Garmin TR-1 Instruction Manual
Contents
1. 14 and install it around the shank of the motor s steering pivot bracket and over the tab on the bottom of the Mounting Bracket Assembly item 7 Before tightening the Hose Clamp slide the urethane rubber pad item 10 under it and the tab on the bottom of the Mounting Bracket Assembly to protect the finish on the motor With all in place firmly tighten the Hose Clamp Be sure the Hose Clamp screw does not interfere with the steering rotation when the motor is turned to steer it Step 3 Remove Bolts Tilt the motor down Remove the rear two bolts that holds the lower vibration isolation mounting shrouds Leave the shrouds in place Step 4 Mounting the Channel Slide the two Hex Cap Screws item 9 through the Angle Washer Plate item 6 Keep the thick edge to the right Now slide the two Hex Cap Screws item 9 through the Cylinder Mounting Channel item 4 With the label facing you right side up through the holes on the left end from the near side Next slide the Screws through the flat side of the Channel Mounting Cushion item 5 Keeping the thin side to the right apply the your thread lock compound to the Screw threads Last slide the Screws all the way through the holes in the lower vibration isolation mounting shrouds The holes that you just took the screws out of in the previous step Keep the Channel perpendicular to the motor down shaft and tighten the Screws You are ready for the Cylinder The threa2. A GARMIN TR 1 Gold Cylinder and Bracket Mounting Instructions OMC 9 9 HP 2 amp 4 Stroke 1993 2002 OMC15 HP 2 amp 4 Stroke 1993 2002 in lt PN 906 1005 00 Page 1 Cylinder Kit PN 120 1005 01 PART No NAME 330 1003 00 380 1004 00 Channel Cylinder MTG Parts 370 1005 00 Cushion Channel Mounting 380 1006 00 Washer Angle Plate 7 130 1007 00 Assy Mounting Bracket 310 0203 50 Hex Cap 1 4 20 X 3 1 2 SS 130 0083 00 Hose Clamp assembly 310 2501 25 380 1010 00 1 Spacer Plate o bn l 1007 l _ i 12 14 15 17 18 19 Figure 2 Page 2 Cylinder Kit PN 120 0900 00 st 35010000 1 Ranes ooo EE 31000009 e Sam Nurs 34 340 0900 00 1 Cylinder S 35 1 i eee ee eee ee re yr bee Cri e L _ gar haya 34 I Installing the Cylinder Mounts Tools Required One Wrench 9 32 In or 7mm One 7 16 In Wrenches One 2 In wrenches open end Thread lock Loctite or similar Page 3 Step 1 Mounting Bracket Tip the motor all the way up Install the Mounting Bracket Assembly item 7 over the motor steering swivel bracket as shown in figure 4 Be sure groove in the Bracket engages the ridge on the motor the Split Tube Pads item 11 are on the mounting ears and the pads are on the flats on the rear facing part of the swivel bracket Tighten all four screws Step 2 Hose Clamp Open the Hose Clamp item
3. d lock really is needed Cylinder Mounting Instructions Supplement It has been determined that some OMC 9 9 15 four stroke motors require the addition of a spacer plate between the Channel Mounting Cushion item 5 of the OMC instructions and the Cylinder Mounting Channel item 4 of the OMC instructions The spacer plate item 19 is installed between the Channel item 4 and the Plastic cushion item 5 The assembly stack in step 4 of the manual will look like the picture to the right Step 5 Stern Pivot Pin Slide the Stern Pivot Pin item 3 through the back of the Cylinder Mounting Channel item 4 from the top Loosen the steering tension device to the minimum setting Refer to your outboard owners manual EE P II Installing the Cylinder Tools Needed One 1 2 In Open end wrench from above should be all you need Figure 8 Parts Step 6 Cylinder Rod Eye Place the Rod Eye item 31 over the vertical pin in the Mounting Bracket Assembly item 7 as shown Leave the cylinder attached Put the plastic Washer item 18 on the pin over the Rod Eye and install the Medium Hair Pin Cotter item 18 through the hole in the vertical pin Turn the Cylinder item 34 Fittings item 35 up Figure 10 Page 6 Step 7 Cylinder End Cap Line the hole in rear end cap of the Cylinder item 34 with the hole in the top of the Stern Pivot Pin item 3 Slide the Cl
4. evis Pin item 3 through the hole into the Stern Pivot Pin Put the Large Hair Pin Cotter item 16 through the cross holes in both Pins Under the Channel flange Figure 11 Page 7 Ste Full Port and Starboard Turn the motor hard over to starboard That will retract the I Cylinder rod into the Cylinder Check that the Cylinder rod is still free to retract at least a little more Next turn the motor hard over to port That will extend the Cylinder rod out of the Cylinder Check that the Cylinder rod is still free to extend at least a little more It should have additional travel in both directions If it does not adjust the position of the Rod Eye item 31 on the Cylinder shaft The Cylinder shaft should turn with your fingers if the Hex Jam Nut item 33 is loose Uf the shaft does not turn freely enough use a thin 1 4 Inch open end wrench at the shaft s wrench flats Do not use any tool on the cylindrical part of the Cylinder shaft If the shaft gets scratched bent or dinged the seal will fail With the cylinder properly adjusted secure it by tightening f the Hex Jam Nut against the Rod Eye It is ready for plumbing We suggest you put the original parts in a container and store them You may eventually want to sell or trade in your motor but we know you will want to keep your TR 1 autopilot Figure 12 Figure 13 TR TAUTOPILOT Page 8
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