SHAFT LATCH Fig 10 Item A1 The Film Shaft Latch secures the Supply shaft ensuring that the film is supported and enters the nip accurately PRELAMINATING FILM PERFEORATOR WHEEL Fig 11 Item Bl The Prelaminating Film Perforator Wheel pierces small holes into the film to ensure controlled snapping or separating of images FILM CORE CHUCKS Fig 11 Item C1 The Film Core Chucks secure the film onto the Supply Shaft FILM SUPPLY SHAFT Fig 11 Item D1 The Film Supply Shaft accepts a 3 inch Core Chuck The two Core Chucks slide onto the Film Supply Shaft supporting the film being used The Film Supply Shaft has a ruler adhered to the shaft for ease and accuracy when aligning the film and medias TOP FILM IDLER Fig 11 Item EI The Top Film I
4. Operation Manual FEATURES ACCESORIES GUIDE Refer to the following pages for detailed information on the Features Figure 1 Figure 3 a et eub gt pl qu woe y Y Figure 4 O 2007 General Binding Corporation EMERGENCY STOP BUTTONS Fig I Item A There are tvo EMERGENCY STOPS on the laminator One is located at the rear of the machine and the other is located on the front To engage press any EMERGENCY STOP to stop the roller movement To disengage turn the EMERGENCY STOP clockwise after the emergency condition has been resolved FRONT SAFETY SHIELD INTERLOCK LATCHES Fig 1 Item B The Front Safety Shield Interlock Latches ensures that the Front Safety Shield is inserted properly and if not engaged the machine will not operate FRONT SAFETY SHIELD Fig 2 ItemC The Front Safety Shield prevents entanglement entrapment and inadvertent contact with the Heat Roller REWINDER Fig 2 ItemD The Rewinder is used to take up any film that is being slit via the In Line Slitters FEED GATE Fig 2 ItemE The Feed Gate controls the images entering the Nip It will activate according to the paper size selected on the display and give an even and accurate overlap FEED BELTS Fig 2 ItemF The Feed Belts move the images into the Feed Gate and then into the nip TABLE SIDE GUIDES Fig 2 ItemG The Table Side Guides are adjustable to ensure accurate feeding BURST ROLLER GAP ADJUSTMENT
5. DIAL e Increases or decreases the numeric value for the selected setting when turned 2007 General Binding Corporation L BURST ON OFF e To activate the Burst Roller for sheet separation press the BURST ON OFF M FAN ON OFF e When pressed turns on the cooling fan When pressed again turns off the cooling fan N BURST SPEED e When BURST SPEED pressed the RPM s of the Burst Rollers will increase helping to Burst or Snap stronger films such as Digital Lay Flat This is a pre set speed and can not be changed Figure 1 Page 7 GBC 6200s FRONT CONTROL GUIDE ehi um ee Figure 2 LCD Display HEAT This displays the Temperature the machine is set at Figure 2 indicates the set temperature is 32 F To read the actual temperature of the Heat Roller press and hold the MASTER DIAL See Figure 1 WAIT After setting the desired temperature the LCD will display WAIT until the temperature reaches the set point After the machine reaches the set point the LCD will read READY and the operator can start running the machine BURST The Burst value tells the laminator when and where to activate the Burst Roller A decal located on the side frame between the pull rollers and the Bursting Roller reflects values from a range of 580 660 To change the location of the burst press the BURST then turn the MASTER DIAL to dial in the desired value in relation to the decal on the side fra
6. GBC IN THIS INSTRUCTION MANUAL AND ON THE PRODUCT YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT READ THESE MESSAGES CAREFULLY READ ALL OF THE INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATER USE A THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL THE SYMBOL INDICATES A POTENTIAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS THE FOLLOWING WARNINGS ARE FOUND UPON THIS PRODUCT Riesgo de choque Risque de Electrical shock el ctrico Secousse lectrique hazard Ne pas ouvrir Do not open Adentro no hay Pas de pi ces No user serviceable piezas reparables r parables par parts inside por el usuario l utilisateur Refer servicing to Mantenimiento Entretien qualified service solamente por seulement par w personnel personal calificado personnel qualifi THIS SAFETY MESSAGE MEANS THAT YOU COULD BE SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODUCT AND EXPOSE YOURSELF TO HAZARDOUS VOLTAGE KXONIDAOS CALIENTES CHAUDS PUNTO DE POINT DE PINCHAMIENTO PINCEMENT ROULEAUX HOT ROLLS PINCH POINT Keep hands and clothing away Mantener manos y Tenir mains et ropa a distancia v tements l cart THIS SAFETY MESSAGE MEANS THAT YOU COULD BE BURNED AND YOUR FINGERS COULD BE TRAPPED AND CRUSHED IN THE HOT ROLLERS CLOTHING JEWELRY AND LONG HAIR COULD BE CAUGHT IN THE ROLLERS AND PULL YOU INTO THEM NAVAJA FILOSA LAME SHARP BLADE COUPANTE Mantener
7. be moved to the installation site 2 Is there ample room for the laminator e A work area must be established that allows ae a for operation in both the front and rear of the Pneumatic Drop laminator and provides space for efficient material flow 3 Is the environment appropriate for the laminator e e The laminator requires a clean dust and vapor z free environment to operate properly e Avoid locating the laminator near sources of heat or cold Avoid locating the laminator in the direct path of forced heated or cooled air CAUTION Air flow can cause uneven heating cooling of the rollers and result in poor output quality Feed Table 4 Have you contacted a certified electrician to wire the receptacle and ensure that adequate power is being supplied having the appropriate capacity 12 Feet over current protection and safety lockouts available GBC 6200s Requires e 220V at 60Hz with 20 Amps single phase e Nema 6 15 P 15 A 250 V Receptacle e A Buck Booster may be needed if voltage is not correct Please contact a licensed electrician to install if needed This Machine is supplied with a Nema 6 15 male Plug INSTALLATION Note Shipping damage should be brought to the immediate attention of the delivering carrier With assistance carefully roll the laminator into position over flat and even surfaces The laminator should be positioned to allow exiting film to flow freely to the floor or a work table Accumulatio
8. in the film Not necessary for all films Figure 9 STEP 10 Set the Skew Wheel as shown in figure 10 The angle and position of the Skew Wheel will determine how much of a tent is present For proper snapping or separation of the images a small tent is needed as shown in figure 10 STEP 11 At this point the Bursting Location can be determined by referencing the decal shown in Figure 12 Watch the images as they pass through the Pull Rollers and into the Burst Rollers When determining the location of the Burst the overlap should be past the In Line Perforator Wheel but before the Skew Wheel Match up that location with the Decal in Figure 12 Observe the number value that represents the location you want start snapping Ex 620 Press BURST Figure 11 and then use the Master Dial to dial in the desired value Ex 610 The numeric value on the Main LCD will change as you rotate the Master Dial At this point activate the Burst Rollers by pressing BURST ON OFF Ensure that the sheets are being separated by the Burst Rollers If more speed is needed for bursting press BURST SPEED This will increase the Burst Rollers which gives you better sheet separation Page 16 GBC 6200s Operation Manual LOADING FILM amp THREADING FILM Figure 13 Burst Roller Adjustment Knob Gap Figure 14 O 2007 General B
9. limits for a Class A digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiated radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense Canada Class A Notice Avis Canada Class A This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme a la norme NMB 003 du Canada Modifications Any modifications made to this device that are not approved by General Binding Corporation may void the authority granted to the user by the FCC and or by Industry Canada to operate this equipment Toutes modifications apport es a ce dispositif et non approuv es par General Binding Corporation annuleront le droit accord l utilisateur par le FCC et ou par Industrie Canada de faire fonctionner cet quipement 2007 General Binding Corporation Page 5 GBC 6200s Operation Manual PRE INSTALLATION Before a 6200s Laminator can be installed ensure the following requirements are met 1 Are doorways and hallways wide enough for the laminator to
10. manos y dedos a distancia Tenir mains et doigts l cart Keep hands and clothing away THIS SAFETY MESSAGE MEANS THAT YOU COULD CUT YOURSELF IF YOU ARE NOT CAREFUL WARNING THIS SAFETY ALERT A SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL THE SYMBOL INDICATES A POTENTAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS WARNING DO NOT ATTEMPT TO SERVICE OR REPAIR THE 2064 WF LAMINATOR WARNING DO NOT CONNECT THE LAMINATOR TO AN ELECTRICAL SUPPLY OR ATTEMPT TO OPERATE THE gt LAMINATOR UNTIL YOU HAVE COMPLETELY READ THESE INSTRUCTIONS MAINTAIN THESE INSTRUCTIONS IN A CONVENIENT LOCATION FOR FUTURE REFERENCE O 2007 General Binding Corporation Operation Manual IMPORTANT SAFEGUARDS WARNING TO GUARD AGAINST INJURY A THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as necklaces or ties away from the front of the heat and pull rollers to avoid entanglement and entrapment The heat roller can reach temperatures over 300 F 150 C Avoid contact with the heat roller during operation or shortly after power has been removed from the laminator Keep hands and fingers away from the path of the sharp film cutter blades feed belts and rollers Do not use the laminator for other than its intended purpose Avoid moving the Laminator on uneven floor surfaces Never tilt th
11. ou d adaptation un usage particulier GBC se r serve le droit d apporter des modifications cette publication et aux produits qui y sont d crits sans pr avis Toutes les sp cifications et l information au sujet des produits sont sujettes a changements sans pr avis Toute r f rence l information ou aux produits prot g s par un droit d auteur ou un brevet pr sent e dans ce document ne porte aucune licence sous les droits de GBC ou d autres parties GBC n assume aucune responsabilit d coulant de contraventions aux brevets ou tout autre droit de tierces parties Cette publication est prot g e par un droit d auteur 2006 de GBC Tous droits r serv s L information contenue dans cette publication est privative et ne peut pas tre reproduite mise en m moire transmise ou transf r e en partie ou en entier sous quelque forme que ce soit sans la permission crite pr alable et expresse de GBC La informaci n contenida en esta publicaci n es proporcionada a t tulo de referencia y se considera que es precisa y completa General Binding Corporation GBC no es responsable por errores contenidos en esta publicaci n o por da os consecuentes o incidentales relacionados con la disponibilidad o el uso de la informaci n en esta publicaci n incluyendo y sin limitarse a cualquier garant a de aptitud y comerciabilidad para cualquier uso espec fico GBC se reserva el derecho de hacer cambios en esta publicaci n y a l
12. Blades accurately and helps align images to the film IDLER BAR Fig 5 Item O The Idler Bar is used to give the film more dwell time over the Heat Roller It also assists in smoothing out the film before it enters the Nip NIP ROLLER Fig 6 Item P The Nip Roller is a silicone roll and does not heat up The Main Heat Roller is lowered onto the Nip Roller to create pressure needed for laminating MAIN HEAT ROLLER Fig 6 Item Q The Main Heat Roller is Teflon coated amp heats up to the desired set temperature activating the film for lamination BURST ROLLER PRESSURE GAUGE Fig 7 Item R The Burst Pressure Gauge indicates how much PSI is being supplied to the Burst Rollers Different gages of paper may require changes to the pressure of the Burst Roller BURST ROLLER PRESSURE GAUGE KNOB Fig 7 Item S The Burst Roller Pressure Knob allows the operator to increase or decrease the amount of PSI supplied to the Burst Roller NIP ROLLER PRESSURE GAUGE Fig 8 Item T The Nip Roller Pressure Gauge indicates how much PSI is being supplied to the Main Heat Roller and Pull Rollers Different gages of paper may require changes to the pressure of the Main Heat Roller NIP ROLLER PRESSURE GAUGE KNOB Fig 8 Item U The Nip Roller Pressure Knob allows the operator to increase or decrease the amount of PSI supplied to the Nip Rollers and the Pull Rollers Page 10 GBC 6200s Operation Manual
13. GBC 6200s Operation Manual GBC 6200s INSTALLATION amp OPERATING MANUAL Part Number 930 145 Rev A Operating Instructions oT Istruzioni per 1 Uso Bedienungsanleitungen Gebruiksaanwijzing Mode d Emploi Instrucciones de Operaci n O 2007 General Binding Corporation Page 1 GBC 6200s Operation Manual The information in this publication is provided for reference and is believed to be accurate and complete General Binding Corporation GBC is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication including but not limited to any implied warranty of fitness or merchantability for any particular use GBC reserves the right to make changes to this publication and to the products described in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by copyright or patent does not convey any license under the rights of GBC or others GBC assumes no liability arising from infringements of patents or any other rights of third parties This publication is copyrighted O 2006 by GBC All rights reserved The information contained in this publication is proprietary and may not be reproduced stored transmitted or transferred in whole or in part in any form without the prior and express written permission
14. KNOB Fig 3 ItemH The Burst Roller Gap Knob raises and lowers the Burst Roller Depending on the media and film being used the operator can raise or lower the Burst Roller to assist in the Burst or Snapping of the images DECURLING ADJUSTMENT KNOB Fig 3 Iteml The Decurling Adjustment Knob is used in conjunction with the film shaft brake to increase or decrease the amount of curl desired by the operator The Decurling Bar is located between the Main Rolls and the Pull Rolls FEED INDICATOR LED Fig 4 ItemJ The Feed Indicator LED will indicate when the next sheet can be placed on the Feed Table Sheets should not be placed until the LED is illuminated FEED GATE STOPS Fig 4 ItemK The Feed Gate Stops can be adjusted up down and left to right to accommodate various media paper thicknesses Page 9 GBC 6200s Operation Manual FEATURES ACCESORIES GUIDE Figure 7 Figure 8 O 2007 General Binding Corporation IN LINE SLITTERS Fig 5 Item L The In Line Slitters allows the operator to slit film before it passes through the Main Rollers The trimmed waste can then be attached to the Rewinder Tube and disposed of later COOLIN TUBE Fig 5 Item M The Cooling Tube gives the operator the option of cooling the media after it passes through the Main Rolls This can be activated on the Main Display Panel GUIDE RULER Fig 5 Item N The Guide Ruler helps the operator align the Slitter
15. band met het verschaffen of gebruik van de informatie in deze publicatie inclusief maar niet beperkt tot stilzwijgende garanties van geschiktheid voor een bepaald doel of verkoopbaarheid GBC behoudt zich het recht voor om zonder voorafgaande kennisgeving wijzigingen te maken in deze publicatie en in de producten die hierin worden beschreven Alle specificaties en informatie m b t producten kunnen zonder voorafgaande kennisgeving gewijzigd worden Verwijzingen in deze publicatie naar informatie of producten beschermd door copyrights of patenten houdt geen licenties onder de rechten van GBC of anderen in GBC is niet aansprakelijk voor schendingen van patenten of andere rechten van derden De publicatie is auteursrechtelijk beschermd copyright 2006 door GBC Alle rechten voorbehouden De informatie in deze publicatie is eigendom van GBC en mag niet verveelvuldigd opgeslagen overgebracht of overgedragen worden geheel of gedeeltelijk in welke vorm dan ook zonder voorafgaande en uitdrukkelijke schriftelijke toestemming van GBC L information contenue dans cette publication est fournie titre de r f rence et elle est consid r e exacte et compl te General Binding Corporation GBC n est pas responsable des erreurs contenues dans cette publication ni des dommages indirects ou cons cutifs portant sur l utilisation ou la pr sentation de l information de ce document y compris mais sans s y limiter toute garantie implicite de commercialit
16. dler guides the film through the nip giving the film adequate film dwell time Page 11 GBC 6200s Operation Manual FEATURES ACCESORIES GUIDE Figure 12 Figure 13 y Figure 14 O 2007 General Binding Corporation PULL ROLLERS Fig 12 Item F1 The Pull Rollers are silicone driven rollers that pull the film and media through the machine and into the Bursting Rollers SKEW WHEEL Fig 12 Item Gl For proper snapping of images the out put must have a skew in the paper or a raised tent on one side of the output By adjusting the Skew Wheel you can adjust the amount of Skew or Tent needed for proper snapping SKEW WHEEL PRESSURE ADJUSTMENT Fig 12 Item G2 The Skew Wheel Pressure Adjustment can be made by turning the screw down for more pressure and up for less SKEW WHEEL LOCK DOWNS Fig 12 Item G3 The Skew Wheel Lock Downs secure the Skew Wheel to the shaft These are used to relocate the Skew Wheel as needed IN LINE PERFORATOR WHEEL Fig 12 Item H1 The In Line Perforator Wheel perfs the edge of the film allowing the images to be snapped or separated PERFORATOR WHEEL TENSION ADJUSTMENT Fig 12 Item H2 The Perforator Wheel Tension Adjustment can be made by turning the screw PERFORATOR WHEEL LOCK DOWN Fig 12 Item H3 The Perforator Wheel Lock Down secures the Perforator Wheel to the shaft This is used to rel
17. e laminator Do not defeat or remove electrical and mechanical safety equipment such as interlocks shields and guards Do not insert objects unsuitable for laminating or expose the equipment to liquids When moving the laminator on a cart or stand avoid quick stops excessive force and uneven surfaces Any concerns for safety should be brought to the attention of your local service representative immediately Electrical The Laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located on the rear of the laminator Contact an electrician ri should the attachment plug provided with the Laminator not match the receptacles at your location WARNING THE RECEPTACLE MUST BE LOCATED NEAR THE EQUIPMENT AND EASILY ACCESSIBLE Do not operate the Laminator with a damaged power supply cord or attachment plug upon occurrence of a malfunction or after the laminator has been damaged Contact GBC s Technical Service Department or your dealer distributor for assistance Service Perform only the routine maintenance procedures referred to in these instructions WARNING DO NOT ATTEMPT TO SERVICE OR REPAIR THE LAMINATOR Disconnect the plug from the receptacle and contact GBC s Technical Department or your dealer distributor when one or more of the following has occurred The power supply cord or attachment plug is damaged Liquid has been spilled into the laminator Th
18. e laminator is malfunctioning after being mishandled The laminator does not operate as described in these instructions Page 4 GBC 6200s WARRANTY Limited 90 Day Warranty GBC warrants to the original purchaser for a period of ninety days on labor and one year on parts after installation that this laminator is free from defects in workmanship and material under normal use and service GBC s obligation under this Operation Manual This limited warranty shall be void if the laminator has been misused mishandled damaged by negligence by accident during shipment or due to exposure to extreme conditions repaired altered moved or installed by anyone other than GBC or its authorized agents or if incompatible film was used GBC s obligation under this limited warranty does not include routine maintenance cleaning adjustment normal cosmetic or mechanical wear or freight charges Without limiting the generality of the previous paragraph GBC s obligation under this limited warranty does not include limited warranty is limited to replacement or repair at GBC s 1 Damage caused to the rollers by knives razors or other option of any part found defective by GBC without charge for sharp tools by any foreign objects falling into the working material or labor area of the laminator or by cleaning the laminator with solutions or materials that harm its surfaces 2 Damage caused by adhesives nor 3 Damage caused by lif
19. eed speeds of 36ft mn with such prints THE ART OF LAMINATION BASIC RULES e Do not attempt to laminate abrasive or metal Objects such as staples paper clips and glitter as they may damage the heat or pull rollers e Do not force items into the nip area of the heat rollers An item that is not easily drawn into the laminator by the heat rollers is probably too thick to laminate e Wrinkles may result if an attempt is made to reposition an item once it has been grasped by the heat rollers e Do not stop the laminator before an item has completely exited the pull rollers Even a momentary stop will cause a mark heat line on the laminated item Good consistent lamination is a result of combining proper heat tension and dwell time Dwell time is controlled by the speed of the motor and is defined as the amount of time the material to be laminated is compressed between the heat rollers As a general rule thicker items and film need to run at slower speeds because they extract more heat from the rollers at a quicker rate Setting the speed control at slower settings gives the laminator longer dwell time thus allowing proper lamination of thick items Thinner items such as standard copier paper 20 lb bond extract less heat from the rollers and can be run at faster speeds FILM TENSION Proper film tension known as brake tension is the minimum amount required to eliminate wrinkles in the finished item The film should be taut A proper
20. erlock latches Front safety shield Rewinder Feed gate Feed belts Table side guides Burst roller gap adjustment knob Decurling adjustment knob Feed indicator led Feed gate stops In line slitters Cooling tube Guide ruler Idler bar Lower main roller Top main Teflon heat roller O 2007 General Binding Corporation AY AY AY Y A A A A A AA NI 8 8 8 8 8 8 8 MD MA MD Operation Manual de Burst roller pressure gauge Burst roller pressure gauge knob Nip roller pressure gauge Nip roller pressure gauge knob Serial number plate Main off on switch Fuses Power cord Locking pins Film shaft latch Main film perforator wheel Film core chucks Film supply shaft Top film idler Pull rollers Skew wheel Skew wheel tension adjustment Skew wheel lock downs In line perforator wheel Perforator wheel lock down Feed belts Paper guides Rear safety latches Rear safety shield Rear table Bursting rollers Rear table latches Film tension knob Slitter film rewinder knob Media table Media table handle Compressor output hose Compressor plug Compressor air regulator Compressor on off Loading Film and Threading Film Slitting Film Speed Temperature Control The Art of Lamination Basic Rules Film Tension Output Troubleshooting Maintenance Page 3 GBC 6200s IMPORTANT SAFETY INSTRUCTIONS YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO
21. inding Corporation STEP 12 The Burst Roller can be adjusted up or down determining weather more or less pressure is needed for Bursting Start by lowering the roller by using the Burst Roller Knob until there is about Ya to 1 inch of roll contact Figure 13 If the images are not separating lower the Burst Roller a little until consistent separation is achieved STEP 13 Adjust the Paper Guides on the Rear Table so that the separated sheets fall onto the Rear Table and stay in a pile The Angle of the Rear Table can be adjusted by pushing in the pins and raising or lowering the leg Page 17 GBC 6200s Operation Manual SLITTING FILM In Eine Slitters p y Tension Adjustment Knob Figure 15 Press to Engage Slitter 4 2 Figure 16 Guide the Slit Film Up tothe Rewinder Attach the Slit Film to theWube Figure 17 2007 General Binding Corporation Slitting Film You always want to use film that is narrower than the sheets being laminated so sometimes it may be necessary to slit the film If the film is wider than the sheet being laminated start the threading process with sheets wider than the film Load the film on the machine and web it up per the above procedure Refer to the Loading Film and Threading section NOTE Use non printed sheets that are wider than the film After the machine has been webbed up set the Side Slitter to a width that is narrower than the sheets t
22. inding Corporation GBC lehnt jede Haftung fiir Fehler in dieser Druckschrift sowie fiir Schadenersatz oder Folgesch den im Zusammenhang mit der Bereitstellung oder Verwendung der hierin enthaltenden Informationen ab ein aber nicht ausschlieBlich die Gew hrleistung f r Eignung und handels bliche Qualit t f r einen bestimmten Zweck GBS beh lt sich das Recht vor diese Druckschrift und die darin beschriebenen Produkte ohne Vorankiindigung zu ndern Alle die Produkte betreffenden Leistungsbeschreibungen und Informationen k nnen jederzeit ohne Vorankiindigung ge ndert werden Durch die Bezugnahmen in dieser Druckschrift auf urheberrechtlich oder durch ein Patent geschiitzte Informationen oder Produkte werden keine Rechte von GBC oder Dritten tibertragen GBC lehnt jede Haftung fiir Patentverletzungen sowie fiir die Verletzung anderer Rechte von Dritten ab Diese Druckschrift ist durch GBC urheberrechtlich geschiitzt 2006 Alle Rechte vorbehalten Die Informationen in dieser Druckschrift sind gesetzlich geschiitzt und diirfen ohne vorherige und ausdriickliche schriftliche Genehmigung von GBC in keiner Weise weder ganz noch teilweise vervielf ltigt aufbewahrt weiter verbreitet oder tibertragen werden De informatie in deze publicatie geldt slechts ter verwijzing en wordt nauwkeurig en volledig geacht General Binding Corporation GBC is niet aansprakelijk voor fouten in deze publicatie of voor incidentele of voortvloeiende schade in ver
23. le is in the ON marked T position Blown out fuse Check fuses Rollers do not turn when Load or Safety latch not engaged Check all Safety latches Run is pressed Pull E Stop button Pull out on the E STOP push button Laminated items exhibit curling Too much Brake on Film Adjust tension per section FILM TENSION eee IN decrease curl IO ll cure Top film exceeds image size Re orientate film or images or slit film Laminate improperly loaded Adhesive matte side of laminate film may be against the heat rollers Unweb and reload the film properly material being laminated Wait for READY indicator to appear in the control panel display away from the heat rollers Bottom roll of film not threaded behind the idle bar 6200s LAMINATOR Item may be dirty or may have non porous surface that is extremely difficult to laminate Insufficient PSI Increase PSI Laminated item unsuitable for Clean heat rollers per procedure in adhesion section CARING FOR THE GBC 2007 General Binding Corporation Page 22 GBC 6200s Operation Manual MAINTENANCE Caring For the GBC 6200s Laminator GBC offers Cleaning kits as well as Extended Maintenance Agreements Contact your local GBC Service Representative or your dealer distributor for additional information The only maintenance required by the operator 1s to periodically clean the heat rollers and schedule semi annual maintenance checks The followi
24. ly adjusted roll of film should not require excessive force to turn by hand Film tension should be enough to introduce a minor amount of drag as the film unrolls Insufficient tension causes wrinkles while too much tension causes stretching necking 2007 General Binding Corporation Page 19 GBC 6200s Operation Manual OUTPUT TROUBLESHOOTING 1 Straight waves in output Fig 1A e Check operational settings for materials being used e Check for moisture in the media 2 Indent waves in output after pull rollers Fig 1B e Bursting PSI too high e Output was handled prior to cooling e Use cooling feature if not on e Machine was stopped on print 3 Angled waves in the output Fig 2A amp 2B e Main air Supply setting Figure 1 A amp B e Check main Roller Pressure e Check pull roller pressure e Check for Paper Tension e Check Nip for accuracy 4 Curled Output Not Shown e Too much Brake Tension e Increase or decrease the amount of Decurling Bar being used e Images not being fed with the grain oriented correctly Figure 2 A amp B 2007 General Binding Corporation Page 20 GBC 6200s Operation Manual O 2007 General Binding Corporation Page 21 GBC 6200s Operation Manual TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION The control panel display does not Laminator not connected to Insert attachment plug into 1lluminate when POWER ON OFF electrical supply receptac
25. me SPD The Abbreviation SPD refers to the set speed of the machine The range of speed is 1 15 At speed O1 the machine will run approximately 3ft mn Each increment is equal to about 3ft mn SPD 15 is 45ft mn To adjust this value use MOTOR SPEED Figure 1 LENGTH The value displayed next to length refers to the sheet size of the media being used In Figure 2 the medias sheet length is 18 inches To adjust the length press LENGTH and use the MASTER DIAL to increase or decrease your sheet size The sheet size ranges from 8 inches 30inches and increases by 1 32 increments SHEET COUNT Sheet count will indicate how many sheets of media were run through the laminator To reset the counter to 0 press RESET shown in Figure 1 O 2007 General Binding Corporation Operation Manual Figure 3 HEAT Figure 3 After setting the Heat Roller temperature the laminator is protected with heat sensor protection In the event that the IR Sensor fails or a foreign object such as a misfeed image blocks the IR Sensor the IR Sensor will detect a sudden drastic change in temperature and an alarm will sound and H Err will appear on the LCD Stop the laminator by pressing STOP locate the IR Sensor Refer to Know Your Laminator Section and clear the image from the path of the IR Sensor Rest the alarm by pressing the MASTER DIAL Figure 1 At this time simply press RUN and continue the job Page 8 GBC 6200s
26. n of laminate immediately behind the laminator as it exits the equipment may cause the film to wrap around the pull rollers resulting in a jammed condition Avoid locating the laminator near sources of heat or cold Avoid locating the laminator in the direct path of forced heated or cooled air Once the laminator has been properly positioned lock the castors in place Locking the castors prevent the machine from rolling during set up operation or servicing Connect the attachment plug provided with the laminator to a suitably grounded outlet Avoid connecting other equipment to the same branch circuit to which the laminator is connected as this may result in nuisance tripping of circuit breakers or blowing fuses Machine must be leveled to ensure best performance Level the machine by lowering both the main and pull rollers Lay a level on top of the main and pull rolls Then check level from main roll to pull roll on right and left side of the roll Finally check by placing the level diagonally across lower main to lower pull rolls 2007 General Binding Corporation Page 6 GBC 6200s Operation Manual FRONT CONTROL GUIDE Figure 1 A LCD Display e The LCD will display the settings the machine is currently set for e Illuminates when the laminator is plugged in and POWER ON OFF is in the on D position Displays settings for the top heater speed Burst and ready wait B MOTOR SPEED e When pressed permi
27. ng procedure will help keep the heat rollers free of adhesive that has been deposited along the edge of the laminating film Proper alignment of the rolls of film reduces the amount of squeeze out A WARNING Do not attempt to laminate adhesives marked Flammable Do not laminate glitter and or metallic items Damage to the rollers may result FIN WARNING Do not apply any cleaning fluids or solvents to the rollers Some solvents and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the rollers at the lowest speed setting on the control panel A CAUTION THE FOLLOWING PROCEDURE IS PERFORMED WHILE THE LAMINATOR IS HOT USE EXTREME CAUTION 1 Remove the film from the laminator following the Procedure outlined in steps 1 through 6 of the section entitled TO UNWEB THE LAMINATOR 2 Preheat the laminator until the READY indicator illuminates 3 Rub the top and bottom heat rollers with cotton Cloth and alcohol DO NOT USE METAL SCOURING PADS Refer to the beginning of the section entitled OPERATING INSTRUCTIONS to web your laminator NOTE Do not use metal scouring pads to clean the rollers SERVICE AGREEMENT GBC s Equipment Maintenance Agreement will insure the quality performance and long life built into your laminator A service charge for travel time labor and parts may be incurred for each o
28. nue by webbing the film under the Lower Idler Bar Figure 3 Drape the film over the Main Heat Roller Figure 3 Lower the Idler assembly to the lower position and lock in place Insert a Threading Card into the nip by pressing and holding LOADING The Threading Card should be long enough to reach the Pull Rollers into the nip area NOTE Use unprinted material to perform this function If Printed paper must be used make sure the printed area of the sheet DOES NOT make contact with the Heat Roller Continue to feed the Threading Card until the trailing edge clears the Feed Gate and about 3 inches of the image is left exposed Figure 4 Remove the Front Safety Shield NOTE The Top Main Heat Roller is HOT Use extreme caution not to touch the Heat Roller Set Motor Speed to lowest speed or speed 1 Page 14 GBC 6200s Operation Manual LOADING FILM amp THREADING FILM Figure 6 BURN HAZARD 1 crush and Burr Lother body part away d raise roll before O 2007 General Binding Corporation STEP 5 e Attach the end of the Threading Card to the activated film The Top Main Roller must be hot to activate the adhesive to ensure that the Threading Card sticks Figure 5 e Replace the Safety Shield and lock in the Safety Shield s Safety Interlocks STEP 6 e While pressing LOADING push another sheet into the nip area under the sheet you just tacked to the film Figure 6
29. o be laminated Engage the Side Slitter by pushing down the lever Figure 16 Set the Motor Speed to 1 and start feeding sheets into the laminator Grasp the piece of film that is to be separated from the web and snap it right at the Heat Roller Guide the slit film up to the Rewinder Tube and secure it to the Tube with a piece of tape Figure 17 Adjust the rewind tension so that there is just enough tension for the Rewinder Tube to rotate NOTE Do not overly tension the Rewinder as this will make removal of the excess film from the tube difficult Page 18 GBC 6200s Operation Manual SPEED TEMPERATURE CONTROL This is only a general reference guide Different settings may be suitable as the warm up time lamination time and materials change Factors that may affect the speed and temperature parameters Image length Image width Ink coverage Paper type Laminate thickness Operating environment Condition of the rollers Line voltage effects heaters ee do Oe A Re Using cooling features You may have to adjust temperature or speed depending on stock finish thickness Turn heat off when not in use Recommended Starting Guide e OPP NAP II Adhesive 8300 Film 220 F 240 F NOTE Can not be used with prints that contain high concentrations of silicone fuser oil e Digital Lay Flat 260 F 280 F NOTE To be used with prints that contain high concentrations of silicone fuser oil Not recommended to exc
30. ocate the Perforator Wheel as needed OUTPUT FEED BELTS Fig 12 Item I1 The Output Feed Belts assist the finished images into the Burst Rollers PAPER GUIDES Fig 13 Item J1 The Paper Guides catch and orientate the finished images REAR SAFETY LATCHES Fig 13 Item KI The Rear Safety Latches lock the Rear Safety Shield into place REAR SAFETY SHIELD Fig 13 Item Ll The Rear Safety Shield protects the operator from harm REAR TABLE Fig 13 Item M1 The Rear Table catches the finished product Page 12 GBC 6200s Operation Manual FEATURES ACCESORIES GUIDE Figure 15 Figure 16 Figure 17 O 2007 General Binding Corporation BURSTING ROLLERS Fig 14 Item N1 When the Bursting Rollers are activated images are separated There are 2 speeds to select from on the Main Control Panel STACKER TRAY LATCHES Fig 14 Item O1 The Stacker Tray Latches secures the Stacker Tray to the laminator FILM TENSION KNOB Fig 15 Item PI The Film Tension Knob allows the operator to adjust the amount of film tension FILM SLITTER REWINDER TENSION KNOB Fig 15 Item QI The Film Slitter Rewinder Tension Knob allows the operator to adjust the amount of tension to the Rewinder MEDIA TABLE Fig 16 Item R1 The Media Table provides a working space for the operator The Media Table is used to store media being used during operation of the laminator MEDIA TABLE HANDLE
31. of GBC Le informazioni contenute in questo documento sono fornite a titolo di referenza e sono considerate corrette e complete General Binding Corporation GBC no si responsabilizza di eventuali errori contenuti in questo documento n di danni incidentali o conseguenti relazionati con la fornitura e l uso delle informazioni in questo documento includendo senza limitazioni qualsiasi garanzia d idoneita o commerciabilita per qualsiasi uso particolare GBC si riserva il diritto di effettuare cambi a questo documento e ai prodotti in esso descritti senza preavviso Tutte le specifiche e le informazioni sui prodotti sono soggette a cambio senza preavviso In questo documento le referenze a informazioni e prodotti protetti da diritti di proprieta intellettuale o brevetti non trasferiscono nessuna licenza alla quale abbiano diritto GBC o altri GBC non assume nessuna responsabilita derivante dalla violazione di brevetti o di qualsiasi altro diritto di terzi Copyright 2006 Questo documento soggetto ai diritti di proprieta intellettuale di GBC Riservati tutti i diritti Le informazioni contenute in questo documento sono di proprieta esclusiva e non possono essere riprodotte conservate trasferite in tutto o in parte ed in modo alcuno senza la previa autorizzazione espressa e per iscritto di GBC Die Informationen in dieser Druckschrift werden als Richtlinien zur Verf gung gestellt und sind unseres Wissens richtig und vollst ndig General B
32. os productos descritos en la misma sin aviso previo Todas las caracter sticas y la informaci n referente a los productos est n sujetas a cambios sin aviso previo Las referencias en esta publicaci n a informaci n o productos protegidos por derechos de propiedad intelectual o por patentes no otorga ninguna licencia amparada por los derechos de GBC u otros GBC no asume ninguna responsabilidad que se derive de la violaci n de patentes u otros derechos de terceras partes Copyright O 2006 Esta publicaci n est amparada por derechos de propiedad intelectual de GBC Todos los derechos reservados La informaci n contenida en este documento es de propiedad exclusiva y no puede reproducirse almacenarse transmitirse o transferirse en su totalidad o en partes y de ninguna manera sin la autorizaci n previa y por escrito de GBC O 2007 General Binding Corporation Page 2 GBC 6200s TABLE OF CONTENTS Page No Description Cover Legal Disclaimer Table of Contents Important Safety Instructions Important Safeguards General Electric amp Service Warranty Specifications Pre Installation Installation Control Guide Control Panel Display Speed Adjustment Knob Load Reverse Stop Run Length Burst Heat Reset Master Control Knob Burst On Off Fan Burst Speed Front Control Guide LCD Display HEAT WAIT BURST SPD LENGTH SHEET COUNT H ERR Features Accessories Guide Emergency stop Front safety shield int
33. ting tilting or attempting to position the laminator other than rolling it on its castors across even surfaces THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED ANY REPRESENTATIONS OR PROMISES INCONSISTENT WITH OR IN ADDITION TO THIS LIMITED WARRANTY ARE UNAUTHORIZED AND SHALL NOT BE BINDING UPON GBC IN NO EVENT SHALL GBC BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER OR NOT FORESEEABLE SPECIFICATIONS Minimum Sheet size 4 inches 101 mm W x 10 inches 254mm Long Max Width 21 inches 533mm Max Length 30 inches 762mm Max Film Diameter fe FOR EUROPEAN UNION RESIDENTS ONLY This guarantee does not affect the legal rights which consumers have under applicable national legislation governing the sale of consumer goods Dimensions W x Dx H Unit alone Uncrated With Cabinet 47 inches W x 88 inches L x 53 inches H 1193mm x 2235mm x 1346mm Weight Unit alone 671 Ib 304 Kg Shipping 792 lb 359 Kg Electrical Requirements Refer to the serial plate located on the rear of the laminator for the specific electrical ratings Laminator Compressor Laminator 220V 12 4 Amps 60 HZ Single Phase 2800W Compressor 220V AC 1 2 Amps FCC NOTE FCC Class A Notice Notification pour les Etats Unis Note This equipment has been tested and found to comply with the
34. ts increasing or decreasing of speed by turning the MOTOR SPEED and is indicated on the control panel display Range is 1 15 The number does not stand for Feet Minute 15 40Feet Minute C LOADING e When pressed permits the operator to run product into the heat roll for the purpose of threading the film D REVERSE e When pressed and held reverses the rollers direction to clear film jams E STOP e When pressed the machine will stop and the rollers will not rotate The rollers will also rise to the up position F RUN e When pressed the machine will activate the rollers for normal operation G LENGTH e You can enter your paper length by pressing LENGTH then turning the MASTER DIAL to the desired paper size H BURST e You can determine where and when you want to activate the Burst Rollers by pressing BURST and changing the value displayed on the LCD by rotating the MASTER DIAL Values displayed range from 580 660 A decal is located between the Main Rollers and the Bursting Rollers to determine what value is desired I HEAT e When pressed permits increasing or decreasing of the temperature by turning the MASTER DIAL and is indicated on the control panel display Range is 32 F 302 F J Reset Button e On the LCD the sheet count will appear indicating how many sheets were run through the machine By pressing RESET the operator and clear this value returning the count to 0 K MASTER
35. ut of warranty service call GBC s Equipment Maintenance Agreement Decreases these expenses and protects your valuable investment GBC offers several types of agreements to suit your needs and budget To contact GBC write to GBC NATIONAL SERVICE IN CANADA GBC NATIONAL SERVICE ONE GBC PLAZA 49 RAILSIDE ROAD NORTHBROOK IL 60062 U S A DON MILLS ONTARIO M3A 1B3 General Binding Corporation One GBC Plaza Northbrook IL 60062 4195 O 2007 General Binding Corporation Page 23
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