Fujitsu FMC-8FX User's Manual
Contents
1. 8 4 1 System Connect Dia stam ME 8 4 2 Fro t BOALd EE 9 4 3 Main Board certe tpi pe Sa ABANG Ja Na aa BG AG Na ANE DANA de e Ga EE GEK pe Fe RUD Dea asa Ga a N a Da a 10 I Mod le DescpUo Ne sasae aaa aana aga E ABANG ag NE a EN E A ENG TE BA niei af EEES 11 5T Power Module 2 eher eee tee E eerie deeds Ase E GAN qt re ee a An 11 224 IGBT Driver Module iis sa saga aaa Sa aana E BAG A GA DE TENGE NANA GA Gee TEN E D GA oy ee eed es Sat UH ees S 11 2 3 Pad Driver Module ss 5 Schere eto e te nti ee DA AE ee E Gee I Dt ee 12 GS YASI OPTA M RE E E 13 6 1 Key amp Led Definitions se aan ga aa NAN ENENG GA GOG TAR ANGEN KAGAN EN GG TAN GAENE AG KENE DEE E GO NAH a BENE NGE 13 MA Operate Tui e 14 T D b g and Programming sasa 15 71 Debug Environment and Tools iere rite NETE NGGE YENG NG GN NGE YANA cuba ae uo ose einge ege epp ipe cba db 15 1 2 Hardware Setup esee et eb cerise ce E i Sie useless Cheb esp sotto abe TE baie bsp epo eger doe eek POL eben 15 T 3 MCU Programming os 2 saa ia e he ERE ice eel PER bios GG a be che Fe ke cb eto ose ant catia cae eee nls 15 B OE DEDE dete bd pu uds EUR menu M sa nee a ntes eld iM uu nume ery er auta ud 16 8 1 Front Board SCH and BOM List ienie NANG E TRET ENG BAGEN TRGA EE NRG INA PA NGENGER A TG 16 8 2 Main Board SCH and BOM LiSt2. button to turn on the device and the Power led will start wink At anything we can push the Power button to turn off the device B Mode Change When we turn on the device the system is in standby We must push the M Inc or M Dec to start the system The system has six work modes You can push the M Inc and M Dec to change the work mode W Power Change In normal you can use the Inc or Dec button to change the power and the range is from 200W to 2100W When you change the power the display will automatically change also Hm Timer Set At first we push the Timer the system will enter timer setting mode We can push the Inc or Dec to change the timer time When we push the Timer again the timer will be set and started and the Timer led will wink If we want stop the timer we must push the Clear W Display Change If you push the View you will change the display information between power and time MCU AN 500087 E 12 14 18 Induction Heater C Library User Manual Version 1 2 7 Debug and Programming 7 1 Debug Environment and Tools oe FUJITSU Name Description Manufacturer Notes Windows XP Pro PC OS Microsoft SP2 Softune V3 Software Developing IDE Fujitsu For FFMC 8L MB95F434K Emulator MCU Emulator Fujitsu 7 2 Hardware Setup The base hardware connect as below 7 3 MCU Programming Simulator We can programme the MCU by the sim
3. 455 5875695 a bab NGA E GUR DEN NAN NGO GEN TRGA EE BEN a PA NENG GDG E erre nte E 17 MCU AN 500087 E 12 2 18 Induction Heater C Library User Manual Version 1 2 oe FUJITSU 1 Introduction This document has introduced how to use the electromagnetic oven hardware The hardware includes two PCB boards main board and front board a fan and a pad MCU AN 500087 E 12 3 18 Induction Heater C Library User Manual Version 1 2 ca FUJITSU 2 System Features Power Control Fan Control Fan Delay Off Buzz Control Led Display Keyboard Kettle Detect Kettle Empty Detect Timing Power Off 3Hours Constant Power Heating Constant Temperature Heating IGBT Temp Detect Plate Temp Detect IGBT Temp Higher Protect 120 C Plate Temp Higher Protect 300 C Kettle Empty Protect 300 C Sensor Open Short Detection Over Current Protect 18A Over Voltage Protect 260V Lower Voltage Protect 150V Surge Protect 1000V No Operation for 2 Hours auto turn off if no timer VON ON ON ON ON ON ON ON ON ON VV VV VV VV ON ON V In the system design we will use some feedback signals to protect system or calculate watt The protect signal include over current over voltage surge voltage and kettle detect Anyone of them appears the system must stop work If the IGBT temperature is raise over 60 C the fan must turn on If the IGBT temperature is raise over 120 C the system must stop work If the kettle is empty the plate temp will raise
4. 6 1 Key amp Led Definition The system key buttons and leds are defined as below i Q W002 ss exo oom om a 1 gt Key Define Clear Clear the timer Timer Set the timer Inc Power increase Dec Power decrease M Inc Mode increase M Dec Mode decrease View Change the display power or timer Power Turn on or turn off the device gt Led Define Error Error display Timer Timer display CaoCai Mode display HuoGuo Mode display DunCai Mode display Bao Tang Mode display BaoWen Mode display Power Power display gt Error Code ne o E Com Error Code Description Notes OxEO Power under voltage OxE1 Power over voltage OxE2 Power over current OxE3 Main sensor over 300 C OxE4 Main sensor break circuit OxE5 Main sensor short circuit OxE6 Main sensor temp not change OxE7 IGBT temp over 120 C OxE8 IGBT sensor break circuit OxE9 IGBT sensor short circuit OxFO Kettle is empty OxF1 MCU AN 500087 E 12 13 18 Induction Heater C Library User Manual Version 1 2 oe FUJITSU 6 2 Operate Descript B Turn On Off When we have connect the power the Power led will light We can push the Power
5. 1 51 R36 R37 500R 1W R 6 2 10 90 2 52 R39 1k R0805 1 53 R41 200R R0805 1 54 RT1 RT2 100k R 6 2 10 2 55 S1 Reset TKEY 1 56 Ti 1 1000 TRANSFER_CUR 1 57 U1 MB95HI434 LQFP 32 1 58 U11 AC DC PWRModule 1 59 U12 78L05 TO 220 1 60 U13 AOP605 AOP605 1 61 U2 Buzz BUZZER 1 62 U3 78L12 TO 220 1 63 U4 GBP04 Rectifier 90 1 64 U9 IGBT TO 247 90 1 65 X1 16 0MHz CRYSTAL 1 MCU AN 500087 E 12 18 18
6. 1 C23 C28 104Z C0805 9 3 C6 C12 C22 C24 100uF 25V CAP100V25 4 4 C7 C9 30P C0805 2 5 C11 0 33uF 1200V HVCAPD27 1 6 C14 5uF 275V HVCAP5U 1 7 C15 2uF 275V HVCAP2U 1 8 C16 C17 681 C0805 2 9 C18 103 C0805 10 C19 C26 10uF 25V CAP10V25 2 11 C20 470uF 25V CAP470V25 1 12 C25 102 C0805 1 13 C27 1uF C0805 1 14 C29 C30 222 C0805 2 15 CN1 CN2 CN3 CON2_1 CON2_1 3 16 CN5 JMP5 2 JMP5 2 1 17 CR1 470V RV 1 18 D1 Power LED 1 19 D2 D8 D9 D10 D11 D12 DI4148 DI4007 6 20 D3 D4 D5 DI4007 DI4007 3 21 D7 20V DI4007 1 22 F1 Fuse FUSE 90 1 MCU AN 500087 E 12 17 18 Induction Heater C Library User Manual Version 1 2 oe FUJITSU 23 ICN1 ICN2 ICN3 ICN4 PCN4 PCN4 4 24 J1 CON10_1 CON10_1 1 25 L1 4 7uH R 6 2 10 1 26 L2 400uH L 400 90 1 27 Q1 Q4 Q6 8050 SOT 23 8050 3 28 Q2 D667 TO 92 D667 1 29 Q5 Q7 8050 TO 92 8050 2 30 R1 3 3R 1W R_11_4 16 1 31 R2 R3 330R R0805 2 32 R4 R5 5 1k R0805 2 33 R6 R9 OR R0805 2 34 R7 330k 2W R_15_5 22 1 35 R8 5 1k R_V 1 36 R10 R11 R15 470k 2W R_15_5 22 3 37 R12 R13 R38 R40 R42 10k R0805 5 38 R14 R17 10R 1W R_11_4 16 2 39 R16 47k R0805 1 40 R18 9 1k R0805 1 41 R19 12k R0805 1 42 R20 2 2k R0805 1 43 R21 0 03 R_PWR 1 44 R22 R29 3 3k R0805 2 45 R23 10k R 6 2 10 1 46 R24 300R R0805 1 47 R25 R31 R33 R34 R35 500R R0805 5 48 R26 R27 R28 27k R0805 3 49 R30 1 2k R0805 1 50 R32 51k R_V
7. FUJITSU MICROELECTRONICS SHANGHAI CO LTD Unit 1501 Jin Mao Tower 88 Century Ave Pudong New Area Shanghai P R China MCU AN 500087 E 12 Tel 61007800 Fax 61007802 F2MC 8FX FAMILY 8 BIT MICROCONTROLLER MB95F430 SERIES Induction Heater Hardware User Manual Revision History Version Date Comment Charge 1 0 2010 04 06 Create Folix Modified 1 System Feature 2 MCU Pin Assignment 3 IGBT Feature 1 1 2010 08 11 4 Power Module Folix 5 IGBT Driver Module 6 Pad Driver Module 7 Main Board SCH 1 2 2010 9 10 Update operation description Terry Induction Heater C Library User Manual Version 1 2 Contents Laici erai iio cs oss scstniaeizessconicupacabiznsaceiaentnceslnhidchottansssbietetuaxanininalestaceatamanasslaniededuantessstenidabaimeniiestd 1 iB MUO GU Kern ko a A TAN Na 3 PE M FEIM ES NETT 4 J S te m NOUS oid sae ERA RH a Na aa ir EPUM dna ee ME 5 3 1 Hardware Block Dia stan EN 5 3 2 MCU Resource USA Be tei anae EEN Ep ebah pe a a Prec bester pia snes urit E e eL EN R ap Wae nte tee Eoi teet eere ont 5 3 3 MCU Pir ASSIBDEDEDL i ig dettes ertet eter Fate ev tp er ia NENTENG aa E tee esL vote sue Trete ira uae erben ite vec et ene tus 6 34 IGBT FEITES E O KN ae E 7 4 System Hardwate sa sass sasar
8. If the temp raise up to 300 C the system must stop work MCU AN 500087 E 12 4 18 Induction Heater C Library User Manual Version 1 2 co FUJITSU 3 System Introduce 3 1 Hardware Block Diagram Buzzer User Interface Figure 1 Hardware Block Diagram The electromagnetic eddy current heating is our system theory We use the PWM to control the IGBT to generate the heating eddy current The fan is use to cool the IGBT The feedback signal is used to protect the system and calculate power 3 2 MCU Resource Usage MB95F434K Resource Usage No Resource Usage Info Remark 1 VCC 5 0V 2 ROM 3 RAM 4 OSC Clock 16 25MHz 5 CPU Clock 8 125MHz 6 GPIO 6 Pins LED COM 5 Start 7 INTxx 1 Pins Internal Pad osc 8 8 16Bit PPG Timer 1 Pins PPG 9 ANxx 4 Pins 10 UARTO LED Display 11 Debug 1 Pins 12 Watchdog Timer Monitor System 13 16Bit Timer Keyboard Sample 14 16Bit Timer1 10MS Timer Protect Error MCU AN 500087 E 12 Induction Heater C Library User Manual Version 1 2 3 3 MCU Pin Assignment oe FUJITSU No Name Define Note Remark 1 PG2 PPGO X1A OUT1 sub oscillator ED COM1 2 PG1 TRGO ADTG XOA BZ OUTO sub oscillator Fan 3 VCC VCC Vcc 4 C C C 5 P60 OPAMP P OPAMP P Current by Resistor 6 P61 OPAMP N OPAMP N 7 P62 OPAMP_O P62 LED COM2 8
9. P12 ECO UI DBG P12 DBG Debug 9 PO0 INTOO ANOO POO Start IGBT 10 PO1 INTO1 AN01 BZ BZ Buzzer 11 PO2 INTO2 ANO2 UCK TRGO UCK Serial Clock 12 P03 INT03 AN03 UO PPGO UO Serial Data 13 PO4 INTO4 ANO4 UI HCLK1 ANO4 AC voltage Measuring 14 PO5 INTO5 ANOS TOO HCLK2 ANO5 AC Current Measuring 15 PO6 INTO6 ANO6 TO1 ANO6 Temperature for IGBT 16 P0O7 INTO7 ANO7 ECO ANO7 Temperature for plate 17 P70 CMPO O OUTO TRGO P70 LED COM4 18 P71 CMPO P CMPO P PAD L Input 19 P72 CMPO N CMPO N PAD L Input 20 P73 CMP1 O OUT1 PPGO PPGO PPG IGBT 21 P74 CMP1 P CMP1 P a Reference 22 P75 CMP1_N CMP1_n A ale Compare 23 P76 CMP2 O UCK P76 LED COMS3 24 P63 CMP2 P CMP2 P ut PIBIMISIIDG 25 P64 CMP2 N CMP2 N rr di Compare 26 P65 CMP3 O UO P65 LED COMO 27 P66 CMP3 P CMP3 P Surge Reference Input 28 P67 CMP3 N CMP3 N Surge Compare Input 29 PF2 RSTX PF2 Reset 30 PFO XO X0 oscillator 31 PF1 X1 X1 oscillator 32 VSS VSS Vss MCU AN 500087 E 12 6 18 Induction Heater C Library User Manual Version 1 2 3 4 IGBT Features Collector to Emitter Saturation Voltage Switching Characteristics Turn On Delay Time Voc 600 V lc 25A inductive Los Tam 25 C Turn Off Delay Time Fall Time Turn On Switching Loss Tum Off Switching Loss Total Switching Loss Turn On Delay Time Vcc 600 V lc 25A Ra 7 100 Vae 15V TEM Inductive Load Ta 125 C Turn Off Delay Time Fall Time Turn On Switching Loss Tum Off Switching Loss T
10. otal Switching Loss Q Total Gate Charge Veg 600 V Io 25A Gate Emitter Charge Vae 7 15V Gate Collector Charge dan dd MCU AN 500087 E 12 7118 Induction Heater C Library User Manual Version 1 2 ca FUJITSU 4 System Hardware 4 1 System Connect Diagram The whole system includes pad fan main board and front board They are connected as below Front Board Figure 2 System Connect Diagram Connect Order Pad to main board m Pad temp to main board m Fan to main board W Front board to main board MCU AN 500087 E 12 8 18 Induction Heater C Library User Manual Version 1 2 co FUJITSU 4 2 Front Board Figure 3 is the front board image It is made up of eight led a 4 bit digital led and eight buttons 0 5 A 2 mu j e j Figure 3 Front Board Connector connect to main board Eight led to display some status 4 bit digital led to display power and time Eight buttons to control the system SOON MCU AN 500087 E 12 9 18 Induction Heater C Library User Manual Version 1 2 4 3 Main Board Figure 4 is the main board image It is made up of power module mcu control module and IGBT driver module Figure 4 Main Board 1 220VAC to supply power 2 Pad Connector to connect the pad 3 Buzzer to note some status 4 Pad temp connector to test the pad temperature 5 IGBT power to supply power to the IGBT 6 IGBT is the IGBT chip 7 MCU to control the system 8 Fan connec
11. tor to control the fan 9 Front connector to connect the front board 10 Debug connector to connect the simulator MCU AN 500087 E 12 10 18 Induction Heater C Library User Manual Version 1 2 go FUJITSU 5 Module Description 5 1 Power Module IN4148 4 TAD CUR The 220V is connected by ICN1 and ICN2 The 220V is rectified by U4 and supplied to the pad The U11 is a 15V power module It supply power to the MCU and IGBT driver 5 2 IGBT Driver Module 15V The START is the system enable signal When it is high the system is enabled else disabled The PPG IGBT is the IGBT drive signal When it is high the IGBT is opened else closed The duty of the PPG IGBT is to decide the pad heating power MCU AN 500087 E 12 11 18 Induction Heater C Library User Manual Version 1 2 ca 5 3 Pad Driver Module When the IGBT U9 is opened the current flow over the PAD The PAD is a coil so it will save the power The current direction is from left to right Once the IGBT is closed because the PAD is a coil the current direction is still from left to right Because there is a C11 so it and the PAD are made an oscillation loop and the power will be saved in the C11 When the system is working if there is a cooker on the PAD coil the cooker will be heated MCU AN 500087 E 12 12 18 Induction Heater C Library User Manual Version 1 2 6 System Operate
12. ulator The base hardware connect as 6 2 Hardware Setup MCU AN 500087 E 12 15 18 Induction Heater C Library User Manual Version 1 2 8 Appendix 8 1 Front Board SCH and BOM List gt Front Board SCH vcc J1 vec DAT S T4HCT 164 pulos amp COM2 COM1 COMO 85888858 e e 6 a Naon a31 Ou uoo m lt D m m ha 4 0 le 8 kakake a i i Front Part List Value Description 20uF capioov25 1 04Z C0805 1 Ne264 TO LED 8 F ONN 10 cON10 90 1 1 Q2 Q3 Q4 Q5 5 13 5 iz in 1 wh co c3 r5 ceo e N ce o 7 R6 R7 R8 R9 RIO 5 8 51 52 53 S4 S5 S6 57 58 1 ume 1 o oo ooo ooo 1 1 S 6 R1 R2 R3 R4 R5 R11 R12 R13 R14 R15 R16 RIT R18 Ik R0805 13 MCU AN 500087 E 12 16 18 Induction Heater C Library User Manual Version 1 2 8 2 Main Board SCH and BOM List gt Main Board SCH Us 78L12 1 nsv Vin t 3 12V ce m c5 1042 rood ICN1 a Li 47uH c2 UI2 78L05 E 1 15V 1 Vin Vout 5V C2 GND 2 id i x os C24 arquFi2sv 1042 O0uF 25V saz mins az gt Main Board BOM List Main Board Part List Index Reference Value Footprint Quantity Description 1 B1 BM 330H BGM 330H 1 2 C1 C2 C3 C4 C5 C13 C2
Download Pdf Manuals
Related Search