Garland "REGAL"SERIES RADIANT CHAR-BROILERS, (RBA) RBA Series User's Manual
Contents
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3. U S Range INSTALLATION AND OPERATION MANUAL REGAL SERIES RADIANT CHAR BROILERS RBA ESIGN I FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED IN THE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER APPROVAL NUMBER G 1 07 05 28 For Your Safety Post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts Garland will have no obligation with respect to any product that has been improperly installed adjusted operated or not maintained in accordance with national and local codes or installation instructions provided with the product or any product that has its serial number defaced ob
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9. have to be provided in the room If pilot burner outage problems persist make up air openings or baffles may have to be provided in the room Part 1382692 Rev 3 02 22 08 INSTALLATION Continued Standards Installation must be planned in accordance with all applicable state and local codes taking into account the following standards or latest edition Grease Extractor ANSI NFPA 96 1992 Power Ventilators ANSI NFPA 96 1987 Filter Unit ANSI NFPA 96 1987 Smoke Detectors ANSI NFPA 728 1986 CAN ULC 8553 1986 Fire Extinguisher C02 ANSI NFPA 12 1989 This section is not intended to be complete and other nationally recognized standards may be appropriate Gas Supply 1 Installation of the equipment should be made by a licensed plumber 2 Agas shut off valve must be installed in the gas supply line ahead or the appliance for safety and for ease of future service 3 A gas pressure regulator must be installed at the appliance prior to connecting the equipment to the gas line Failure to install a regulator will void the equipment warranty NOTE The gas supply service line must be the same size or greater than the inlet line of the appliance U S Range Regal char broilers use a 3 4 NPT inlet Sealant on all pipe joints must be resistive to LP gas To convert to propane or natural gas contact a certified service agency Statutory Regulations Safe and satisfactory operation of your equipment depends
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14. a soapy solution would find All U S Range appliances are adjusted and tested before leaving the factory effectively matching them to sea level conditions Adjustments and calibrations to assure proper operation may be necessary on installation to meet local conditions low gas pressure differences in altitude variations in gas characteristics to correct possible problems caused by rough handling or vibration during shipment and are to be performed only by qualified service personnel These adjustments are the responsibility of the customer installer and or dealer and are not covered by the U S Range warranty Part 1382692 Rev 3 02 22 08 INITIAL OPERATION Initial Pilot Light WARNING Keep appliances free and clear from combustibles at all times When lighting pilots and checking for burner performance do not keep your face close to the burners The burner may light with a pop and could flash back and cause facial burns Before lighting any pilots make sure that the burner valves and thermostats are turned OFF lnitial pilot light is in the following seguence 1 Turn the manual shut off valve on the incoming service line OFF 2 Turn all burner valves OFF 3 Close all pilot adjusting screws clockwise turn all the way in 4 Wait for any accumulated gas to disperse 5 Open the manual shut off valve 6 Apply a lighted match or taper to a pilot burner and open that pilot s adjustment screw gr
15. adually until the pilot lights CLEANING AND MAINTENANCE WARNING If gas odors are detected the gas supply must be turned OFF at the main shut off valve and the local gas company or authorized service agency contacted for service General Cleaning Any piece of equipment works better and lasts longer when maintained properly and kept clean Cooking equipment is no exception Your U S Range Regal Char Broiler must be kept clean during the working day and thoroughly cleaned at the end of each day Part 1382692 Rev 3 02 22 08 7 Adjust the pilot flame for the desired characteristics 8 Turn ON that main burner and watch to make sure it lights from the pilot then turn the burner OFF 9 Repeat steps 6 through 8 to light all remaining pilots If only one pilot has gone out it is not necessary to follow the entire procedure outlined above Merely apply a lighted match or taper to the pilot until it lights then adjust the pilot valve If the pilot will not light close the adjustment valve completely do not use that burner and call for service NOTE It may be necessary to re light the pilots several times until the new lines are purged of any trapped air and constant gas flow is attained Final Preparation New units are wiped clean with solvents at the factory to remove any visible signs of dirt oil grease bacteria remaining from the manufacturing process They should be washed thoroughly with hot
16. e unit contains this information Other information on this plate is the BTU hr input to the burners outlet gas pressure in inches WC and whether orificed for natural or propane gas WARNING All U S Range char broilers must be connected only to the type of gas identified on the rating plate Air Supply and Ventilation The area around the appliance must be kept clear to avoid any obstruction to the flow of combustion and ventilation air as well as for ease of maintenance service and proper appliance operation Keep proper clearances for adequate air supply Means must be provided for any commercial heavy duty cooking appliance to exhaust combustion waste products to the outside of the building This is doubly important for open grate broilers since the design promotes grease dripping through the grate onto the hot radiants sending smoke back up through the product as flavor enhancement Regal series char broilers must be installed under a vent hood Filters and drip troughs should be part of any industrial hood but consult local codes before construction and installation Air movement should be checked during installation Strong exhaust fans in the hood or in the overall air conditioning system can produce a slight vacuum in the room and or cause air drafts These can interfere with pilot or burner performance and can be hard to diagnose If pilot or burner outage problems persist make up air openings or baffles may
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19. literated or removed or which has been modified or repaired using unauthorized parts or by unauthorized service agents For a list of authorized service agents please refer to the Garland web site at http www garland group com The information contained herein including design and parts specifications may be superseded and is subject to change without notice GARLAND COMMERCIAL INDUSTRIES 185 East South Street Freeland Pennsylvania 18224 CANADA Phone 570 636 1000 Phone 905 624 0260 Fax 570 636 3903 Fax 905 624 5669 Part 1382692 Rev 3 02 22 08 GARLAND COMMERCIAL RANGES LTD 1177 Kamato Road Mississauga Ontario L4W 1X4 Enodis UK LTD Swallowfield Way Hayes Middlesex UB3 1DQ ENGLAND Telephone 081 561 0433 Fax 081 848 0041 2005 Garland Commercial Industries Inc IMPORTANT INFORMATION WARNING This product contains chemicals known to the state of California to cause cancer and or birth defects or other reproductive harm Installation and servicing of this product could expose you to airborne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the state of California to cause cancer Operation of this product could expose you to carbon monoxide if not adjusted properly Inhalation of carbon monoxide is known to the state of California to cause birth defects or other reproductive harm Keep appliance a
20. n ln iq sep ebesiA zeufioje s n lniq s p 1useujsSuuonpuo ep stesse sap s sn lll A s p ebeuunj e s101 ejqnsnquuoo no ap eda e jejedde sanofnoi ZauayuleW LN3IW3SSLLH3AV s sn ill A seg s6ewnijy 4TV1LINI NOI LIVSTTILO 80 22 20 ASH Z69Z8 1 ou 929ld ebuey e N ep enuejeb e Jed sayaanod sed 1405 au BIIEUUOISSSDUOD ne 1ualp ne JUS WODJUI suoneJado s ayijenb d s ep JeuuosJed np Jed seani23yje n JUBAIOP 5 s l uodsueg l 3uepued SUO eIGIA s l no s EJNIq UOIJUSJNUEL un Jed sasned sojgissod sowajgojd so 13611102 inoq ze5 np senbnsuo12eJe suonELEA xne epninje p s p e zep np uoissaJd ajqiej aun e saje o suonipuo xne uonejeisur eapuodsaJ402 2JIEJ nod S2JIESSADPU n 1uaAned abeiqije gt ap 19 ap suoneiedo S9UIe3J2 e ep neaAiu np uon2uo ue auisn ue s9 eaJ s915911u05s a6uey s n Jed senbuqe sil redde saj sno asnauuones 28AE 1UaleJs5 9 s ll nb soje saajadau sed 3uoJes au SANJ s n d sauleyiad snid ua siew osnalsbuep juawajnas uou 153 SUOIXSUUODJ sep INS anu SLULUEJJ eun p uonesinn SALINA4 s714415413d 4 4 ANN AWWV14 3G S Y NVT ZJSKILA N S SD A sa JAWINJJE P JUEAE sn UUOAES ne p aple e ze suoixeuuoo SA sa1n03 Z UL A 34 siess3 SIASUJNO un 19 691 1nad
21. nce will not be required beyond the daily cleaning for the last day of the working week SERVICE AND PARTS Installation maintenance and repairs should be performed by your local authorized U S Range service agency listed in your information manual pamphlet Page 8 Periodic Your U S Range Regal Char Broiler should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Cleaning Stainless Steel 1 During the day all stainless steel body parts should be wiped regularly with hot soapy water At the end of each day a liguid cleaner designed for this material should be used Do not use steel wool abrasive cloths cleansers or powders If it is necessary to scrape stainless steel to remove encrusted material soak the area with hot cloths to loosen the material then use a wood or nylon scraper Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove Part 1382692 Rev 3 02 22 08 Part 1382692 Rev 3 02 22 08 Page 9 U S Range abuvy S T 6 abe 80 22 20 ASH 269282 oU d29Id suoneuuojurp SNUEW suep ainby wou 9 3uop 3as Jojne ajedo aBuey ST 22IA42S ap aduabe Jed sanjaya 2419 JUOJASp suoneJedai s l n n uonej eisur S3341d 13 321 35 80 22 20 ASH Z69Z8 1 ou 929ld UsAs u3 e sej qissoduui lusawanbnejd 1uos S
22. npoid uarnedue uonelle3suk1 uon npolsd l sowajgoud s nne p no saje lUJGUO2 SUOIJBULJOJJEW sep NO 3 s uv ai juesne SUIWOD DUJOJIJEJ ep 3e l Jed snuuo l sanbiwiy syinpoad s p judljuo gt unpoid 3 LNAWASSILHJAV S31NVLHOdWI 5 ul S l snpui EDISLUWOJ DUEUEO so0z 1700 898 180 Inaido29j9 0 19S 180 auoudael 144111 1DNV OGL EAN x s ippiyy s2XEH Aen PISYMO EMS GLI s pouq 7XL Mb1 OLEJUO eBNESSISSIA peog OJEWEY LL OU SJDONVH 1VIDH44WWOD QNV 14VD 80 22 20 ASH Z6978 L oU 929ld 06 9 9 028 Inaido29 9 000 L 9 9 02S suoyda 2 vcc8l SiueA Asuuad 199115 U1NOS 1523 S8L SJIHLSNANI TVIDHHWWOD GNV 14VD 6995 79 506 In ldo l l 0970 7z9 506 euouda aL VOVNVO SIAEBJd sues sayipouu no sao ejduua1 n Jjuvanad 5 14 sap suone yi eds s l 19 uonde uo e siidulo2 A 3uauun2op 31ussaJd a suep snuajuo gt syuauJeufiesuai se uo2 dno6 puejle6 mmm dyu e puepiec aM S l 13 NSUOD sesuojne a2IAJ8s ep siuobe sep ai1sI e 1ua1qo INOJ SPSHO NE uou uananuep S USGE sap Jed no saasuojne uou s ld s p aiedaJ no ayipouu aja Pene inb no euiuddns no 219110 ejrnnuu aja yene alias ap ojo unu 3 luop janb sjiodutu no inpold 232 SSIUJNOJ UOIEJ EJSULP SUOIJJNJJSUI xne NO xne o 12 xneuoneu sapo xne 1usujauuo0jJuoo nua3aue aja sed J
23. o prevent vibration damage All units are inspected at the factory before shipping Uncrating After uncrating immediately check the equipment for visible signs of shipping damage If such damage has occurred do not refuse shipment but contact the shipper and file the appropriate freight claims INSTALLATION Clearances The appliance area must be kept free and clear of all combustibles This unit is design certified for the following installations 1 For installation in non combustible locations only 2 For use only with four inch high adjustable legs 3 Zero clearance is required from non combustible construction at sides and rear Adequate clearances must be maintained at all times in front and at the sides of the appliance for servicing and proper operation Positioning and Setup Place a carpenters spirit level left to right on the front landing ledge and across the back trim and also front to back on the right and left end trims Level to the high corner with the screw adjustment built into the foot of each leg Page 4 Rating Plate The rating plate is attached to the right side of the appliance When corresponding with the factory or your local authorized factory service center regarding service problems or replacement parts be sure to refer to the particular unit by the correct model number including the prefix and suffix letters and numbers and the warranty serial number The rating plate affixed to th
24. re is applied WARNING All connections must be sealed with a joint compound suitable for LP gas and all connections must be tested with a soapy solution before lighting any pilots Flexible Couplings 8 Connectors If the unit is to be installed with flexible couplings and or quick disconnect fittings the installer must use an AGA design certified commercial flexible connector or at least 3 4 NPT with suitable strain relief s in compliance with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 CSA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 CSA 6 9 Domestic connectors are not suitable Page 6 Manual Pilot Valve All burners are equipped with constant burning pilots These should be manually lighted immediately after the gas is turned on and the system is checked for leaks Pilots can be reached with a long match or taper down from the top if the grates and radiants have not yet been installed or through the observation adjustment openings in the valve cover between the burner valve knobs These openings also contain the pilot valves which are screwdriver adjustable Testing and Adjustments Check all gas connections for leaks using a soapy solution before lighting any pilots DO NOT USE OPEN FLAME TO CHECK FOR LEAKS Putting open flame beside a new connection is not only dangerous but will often miss small leaks that
25. rea free and clear of combustibles Page 2 Part 1382692 Rev 3 02 22 08 TABLE OF CONTENTS IMPORTANT INFORMATION hr hr ws 2 INTRODUCTION LL Gon om anna kd doble R Rara eww bb Seta 4 uclu AE e 4 Rating Pol a a a D m aa Dey 4 INSTALLATION EE A ENEE ege RETI PE A Pesitonind and E EE A Air Supply and Ventilation a deeg AE EE dE A 5 Gas TU 5 Statutory Regulations dan ad 5 Manual Shut Off VANE 5 Pressure Regulator ARA GO VR OUR RC E ERE VERAS 5 Rigid aa ay aaa aaa 6 Flexible Couplings 8 Connectors 6 Manual PIIOE Valve 6 Testing and AdjusimeniS EE 6 INITIAL OPERATION EE 7 ludi MP 7 Final PEPA ON EE 7 CLEANING AND MAINTENANCE 888809 7 General Cleaning s d d b a ee be 7 ul on A AME 7 EE 8 PESA E 8 Cleaning Stainless Steel EE 8 SERVICE AND PARTS Ra OE Ru ea tues 8 Part 1382692 Rev 3 02 22 08 Page 3 INTRODUCTION U S Range manufactures the Regal Char Broiler RBA in widths from two to six feet to be used either as freestanding counter units or built into either a Cuisine or Performer range All broilers are shipped completely assembled with the double drip pans and pressure regulator packed on top of the broiler A piece of 2x4 lumber is strapped to the radiants t
26. soapy water to remove film residues and any installation dust or debris before being used for food preparation The top grates should be removed and washed before use Daily 1 Remove the broiler grates Wire brush them clean or any encrusted materials and wash in hot soapy water A common cleaning practice is to turn grates up side down to burn off encrusted material Do not do this with the Regal Char Broiler The flame from the burner is shielded by a cast iron radiant with the result that heat not flame reaches the grate It is likely that cooked on matter will cook in even deeper rather than burn off 2 Remove the radiants and wire brush them clean then wash in hot soapy water A rule of thumb is that if the grates are becoming encrusted so are the radiants Page 7 CLEANING AND MAINTENANCE Continued 3 The Regal Char Broiler uses a double drip tray The front grease trough at the top of the unit downspouts to a 3 5 8 tray running the width of the body remaining grease which drips past the radiants is collected by a second pan covering the remainder of the broiler bottom The front tray must be checked frequently during operation and drained as necessary the rear drip pan should also be checked occasionally Spills should be wiped as they occur and at the end of the day both pans should be washed in hot soapy water Weekly If a daily maintenance is performed as recommended above weekly maintena
27. to a great extent on its proper installation Installation must conform to local codes or in the absence of local codes with the National Fuel code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B 149 2 as applicable including 1 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45 kPa Part 1382692 Rev 3 02 22 08 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa Manual Shut Off Valve This installer supplied valve must be installed in the gas service line ahead of the appliance and regulator in the gas stream and in a position where it can be reached quickly in the event of an emergency Pressure Regulator All commercial cooking equipment must have a pressure regulator on the incoming service line for safe and efficient operation The pressure regulator installed must be listed by a nationally recognized agency Line service pressure may fluctuate with local demand All Regal char broilers must be installed with the included gas pressure regulator Regulators are adjusted at the factory for 5 WC natural gas or 10 WC LP gas depending on the c
28. uep UONEJJEJSU INOd z sejueAms SUOIIEJ EJSU xne uns p 3s IeJedde jad uonda uoo ES Jeg lqn snqulo a dwiaxa aJqi aapseb n Wop Ie3edde ap uonej eysurp euoz e1 juowebebag NOILVTIVLSNI Hodsuen ap uoneuje aJ eun 20551 0 3 Jne310dsue 9 ze132e3u02 SIELU UOSIEJAI e sed zesnjaJ au sy npoud 1405 es soBewulop s a1 ep IS odsueJ e 1uepued nusauns 1n01 1912919p anod juawadinba zeyuaA lasedde ap aBejjegop l 590 beleq q uonipedxe in zuene DUISN ue s29 J9dSUI 1405 s lun s s mnol suoneJgiA xne snp sebeuuuop s l 1eu aduue inod jie1edde ins 1S3 pXZ 5100 AUN reuedde ep snss p al Ins axy uoissaJd ep JNayejnHas un p 2 s lqnop ep siunu sa1uouu 3uauJe13 duu02 S MA 1405 SOU s l SNO a JAUJOJJAd NO BUISIND adA op ajquiasua un suep JaJ1se2ue JIOS BWOUO IN JI0 dWod ay1UN 1105 S s n n JUEANOd spaid 9 ez ep uge ap 2 SEA aun suep a jebay slog ep uoqueup e adh ep s1ueipei SIIOJJUB sep anbiigej sbuey ep erubeduuo e NOILDNGOWULNI abed 80 22 20 ASH 269282 oU d29Id een SJ2JId 13 JDIAHIS EE EE lqep xoul ag a6ekKonaN a yuawanbipouad 2902 JUIELUSS anbeu gt ee inof anbeu gt
29. uo anb sesna IaA sap Sj8ulqoi s JUBWA e D9 JUSANOJ S SNOJ s SURG sina paq s p SJ2UIGOJ sep SUOJNOG SO 31 U3 SJBUIGOJ sep epJaAno2 l suep sno s l Jed no S2 P1SU 319 3J02ue sed JUO U sJUPIPEJ Sa 19 sall so Is snssap l sindap 2uU22 W eun p no y wn je epueJ6 aun p epie e S Sn A So 9 I26j 3s 5 5 np sain Sa e uonb 15 zeb ap UONEJUOUUI E enb sap Juawajjanuew seauunj e 21 JUBAIOP S SD A S e2usueuued ua seauinj e S sn lll A ap siunuu 1405 SANAJNIJ s l sno Januey sn lll A eq 3eurqoy juone2ijdde 33339 inod sed 1usuuaiAuo au nbns uuop abesn e sina 22UU02 s37 6 9 VS2 LE LCZ ISNV Zeb l nod apides JUsWsUJUEJQSpP e smisodsiq sa nod euJJou EJ e auuoJuo apides 3ueujeupueJqep ep Jnisodsip un 3 919 VS 69 LZZ ISNV Se Iqouu sil redde nod san uuo INOd SWAOU e e JUDUWJUIJOJUO lqPU AUO 140 28 dN Od p ep Unululw ne no aujenb ap yoy eAnoJdde lqix l INJ 2UUO2 un Jaen 310p Ins ej E sUI Sapides sp1o22ei sep NO Ja se qixeu sluswa dno22e s p DaAe llesul n op jlasedde IS s1noj2ouuo se qixo J s3jueurejdno y 9 abeg S SD H A s p ebeuin e JUeAe OSNOUUOAES nP p SPIE e s 3s 2179 JUSAIOp suonesi eue s l s inol v nbil on d ap zef ne Jue sIs2I a3iotpueja p
30. ustomer s ordering instructions Prior to connecting the regulator check the incoming line pressure as these regulators can withstand a maximum pressure of 1 2 psi 14 WC If the Line pressure is beyond this limit a step down regulator will be required Double check the arrow forged onto the bottom of the regulator body which shows gas flow directions it should point downstream to the appliance The red air vent cap is part of the regulator and should not be removed unless local codes require external venting Regulators can be adjusted in the field but it is recommended that they not be tampered with unless that part is known to be out of adjustment or serious pressure fluctuations are found to exist and can be solved no other way Any adjustments to regulators must be made by qualified service personnel with proper test equipment If a vent line from the gas appliance pressure regulator is used it should be installed to the outdoors in accordance with local codes or code ANSI Z223 1 Natural Gas Installation code CAN CGA B 149 1 or The Propane Installation code CAN CGA B149 2 Page 5 INSTALLATION Continued WARNING Failure to install a pressure regulator will void the eguipment warranty Rigid Connections Double check any installer supplied intake pipes visually and clear any dirt particles threading chips or other foreign matter before installing in a service line Those particles will clog orifices when gas pressu
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