Garmin 010-11099-10 User's Manual
Contents
1. Starboard line to helm iy e imi 6 O D HO gt F A i O Il A GARMIN 2011 Garmin Ltd or its subsidiaries Garmin International Inc 1200 East 151 Street Olathe Kansas 66062 USA Garmin Europe Ltd Liberty House Hounsdown Business Park Southampton Hampshire SO40 9LR UK Garmin Corporation No 68 Zhangshu 2 Road Xizhi Dist New Taipei City 221 Taiwan R O C www garmin com 190 01333 02 Rev A Printed in Taiwan2. alt AA Shadow Drive Port line Starboard line Return line Helm Power assist module Pump Shut off valves 0000 0O Steering cylinder Installation Considerations The pump must be reconfigured if the boat is equipped with an unbalanced steering cylinder page 3 The pump should be mounted the pump horizontally if possible If the pump must be mounted vertically mount it with the hydraulic connections facing upward Removal of the power assist module may be necessary to gain access to the fittings hoses and bleed tee fitting The pump must be installed between the cylinder and the power assist module Garmin recommends using the t connector method to connect the hydraulic lines to the pump See the diagram page 8 to view the alternate connection method To allow for easy pump disabling and removal Garmin recommends installing shut off valves in the hydraulic lines between the pump manifold and t connectors Five Connector Install Method The diagrams on pages 5 7 show the recommended pump installation method with t connectors in the hydraulic steering lines of the boat using only three fittings on the manifold However it is possible to install the pump using the five connector method as shown in this illustration March 2011 Port line to steering cylinder Return line to helm Starboard line to steering cylinder Port line to helm
3. hydraulic system Single helm without power assist page 5 e Dual helm without power assist page 6 Single helm with power assist page 7 e Five connector install method page 8 The diagrams on pages 5 7 show the recommended pump installation method with t connectors in the hydraulic steering lines of the boat using only three fittings on the manifold However it is possible to install the pump using the five connector method shown on page 8 Single Helm without Power Assist 1 Disconnect the necessary lines from the hydraulic system 2 Add a t connector to the starboard and port lines of the system 3 Add hydraulic hose to the unused fitting on each t connector sufficient to connect the t connector to the pump fittings 4 Connect the starboard line t connector to the H1 or H2 pump fitting 5 Connect the port line t connector to the H pump fitting that you did not use in step 4 6 Install the Shadow Drive to the port or starboard hydraulic line between the helm and the t connector See the installation instructions provided with your Garmin autopilot for Shadow Drive installation instructions 7 Connect the return line from the helm to the Tank fitting of the pump 8 Install a shut off valve page 2 on each hydraulic line that connects directly to the pump optional 9 Insert tighten and seal the included plugs in the unused pump fittings Dual Helm without Power Assist 1 Disconnect the necessary
4. the helm unattended See the Important Safety and Product Information guide in the autopilot product box for product warnings and other important information Failure to install and maintain this equipment in accordance with these instructions could result in damage or injury Always wear safety goggles ear protection and a dust mask when drilling cutting or sanding NOTICE This equipment should be installed by a qualified marine installer This equipment is only for use with Garmin autopilots When drilling or cutting always check the opposite side of the surface Be aware of fuel tanks electrical cables and hydraulic hoses 2 1 L Hydraulic Pump Installation Instructions In the UK contact Garmin Europe Ltd by phone at 0808 2380000 About the 2 1 L Hydraulic Pump The 2 1 L hydraulic pump steers your boat by interacting with the hydraulic steering system based on commands you enter using the autopilot display unit The pump is not included in the autopilot core package box because the type of pump you use with your autopilot 1s determined by the size and type of steering system on your boat Hardware Needed e 2 1 L pump kit part number 010 11099 10 e Hydraulic hose with machine crimpted or field replaceable fittings that have a minimum rating of 1000 Ibf in e Inline hydraulic shut off valves e Hydraulic fluid e Thread sealant e Hydraulic bleeding equipment e Mounting screws mounting screws are
5. 4 6 Install the Shadow Drive to the port or starboard hydraulic line between the helm and the t connector See the installation instructions provided with your Garmin autopilot for Shadow Drive installation instructions 7 Add a t connector to the return line between the power assist module and the helm 8 Connect the return line from the helm to the Tank fitting of the pump 9 Install a shut off valve page 2 on each hydraulic line that connects directly to the pump optional 10 Insert tighten and seal the included plugs in the unused pump fittings Shut Off Valve Garmin recommends the installation of shut off valves on each line connected to the pump The shut off valves allow you to easily disconnect and remove the pump from the hydraulic system without affecting helm steering Refer to the diagrams on pages 5 7 to view ideal shut off valve placement Connecting the Pump to the ECU Before you connect the pump to the ECU you must mount the pump page 2 and ECU See the installation instructions provided with your Garmin autopilot for ECU installation instructions Connect the two cables from the pump to the ports on ECU marked DRIVE and FEEDBACK The ports are keyed to the appropriate fittings on the cables 2 1 L Hydraulic Pump Installation Instructions Hydraulic Fluid Bleeding NOTICE The following is a general procedure for bleeding a hydraulic steering system Refer to the instructions provided by th
6. A GARMIN 2 1 L Hydraulic Pump Installation Instructions To obtain the best performance and to avoid damage to your boat install the Garmin 2 1 L hydraulic pump according to the following instructions These instructions are a supplement to the installation instructions provided with your Garmin autopilot Professional installation of the pump is highly recommended because specific knowledge of hydraulic steering componentry is required to properly install the pump Read all installation instructions before proceeding with the installation If you experience difficulty during the installation contact Garmin Product Support Registering Your Product Help us better support you by completing your online registration today e Go to http my garmin com e Keep the original sales receipt or a photocopy in a safe place Contacting Garmin Product Support Contact Garmin Product Support if you have any questions about this product Inthe USA go to www garmin com support or contact Garmin USA by phone at 913 397 8200 or 800 800 1200 In Europe go to www garmin com support and click Contact Support for in country support Important Safety Information Your are responsible for the safe and prudent operation of your vessel The autopilot is a tool that will enhance your capability to operate your boat It does not relieve you from the responsiblility of safely operating your boat Avoid navigational hazards and never leave
7. e H1 and H2 fittings with a t connector splitting the connection between the helm and cylinder The return line fitting is used in both cases to connect to only the helm The check valves do not need to be reconfigured if the boat is equipped with a balanced cylinder If the boat is equipped with an unbalanced cylinder the check valves must be reconfigured page 3 The bypass valve is only opened for hydraulic bleeding and must be fully tightened during normal operation 941 Wvdrailic Pirmn Inetallatinn Inetrictinne 2 1 L Hydraulic Pump Installation Instructions 4 2 1 Hydraulic Layouts NOTICE If the steering system in your boat does not match any of the hydraulic layouts in this manual and you are unsure how to install the pump contact Garmin Product Support Before you start the pump installation identify the type of hydraulic steering system in your boat Each boat is different and you must consider certain aspects of the existing hydraulic layout before deciding where to mount the pump Single Helm without Power Assist Layout Shadow Drive Port line Return line Pump Starboard line Shut off valves Helm Steering cylinder 0100 00 O C Installation Considerations e The pump must be reconfigured if the boat is equipped with an unbalanced steering cylinder page 3 The pump should be mounted the pump horizontally if possible Bilis Ifthe pump must be mo
8. e manufacturer of the steering system for more specific information about bleeding the system Before you bleed the hydraulic system ensure that all hose connections are complete and fully tightened The pump has a bypass valve to allow air to be bled from the system ae Bleeding 1 Complete an action Ifthe helm reservoir contains insufficient fluid fill it with the appropriate amount of hydraulic fluid Ifthe helm reservoir contains excess fluid remove the excess to avoid fluid overflow during the bleeding process Manually steer the helm to both cylinder stops Manually steer the helm fully to port Open a bypass valve at the cylinder fitting Turn the helm slowly to port for three minutes Close the cylinder bypass valve Add fluid to the helm reservoir if necessary Repeat steps 2 through 7 until the helm reservoir remains full ee SS a e a Open the bypass valve on the pump manifold 10 Turn on the autopilot system and disable the Shadow Drive 11 Hold on the GHC 10 for 10 seconds and watch for steering movement 12 Select an option Ifthere is steering movement proceed to step 13 e Ifthere is no movement hold until steering movement occurs 13 Hold the soft key that produces steering movement and steer fully to the stop 14 Steer the helm to the opposite stop using the GHC 10 15 Close the bypass valve on the pump manifold 16 When hydraulic bleeding is complete re enable the Shadow D
9. lation method Mounting the Pump Before you mount the pump if your boat has an unbalanced cylinder steering system you must re configure the pump to work properly with the unbalanced cylinder page 3 1 After you select a mounting location determine the mounting hardware needed for the surface Mounting hardware is included with the pump but it may not be suitable for the mounting surface 2 Ifnecessary purchase the mounting hardware 3 Hold the pump in the intended mounting location and mark the locations of the mounting holes on the mounting surface using the pump as a template 4 Using a drill bit appropriate for the mounting surface and selected mounting hardware drill the four holes through the mounting surface 5 Secure the pump to the mounting surface using the selected mounting hardware Connecting the Pump to Hydraulic Lines NOTICE Do not attempt to use the autopilot to steer the boat until you bleed all air from each part of the hydraulic system page 3 When adding hydraulic line to the system use only hose with machine crimped or field replacable fittings that have a minimum rating of 1000 lbf in Do not use plumber s tape on any hydraulic fitting Use an appropriate thread sealant rated for marine use on all pipe threads in the hydraulic system Before you connect the pump to the hydraulic lines refer to one of these diagrams to find the correct place to add the pump and fittings to the
10. lines from the hydraulic system 2 Add a t connector to the starboard and port lines of the system between the helm t connector and the steering cylinder 3 Add hydraulic hose to the unused fitting on each t connector sufficient to connect the t connector to the pump fittings 4 Connect the starboard line t connector to the H1 or H2 pump fitting 5 Connect the port line t connector to the H pump fitting that you did not use in step 4 6 Install the Shadow Drive to the port or starboard hydraulic line between the helm t connector and the pump t connector See the installation instructions provided with your Garmin autopilot for Shadow Drive installation instructions 7 Connect the return line from the helm t connector to the Tank fitting of the pump 8 Install a shut off valve page 2 on each hydraulic line that connects directly to the pump optional 9 Insert tighten and seal the included plugs in the unused pump fittings Single Helm with Power Assist 1 Disconnect the necessary lines from the hydraulic system 2 Add a t connector to the starboard and port lines of the system between the power assist module and the steering cylinder 3 Add hydraulic hose to the unused fitting on each t connector sufficient to connect the t connector to the pump fittings 4 Connect the starboard line t connector to the H1 or H2 pump fitting 5 Connect the port line t connector to the H pump fitting that you did not use in step
11. provided in the pump kit but if the provided screws are not appropriate for the mounting surface you must provide the correct types of screws Tools Needed Safety glasses Drill and drill bits e Wrenches e Wire cutter strippers e Screwdrivers Phillips and flat head e Cable ties e Marine sealant e Marine corrosion inhibitor spray Pump Installation Because every boat is different care must be taken when planning the pump installation 1 Choose a mounting location page 1 2 Mount the pump page 2 3 Connect the pump to the hydraulic lines page 2 4 Connect the pump to the autopilot ECU page 2 Choosing a Mounting Location 1 Consult the diagrams on pages 5 7 for connection and dimension considerations 2 Choose a location to install the pump considering the following guidelines The pump must be located within 19 in 0 5 m of the ECU e The cables that connect the pump to the ECU cannot be extended The pump should be mounted horizontally if possible Ifthe pump cannot be mounted pump horizontally it must be mounted vertically with the pump head connectors facing up The pump must be mounted in a location to which you can extend the hydraulic steering lines of the boat The pump has five hydraulic connector fittings enabling an alternate installation method Refer to page 4 to view an illustration of the fitting layout and page 8 to view an illustration of the alternate instal
12. rive Corrosion Blocker NOTICE To ensure long life of all parts apply corrosion blocker to the pump at least twice yearly After the pump installation is complete and all hydraulic connections and electrical connections are made apply a marine rated corrosion blocker to the pump 2 1 L Hydraulic Pump Installation Instructions Unbalanced Cylinder Configuration If the boat has an unbalanced cylinder steering system you must configure the pump to work properly with the steering system Configuring the Pump for an Unbalanced Cylinder NOTICE Keep all parts clean and free of dust and debris while configuring the pump for an unbalanced cylinder steering system If you remove the check valves after bleeding the hydraulic system you must bleed it again 1 Remove the check valves from the pump manifold 2 Pull the pistons out of the pump manifold The pump is configured from the factory with the pistons in the balanced configuration 3 Re insert the pistons into the pump manifold in the unbalanced configuration 4 Insert and tighten the check valves into the pump manifold Pump Valves and Fittings The 2 1 L pump can be connected to the hydraulic system using one of two methods The five connector method page 8 uses the C1 and C2 fittings to connect the pump to the cylinder and the H1 and H2 fittings to connect the pump to the helm The three connector method pages 5 7 uses only th
13. unted vertically mount it with the hydraulic connections facing upward mle e Garmin recommends using the t connector method to connect the hydraulic lines to the pump See the diagram page 8 to view the alternate connection method e To allow for easy pump disabling and removal Garmin recommends installing shut off valves in the hydraulic lines between the pump manifold and t connectors 2 1 L Hydraulic Pump Installation Instructions 9 Dual Helm without Power Assist Layout oO AE al Ch a nye 4 a Return line Shadow Drive Port line Starboard line Pump Shut off valves Lower helm Upper helm 0000 0O Steering cylinder Installation Considerations The pump must be reconfigured if the boat is equipped with an unbalanced steering cylinder page 3 The pump should be mounted the pump horizontally if possible If the pump must be mounted vertically mount it with the hydraulic connections facing upward Garmin recommends using the t connector method to connect the hydraulic lines to the pump See the diagram page 8 to view the alternate connection method To allow for easy pump disabling and removal Garmin recommends installing shut off valves in the hydraulic lines between the pump manifold and t connectors 2 1 L Hydraulic Pump Installation Instructions Single Helm with Power Assist Layout 2 1 L Hydraulic Pump Installation Instructions
Download Pdf Manuals
Related Search